B.Braun Dialog+ Service manual 1

g

+

Dialo

SW 9.xx

Service Manual

English

Edition 1 -2010

M.KAY Dialog+ SW9xx SM EN 1-2010

Dialog

+

SW 9.xx

Service Manual 1/2010

I

Contact your Local

B. Braun Representative

for Service Support

B. Braun Avitum AG

BA-TE-DE08C M.KAY -

34209 Melsungen
Germany

Tel. No.: [phone] (Günter Ni ssen)
E-Mail: guenter.nissen@bbra un.com

Dialog+ SW9xx_sm_TOC_1-2010.doc/pdf <100329> yymmdd

B. Braun Avitum AG

Dialog

+

SW 9.xx

Service Manual 1/2010

Valid for the following machine type:

For Software ≥ 9.xx
Dialog+: from serial no. 100000
Dialog+ HDF-Online: from serial no. 150000

II

BA-TE-DE08C M.KAY -

Registration Number:

Service Manuals with a registr ation nu mber a re inclu ded in the upda te serv ice!

Dialog+ SW9xx_sm_TOC_1-2010.doc/pdf <100329> yymmdd

B. Braun Avitum AG

+

Dialog

Prevent Electrical Shock H azard

SW 9.xx

Commissioning and Service Only trained personnel must service the Dialog+, i.e. repair, maintenance, software

!

Protective Conductor in TFT Housing

TSM Service Progr am

Prevent Chemical Burns and Scalding During servicing on running machines: prevent chemical burns and scalding of the skin

Contaminated Machines Protective gear should be worn in case of servicing of assumed contaminated

Disposal and Taking Back

System Configuration The system configuration saved on a diskette must be downloaded to an other Dialog+

Service Manual 1/2010

Copyright This document is the pr operty of B. Braun Avitu m AG with all rights reserved.

installation, firmware update, r etrofitting and commissioning of th e Dialog+.
Servicing must only be performed with proper tools, calibration equipment and be in
accordance with the most recent revision of this service manual/technical information,
which must be clearly and thoroughly understood.

Switch off the Dialog+ and disconnect unit from mains if you have to open the
machine for servicing. Do not touch any exposed wiring or conductive surfaces while
the Dialog+ is opened. The voltages present when electrical power is connected to the
Dialog+ can ca use serious injury or death.

ESD Information Pay attention to ESD information, because electronic components are sensitive to

electrostatic discharges.

High Voltage

in TFT Monitor

Software

Therapy Mode

Calibration

Tubing

Wiring

Cover in Rear Door Servicing of mechanical assembly groups (components in contact with fluid): the cover

O-Rings Always check o-rings from disassembled groups/components and replace if necessary.

Figures The displayed figures can differ slightly from the machines on site, due to different

Fuses If fuses are replaced they must exactly match the type and rating specified by the

Spare Parts Only use original spare parts manufactured and sold by B. Braun Avitum AG.

of Spare Parts

Function Check Check the respective function of the assembly group/component after servicing. A

If a battery option is present in the machine:
High voltage can be present at the backlight inverter board BIB in the TFT monitor,
even if the machine has been disconnected from mains. Pull out the battery
compartment in the base platform and switch off the battery voltage before opening
the machine.

If the TFT housing had to be opened during a service job, the tight seat of the
protective conductors in the TFT housing must be checked.

Only activate the TSM service program for service activities. It is prohibited to connect
a patient to the Dialog+ and to run a therapy if the TSM service program is activated
in the Dialog+. If the TSM service program is activated the complete alarm system is
disabled. The TSM service program is started in the service mode: digital board, service
switch S1, position 2.

The software is installed in the software mode: digital board, service switch S1,
position 3.

After completion of all procedures switch back to the therapy mode: digital board,
service switch S1, position 0.

Only perform a calibration after the Dialog+ has reached working temperature and the
machine was disinfected and decalcified. Save the calibration data (CFC) before you
exit the TSM service program:

Tubing must be replaced only by the same tubing type/length and identical installation
manner.
Make sure that the tubings in the machine are not kinked or twisted after servicing
(e.g. if sub-racks are pulled out and inserted again). The tubing must not touch
moving/rotating co mponents (e.g. motors of gear pumps).

