BMW G 650 Xchallenge 2006 Owner's Manual

Rider's Manual (US Model)
G 650 X Challenge
BMW Motorrad
The Ultimate Riding
Machine
Motorcycle/Retailer Data
Motorcycle data
Vehicle Identification Number
Color number
First registration
Registration number
Retailer Data
Contact in Service
Ms./Mr.
Phone number
Retailer's address/phone number (company stamp)

Welcome to BMW

We congratulate you on your choice of a motorcycle from BMW and welcome you to the community of BMW riders. Familiarize yourself with your new motorcycle so that you can ride it safely and confi­dently in all traffic situations. Please read this Rider's Man­ual carefully before starting to use your new BMW motor­cycle. It contains important information on how to oper­ate the controls and how to make the best possible use of all your BMW's technical features. In addition, it contains infor­mation on maintenance and care to help you maintain your motorcycle's reliability and safety, as well as its value. If you have questions con­cerning your motorcycle, your
authorized BMW Motorrad re­tailer will gladly provide advice and assistance.
We wish you many miles of safe and enjoyable riding
BMW Motorrad.

Table of Contents

You can also use the index at the end of this Rider's Manual to find a specific topic.
1 General instructions . . . 5
Overview . . ............... 6
Abbreviations and
symbols . . . ............... 6
Air Damping System . ..... 7
Equipment ............... 7
Technical data ........... 7
Currentness of this
manual . . .. ............... 7
2 Overviews . . ........... 9
General view, left side . . . 11 General view, right
side..................... 13
Underneath seat . . . . . . . . . 14
Left handlebar fitting . . . . . 15
Handlebar fitting, right . . . 16
Instrument cluster . . . . . . . 17
Headlight . .............. 18
3 Status indicators . . . . . 19
Multifunction display . . . . . 20
Warning and indicator
lights . . . . . .............. 20
ABS warning light
OE
..... 20
General warning
indicators . .............. 20
ABS warning indicators
OE
............. 23
4 Operation . . . .......... 27
Ignition switch and
steering lock . . .......... 28
Multifunction display . . . . . 28
Emergency ON/OFF
switch . . . . .............. 31
Lights . . . . ............... 31
Headlight . .............. 32
Turn indicators .......... 33
Seat . . . . . . .............. 33
Mirrors . . . . .............. 34
BMW Motorrad ABS
OE
... 34
Air pump . . .............. 36
Spring preload .......... 36
Damping . . .............. 40
Tires . . . . . . .............. 42
5 Riding . . .............. 45
Safety instructions . . . . . . . 46
Checklist . . .............. 48
Starting . . . .............. 48
Running in .............. 50
Driving offroad . .......... 52
Parking your
motorcycle .............. 52
Refueling . . .............. 53
General brake system . . .. 54
Brake system with BMW Motorrad ABS
OE
........ 55
6 Accessories .......... 59
General instructions . . . . . 60
Onboard socket
OE
....... 60
7 Maintenance . . . . . . . . . 63
General instructions . . . . . 64
Toolkit . . . . .............. 64
Engine oil . .............. 65
General brake system . . .. 67
Brake pads.............. 68
Brake fluid . .. . .......... 70
Coolant ................. 71
Clutch . ................. 73
Tires . . . ................. 73
Rims . .. ................. 74
Chain . . ................. 74
Wheels. ................. 75
Fuses . . ................. 81
Lights . . ................. 82
Air filter ................. 88
Jump-starting . .......... 91
Battery . ................. 93
License-plate carrier . . . . . 96
8 Care . ................. 99
Care products . ......... 100
Washing your
motorcycle . . .. ......... 100
Cleaning sensitive
motorcycle parts . . . . . . . 101
Paint care . . .. . ......... 101
Protective wax
coating ................ 102
Storing motorcycle . . . . . 102
Returning motorcycle to
use .................... 102
9 Technical data . . ..... 103
Troubleshooting
chart . . . ................ 104
Threaded fasteners ..... 105
Engine . ................ 106
Riding specifications . . . . 108
Clutch . ................ 108
Transmission . . ......... 108
Rear-wheel drive . . ..... 109
Running gear . . ......... 109
Brakes . ................ 110
Wheels and tires . . . ..... 110
Electrical system . . ..... 111
Frame. . ................ 113
Dimensions . . . ......... 113
Weights ................ 114
10 Service . . . . ......... 115
BMW Motorrad
Service ................ 116
BMW Motorrad Service
Quality . ................ 116
BMW Motorrad Service Card - On-the-spot breakdown
assistance . . . . ......... 117
BMW Motorrad Service
Network................ 117
Maintenance work . ..... 117
Maintenance
schedules . . . . . ......... 118
Confirmation of
maintenance work . ..... 119
Confirmation of
service . ................ 124
Reporting
Safety Defects. . . . . . . . .
.
130
General instructions
Overview. . . . . . . . . . . . . . . . . . . . . . . . 6
Abbreviations and symbols . . . . . . 6
Air Damping System . . . . . . . . . . . . . 7
Equipment . . . . . . . . . . . . . . . . . . . . . . 7
Technical data . .. . . . . . . . . . . . . . . . 7
Currentness of this manual . . . . . . . 7
1
5
z
General instructions

