The enclosed technical data is eligible for export under License Designation
NLR and is to be used solely by the individual/organization to whom it is
addressed. Diversion contrary to U.S. law is prohibited.
Reproduction of this publication or any portion thereof by any means without
the express written permission of Honeywell International Inc. is prohibited.
For further information contact Aerospace Technical Publications; Honeywell;
One Technology Center; 23500 West 105th Street; Olathe, Kansas 66061.
Telephone: (913) 712-0400.
Revision History and Instructions
ManualKAP 140 Pilot’s Guide
Revision3, November 2005
Part Number006-18034-0000
This revision changes CW to CCW on page 116.
R-1
Revision History and Instructions
ManualKAP 140 Pilot’s Guide
Revision2, May 2002
Part Number006-18034-0000
This revision makes some of the changes for software version 03/01
more consistent throughout the Pilot’s Guide. The affected pages are 9,
12, 13, 55, 58, 83, 86 and 109.
R-2
Revision History and Instructions
ManualKAP 140 Pilot’s Guide
Revision1, April 2002
Part Number006-18034-0000
This revision incorporates changes for software version 03/01.
Internal monitors keep constant track
of the KAP 140’s status and provide
for automatic shutdown of the
autopilot or trim system in the event
of a malfunction. In addition to reliability, the KAP 140 is designed to be
easily maintained in the field.
Qualified Honeywell Service Centers
are located around the world to provide assistance whenever necessary.
To fully realize the capability of your
new panel mount digital autopilot
system, you must understand the
performance capabilities and basic
operational requirements of the system. This pilot’s guide provides
information to aid in this and is
divided up into six sections. The first
section provides general familiarization of each autopilot system including the associated panel mounted
displays. The second section
describes the KAP 140 Single Axis
Autopilot System. The third section
describes the KAP 140 Two Axis
Autopilot System. The fourth section
describes the KAP 140 Two
Axis/Altitude Preselect Autopilot
System. The fifth section describes
the optional KCS 55A slaved compass system. The Sixth section
describes abnormal procedures.
Rev. 1
Apr/02
KAP 140 AUTOPILOT SYSTEM
1
Introduction
General Description
KAP 140 Single Axis
Autopilot System
The KAP 140 Single Axis system is
an entry level digital panel-mount
autopilot, offering lateral modes only
with an electric trim option.
D.C. ELEC.
TURN COORDINATOR
LR
2 MIN.
NO PITCH
INFORMATION
E
6
12
GSGS
3
15
N
S
33
21
0
3
24
W
ı
G
KAP 140
HDG NAV APR REV
AP
KAP 140 Two Axis
Autopilot System
The KAP 140 Two Axis system provides both lateral and vertical
modes.
KAP 140 Two Axis/Altitude
Preselect Autopilot System
The KAP 140 Two Axis system provides both lateral and vertical modes
with altitude preselect.
D.C. ELEC.
TURN COORDINATOR
LR
2 MIN.
NO PITCH
INFORMATION
E
6
12
GSGS
3
15
N
S
33
21
0
3
24
W
ı
G
KFC 140
AP
HDG NAV APR REV
ARM BARO
UP
DN
ALT
D.C. ELEC.
TURN COORDINATOR
LR
2 MIN.
NO PITCH
INFORMATION
3
N
GSGS
G
KAP 140
HDG NAV APR REV
AP
2
6
33
E
30
12
W
15
24
S
21
ı
UP
DN
ALT
KAP 140 AUTOPILOT SYSTEM
Rev. 1
Apr/02
Introduction
KAP 140
Two Axis Alt.
Preselect
KAP 140
Two Axis
KAP 140
Single Axis
HSIOptionalOptionalOptional
DGStandardStandardStandard
Turn CoordinatorStandardStandardStandard
Automatic Electric Elevator TrimOptionalOptional
Manual Electric TrimOptionalOptional
FUNCTIONS/MODES
ALT Hold (ALT)YesYes
ALT Preselect/ALERTYes
Heading Select (HDG)YesYesYes
NAV (VOR/RNAV/GPS)YesYesYes
Approach (APR)YesYesYes
Glideslope (GS)YesYes
Back Course (REV)YesYesYes
Control Wheel Steering (CWS)OptionalOptionalOptional
Vertical Speed HldYesYes
Auto CaptureYesYesYes
Auto TrackYesYesYes
All Angle Intercept
Standard (with
DG or optional
HSI)
Standard (with
DG or optional
HSI)
Standard (with
DG or optional
HSI)
Auto 45-degree Intercept
Standard
(with DG only)
Standard
(with DG only)
Standard
(with DG only)
TEST
Manual and Auto Trim MonitorBothBothBoth
Acceleration MonitorYesYes
KAP 140 System Capabilities
Rev. 1
Apr/02
KAP 140 AUTOPILOT SYSTEM
3
Introduction
System Integration
The individual system diagrams on
pages 5, 6, and 7 show the components and their relationship in typical
KAP 140 Single Axis, KAP 140 Two
Axis, and KAP 140 Two Axis/Altitude
Preselect systems. The actual components on individual systems may
vary slightly in order to optimize certification and installation requirements.