Wiring must be replaced only by the same cable type/length and identical installation
manner. The cables must not touch moving/rotating components (e.g. motors of gear
pumps).

due to the penetration of disinfectant or hot liquid.

machines.

for the switch mode power supply microcontroller SMPS-MC in the rear door must be
assembled during servicing because it serves as a spray protection.

hardware statuses.

manufacturer in the spare parts list/technical information. Where applicable: fuses
must be approved by UL/CSA.

Dispose spare parts (e.g. boards or batteries) according to local disposal guidelines or
send back to B. Braun Avitum AG free of charge (see chapter 7).

machine only if:

•

the hardware matches and

•

the identical software version number is present.

complete function check must be performed after every service, according to the
operating manual.

TSM Main Menu, File Operations, Save Calibration Data

III

.

BA-TE-DE08C M.KAY -

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B. Braun Avitum AG

Dialog

+

SW 9.xx

Service Manual 1/2010

Table of C ont e nt s Pa ge

IV

1. Installation and Commissioning

2. Technical System Description

3. Repair Instructions

4. TSM Service Program

5. Technical Safety Inspection with Preventive Maintenance

6. Flow, Wiring and Tubing Diagrams

7. Spare Parts List

8. Appendix

8.1 ESD/EMC Information

8.1.1 Electrostatic Discharge ESD

8.1.2 Electromagnetic Compatibility EMC

1-1
2-1
3-1
4-1
5-1
6-1
7-1
8-1
8-2
8-2
8-4

8.2 Technical Information

8.3 Assembly Instructions

8.4 Field Service Information

8.5 Instruction Leaflets

9. Edition/Updates Service Manual

-

-

-

-

9-1

BA-TE-DE08C M.KAY -

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B. Braun Avitum AG

V

Dialog

Conventions

+

SW 9.xx

Service Manual 1/2010

Symbol Description

Attention

The symbol gives information, which are safety relevant for
the Dialog+ and must be observed.

Information

The symbol gives additional information, which should be
observed.

Tips

The symbol gives additional hints, which can be helpful.

Handling

The symbol gives information for a handling at or in the
machine, i.e. during a calibration, disassembly or assembly.

Calibration

The symbol appears for necessary calibration measures.

Calibration Equip m ent / Tools

The symbol gives remarks for necessary calibration
equipment/tools, i.e. during a calibration, disassembly or
assembly.

BA-TE-DE08C M.KAY -

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B. Braun Avitum AG

V

Dialog

+

SW 9.xx

Service Manual 1/2010

I

Service Manual

Service Training

The edition of this service manual is for the maintenance and repair of the
Dialog+ machine with a software ≥ 9.01. The service manual is subject to
amendments.

A service training is essential to meet the B. Braun standard operating
procedures for qualified service and support.

The user of this documentation should only use this documentation in
combination with a participation in a B. Braun service training.

The user of this documentation should h ave the following qualifications and
prerequisites:

1. Mechanics, digital/analogue techniques, optoelectronics, measurement and

PC techniques.

2. Participation in a B. Braun service training to accomplish qualified

maintenance, repair and service support.

3. Availability of approved and calibrated test equipment and tools given in

this service manual.

Contact your local B. Braun representative or dealer for detailed inform ation
concerning training courses.

B. Braun Avitum AG

34209 Melsungen, Germa ny
Tel.: [phone]
Fax.: [phone]
E-Mail: [e-mail]

Technical Safety Inspection

Instructions for Use

ESD/EMC Information

Spare Parts

Perform regular technical safety inspections as described in chapter 5 of this
service manual to ensure the safety of the machine.

An instructions for use can be ordered at your local B. Braun representative or
dealer.

Please observe the ESD/EMC information (see appendix for additional
information):

• ESD: electrostatic discharge

• EMC: electromagnetic compatibility

Only original spare parts manufactured and sold by B. Braun are applicable.
Please provide part number and description respectively when ordering any
spare parts. Please order your spare parts at your local B. Braun representative
or dealer.

