BECKHOFF C5210 User Manual
Installation and Operating instructions for
19-inch slide-in Industrial PC C5210
Version: 1.1
Date: 2012-05-09
Table of contents
Table of contents
1 Foreword 4
1.1 Notes on the Documentation 4
1.1.1 Liability Conditions 4
1.1.2 Trademarks 4
1.1.3 Patent Pending 4
1.1.4 Copyright 4
1.1.5 State at Delivery 4
1.1.6 Delivery conditions 4
1.2 Description of safety symbols 5
1.3 Basic safety measures 6
1.4 Operator’s obligation to exercise diligence 7
1.4.1 National regulations 7
1.4.2 Procedure in the event of a fault 7
1.4.3 Operator requirements 7
2 Product Description 8
2.1 Appropriate Use 8
2.2 Front View 8
2.3 Access to the hard disks 8
2.4 Access to the Control Elements 9
2.4.1 USB Interfaces (X112, X113) 10
2.4.2 ATX Push-button 10
2.4.3 Reset-button 10
2.4.4 Status LEDs 10
2.5 Rear view of the C5210 10
2.5.1 100-240VAC Full Range Power Supply 10
2.5.2 24VDC Power Supply 11
2.6 Interfaces 11
2.6.1 Serial interface (X102) 11
2.6.2 DVI (Digital Visual Interface) (X103) 11
2.6.3 USB Interfaces (X104 – X107) 11
2.6.4 Network connections (X108, X109) 11
2.6.5 Additional plug-in cards (optional) 11
2.6.6 Earthing measures 11
2.7 Access to the Battery 12
2.8 Access to the PCIe Module Slots 12
3 Installation 13
C5210 1
Table of contents
3.1 Transport and Unpacking 13
3.1.1 Transport 13
3.1.2 Unpacking 13
3.2 Installation of the PC into the 19-inch Rack 14
3.2.1 Preparation of the control cabinet 14
3.2.2 Earthing measures 15
3.3 100-240 VAC Power Supply 16
3.3.1 Mains Socket and Main Switch 16
3.3.2 Power supply cords 16
3.4 24 VDC Power Supply (optional) 17
3.4.1 Beckhoff power supply technology 17
3.4.2 Pin assignment of the connector for the power supply 18
3.4.3 Fitting the cable 19
3.4.4 Connecting Power Supply 20
3.5 Connecting the Industrial PC 22
3.5.1 Connecting cables 22
3.5.2 Check voltage rating and connect 22
4 Operating Instructions 23
4.1 Switching the Industrial PC on and off 23
4.1.1 Switch on 23
4.1.2 Shutting down and switching off 23
4.1.3 First switching on and driver installation 23
4.2 Servicing and maintenance 24
4.2.1 Cleaning of the Industrial PC 24
4.2.2 Maintenance 24
4.2.3 Replacing the Battery on the Motherboard 24
4.3 Emergency procedures 24
4.4 Shutting down 24
4.4.1 Disposal 24
5 UPS Software Components (optional) 25
5.1 Installation on the PC 25
5.2 Help files 25
6 Troubleshooting 26
7 Assembly dimensions 27
8 Technical Data 29
9 Appendix 30
9.1 Beckhoff Support and Service 30
9.1.1 Beckhoff branches and partner companies 30
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Table of contents
9.1.2 Beckhoff company headquarters 30
9.2 Approvals for USA and Canada 31
9.3 FCC Approvals for the United States of America 31
9.4 FCC Approval for Canada 31
C5210 3
Foreword
1 Foreword
1.1 Notes on the Documentation
This description is only intended for the use of trained specialists in control and automation engineering
who are familiar with the applicable national standards. It is essential that the following notes and
explanations are followed when installing and commissioning these components.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
1.1.1 Liability Conditions
The documentation has been prepared with care. The products described are, however, constantly under
development. For that reason the documentation is not in every case checked for consistency with
performance data, standards or other characteristics. In the event that it contains technical or editorial
errors, we retain the right to make alterations at any time and without warning. No claims for the
modification of products that have already been supplied may be made on the basis of the data, diagrams
and descriptions in this documentation.
1.1.2 Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE® and XFC® are registered
trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
1.1.3 Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications
or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents: EP0851348, US6167425 with corresponding applications or registrations in various other
countries.
