BendixKing KAP 140 User Manual

0 (0)
BendixKing KAP 140 User Manual

KAP 140

Bendix/King® Autopilot System

Pilot’s Guide

WARNING

The enclosed technical data is eligible for export under License Designation NLR and is to be used solely by the individual/organization to whom it is addressed. Diversion contrary to U.S. law is prohibited.

COPYRIGHT NOTICE

Copyright © 1998, 2002, 2005 Honeywell International Inc. All rights reserved.

Reproduction of this publication or any portion thereof by any means without the express written permission of Honeywell International Inc. is prohibited. For further information contact Aerospace Technical Publications; Honeywell; One Technology Center; 23500 West 105th Street; Olathe, Kansas 66061. Telephone: (913) 712-0400.

Revision History and Instructions

Manual

KAP 140 Pilot’s Guide

Revision

3, November 2005

Part Number

006-18034-0000

This revision changes CW to CCW on page 116.

R-1

Revision History and Instructions

Manual

KAP 140 Pilot’s Guide

Revision

2, May 2002

Part Number

006-18034-0000

This revision makes some of the changes for software version 03/01 more consistent throughout the Pilot’s Guide. The affected pages are 9, 12, 13, 55, 58, 83, 86 and 109.

R-2

Revision History and Instructions

Manual

KAP 140 Pilot’s Guide

Revision

1, April 2002

Part Number

006-18034-0000

This revision incorporates changes for software version 03/01.

R-3

Revision History and Instructions

Manual

KAP 140 Pilot’s Guide

Revision

0, June 1998

Part Number

006-18034-0000

This is the original version of this publication.

R-4

 

Table of Contents

Introduction . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

General Description . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.2

KAP 140 Single Axis Autopilot System . . . . . . . . . . . . . . . . . . . . . . . . . . .

.2

KAP 140 Two Axis Autopilot System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.2

KAP 140 Two Axis/Altitude Preselect Autopilot System . . . . . . . . . . . . . .

.2

System Integration . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.4

Power Application and Preflight Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.8

KAP 140 Single Axis Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.9

System Operating Modes . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

Wing Leveler (ROL) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

Heading Select (HDG) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

Navigation (NAV) Mode Using a DG from HDG Mode

 

(45° Intercept) . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

Navigation (NAV) Mode Using a DG from ROL Mode

 

(All Angle Intercept) . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Approach (APR) Mode Using a DG from HDG Mode

 

(45° Intercept) . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

Approach (APR) Mode Using a DG from ROL Mode

 

(All Angle Intercept) . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

Approach (APR) Mode Using an HSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

Back Course (REV) Mode Using a DG from HDG Mode

 

(45° Intercept) . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

Back Course (REV) Mode Using a DG from ROL Mode

 

(All Angle Intercept) . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28

Back Course (REV) Mode Using an HSI . . . . . . . . . . . . . . . . . . . . . . . . . .

30

Operations With The KAP 140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32

Takeoff And Climb To Assigned Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . .

32

GPS Capture Using DG . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

34

GPS Capture Using HSI .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36

Outbound On Front Course For Procedure Turn To LOC Approach

 

Using DG . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38

Outbound On Front Course For Procedure Turn To LOC Approach

 

Using HSI . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40

Front Course LOC Approach Using DG . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

Front Course LOC Approach Using HSI . . . . . . . . . . . . . . . . . . . . . . . . . .

44

Outbound on GPS Approach Using DG . . . . . . . . . . . . . . . . . . . . . . . . . . .

46

Outbound on GPS Approach Using HSI . . . . . . . . . . . . . . . . . . . . . . . . . . .

48

Inbound on GPS Approach Using DG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

50

Inbound on GPS Approach Using HSI . . . . . . . . . . . . . . . . . . . . . . . . . . . .

52

KAP 140 Two Axis Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

55

System Operating Modes . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

57

Vertical Speed (VS) Mode

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

58

Altitude Hold (ALT) Mode

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

59

Operations With The KAP 140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

60

Takeoff And Climb To Assigned Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . .

60

GPS Capture Using DG . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

62

Rev. 0

 

 

Jun/98

KAP 140 AUTOPILOT SYSTEM

i

Table of Contents

GPS Capture Using HSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

Outbound On Front Course For Procedure Turn To ILS Approach

Using DG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

Outbound On Front Course For Procedure Turn To ILS Approach

Using HSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Front Course ILS Approach Using DG . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Front Course ILS Approach Using HSI . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Outbound on GPS Approach Using DG . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Outbound on GPS Approach Using HSI . . . . . . . . . . . . . . . . . . . . . . . . . . .76 Inbound on GPS Approach Using DG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 Inbound on GPS Approach Using HSI . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

KAP 140 Two Axis with Altitude Preselect Operation . . . . . . . . . . . . . . .