B. Braun Avitum AG

34209 Melsungen, Germa ny
Tel. No.: [phone]
E-Mail: [e-mail]

[e-mail]

The main assembly groups are defined according to the spare parts list. The
main assembly groups are especially:

• All pcb's (printed circuit boards)

• Pumps

• DF block

• Ultrafiltration

• Blood leak detector

• Safety air detector

• Heater

Tamper or repairs in these assembly groups are not permissible (due to
calibration, ESD, multi-layer pcb's and the application of SMT (SMT = surface
mounted technology).

Calibration Serv ice

BA-TE-DE08C M.KAY -

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All calibration devices must be approved and registered with an identification
number. The calibration equipment is subjec t to the B. Braun calibration service
and must be checked and recalibrated in regular intervals, to meet th e B. Braun
standard operating procedures SOPs. Only approved and registered calibration
equipment must be applied for servicing.

B. Braun Avitum AG

1. Commissioning 1/2010 1 - 1

Dialog

Copyright

Commissioning and Service

Prevent Electrical Shock Hazard

ESD Information

High Voltage
in TFT Monitor

Protective Conductor in TFT Housing

TSM Service Program

Software

Therapy Mode

Calibration

Prevent Chemical Burns and Scalding

Contaminated Machines

Cover in Rear Door

Tubing

Wiring

Fuses

Spare Parts

Instructions for Use

Check Machine

Commissioning

Electrical Installation

Mains Voltage Supply

Ambient Temperature

Water Installation

Water Quality

Central Hot Cleaning System

+

SW 9.xx

This document is the property of B. Braun Avitum AG with all rights reserved.

Only trained personnel must service the Dialog+, i.e. repair, maintenance, software installation, firmware
update, retrofitting and commissioning of the Dialog+.
Servicing must only be performed with proper tools, calibration equipment and be in accordance with the
most recent revision of this service manual/technical information, which must be clearly and thoroughly
understood.

Switch off the Dialog+ and disconnect unit from mains if you have to open the machine for servicing.

Do not touch any exposed wiring or conductive surfaces while the Dialog+ is opened. The voltages present
when electrical power is connected to the Dialog+ can cause serious injury or death.

Pay attention to ESD information, because electronic components are sensitive to electrostatic discharges.

If a battery option is present in the machine:

High voltage can be present at the backlight inverter board BIB in the TFT monitor, even if the machine has

!

been disconnected from mains. Pull out the battery compartment in the base platform and switch off the
battery voltage (remove fuse) before opening the machine.

If the TFT housing had to be opened during a service job, the tight seat of the protective conductors in the
TFT housing must be checked.

Only activate the TSM service program for service activities. It is prohibited to connect a patient to the
Dialog+ and to run a therapy if the TSM service program is activated in the Dialog+. If the TSM service
program is activated the complete alarm system is disabled. The TSM service program is started in the service
mode: digital board, service switch S1, position 2.

The software is installed in the software mode: digital board, service switch S1, position 3.

After completion of all procedures switch back to the therapy mode: digital board, service switch S1,
position 0.

Only perform a calibration after the Dialog+ has reached working temperature, and the machine was
disinfected and decalcified. You should save the calibration data to the hard disk drive before you exit the
TSM service program:

During servicing on running machines: prevent chemical burns and scalding of the skin due to the
penetration of disinfectant or hot liquid.

Protective gear should be worn in case of servicing of assumed contaminated machines.

Servicing of mechanical assembly groups (components in contact with fluid): the cover in the rear door must
be assembled during servicing because it serves as a spray protection for the SMPS-MC.

Tubing must be replaced only by the same tubing type/length and identical installation manner.

Make sure that the tubings in the machine are not kinked or twisted after servicing (e.g. if sub-racks are
pulled out and inserted again). The tubing must not touch moving/rotating components (e.g. motors of gear
pumps).

Wiring must be replaced only by the same cable type/length and identical installation manner. The cables
must not touch moving/rotating components (e.g. motors of gear pumps).

If fuses are replaced they must exactly match the type and rating specified by the manufacturer in the spare
parts list/technical information. Where applicable: fuses must be approved by UL/CSA.

Only use original spare parts manufactured and sold by B. Braun Avitum AG.

Please pay attention to the information in the instructions for use

Check completeness of machine and transport damages after unpacking.

Do not start machine if a safe operation is not guaranteed.