1.1.4 Copyright
©
Beckhoff Automation GmbH.
The reproduction, distribution and utilization of this document as well as the communication of its contents
to others without express authorization are prohibited. Offenders will be held liable for the payment of
damages. All rights reserved in the event of the grant of a patent, utility model or design.
1.1.5 State at Delivery
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH.
1.1.6 Delivery conditions
In addition, the general delivery conditions of the company Beckhoff Automation GmbH apply.
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Foreword
1.2 Description of safety symbols
The following safety symbols are used in this operating manual. They are intended to alert the reader to
the associated safety instructions.
Acute risk of injury!
If you do not adhere the safety advise adjoining this symbol, there is immediate
DANGER
WARNING
CAUTION
danger to life and health of individuals!
Risk of injury!
If you do not adhere the safety advise adjoining this symbol, there is danger to life and
health of individuals!
Hazard to individuals!
If you do not adhere the safety advise adjoining this symbol, there is obvious hazard to
individuals!
Hazard to devices and environment
Attention
Note
If you do not adhere the notice adjoining this symbol, there is obvious hazard to
materials and environment.
Note or pointer
This symbol indicates information that contributes to better understanding.
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Foreword
1.3 Basic safety measures
Before the Industrial PC is switched off, software that is running must be properly closed.
Otherwise it is possible that data on the storage medium is lost. Please read the section Switching the
Industrial PC on and off.
Switch off all parts of the equipment, then uncouple the fieldbus
Before opening the housing, and whenever the Industrial PC is not being used for
Warning
Pulling out the fieldbus connection plug uncouples the PC (optional).
Items of equipment that have been switched off must be secured against being switched on again.
control purposes (such as during functional checks after a repair), all parts of the
equipment must first be switched off, after which the Industrial PC is to be
disconnected from the equipment.
The Industrial PC’s power supply unit must be supplied with 100V
supply unit with UPS is available.
Do not exchange any parts when under power
When components are being fitted or removed, the supply voltage must be switched
Warning
off.
Fitting work on the Industrial PC can result in damage:
• if metal objects such as screws or tools fall onto operating circuit boards.
• if connecting cables internal to the PC are removed or inserted during
operation.
• if plug-in cards are removed or inserted when the PC is switched on.
– 240 VAC. Optional a 24 VDC power
AC
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Foreword
1.4 Operator’s obligation to exercise diligence
The operator must ensure that
• the product is only used as intended (see chapter Product Description)
• the product is in a sound condition and in working order during operation
• the product is operated, maintained and repaired only by suitably qualified and authorized
personnel
• the personnel is instructed regularly about relevant occupational safety and environmental
protection aspects, and is familiar with the operating manual and in particular the safety notes
contained herein
• the operation manual is in good condition and complete, and always available for reference at the
location of the product
Only trained persons may open the Industrial PC housing
The operator is responsible for ensuring that only trained electrical staff opens the
Attention
1.4.1 National regulations
housing of the Industrial PC.
Depending on the type of machine and plant in which the Industrial PC is used, national regulations
governing the controllers of such machines will apply, and must be observed by the operator. These
regulations cover, amongst other things, the intervals between inspections of the controller. The operator
must initiate such inspections in good time.
1.4.2 Procedure in the event of a fault
In the event of faults at the Industrial PC, the list in the section Troubleshooting can be used to determine
the measures to be taken.
1.4.3 Operator requirements
Anyone who uses the Industrial PC must have read these operating instructions and must be familiar with
all the functions of the software installed on the Industrial PC to which he has access.
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Product Description
3
2
p
y
2 Product Description
2.1 Appropriate Use
The 19-inch slide-in Industrial PC C5210 has been designed for installation in a 19-inch rack (1 rack unit)
in control cabinets for machine and plant engineering applications.
Risk of explosion!
The Industrial PC must not be used where there is a risk of explosion.
Danger
2.2 Front View
Front view C5210
1
The C5210 is fitted with two removable frames for hard disks (1) and (2). In condition of delivery one of
the removable frames is fitted with a hard disk. Behind the flap (3) the control elements and two USBinterfaces are located.
2.3 Access to the hard disks
Access to the hard disks
lock
fla
ke
The hard disks are located into two removable hard drive racks at the front of the Industrial PC. After
unlocking the flaps of the removable racks you can swivel out the hard disks. Now the disks can be
removed.
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