. .83

 

System Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .86

 

Vertical Speed (VS) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.86

 

Altitude Hold (ALT) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.87

 

Altitude Alerting and Preselect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.88

 

Altitude Alerter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.88

 

Altimeter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.88

 

Altitude Preselect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.89

 

Voice Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.89

 

Operations With The KAP 140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.90

 

Takeoff And Climb To Assigned Altitude . . . . . . . . . . . . . . . . . . . . . . . . . .

.90

 

GPS Capture Using DG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.92

 

GPS Capture Using HSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.94

 

Outbound On Front Course For Procedure Turn To ILS Approach

 

 

Using DG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.96

 

Outbound On Front Course For Procedure Turn To ILS Approach

 

 

Using HSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.98

 

Front Course ILS Approach Using DG . . . . . . . . . . . . . . . . . . . . . . . . . . .

100

 

Front Course ILS Approach Using HSI . . . . . . . . . . . . . . . . . . . . . . . . . .

102

 

Outbound on GPS Approach Using DG . . . . . . . . . . . . . . . . . . . . . . . . . .

104

 

Outbound on GPS Approach Using HSI . . . . . . . . . . . . . . . . . . . . . . . . . .

106

 

Inbound on GPS Approach Using DG . . . . . . . . . . . . . . . . . . . . . . . . . . . .

108

 

Inbound on GPS Approach Using HSI . . . . . . . . . . . . . . . . . . . . . . . . . . .

110

KCS 55A Compass System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

113

 

KI 525A Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

114

 

Description of Indicator and Display Functions . . . . . . . . . . . . . . . . . . . . . .

114

 

Slaving Meter ( KA 51B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

116

 

KMT 112 Magnetic Slaving Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117

 

KG 102A Directional Gyro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117

 

Abnormal Circumstances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

119

 

Flight Procedures with the KCS 55A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

120

Abnormal Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

127

 

Autopilot Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

127

 

 

Rev. 0

ii

KAP 140 AUTOPILOT SYSTEM

Jun/98

Introduction

Introduction

The KAP 140 Autopilot System is a rate based digital autopilot system offering smooth performance and enhanced features found only in more expensive autopilots. The first of its type developed by Honeywell, this system brings digital technology and reliability into the light aircraft cockpit.

It is also significant that the KAP 140 series autopilots have been designed from their inception to interface with the Silver Crown package of products. Consider the advantage of having your avionics working together as an integrated system rather than as a group of components built by several manufactures.

Your new KAP 140 roll axis features include wing leveler, heading select, and VOR/LOC intercept and tracking. The KAP 140 can also be coupled to GPS and RNAV receivers as well. Roll rate information is derived from the turn coordinator. Pitch axis features include vertical speed, glideslope and altitude hold along with the optional altitude preselect. Pitch information is derived from a pressure sensor and accelerometer. The KAP 140 Autopilot System operates independent of the aircraft’s artificial horizon. Therefore, the autopilot retains roll stabilization and all vertical modes in the event of vacuum system failure.

Internal monitors keep constant track of the KAP 140’s status and provide for automatic shutdown of the autopilot or trim system in the event of a malfunction. In addition to reliability, the KAP 140 is designed to be easily maintained in the field. Qualified Honeywell Service Centers are located around the world to provide assistance whenever necessary.

To fully realize the capability of your new panel mount digital autopilot system, you must understand the performance capabilities and basic operational requirements of the system. This pilot’s guide provides information to aid in this and is divided up into six sections. The first section provides general familiarization of each autopilot system including the associated panel mounted displays. The second section describes the KAP 140 Single Axis Autopilot System. The third section describes the KAP 140 Two Axis Autopilot System. The fourth section describes the KAP 140 Two Axis/Altitude Preselect Autopilot System. The fifth section describes the optional KCS 55A slaved compass system. The Sixth section describes abnormal procedures.

Rev. 1

KAP 140 AUTOPILOT SYSTEM

1

Apr/02

Introduction

General Description

KAP 140 Single Axis

Autopilot System

The KAP 140 Single Axis system is an entry level digital panel-mount autopilot, offering lateral modes only with an electric trim option.

KAP 140 Two Axis/Altitude

Preselect Autopilot System

The KAP 140 Two Axis system provides both lateral and vertical modes with altitude preselect.

D.C. ELEC.