The electrical installation must correspond with national regulations for initial operation of the unit (e.g. IEC
publications). The machine must not be operated in hazardous locations or rooms. The potential equalisation
must be in accordance with national requirements (e.g. IEC publications)

The mains voltage supply must correspond with the mains voltage on the unit type plate!

Before the Dialog+ is switched on the machine must have room temperature (see instructions for use,
chapter 15).

The installation must be in accordance with national regulations e.g. DVGW work sheet W503 for
haemodialysis equipment and VDE 0753 (rules of application for haemodialysis equipment).
A pipe disconnector is not necessary if a water softener or water softener with built-in reverse osmosis
system is installed. A nonreturn valve and a bleed pipe are adequate. Please see DVGW work sheet W 503,
section 4.4 and VDE 0753 part 4 (Rules of application for haemodialysis equipment).

Only water of the highest quality should be applied. Please consider the following, especially for bicarbonate
dialysis:

• Inlet water shall be free of Mg

If the machine is connected to a central hot cleaning system a high temperature tubing must be used for the
water inlet.

TSM Main Menu, File Operations, Save Calibration Data

++

and Ca++.

.

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1. Commissioning 1/2010 1 - 2

1

Dialog

+

SW 9.xx

Legend

1. Type Plate

2. Canister Holder

3. Potential Equalisation Bolt

4. Main Cord

2
3

4
5

5. Central Concentrate Supply Option

6. Tubing Connection Water Inlet

• PVC tubing 10 x 3 mm (red)
(fasten with two single ear clamps 19.5)

• Tubing length: approx. 3 m

6.1 Tubing Connection Water Inlet for Osmosis Device
with Hot Disinfection of the Loop Line

• Silicone tubing 8 x 3.2 mm (high temperature tubing, red)

(fasten with two single ear clamps 19.5)

7. Tubing Connection Dialysate Outlet

• PVC tubing 10 x 3 mm (black)

(fasten with a single ear clamp 19.5 and a tubing clamp 12­20 mm)

• Tubing length: approx. 3 m

• Drain height: max. 80 cm

8. Emergency Power Supply/Battery Option

6
7

8

Fig.: Dialog+ Rear View

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1. Commissioning 1/2010 1 - 3

Dialog

+

SW 9.xx

Table of Contents Page

1.1 Commissioning Check List

1.1.1 Measurement Circuits for the Measurement of the Electrical
Safety According to EN 62353/60601-1

1-4
1-6

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1. Commissioning 1/2010 1 - 4

Dialog

+

SW 9.xx

1.1 Commissioning Check List

For Dialog+ SW 9.xx

REF {Type/Typ}:................................................. SN {Serien-No./Nr.}: ................................................

Year of Purchase: ....................... Responsible Organisation (User): .....................................................

.........................................................................................................................................................................

Operating Hours: .................................... h Inventory No.: ..................................................................

SW Version: ...........................................

The commissioning (putting into service) shall be performed and documented before the machine
is handed over to the responsible organisation (user), according to the specified check list, with
reference to the service manual and instructions for use.

Manufacturer:

B. Braun Avitum AG
34209 Melsungen, Germany

Check List

Note: Text in { } brackets is information for the execution of the check list!

1. Visual Inspection

1.1 {Machine: clean/complete; no damages/moisture influences or loose assemblies; no moveable parts touching tubings or wires; casters are moveable;
type plate legible}

1.2 {Check tight seat and damages of mains supply (power supply cord, strain relief), potential equalisation cable, staff call/data lines (if present) and
connectors}

2. Protective Earth Resistance According to EN 62353

2.1 Protective Earth Resistance:

< 0.3 [Ω] {note highest value}: ................................................ [Ω]

{(Machine in cl. power supply cord. Move the power supply cord during the check. Thus possible loose connections can be detected. Data lines and

potential equalisation cable must not be connected during the check of the of the protective earth resistance (see figure 1)}
{Measurement points:}
{Exterior: Potential equalisation bolt, rinsing bridge (dialyser inlet and outlet)}
{Interior: Heater body (top), rear door (top left corner), frame (rear), housing cover (top left), front door (top left)}
{Monitor: Monitor (one of the screws in the front panel/housing}

3. Install Machine

3.1 {Connect water inlet to the metal tubing connector and fasten with single ear clamp.
Connect dialysate outlet to plastic tubing connector and fasten with tubing clamp.}