Each system has a number of
inputs: sensor outputs are shown in
red; combination inputs are shown in
blue; display outputs are shown in
orange; and aircraft control shown in
green. The systems diagrams
reflect that the KAP 140 systems
control both pitch and roll axes of the
aircraft.
4
KAP 140 AUTOPILOT SYSTEM
Rev. 1
Apr/02
D.C. ELEC.
TURN COORDINATOR
LR
2 MIN.
NO PITCH
INFORMATION
Turn Coordinator
Middle
Marker
G
KAP 140
AP
VOR/LOC/RNAV/
GPS Deviation
HDG NAV APR REV
TRIM
FAIL
Introduction
KC 140 Single Axis
Computer/Controller/
Annunciator
contains computer
functions, mode
control buttons,
and annunciations
in a single unit.
control buttons,
and annunciations
in a single unit.
Also contains
static pressure
sensor and
accelerometer.
KS 271C Roll Servo
KS 270C Pitch Servo
KS 272C Pitch Trim Servo
Autopilot
Disconnect/
Trim Interrupt
KCS 55A Slaved
Compass System
(Optional)
6
+
-
MANCWAUTO
CCW
KA 51B
Slaving Accessory
Control
WheelSteering
(optional)
KAP 140 Two Axis System Diagram
KAP 140 AUTOPILOT SYSTEM
Manual
Electrical Trim
Rev. 1
Apr/02
D.C. ELEC.
TURN COORDINATOR
LR
2 MIN.
NO PITCH
INFORMATION
Turn Coordinator
Baro
Setting
Glideslope
Deviation
G
KFC 140
AP
VOR/LOC/
RNAV/
GPS
Deviation
Middle
Marker
HDG NAV APR REV
Encoding
Altimeter
ARM BARO
UP
DN
ALT
Static
Pressure
TRIM
FAIL
Introduction
KC 140 Two Axis with
Altitude Preselect
Computer/Controller/
Annunciator
contains computer
functions, mode
control buttons,
and annunciations
in a single unit. Also
contains static pressure
sensor and accelerometer.
AIR
N
3
33
6
30
E
W
12
24
15
21
S
PUSH
P
H
U
S
Directional Gyro KI 204 or other Course
N
3
33
N
6
TO
30
A
V
GS
E
W
12
FR
24
15
21
S
OBS
ı
Deviation Indicator
(not included)
OR
KG102A
ı
-
CCW
Slaved DG
5
0
3
S
C
K
+
MANCWAUTO
NAVHDG
N
3
3
3
GSGS
6
0
3
E
W
1
2
4
2
1
5
1
2
S
ı
KI 525A Pictorial
Navigation Indicator
KCS 55A Slaved
Compass System
(Optional)
KA 51B
Slaving Accessory
KMT 112
Flux Detector
KS 271C Roll Servo
KS 270C Pitch Servo
KS 272C Pitch Trim Servo
Control
WheelSteering
(optional)
Autopilot
Disconnect/
Trim Interrupt
Manual
Electrical Trim
Rev. 1
Apr/02
KAP 140 Two Axis/Altitude Preselect System Diagram
KAP 140 AUTOPILOT SYSTEM
7
Introduction
Power Application and Preflight Tests
G
KAP 140
AP
HDGNAVAPRREV
KAP 140 Preflight Test
G
KAP 140
AP
HDGNAVAPRREV
KAP 140 Preflight Test Complete
A preflight test is performed
upon power application to the computer. This test is a sequence of
internal checks that validate proper
system operation prior to allowing
autopilot engagement. The preflight
test (PFT) sequence is indicated by
“PFT” with an increasing number for
the sequence steps. Successful
completion of self test is identified by
all display segments being illuminated (Display Test) and the disconnect tone sounding.
For two-axis units only:
NOTE: Following the preflight test,
the red P warning on the face of the
autopilot may illuminate indicating
that the pitch axis cannot be
engaged. This condition should be
temporary, lasting no more than 30
seconds. The P will extinguish and
normal operation will be available.
NOTE: The red P warning may illuminate when the autopilot is not
engaged. This can occur when
autopilot G limits have been
exceeded during turbulence or aircraft maneuvering. Autopilot
engagement is locked out during red
P illumination.