Overview

1
Chapter 2 of this Rider's Man­ual will provide you with an
6
initial overview of your motor­cycle. All maintenance and repair work carried out on your motorcycle will be docu­mented in Chapter 10. Proof of the maintenance work per­formed is a prerequisite for generous treatment of claims. Should you want to sell your BMW one day, please also re­member to turn over the Rid­er's Manual to the new owner; it is an important part of your motorcycle.
z
General instructions

Abbreviations and symbols

Indicates warnings you
should always observe to ensure your own safety, the safety of others and to
protect your motorcycle from damage.
Special information on
operating and inspecting your motorcycle as well as maintenance and adjustment procedures.
Indicates the end of a note.
Instruction to take ac­tion.
Results of an action.
Reference to a page with additional infor­mation.
Indicates the end of accessory or equipment-dependent information.
Tightening torque.
Technical data.
OE Optional equipment
BMW equipment avail­able only as a factory installed option.
OA Optional accessories
BMW optional acces­sories can be pur­chased and installed at your authorized BMW Motorrad retail­er.
ABS Anti-Lock Brake Sys-
tem.

Air Damping System

This motorcycle is equipped with an air-spring shock ab­sorber system on the rear wheel. The functionality of this unit, called the Air Damp­ing System, differs from the usual steel-spring shock ab­sorber systems. Additional information on this system is provided from page ( 36).

Equipment

When you ordered your BMW motorcycle, you chose vari­ous items of custom equip­ment. This Rider's Manual describes optional equipment (OE) offered by BMW and se­lected optional accessories (OA). This explains why the manual may also contain de­scriptions of equipment which you have not ordered. Please note, too, that your motorcy-
cle might not be exactly as illustrated in this manual on account of country-specific differences. If your BMW is equipped with options or accessories not described in this Rider's Man­ual, then this equipment is described in a separate oper­ating manual.

Technical data

All dimensions, weights and outputs in the Rider's Manual refer to the Deutsche Institut für Normung e. V. (DIN) and comply with its tolerance reg­ulations. Versions for individ­ual countries may differ.

Currentness of this manual

The high safety and quality standards of BMW motorcy­cles are maintained by con­stant development work on designs, equipment and ac­cessories. Because of this, your motorcycle may differ from the information supplied in the Rider's Manual. In ad­dition, BMW Motorrad cannot guarantee the total absence of errors. We hope you will appreciate that no claims can be entertained on the basis of the data, illustrations or de­scriptions in this manual.
1
7
z
General instructions
1
8
z
General instructions
Overviews
General view, left side . . . . . . . . . 11
General view, right side . . . . . . . . 13
Underneath seat . . . . . . . . . . . . . . 14
Left handlebar fitting . . . . . . . . . . . 15
Handlebar fitting, right . . . . . . . . . 16
Instrument cluster . . . . . . . . . . . . . 17
Headlight . . . . . . . . . . . . . . . . . . . . . 18
2
9
z
Overviews
2
10
z
Overviews