3.2 {Connect central supply for concentrate (central supply option) and deaerate tubings}

3.3 {Assemble holder for disinfectant (if option present)}

3.4 {Assemble dialyser holder}

3.5 {Assemble filter holder. Insert DF filter (option)}

3.6 {Assemble DF filter/HDF filter (if option present)}

OK







4. Function Inspection

{Pay attention to the filling procedure of the machine to prevent dry run of the heater!}

4.1 Switch on machine, fill and rinse: - {Switch machine in Test 1.10 Degassing and Heating menu and fill with water until

water flows out of the dialysate outlet. Then rinse in disinfection (approx. 5 minutes).}

4.2 Automatic Blood Pressure Measurement ABPM

4.2.1 ABPM Option: - Measurement on a test person is plausible

4.3 Customer Specific System Setting: - {Switch machine in TSM Service Program: Execute Treatment Support (calibrate PE offset for

altitudes > 1000 m}

Option present no  yes 

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







1. Commissioning 1/2010 1 - 5

Dialog

Check List

+

SW 9.xx

OK

Note: Text in { } brackets is information for the execution of the check list! SN {Serien-No./Nr.}............................................

5. Setting into Service According to Instructions for Use with Electrical Safety Check According to

EN 62353/EN 60601-1

5.1 Applied Accessories/Disposables:

- Applied line system:

Name: ......................................................................................................................................................................................

5.2 Switch on machine: - Self-test passed {and 15 minutes therapy with UF safety check}

- Ultrafiltration comparison measurement 15 minutes with UF rate 500 ml/h: ......................... [ml]

(125 ml UF volume ±15 ml)

5.3 Temperature: - Comparison measurement {at dialyser coupling}, at 37 oC (-1.5; +0.5): ......................... [oC]

5.4 Conductivity: - Comparison measurement {at dialyser coupling}, e.g. 14.3 mS/cm (±0.2): ................. [mS/cm]

5.5 Equipment Leakage Current:

{All water connections and data lines must be connected during the check of the equipment leakage current (see figure 2)}

≤ 0.5 [mA] - During heat-up phase {change mains polarity and note highest value}: ....................... [mA]

5.6 Patient Leakage Current:

{All water connections and data lines must be connected during the check of the patient leakage current (see figure 3)}

< 10 [µA] AC - Under normal conditions {at dialyser coupling}, conductivity at 13 – 15 mS/cm: ........................ [µA]

5.7 Safety Air Detector (SAD): - Test alarm function (visual/audible) passed

5.8 Disinfection: - Start

Applied Measurement Equipment:

Electrical Safety: ........................................................................................ * ID/Serial No.: .................................

Conductivity: ............................................................................................... * ID/Serial No.: .................................

Temperature: ............................................................................................... * ID/Serial No.: .................................

















Pressure: ....................................................................................................... * ID/Serial No.: .................................

Balance: ........................................................................................................ * ID/Serial No.: .................................

Pressure Manometer: ............................................................................... * ID/Serial No.: .................................

Other Measurement Device: ................................................................... * ID/Serial No.: .................................

......................................................................................................................... * ID/Serial No.: .................................

* If applicable, please enter the type and identification number of the equipment used.

Comments:

..........................................................................................................................................................................................................................................................

..........................................................................................................................................................................................................................................................

..........................................................................................................................................................................................................................................................

Next Inspection Date:

The commissioning was performed and the
machine was hand over to the responsible

organisation (user).

............................................................................................................................................................

Name Service Technician: Name of Company:

...................................................................................

................................................................................... .................................................................

Date/Signature

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1. Commissioning 1/2010 1 - 6

A

A

A

Dialog

1.1.1 Measurement Circuits for Measurement of Electrical Safety

+

SW 9.xx

According to IEC 62353/60601-1

Protective earth (ground)

L, N

MP

Supply mains terminals

Mains part

MD

Measuring device

Resistance measurement equipment

Part of enclosure not protectively earthed

Table 1: Legend of Abbreviations and Symbols

L

N

PE

MP

AP

PE

P

Protective earth terminal

Applied part

M

Residual current meter with frequency
response as MD

Connection to accessible conductive parts

Protective Earth Resistance

Test current: ≥ 200 mA
The test current must be measured in both

directions.