TURN COORDINATOR

L R

 

 

 

2 MIN.

 

 

 

 

NO PITCH

 

 

 

 

INFORMATION

 

 

 

6

E

12

 

 

 

 

 

GS

 

 

 

GS

 

3

 

 

 

15

 

 

 

 

 

 

N

 

 

 

S

 

 

 

 

 

 

33

 

 

 

21

 

 

0

 

 

 

 

 

 

 

 

 

3

W

24

 

 

 

 

 

 

 

 

 

 

ı

G

KAP 140

AP

HDG

NAV

APR

REV

KAP 140 Two Axis

Autopilot System

The KAP 140 Two Axis system provides both lateral and vertical modes.

D.C. ELEC.

TURN COORDINATOR

L

 

 

R

 

2 MIN.

 

 

NO PITCH

 

 

INFORMATION

 

 

N

3

 

GS

33

6

GS

 

30

 

E

 

W

 

12

 

24

15

 

 

21

S

 

ı

G

KAP 140

 

 

 

 

 

 

UP

AP

HDG

NAV

APR

REV

ALT

DN

D.C. ELEC.

TURN COORDINATOR

L R

2 MIN.

NO PITCH

INFORMATION

 

 

 

6

E

12

 

 

GS

 

 

 

GS

 

 

3

 

 

 

15

 

 

 

 

 

 

 

 

N

 

 

 

S

 

 

 

 

 

 

 

 

33

 

 

 

21

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

3

W

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ı

 

 

G

 

 

 

 

 

 

KFC 140

 

 

 

 

 

ARM BARO

 

 

 

 

 

 

UP

AP

HDG NAV

APR

REV ALT DN

2

KAP 140 AUTOPILOT SYSTEM

Rev. 1

Apr/02

Introduction

 

KAP 140

KAP 140

KAP 140

 

Two Axis Alt.

Two Axis

Single Axis

 

Preselect

 

 

HSI

Optional

Optional

Optional

DG

Standard

Standard

Standard

Turn Coordinator

Standard

Standard

Standard

Automatic Electric Elevator Trim

Optional

Optional

 

Manual Electric Trim

Optional

Optional

 

FUNCTIONS/MODES

 

 

 

 

 

 

ALT Hold (ALT)

Yes

Yes

 

ALT Preselect/ALERT

Yes

 

 

Heading Select (HDG)

Yes

Yes

Yes

NAV (VOR/RNAV/GPS)

Yes

Yes

Yes

Approach (APR)

Yes

Yes

Yes

Glideslope (GS)

Yes

Yes

 

Back Course (REV)

Yes

Yes

Yes

Control Wheel Steering (CWS)

Optional

Optional

Optional

Vertical Speed Hld

Yes

Yes

 

Auto Capture

Yes

Yes

Yes

Auto Track

Yes

Yes

Yes

All Angle Intercept

Standard (with

Standard (with

Standard (with

 

DG or optional

DG or optional

DG or optional

 

HSI)

HSI)

HSI)

Auto 45-degree Intercept

Standard

Standard

Standard

 

(with DG only)

(with DG only)

(with DG only)

TEST

 

 

 

 

 

 

Manual and Auto Trim Monitor

Both

Both

Both

Acceleration Monitor

Yes

Yes

 

KAP 140 System Capabilities

Rev. 1

KAP 140 AUTOPILOT SYSTEM

3

Apr/02

Introduction

System Integration

The individual system diagrams on pages 5, 6, and 7 show the components and their relationship in typical KAP 140 Single Axis, KAP 140 Two Axis, and KAP 140 Two Axis/Altitude Preselect systems. The actual components on individual systems may vary slightly in order to optimize certification and installation requirements.

Each system has a number of inputs: sensor outputs are shown in red; combination inputs are shown in blue; display outputs are shown in orange; and aircraft control shown in green. The systems diagrams reflect that the KAP 140 systems control both pitch and roll axes of the aircraft.

4

KAP 140 AUTOPILOT SYSTEM

Rev. 1

Apr/02

Introduction

 

 

 

Middle

VOR/LOC/RNAV/

 

 

 

Marker

 

GPS Deviation

D.C. ELEC.