If power to the autopilot is cycled in
flight (i.e. through the autopilot circuit
breaker for instance) it is possible
that a 5 minute delay may be necessary prior to autopilot engagement to
allow the pitch axis accelerometer
circuit to stabilize. Engagement prior
to stabilization may result in mildly
erratic pitch axis behavior.
8
KAP 140 AUTOPILOT SYSTEM
Rev. 1
Apr/02
Single Axis Operation
KAP 140 Single Axis Operation
The KAP 140 is a high-performance digital, panel-mounted autopilot sys-
tem for light aircraft.
8
7
G
KAP 140
P R
AP
Single-axis Flight Control Computer
G
KAP 140
P R
AP
134562
Full Single-axis KAP 140 Display
1. AUTOPILOT ENGAGE/DISEN-
GAGE (AP) BUTTON - When
pushed, engages autopilot if all logic
conditions are met. The autopilot
will engage in the basic roll (ROL)
mode which functions as a wing lev-
eler. When pressed again, will disen-
gage the autopilot. For software ver-
sion 03/01 and later, the AP button
must be pressed and held for 0.25
seconds to engage the autopilot.
2. ROLL AXIS (R) ANNUNCIATION
- When illuminated, indicates failure
of the roll axis and will disengage the
autopilot and not allow engagement.
3. HEADING (HDG) MODE SELEC-
TOR BUTTON - When pushed, will
select the Heading mode, which
commands the airplane to turn to
HDGNAVAPRREV
HDGNAVAPRREV
and maintain the heading selected
by the heading bug on either the DG
or HSI. A new heading may be
selected at any time and will result in
the airplane turning to the new heading. Button can also be used to toggle between HDG and ROL modes.
This button will engage the autopilot
in units with software prior to software version 03/01.
4. NAVIGATION (NAV) MODE
SELECTOR BUTTON - When
pushed, will arm the navigation
mode. The mode provides automatic beam capture and tracking of
VOR, LOC or GPS as selected for
presentation on the HSI or CDI.
NAV mode is recommended for
enroute navigation tracking.
Rev. 2
May/02
KAP 140 AUTOPILOT SYSTEM
9
Single Axis Operation
5. APPROACH (APR) MODE
SELECTOR BUTTON - When
pushed, will arm the Approach
mode. This mode provides automatic beam capture and tracking of
VOR, GPS and LOC, as selected for
presentation on the HSI or CDI.
APR mode is recommended for
instrument approaches.
6. BACK COURSE APPROACH
(REV) MODE SELECTOR BUTTON
- When pushed, will arm the Back
Course approach mode. This mode
functions similarly to the approach
mode except that the autopilot
response to LOC signals is
reversed.
7. ROLL MODE DISPLAY Displays the active and armed roll
modes (ROL, HDG, NAV ARM,
NAV, APR ARM, APR, REV ARM,
REV). Also displayed will be flashing AP annunciation (5 seconds) at
each autopilot disconnect accompanied by an aural tone (for 2 seconds).
8. AUTOPILOT ENGAGED (AP)
ANNUNCIATION - Illuminates
whenever the autopilot is engaged.
Flashes during pilot initiated or automatic disengagement. Only applicable for software versions 03/01 or
later.
10
KAP 140 AUTOPILOT SYSTEM
Rev. 1
Apr/02
Single Axis Operation
This page intentionally left blank
Rev. 1
Apr/02
KAP 140 AUTOPILOT SYSTEM
11
Single Axis Operation
System Operating Modes
G
KAP 140
AP
HDGNAVAPRREV
Wing Leveler (ROL) Mode
D.C. ELEC.
In the roll mode, the autopilot
maintains wings level flight.
TURN COORDINATOR
1. Engage autopilot - Press AP.
For software version 03/01 and later,
the AP button must be pressed and
LR
2 MIN.
NO PITCH
INFORMATION
held for 0.25 seconds to engage the
autopilot.
NOTE: The KAP 140 engages into
ROL mode as a default.
12
KAP 140 AUTOPILOT SYSTEM
Rev. 2
May/02
G
KAP 140
Single Axis Operation
AP
HDGNAVAPRREV
Heading Select (HDG) Mode
D.C. ELEC.
autopilot will fly a selected heading.
TURN COORDINATOR
LR
2 MIN.
NO PITCH
INFORMATION
The following steps should be taken
to operate in the heading mode:
the desired heading on the DG or
HSI using the Heading Select knob.