Fig. 1: Protective Earth Resistance

L(N)

L

N

N(L)

PE

Fig. 2: Equipment Leakage Current

L

N

PE

M

MP

MP

Equipment Leakage Current:

P

• Differential Measurement

Patient Leakage Current

P

MD

Fig. 3: Patient Leakage Current

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Dialog

+

SW 9.xx

2. Technical System Description 1/2010 2 - 1

Table of Content s Page

General Information 2-4

2.1 Overview Sub-Racks 2-5

2.1.1 Legend Overview Sub-Racks 2-5

2.2 Top Level Sub-Rack 2-6

2.2.1 Legend Top Level Sub-Rack 2-6

2.3 Basic Board BB 2-7

2.3.1 Legend Basic Board 2-7

2.4 Power Board Valves PBV 2-8

2.4.1 Legend Power Board Valves 2-8

2.5 Power Board Motors PBM 2-9

2.5.1 Legend Power Board Motors 2-9

2.6 Digital Board DB 2-10

2.6.1 Legend Digital Board 2-10

2.7 Analog Board AB 2-11

2.7.1 Legend Analog Board 2-11

2.8 HDF Online Board HOB 2-12

2.8.1 Legend HDF Online Board 2-12

2.9 UF Sub-Rack 2-13

2.9.1 Legend UF Sub-Rack 2-13

2.10 UF Sub-Rack HDF Online 2-14

2.10.1 Legend UF Sub-Rack HDF Online 2-14

2.11 DF Sub-Rack 2-15

2.11.1 Legend DF Sub-Rack 2-15

2.12 Water Sub-Rack 2-16

2.12.1 Legend Water Sub-Rack 2-16

2.13 Rinsing Bridge 2-17

BA-TE-DE08C M.KAY

2.13.1 Legend Rinsing Bridge 2-17

2.14 Rear Door 2-18

2.14.1 Legend Rear Door 2-18

2.15 Switch Mode Power Supply Microcontroller SMPS-MC 2-19

2.15.1 Legend Switch Mode Power Supply Microcontroller 2-19

2.16 TFT Monitor 2-20

2.16.1 Legend TFT Monitor 2-20

2.17 Front Door 2-21

2.17.1 Legend Front Door 2-21

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Dialog

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2. Technical System Description 1/2010 2 - 2

2.18 Level Regulation Module 2-22

2.18.1 Legend Level Regulation Module 2-22

2.18.2 Flow Diagram Level Regulation Module 2-23

2.19 Flow Diagrams 2-24

2.19.1 Dialog+ 2-24

2.19.2 Dialog+ with BIC Option and DF Filter Option 2-25

2.19.3 Dialog+ HDF Online 2-26

2.19.4 Legend Flow Diagram 2-27

2.20 Description Flow Diagram 2-29

2.20.1 Water Inlet Section with Water Block 2-29

2.20.2 Degassing Circuit with Temperature System 2-30

2.20.3 Dialysate Processing 2-31

2.20.4 Central Bicarbonate and Concentrate Supply (Option) 2-32

2.20.5 BIC Cartridge Holder (Option) 2-32

2.20.6 Balance Chamber System 2-33

2.20.7 Working Principle Balance Chamber System 2-33

2.20.8 Ultrafiltration and Rinsing Bridge 2-35

2.20.9 Chemical Thermal Disinfection Program 2-36

2.21 Block Diagram 2-38

2.21.1 Legend Block Diagram 2-39

2.22 Switch Mode Power Supply Microcontroller SMPS-MC 2-42

2.22.1 Block Diagram SMPS-MC 2-42

2.22.2 System Integration SMPS-MC 2-43

2.22.3 Component Layout SMPS-MC 2-44

2.22.4 Wiring Diagram SMPS-MC with Battery Option 2-45

2.22.5 Description SMPS-MC 2-46

2.22.6 Fuses 2-48

2.22.7 Signals 2-49

BA-TE-DE08C M.KAY

2.22.8 Internal Signals 2-49

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B. Braun Avitum AG

+

Dialog

SW 9.xx

General Information

2. Technical System Description 1/2010 2 - 4

Operation is accomplished via a touch screen (TFT monitor). Two
microprocessor systems c ontr o l a nd mo ni tor the machine.