 

 

 

 

 

 

 

TURN COORDINATOR

 

G

 

 

 

 

 

KAP 140

 

 

 

 

 

 

 

 

 

 

 

TRIM

L

R

 

 

 

 

 

FAIL

 

AP

 

HDG

NAV

APR REV

2 MIN.

 

 

 

 

 

 

 

NO PITCH

 

 

 

 

 

 

 

INFORMATION

 

 

 

 

 

 

 

Turn Coordinator

 

 

 

 

 

 

AIR

 

 

 

 

 

 

 

 

 

 

N

3

 

 

 

N

 

 

33

 

 

 

3

 

 

 

 

 

 

33

30

A

TO

6

 

 

 

 

 

N

 

 

 

30

6

 

V

 

 

 

 

 

 

GS

 

 

 

 

W

E

W

 

 

E

 

 

24

12

24

 

FR

12

 

 

 

 

 

 

 

 

 

 

21

S

15

 

 

21

 

 

 

 

 

OBS

15

 

 

 

 

 

 

S

 

PUSH

 

 

 

PU S

 

ı

 

 

 

 

 

 

 

Directional Gyro

KI 204 or other Course

 

 

 

 

 

Deviation Indicator

 

 

 

 

 

OR

 

 

 

 

 

 

 

 

 

KG102A

 

 

 

 

 

 

 

Slaved DG

 

NAV

N

HDG

 

 

 

 

 

33

3

 

 

 

 

GS

 

GS

 

 

 

0

 

 

 

 

 

3

 

 

6

 

 

KCS 305

 

 

 

 

 

 

W

 

 

 

E

 

ı

 

4

 

2

1

 

 

 

 

2

 

 

 

 

 

 

12

 

1

 

 

 

 

 

S

5

 

 

 

 

 

 

 

 

 

 

 

ı

 

KI 525A Pictorial

KMT 112

Flux Detector

Navigation Indicator

 

KC 140 Single Axis Computer/Controller/ Annunciator contains computer functions, mode control buttons,

and annunciations in a single unit.

KS 271C Roll Servo

KS 272C Pitch Trim

Servo (Optional)

Autopilot

Disconnect/

Trim Interrupt

(Optional)

KCS 55A Slaved

Compass System

(Optional)

-

+

AUTO

MAN

CCW

CW

KA 51B

Slaving Accessory

Control

Manual

WheelSteering

Electrical Trim

(Optional)

(Optional)

KAP 140 Single Axis System Diagram

Rev. 1

KAP 140 AUTOPILOT SYSTEM

5

Apr/02

Introduction

 

 

 

VOR/LOC/RNAV/

 

Static

 

 

 

GPS Deviation

 

Pressure

 

 

Glideslope

 

 

Middle

 

 

 

Deviation

 

Marker

 

D.C. ELEC.

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

TRIM

TURN COORDINATOR

 

KAP 140

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DN

FAIL

L

R

 

AP

 

HDG

NAV

APR

REV ALT

UP

 

 

 

 

 

2 MIN.

 

 

 

 

 

 

 

 

 

 

NO PITCH

 

 

 

 

 

 

 

 

 

 

INFORMATION

 

 

 

 

 

 

 

 

 

 

Turn Coordinator

 

 

 

 

 

 

 

 

 

AIR

 

 

 

 

 

 

 

 

 

 

 

 

 

N

3

 

 

 

 

 

 

N

 

33

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

33

30

A

TO

6

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

30

6

GS

V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

E

W

 

 

E

 

 

 

 

 

24

12

24

 

FR

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

S

15

 

 

21

 

 

 

 

 

OBS

15

 

 

 

 

 

 

S

 

PUSH

 

 

 

PU S

 

ı

 

Directional Gyro

KI 204 or other Course

 

 

 

 

 

Deviation Indicator

 

 

 

 

 

(not included)

 

 

 

 

 

OR

 

 

 

 

 

 

 

 

 

KG102A

 

 

 

 

 

 

 

Slaved DG

 

NAV

N

HDG

 

 

 

 

GS

33

 

3

GS

 

 

 

0

 

 

 

 

 

3

 

6

 

 

KCS 305

 

 

 

 

 

 

W

 

 

 

E

 

ı

 

4

 

2

1

 

 

 

 

2

 

 

 

 

 

 

12

 

1

 

 

 

 

 

S

5

 

 

 

 

 

 

 

 

 

 

 

ı

 

KI 525A Pictorial

KMT 112

Flux Detector

Navigation Indicator

 

KC 140 Two Axis Computer/ Controller/ Annunciator contains computer functions, mode control buttons, and annunciations in a single unit. Also contains static pressure sensor and accelerometer.

KS 271C Roll Servo

KS 270C Pitch Servo

KS 272C Pitch Trim Servo

Autopilot

Disconnect/

Trim Interrupt

KCS 55A Slaved

Compass System

(Optional)

-

+

AUTO

MAN

CCW

CW

KA 51B

Slaving Accessory

Control

Manual

WheelSteering

Electrical Trim

(optional)

 

KAP 140 Two Axis System Diagram

6

KAP 140 AUTOPILOT SYSTEM

Rev. 1

Apr/02

Introduction

D.C. ELEC.