General view, left side

1 Adjusting front compres-
sion ( 40)
2 Adjusting air pressure of
spring strut ( 37)
3 Onboard socket
( 60)
4 Adjusting rear damping
( 42)
5 Level indicator ( 36) 6 Coolant level indicator
( 71)
OE
2
11
z
Overviews
2
12
z
Overviews

General view, right side

1 Seat lock ( 33) 2 Fill location for fuel
( 53)
3 Brake-fluid reservoir,
front ( 70)
4 Adjustment of front re-
bound ( 41)
5 ABS fuses under side
6 Brake-fluid reservoir, rear
panel
( 71)
OE
( 82)
2
13
z
Overviews

Underneath seat

2
1 Air filter box ( 88) 2 Toolkit ( 64)
14
3 Rider's Manual (US Mod-
el)
4 Air pump ( 36) 5 Fuse box ( 81) 6 Oil dipstick and engine-
oil fill location ( 65)
z
Overviews

Left handlebar fitting

1 Headlight flasher button 2 ABS button 3 Turn indicators ( 33) 4 Horn button 5 Light switch ( 32)
OE
( 34)
2
15
z
Overviews

Handlebar fitting, right

2
1 Emergency ON/OFF
16
z
switch ( 31)
2 Starter button ( 48)
Overviews

Instrument cluster

1 Setting clock ( 29)
Resetting tripmeter ( 29)
2 Warning and indicator
lights ( 20)
3 Multifunction display
( 20)
4 Selecting readings
( 28)
2
17
z
Overviews

Headlight

2
18
1 Low and high-beam 2 Parking lights
z
Overviews
Status indicators
Multifunction display. . . . . . . . . . . 20
Warning and indicator lights . . . 20
ABS warning light
General warning indicators. . . . . 20
ABS warning indicators
OE
........... 20
OE
..... 23
3
19
z
Status indicators

Multifunction display

3
20
1 Speedometer 2 Display of odometer,
clock or battery voltage ( 28)
z
Status indicators

Warning and indicator lights

1 Indicator light, left turn
indicator
2 Indicator light, right turn
indicator
3 Indicator light, neutral 4 Indicator light, high-beam
headlight
5 Fuel-reserve warning
light ( 22)
6 ABS warning light
( 23)
7 Coolant-temperature
warning light ( 23)
OE
8 Engine oil-pressure
warning light ( 22)
ABS warning light
In some countries a different display of the ABS warning light is possible.
Possible country­dependent versions.
OE