The hardware concept consists of the following systems:

Top Level System

•

Low Level System

•

The top level system consists of the following components:

Top Level Syst em

Communication module

•

Top level controller TLC (motherboard)

•

Compact flash card CFC

•

Options

•

The communication between the user and the machine is performed via the
top level.

Example data excha nge to c o mmuni c ation module:

Entry via input mask of the touch screen or keyboard

•

Output via the output mask of the TF T mo ni tor

•

Example data exchange to low level:

Transmitting and receiving data from/to low level controller and supervisor

•

on the digital board DB (LLD)

Low Level Syst em

The low level system consists of the following components:

Digital board DB (LLD)

•

Analog board AB (LLA)

•

Power board motors PBM

•

Power board valves PBV

•

The low level controls and monitors all functions.
Data exchange to top level c o ntr ol l er ( mother b oard):

Transmitting and receiving data from/to low level supervisor

•

Transmitting and receiving data from/to low level controller

•

Data exchange between low level controller to supervisor:

Transmitting and receiving messages, data and commands

•

All sensor data are sent separately, v ia two serial bus systems, to the supervisor
and controller via the analog board to the digital board. The actuators, motors
and valves are driven via the power board valves PBV and power board motors
PBM.

BA-TE-DE08C M.KAY

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Dialog

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SW 9.xx

2. Technical System Description 1/2010 2 - 3

For Software

For Software

For Software For Software

9.xx

9.xx

≥≥≥≥

9.xx 9.xx

BA-TE-DE08C M.KAY

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Dialog

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SW 9.xx

2. Technical System Description 1/2010 2 - 5

2.1 Overview Sub-Racks

4

11144

Fig. : Overview Sub-Racks Rear View Dialog+

2.1.1 Legend Ov erv iew Sub-Racks

BA-TE-DE08C M.KAY

Top Level Sub-Rack

1

UF Sub-Rack

2

Dialog+ SW 9xx_sm_C ha pter 2_1-2010.doc/pdf < 100329> yymmdd

DF Sub-Rack

3

Water Sub-Rack

4

B. Braun Avitum AG

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Dialog

2.2 Top Level Sub-Rack

SW 9.xx

2. Technical System Description 1/2010 2 - 6

1

USB:

Service

SW

Fig. : Top Level Sub-Rack

2

Motherboard

4

3

Basic Board

5

6

Power Board

Valves

Digital Board

USB:

Analog Board

7

SW

89

JP2

S1

JP1

Power Board Motors

HDF BoardOnline

2.2.1 Legend To p Level Sub-Rack

1111 USB Port:

Service (FSU)/Software Installation TLC
2222 LX800 Motherboard
3333 Temperature Switch TS (closes at 50 ± 3
4444 Basis Board BB
5555 Power Board Valves PBV
6666 Digital Board DB (LLD):

USB Port: Software Installation LLC/LLS; Service-Switch S1; Jumper JP1/JP2
7777 HDF Online Board HOB
8888 Power Board Motor PBM
9999 Analog Board AB (LLA)

o

C, opens at 35 ± 6 oC)

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Dialog

SW 9.xx

2.3 Basic Board BB

2. Technical System Description 1/2010 2 - 7

P3

P48

P26

P17

P54

P58

P31

P10

P49

P51

P32

1

P24

P6

1

1

1

P50

Fig. : Basic Board

2.3.1 Legend Basic Board

P1

P1 Degassing Pump EP

P1P1
P2

P2 Venous Blood Pump BPV

P2P2
P3

P3 Arterial Blood Pump BPA

P3P3
P4

P4 Outlet Flow Pump FPA

P4P4
P5

P5 Safety Air Detector SAD

P5P5
P6

P6 Heparin Pump HP (HEP)