TURN COORDINATOR

L R

2 MIN.

NO PITCH

INFORMATION

Turn Coordinator

 

AIR

 

N

33

3

30

6

W

E

24

12

21

15

S

 

PUSH

P

U S

Directional Gyro

 

 

VOR/LOC/

 

 

 

 

 

Baro

RNAV/

 

Encoding

 

Setting

GPS

 

Altimeter

KC 140 Two Axis with

 

 

Deviation

 

 

 

Altitude Preselect

 

 

 

 

 

 

Glideslope

Middle

 

 

Static

Computer/Controller/

Deviation

Marker

 

 

Pressure

Annunciator

 

 

 

 

 

 

contains computer

 

 

 

 

 

 

functions, mode

 

 

 

 

 

 

control buttons,

 

G

 

 

 

TRIM

and annunciations

 

KFC 140

 

 

ARM BARO

 

 

 

UP

 

FAIL

in a single unit. Also

 

AP

HDG NAV APR REV ALT

DN

 

 

 

 

 

 

 

 

contains static pressure

 

 

 

 

 

 

sensor and accelerometer.

 

 

 

 

 

 

KS 271C Roll Servo

 

N

 

 

 

 

 

33

3

 

 

 

 

 

30

A

TO

 

 

N

 

6

 

V

 

 

 

GS

 

 

W

 

 

E

24

 

FR

12

OBS 21

15

 

 

S

 

 

ı

 

KI 204 or other Course

KS 270C Pitch Servo

 

Deviation Indicator

 

(not included)

 

OR

KG102A

KS 272C Pitch Trim Servo

Slaved DG

 

 

NAV

N

HDG

 

 

33

3

 

GS

 

GS

0

 

 

3

 

 

6

 

 

 

 

W

 

 

 

E

4

 

2

1

 

2

 

 

 

12

 

1

 

 

S

5

 

 

 

 

 

ı

KI 525A Pictorial

Navigation Indicator

KCS 305

ı

KMT 112

Autopilot

Flux Detector

Disconnect/

 

Trim Interrupt

KCS 55A Slaved

Compass System

(Optional)

-

+

AUTO

MAN

CCW

CW

 

KA 51B

 

 

Slaving Accessory

 

 

Control

Manual

 

WheelSteering

Electrical Trim

 

(optional)

 

 

KAP 140 Two Axis/Altitude Preselect System Diagram

Rev. 1

KAP 140 AUTOPILOT SYSTEM

7

Apr/02

Introduction

Power Application and Preflight Tests

G

KAP 140

AP

HDG

NAV

APR

REV

KAP 140 Preflight Test

G

KAP 140

AP

HDG

NAV

APR

REV

KAP 140 Preflight Test Complete

A preflight test is performed upon power application to the computer. This test is a sequence of internal checks that validate proper system operation prior to allowing autopilot engagement. The preflight test (PFT) sequence is indicated by “PFT” with an increasing number for the sequence steps. Successful completion of self test is identified by all display segments being illuminated (Display Test) and the disconnect tone sounding.

For two-axis units only:

NOTE: Following the preflight test, the red P warning on the face of the autopilot may illuminate indicating that the pitch axis cannot be engaged. This condition should be temporary, lasting no more than 30 seconds. The P will extinguish and normal operation will be available.

NOTE: The red P warning may illuminate when the autopilot is not engaged. This can occur when autopilot G limits have been exceeded during turbulence or aircraft maneuvering. Autopilot engagement is locked out during red P illumination.

If power to the autopilot is cycled in flight (i.e. through the autopilot circuit breaker for instance) it is possible that a 5 minute delay may be necessary prior to autopilot engagement to allow the pitch axis accelerometer circuit to stabilize. Engagement prior to stabilization may result in mildly erratic pitch axis behavior.

8

KAP 140 AUTOPILOT SYSTEM

Rev. 1

Apr/02

Single Axis Operation

KAP 140 Single Axis Operation

The KAP 140 is a high-performance digital, panel-mounted autopilot system for light aircraft.

7 8

G

KAP 140

P R

AP

HDG

NAV

APR

REV

Single-axis Flight Control Computer

G

KAP 140

P R

AP

HDG

NAV

APR

REV

1

2

3

4

Full Single-axis KAP 140 Display

1.AUTOPILOT ENGAGE/DISENGAGE (AP) BUTTON - When pushed, engages autopilot if all logic conditions are met. The autopilot will engage in the basic roll (ROL) mode which functions as a wing leveler. When pressed again, will disengage the autopilot. For software version 03/01 and later, the AP button must be pressed and held for 0.25 seconds to engage the autopilot.

2.ROLL AXIS (R) ANNUNCIATION - When illuminated, indicates failure of the roll axis and will disengage the autopilot and not allow engagement.