For software version 03/01 and later,
the AP button must be pressed and
held for 0.25 seconds to engage the
autopilot.
the KAP 140 to engage the heading
select mode. The autopilot will turn
the aircraft in the shortest direction
to intercept and fly the heading.
“bug” again while the heading select
PUSH
N
33
30
W
24
3
6
E
12
21
15
S
P
H
U
S
mode is engaged, the autopilot will
immediately turn the aircraft in the
direction of the newly selected heading.
N
33
GSGS
30
W
24
3
6
E
12
21
15
S
the autopilot will return to the ROL
mode.
In the heading mode, the
1. Move the heading “bug” to
2. Engage autopilot - Press AP.
3. Depress the HDG button on
4. If you move the heading
5. Press HDG button again and
Rev. 2
May/02
ı
KAP 140 AUTOPILOT SYSTEM
13
Single Axis Operation
G
KAP 140
AP
HDGNAVAPRREV
Navigation (NAV) Mode Using a
D.C. ELEC.
TURN COORDINATOR
DG from HDG Mode
(45° Intercept)
the autopilot intercepts and tracks
VOR/RNAV and GPS courses.
LR
2 MIN.
NO PITCH
INFORMATION
KAP 140 currently in the HDG
mode):
1. Select the desired frequency for
VOR or RNAV. For GPS, verify
the desired waypoint or destination.
2. OBS Knob - SELECT desired
course.
3. NAV Mode Selector Button PRESS. Note NAV ARM annunci-
PUSH
6
3
N
33
30
W
E
12
15
S
21
24
P
H
U
S
In the navigation (NAV) mode,
To arm NAV mode (with the
14
OBS
E
30
ı
12
15
N
TO
A
V
W
S
21
FR
24
6
3
GS
N
33
KAP 140 AUTOPILOT SYSTEM
ated.
NOTE: When NAV is selected, the
autopilot will flash HDG for 5 seconds to remind the pilot to reset the
HDG bug to the OBS course. Check
the heading displayed on the DG
against the magnetic compass and
reset if necessary.
Rev. 1
Apr/02
4. Heading Selector Knob ROTATE BUG to agree with OBS
course.
Note Instruments: CDI needle to left.
Intercept heading 45° to the left of
selected (heading bug) course.
5. If the Course Deviation Bar is
greater than 2 to 3 dots: the
autopilot will annunciate NAVARM; when the computed capture
point is reached the ARM annunciator will go out and the selected
course will be automatically captured and tracked. If the D-Bar is
less than 2 to 3 dots: the HDG
mode will disengage upon selecting NAV mode; the NAV annunci-
ator will illuminate and the capture/
track sequence will automatically
begin.
Single Axis Operation
Rev. 1
Apr/02
KAP 140 AUTOPILOT SYSTEM
15
Single Axis Operation
G
KAP 140
AP
HDGNAVAPRREV
Navigation (NAV) Mode Using a
D.C. ELEC.
TURN COORDINATOR
DG from ROL Mode
(All Angle Intercept)
the autopilot intercepts and tracks
VOR/RNAV and GPS courses.
LR
2 MIN.
NO PITCH
INFORMATION
KAP 140 currently in the ROL
mode):
1. Maneuver the aircraft to the
desired intercept angle prior to
selecting ROL mode.
PUSH
6
3
N
33
30
E
12
15
S
21
24
W
P
H
U
S
2. Select the desired frequency for
VOR or RNAV. For GPS, verify
the desired waypoint or destination.
3. OBS Knob - SELECT desired
course.
4. NAV Mode Selector Button PRESS. Note NAV ARM annunci-
ated.
In the navigation (NAV) mode,
To arm NAV mode (with the
16
OBS
E
30
ı
12
15
N
TO
A
V
W
S
21
FR
24
NOTE: When NAV is selected, the
autopilot will flash HDG for 5 seconds to remind the pilot to reset the
HDG bug to the OBS course. Check
the heading displayed on the DG
against the magnetic compass and
6
3
GS
N
33
reset if necessary.
KAP 140 AUTOPILOT SYSTEM
Rev. 1
Apr/02
5. Heading Selector Knob ROTATE BUG to agree with OBS
course.
Note Instruments: CDI needle to left.
Intercept heading 30° to the left of
selected (heading bug) course.
6. If the Course Deviation Bar is
greater than 2 to 3 dots: the
autopilot will annunciate NAVARM; when the computed capture
point is reached the ARM annunciator will go out and the selected
course will be automatically captured and tracked. If the D-Bar is
less than 2 to 3 dots: the ROL
mode will disengage upon selecting NAV mode; the NAV annunciator will illuminate and the capture/
track sequence will automatically
begin.