General warning indicators

Display
Warnings are indicated by the corresponding warning lights.
Overview of warning indicators
Lights up
Meaning
Fuel down to reserve ( 22)
3
21
Lights up Engine oil pressure insufficient
Lights up
( 22)
Coolant temperature too high ( 23)
z
Status indicators
Fuel down to reserve
3
22
z
Status indicators
Fuel-reserve warning light lights up.
A fuel shortage can lead
to misfiring and to the engine dying unexpectedly. Misfiring can damage the cat­alytic converter, and the en­gine dying unexpected can lead to accidents. Do not drive until the fuel tank is completely empty.
At the most, the fuel tank still contains the reserve fuel quantity.
Reserve fuel quantity
2.1 quarts ( 2 l)
Refueling ( 53)
Engine oil pressure insufficient
Engine oil-pressure
warning light lights up. The oil pressure in the lubri­cating oil circuit is too low. If the warning light lights up, stop immediately and switch off the engine.
The warning on insuf-
ficient engine oil pres­sure is no substitute for the function of an oil-level indica­tor.The correct engine oil level can only be checked on the oil dipstick.
The cause of the warning on insufficient engine oil pressure can be an insufficient engine oil level.
Checking engine oil level ( 65)
If oil level is too low:
Topping up engine oil ( 67)
If the warning on insufficient engine oil pressure appears despite a correct engine oil level:
In addition to an insuf-
ficient engine oil level, other problems in the engine can lead to the warning on in­sufficient engine oil pressure. Continuing to ride in these cases can cause engine dam­age. If this warning appears, do not continue to ride even though the engine oil level might be correct.
Do not continue driving. Have the malfunction cor­rected as soon as possible by a specialized workshop, preferably an authorized BMW Motorrad retailer.
Coolant temperature too high
Coolant-temperature warning light lights up.
Continued driving with
an overheated engine can result in engine damage. Be sure to observe the mea­sures listed below.
Coolant level too low.
Checking coolant level ( 71)
If coolant level is too low:
Topping up coolant ( 72)
Radiator fan defective. If the radiator fan fails to run with the coolant-temperature warning light switched on:
Have the malfunction cor­rected as soon as possible by a specialized workshop, preferably an authorized BMW Motorrad retailer.
Cooling is insufficient.
If possible, continue driv­ing in the part-load range to cool down the engine. In traffic jams, switch off the engine, but keep the igni­tion switched on so that the radiator fan continues to op­erate. Should the coolant tem­perature frequently be too high, have the fault recti­fied as quickly as possible by a specialized workshop, preferably an authorized BMW Motorrad retailer.
ABS warning indicators
Display
ABS warnings are indi-
cated by the ABS warn­ing light. The warning light can light up continuously or flash.
OE
In some countries an alterna­tive display of the ABS warn­ing light is possible.
Possible country­dependent versions.
3
23
z
Status indicators
Overview of warning indicators
3
24
Flashes
Lights up
Meaning
Self-diagnosis not completed ( 25)
ABS deactivated ( 25)
Lights up
z
Status indicators
ABS error ( 25)
Self-diagnosis not completed
ABS warning light flash­es.
The ABS function is not available, because the self-diagnosis has not been completed. To check the wheel sensors, the motorcycle must be driven a few yards.
Ride off slowly. It must be noted that the ABS function is not available until the self­diagnosis has been com­pleted.
ABS deactivated
ABS warning light lights up.
The ABS system has been deactivated by the driver. with OE BMW Motorrad ABS:
Switching on ABS function ( 35)
ABS error
ABS warning light lights
up.
The ABS control unit has de­tected an error. The ABS function is not available.
Continued driving is possible. It must be noted that the ABS function is not available. Observe additional information on situations which can lead to an ABS error ( 57). Have the malfunction cor­rected as soon as possible by a specialized workshop, preferably an authorized BMW Motorrad retailer.
3
25
z
Status indicators
3
26
z
Status indicators
Operation
Ignition switch and steering
lock . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Multifunction display. . . . . . . . . . . 28
Emergency ON/OFF switch . . . . 31
Lights . . . . . . . . . . . . . . . . . . . . . . . . . 31
Headlight . . . . . . . . . . . . . . . . . . . . . 32
Turn indicators . . . . . . . . . . . . . . . . 33
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Mirrors . . . . . . . . . .. . . . . . . . . . . . . . 34
BMW Motorrad ABS
Air pump . . . . . . . . . . . . . . . . . . . . . . 36
Spring preload . . . . . . . . . . . . . . . . 36
Damping . . . . . . . . . . . . . . . . . . . . . . 40
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 42
OE
........ 34
4
27
z
Operation
Ignition switch and
4
steering lock
28
Keys
You receive one master key and one spare key. Ignition key and steering lock, seat lock and tank filler cap lock are all operated with the same key.
Switching on ignition
z
Operation
Turn key to position 1. Parking lights and all func­tion circuits switched on. Engine can be started.
Pre-ride check is performed. ( 49)
with OE BMW Motorrad ABS:
Turn key to position 1. In addition to the points named above, the ABS self­diagnosis is also carried out. ( 50)
Switching off ignition
Turn key to position 2. Light switched off. Handlebars not locked. Key can be removed.
Locking handlebars
Turn handlebars to left. Turn key to position 3 while moving handlebars slightly. Ignition, lights and all func­tion circuits switched off. Handlebars locked. Key can be removed.

Multifunction display

Selecting readings
Switch on ignition.
For longer stays in for­eign countries, the dis-
play can be switched over
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