3.HEADING (HDG) MODE SELECTOR BUTTON - When pushed, will select the Heading mode, which commands the airplane to turn to

5 6

and maintain the heading selected by the heading bug on either the DG or HSI. A new heading may be selected at any time and will result in the airplane turning to the new heading. Button can also be used to toggle between HDG and ROL modes. This button will engage the autopilot in units with software prior to software version 03/01.

4. NAVIGATION (NAV) MODE SELECTOR BUTTON - When pushed, will arm the navigation mode. The mode provides automatic beam capture and tracking of VOR, LOC or GPS as selected for presentation on the HSI or CDI. NAV mode is recommended for enroute navigation tracking.

Rev. 2

KAP 140 AUTOPILOT SYSTEM

9

May/02

Single Axis Operation

5.APPROACH (APR) MODE SELECTOR BUTTON - When pushed, will arm the Approach mode. This mode provides automatic beam capture and tracking of VOR, GPS and LOC, as selected for presentation on the HSI or CDI. APR mode is recommended for instrument approaches.

6.BACK COURSE APPROACH (REV) MODE SELECTOR BUTTON - When pushed, will arm the Back Course approach mode. This mode functions similarly to the approach mode except that the autopilot response to LOC signals is reversed.

7.ROLL MODE DISPLAY - Displays the active and armed roll modes (ROL, HDG, NAV ARM, NAV, APR ARM, APR, REV ARM, REV). Also displayed will be flashing AP annunciation (5 seconds) at each autopilot disconnect accompanied by an aural tone (for 2 seconds).

8.AUTOPILOT ENGAGED (AP) ANNUNCIATION - Illuminates whenever the autopilot is engaged. Flashes during pilot initiated or automatic disengagement. Only applicable for software versions 03/01 or later.

10

KAP 140 AUTOPILOT SYSTEM

Rev. 1

Apr/02

Single Axis Operation

This page intentionally left blank

Rev. 1

KAP 140 AUTOPILOT SYSTEM

11

Apr/02

Single Axis Operation

System Operating Modes

G

KAP 140

AP

HDG

NAV

APR

REV

D.C. ELEC.

TURN COORDINATOR

L R

2 MIN.

NO PITCH

INFORMATION

Wing Leveler (ROL) Mode

In the roll mode, the autopilot maintains wings level flight.

1. Engage autopilot - Press AP. For software version 03/01 and later, the AP button must be pressed and held for 0.25 seconds to engage the autopilot.

NOTE: The KAP 140 engages into ROL mode as a default.

12

KAP 140 AUTOPILOT SYSTEM

Rev. 2

May/02

Single Axis Operation

G

KAP 140

AP

HDG

NAV

APR

REV

D.C. ELEC.

TURN COORDINATOR

L R

2 MIN.

NO PITCH

INFORMATION

 

 

N

3

 

33

 

30

 

 

 

 

6

 

 

 

W

 

 

E

 

 

 

24

 

 

12

 

21

 

15

 

S

 

 

 

 

PUSH

PU SH

 

33

N

3

 

 

GS

 

GS

 

 

30

 

 

6

 

 

 

W

 

 

E

24

 

 

12

 

 

 

 

21

S

15

 

 

 

 

 

ı

Heading Select (HDG) Mode

In the heading mode, the autopilot will fly a selected heading. The following steps should be taken to operate in the heading mode:

1.Move the heading “bug” to the desired heading on the DG or HSI using the Heading Select knob.

2.Engage autopilot - Press AP. For software version 03/01 and later, the AP button must be pressed and held for 0.25 seconds to engage the autopilot.

3.Depress the HDG button on the KAP 140 to engage the heading select mode. The autopilot will turn the aircraft in the shortest direction to intercept and fly the heading.

4.If you move the heading “bug” again while the heading select mode is engaged, the autopilot will immediately turn the aircraft in the direction of the newly selected heading.

5.Press HDG button again and the autopilot will return to the ROL mode.

Rev. 2

KAP 140 AUTOPILOT SYSTEM

13

May/02

Single Axis Operation

G

KAP 140

AP

HDG

NAV

APR

REV

D.C. ELEC.

TURN COORDINATOR

L R

2 MIN.

NO PITCH

INFORMATION

3

6

E

 

N

12

33

15

 

30

S

 

W

21

 

24

PUSH

PU SH

 

E

12

 

 

 

 

 

 

 

6

 

 

15

 

 

N

 

 

 

TO

 

 

 

A

 

3

GS

V

 

 

 

 

S

 

 

 

 

 

 

 

N

 

 

 

21

 

 

 

FR

 

 

 

 

 

33

24

 

 

OBS

30

W

ı

Navigation (NAV) Mode Using a DG from HDG Mode

(45° Intercept)

In the navigation (NAV) mode, the autopilot intercepts and tracks VOR/RNAV and GPS courses.