Single Axis Operation
Note: Intercept angles greater than
45° can result in course overshoot
when close to the station.
Therefore, intercept angles greater
than 45° are not recommended.
Rev. 1
Apr/02
KAP 140 AUTOPILOT SYSTEM
17
Single Axis Operation
G
KAP 140
AP
HDGNAVAPRREV
Navigation (NAV) Mode Using an
D.C. ELEC.
HSI
In the navigation (NAV) mode,
TURN COORDINATOR
the autopilot intercepts and tracks
VOR/RNAV and GPS courses.
LR
2 MIN.
NO PITCH
INFORMATION
To arm NAV mode (with the
KAP 140 currently in the HDG
mode):
1. Select the desired frequency for
VOR or RNAV. For GPS, verify
the desired waypoint or destination.
6
E
3
GSGS
N
33
30
12
15
S
21
24
W
2. Course Bearing Pointer - SET
to desired course.
3. Heading Selector Knob - SET
BUG to provide desired intercept
angle.
4. NAV Mode Selector Button PRESS.
ı
Note NAV ARM annunciated.
18
KAP 140 AUTOPILOT SYSTEM
Rev. 1
Apr/02
5. If the Course Deviation Bar is
greater than 2 to 3 dots: the aircraft will continue in HDG mode
(or ROL if HDG is not selected)
with NAV ARM annunciated;
when the computed capture point
is reached HDG will disengage,
the ARM annunciator will go out
and the selected course will be
automatically captured and
tracked. If the D-Bar is less than 2
to 3 dots: the HDG mode (or ROL
if HDG is not selected) will disen-
gage upon selecting NAV mode;
the NAV annunciator will illuminate and the capture/ track
sequence will automatically begin.
Single Axis Operation
Note: Intercept angles greater than
45° can result in course overshoot
when close to the station. Therefore,
intercept angles greater than 45° are
not recommended.
Rev. 1
Apr/02
KAP 140 AUTOPILOT SYSTEM
19
Single Axis Operation
G
KAP 140
AP
HDGNAVAPRREV
Approach (APR) Mode Using a
D.C. ELEC.
TURN COORDINATOR
DG from HDG Mode
(45° Intercept)
allows the autopilot to intercept and
track LOC, VOR/RNAV and GPS
courses.
LR
2 MIN.
NO PITCH
INFORMATION
KAP 140 currently in the HDG
mode):
1. Select the desired frequency for
LOC, VOR or RNAV. For GPS,
6
3
N
33
30
W
E
12
15
S
21
24
verify the desired approach.
2. OBS Knob - SELECT desired
approach course. (For a localizer,
set it to serve as a memory aid.)
NOTE: When APR is selected, the
autopilot will flash HDG for 5 seconds to remind the pilot to reset the
HDG bug to the desired approach
course. Check the heading displayed on the DG against the magnetic compass and reset if necessary.
Rev. 1
Apr/02
6
3
GS
N
33
4. Heading Selector Knob ROTATE BUG to agree with
desired approach course.
Note Instruments: CDI needle to left.
Intercept heading 45° to the left of
selected (heading bug) course.
5. If the Course Deviation Bar is
greater than 2 to 3 dots: the
autopilot will annunciate APRARM; when the computed capture
point is reached the ARM annunciator will go out and the selected
course will be automatically captured and tracked. If the D-Bar is
less than 2 to 3 dots: the HDG
mode will disengage upon selecting APR mode; the APR annunciator will illuminate and the capture/
track sequence will automatically
begin.
Single Axis Operation
Rev. 1
Apr/02
KAP 140 AUTOPILOT SYSTEM
21
Single Axis Operation
G
KAP 140
AP
HDGNAVAPRREV
Approach (APR) Mode Using a
D.C. ELEC.
TURN COORDINATOR
DG from ROL Mode
(All Angle Intercept)
allows the autopilot to intercept and
track LOC, VOR/RNAV and GPS
courses.
LR
2 MIN.
NO PITCH
INFORMATION
KAP 140 currently in the ROL
mode):
1. Maneuver the aircraft to the
desired intercept angle prior to
6
E
3
N
33
30
12
15
S
21
24
W
selecting ROL mode.
2. Select the desired frequency for
LOC, VOR or RNAV. For GPS,
verify the desired approach.
3. OBS Knob - SELECT desired
approach course. (For a localizer,
set it to serve as a memory aid.)
NOTE: When APR is selected, the
autopilot will flash HDG for 5 seconds to remind the pilot to reset the
HDG bug to the desired approach
course. Check the heading displayed on the DG against the magnetic compass and reset if necessary.
KAP 140 AUTOPILOT SYSTEM
Rev. 1
Apr/02
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