To arm NAV mode (with the KAP 140 currently in the HDG mode):

1.Select the desired frequency for VOR or RNAV. For GPS, verify the desired waypoint or destination.

2.OBS Knob - SELECT desired course.

3.NAV Mode Selector Button - PRESS. Note NAV ARM annunci-

ated.

NOTE: When NAV is selected, the autopilot will flash HDG for 5 seconds to remind the pilot to reset the HDG bug to the OBS course. Check the heading displayed on the DG against the magnetic compass and reset if necessary.

14

KAP 140 AUTOPILOT SYSTEM

Rev. 1

Apr/02

Single Axis Operation

4. Heading Selector Knob - ROTATE BUG to agree with OBS course.

Note Instruments: CDI needle to left. Intercept heading 45° to the left of selected (heading bug) course.

5. If the Course Deviation Bar is greater than 2 to 3 dots: the autopilot will annunciate NAV ARM; when the computed capture point is reached the ARM annunciator will go out and the selected course will be automatically captured and tracked. If the D-Bar is less than 2 to 3 dots: the HDG mode will disengage upon selecting NAV mode; the NAV annunciator will illuminate and the capture/ track sequence will automatically begin.

Rev. 1

KAP 140 AUTOPILOT SYSTEM

15

Apr/02

Single Axis Operation

G

KAP 140

AP

HDG

NAV

APR

REV

D.C. ELEC.

TURN COORDINATOR

L R

2 MIN.

NO PITCH

INFORMATION

6

E

 

3

12

 

N

15

 

33

S

 

30

21

 

W

24

PUSH

PU SH

 

E

12

 

 

 

 

 

 

 

6

 

 

15

 

 

N

 

 

 

TO

 

 

 

A

 

3

GS

V

 

 

 

 

S

 

 

 

 

 

 

 

N

 

 

 

21

 

 

 

FR

 

 

 

 

 

33

24

 

 

OBS

30

W

ı

Navigation (NAV) Mode Using a DG from ROL Mode

(All Angle Intercept)

In the navigation (NAV) mode, the autopilot intercepts and tracks VOR/RNAV and GPS courses.

To arm NAV mode (with the KAP 140 currently in the ROL mode):

1.Maneuver the aircraft to the desired intercept angle prior to selecting ROL mode.

2.Select the desired frequency for VOR or RNAV. For GPS, verify the desired waypoint or destination.

3.OBS Knob - SELECT desired course.

4.NAV Mode Selector Button - PRESS. Note NAV ARM annunciated.

NOTE: When NAV is selected, the autopilot will flash HDG for 5 seconds to remind the pilot to reset the HDG bug to the OBS course. Check the heading displayed on the DG against the magnetic compass and reset if necessary.

16

KAP 140 AUTOPILOT SYSTEM

Rev. 1

Apr/02

Single Axis Operation

5. Heading Selector Knob - ROTATE BUG to agree with OBS course.

Note Instruments: CDI needle to left. Intercept heading 30° to the left of selected (heading bug) course.

6. If the Course Deviation Bar is greater than 2 to 3 dots: the autopilot will annunciate NAV ARM; when the computed capture point is reached the ARM annunciator will go out and the selected course will be automatically captured and tracked. If the D-Bar is less than 2 to 3 dots: the ROL mode will disengage upon selecting NAV mode; the NAV annunciator will illuminate and the capture/ track sequence will automatically begin.

Note: Intercept angles greater than 45° can result in course overshoot when close to the station. Therefore, intercept angles greater than 45° are not recommended.

Rev. 1

KAP 140 AUTOPILOT SYSTEM

17

Apr/02

Single Axis Operation

G

KAP 140

AP

HDG

NAV

APR

REV

D.C. ELEC.

TURN COORDINATOR

L R

2 MIN.

NO PITCH

INFORMATION

 

6

E

 

 

 

 

GS

3

12

GS

 

N

 

15

 

 

 

 

33

 

S

 

 

 

 

30

21

 

 

 

 

 

W

24

 

ı

Navigation (NAV) Mode Using an

HSI

In the navigation (NAV) mode, the autopilot intercepts and tracks VOR/RNAV and GPS courses.

To arm NAV mode (with the KAP 140 currently in the HDG mode):

1.Select the desired frequency for VOR or RNAV. For GPS, verify the desired waypoint or destination.

2.Course Bearing Pointer - SET to desired course.

3.Heading Selector Knob - SET BUG to provide desired intercept angle.

4.NAV Mode Selector Button - PRESS.

Note NAV ARM annunciated.

18

KAP 140 AUTOPILOT SYSTEM

Rev. 1

Apr/02

Single Axis Operation

5. If the Course Deviation Bar is greater than 2 to 3 dots: the aircraft will continue in HDG mode (or ROL if HDG is not selected) with NAV ARM annunciated; when the computed capture point is reached HDG will disengage, the ARM annunciator will go out and the selected course will be automatically captured and tracked. If the D-Bar is less than 2 to 3 dots: the HDG mode (or ROL if HDG is not selected) will disengage upon selecting NAV mode; the NAV annunciator will illuminate and the capture/ track sequence will automatically begin.

Note: Intercept angles greater than 45° can result in course overshoot when close to the station. Therefore, intercept angles greater than 45° are not recommended.

Rev. 1

KAP 140 AUTOPILOT SYSTEM

19

Apr/02

Single Axis Operation

G

KAP 140

AP

HDG

NAV

APR

REV

D.C. ELEC.

TURN COORDINATOR

L R

2 MIN.

NO PITCH

INFORMATION

3

6

E

 

N

12

33

15

 

30

S

 

W

21

 

24

PUSH

PU SH

 

E

12

 

 

 

 

 

 

 

6

 

 

15

 

 

N

 

 

 

TO

 

 

 

A

 

3

GS

V

 

 

 

 

S

 

 

 

 

 

 

 

N

 

 

 

21

 

 

 

FR

 

 

 

 

 

33

24

 

 

OBS

30

W

ı

Approach (APR) Mode Using a DG from HDG Mode

(45° Intercept)

The Approach (APR) mode allows the autopilot to intercept and track LOC, VOR/RNAV and GPS courses.

To arm APR mode (with the KAP 140 currently in the HDG mode):

1.Select the desired frequency for LOC, VOR or RNAV. For GPS, verify the desired approach.

2.OBS Knob - SELECT desired approach course. (For a localizer, set it to serve as a memory aid.)

3.APR Mode Selector Button - PRESS. Note APR ARM annunciated.

NOTE: When APR is selected, the autopilot will flash HDG for 5 seconds to remind the pilot to reset the HDG bug to the desired approach course. Check the heading displayed on the DG against the magnetic compass and reset if necessary.

20

KAP 140 AUTOPILOT SYSTEM

Rev. 1

Apr/02

Single Axis Operation

4. Heading Selector Knob - ROTATE BUG to agree with desired approach course.

Note Instruments: CDI needle to left. Intercept heading 45° to the left of selected (heading bug) course.

5. If the Course Deviation Bar is greater than 2 to 3 dots: the autopilot will annunciate APR ARM; when the computed capture point is reached the ARM annunciator will go out and the selected course will be automatically captured and tracked. If the D-Bar is less than 2 to 3 dots: the HDG mode will disengage upon selecting APR mode; the APR annunciator will illuminate and the capture/ track sequence will automatically begin.

Rev. 1

KAP 140 AUTOPILOT SYSTEM

21

Apr/02

Single Axis Operation

G

KAP 140

AP

HDG

NAV

APR

REV

D.C. ELEC.

TURN COORDINATOR

L R

2 MIN.

NO PITCH

INFORMATION

6

E

3

12

N

15

 

33

S

 

30

21

W

24

PUSH

PU SH

 

E

12

 

 

 

 

 

 

 

6

 

 

15

 

 

N

 

 

 

TO

 

 

 

A

 

3

GS

V

 

 

 

 

S

 

 

 

 

 

 

 

N

 

 

 

21

 

 

 

FR

 

 

 

 

 

33

24

 

 

OBS

30

W

ı

Approach (APR) Mode Using a DG from ROL Mode

(All Angle Intercept)

The Approach (APR) mode allows the autopilot to intercept and track LOC, VOR/RNAV and GPS courses.

To arm APR mode (with the KAP 140 currently in the ROL mode):

1.Maneuver the aircraft to the desired intercept angle prior to selecting ROL mode.

2.Select the desired frequency for LOC, VOR or RNAV. For GPS, verify the desired approach.

3.OBS Knob - SELECT desired approach course. (For a localizer, set it to serve as a memory aid.)

4.APR Mode Selector Button - PRESS. Note APR ARM annunciated.

NOTE: When APR is selected, the autopilot will flash HDG for 5 seconds to remind the pilot to reset the HDG bug to the desired approach course. Check the heading displayed on the DG against the magnetic compass and reset if necessary.

22

KAP 140 AUTOPILOT SYSTEM

Rev. 1

Apr/02

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