P6P6
P7

P7 Air Separator Level Sensor LAFS

P7P7
P8

P8 BIC Pump BICP

P8P8
P9

P9 Concentrate Pump KP

P9P9
P10

P10 All Valves (+ Option BIC) VALVES

P10P10
P11

P11 Level Regulation LR

P11P11
P12

P12 DIABUS

P12P12
P13

P13 HDF Online Board HOB

P13P13
P14

P14 Front Panel Board FPB

P14P14
P15

P15 Valves Balance Chamber VCH

P15P15
P16

P16 UF Pump UFP

P16P16
P17

P17 Power Supply 1 PS1

P17P17
P18

P18 Not Applicable

P18P18
P19

P19 Not Applicable

P19P19
P20

P20 Inlet Flow Pump FPE

P20P20
P21/P22

P21/P22 Power Board Valves PBV

P21/P22P21/P22
P23

P23 Staff Call PERS-R

P23P23
P24

P24 Control SMPS-MS (NT)

P24P24
P25

P25 Power Board Motors PBM

P25P25
P26

P26 Disinfection Valve VD

P26P26

DIABUS

DIABUSDIABUS

SMPS-MS (NT)

SMPS-MS (NT)SMPS-MS (NT)

P59

1

BICP

BICPBICP

UFP

UFPUFP

PERS-R

PERS-RPERS-R

P23

EP

EPEP

BPV

BPVBPV

BPA

BPABPA

FPA

FPAFPA

SAD

SADSAD

HP (HEP)

HP (HEP)HP (HEP)

KP

KPKP

LR

LRLR

HOB

HOBHOB
FPB

FPBFPB

PS1

PS1PS1

FPE

FPEFPE

PBV

PBVPBV

VD

VDVD

PBM

PBMPBM

P2

P11

P21

P18

P33

LAFS

LAFSLAFS

VALVES

VALVESVALVES

VCH

VCHVCH

P47

P38P45P39 P30

P1

P13

P25

P7 P44

P27

P27 Membrane Position Sensors Balance Chamber MSBK

P27P27
P28

P28 Temperature Sensor Dialysate TSD

P28P28
P29

P29 Temperature Sensor Heater Inlet TSHE

P29P29
P30

P30 Degassing Temperature Sensor TSE

P30P30
P31

P31 Level Sensor Upline Tank NSVB

P31P31
P32

P32 Blood Leak Detector BL

P32P32
P33/P34

P33/P34 Digital Board DB

P33/P34P33/P34
P35

P35 Temperature Sensor BIC TSBIC

P35P35
P36

P36 Temperature Sensor Dialyser Inlet TSDE

P36P36
P37

P37 Temperature Sensor Dialysate Supervisor TSD-S

P37P37
P38

P38 Pressure Sensor Dialysate Outlet PDA

P38P38
P39

P39 Blood Side Pressure Sensor PBLOOD

P39P39
P40/P41

P40/P41 Analog Board AB (LLA)

P40/P41P40/P41
P42

P42 END Conductivity Sensor (Controller/Supervisor) ENDLF+S

P42P42
P44

P44 B IC Conductivity S ensor BICLF

P44P44
P45

P45 Pressure Sensor Degassing PE

P45P45
P47

P47 Speed/Rotation Direction Venous Blood Pump DZ/DR BPV

P47P47
P48

P48 Speed/Rotation Direction Arterial Blood Pump DZ/DR BPA

P48P48
P49

P49 BIC and Concentrate Sensors for Suction Rods BIC-K

P49P49
P50

P50 Rinsing Bridge Sensors SBS

P50P50
P51

P51 BIC Cartridge Holder Sensor BKUS

P51P51
P54

P54 Power Supply 2 PS2

P54P54
P57

P57 Power Supply Bedside Link BSL-PWR

P57P57
P58/P60

P58/P60 Power Supply Hall Sensors

P58/P60P58/P60

P4

P29

DB

DBDB

AB (LLA)

AB (LLA)AB (LLA)

PS2

PS2PS2

P8

P22

P19

P34

P41P40

BL

BLBL

1

P9

P15

SBS

SBSSBS

NSVB

NSVBNSVB

TSBIC

TSBICTSBIC

PBLOOD

PBLOODPBLOOD

BICLF

BICLFBICLF

PE

PEPE

BKUS

BKUSBKUS

BSL-PWR

BSL-PWRBSL-PWR

P16

TSD

TSDTSD

TSE

TSETSE

TSHE

TSHETSHE

TSDE

TSDETSDE

PDA

PDAPDA

P20

P5

P57

P60

P14

P12

P27

P42

P37P35P28

TSD-S

TSD-STSD-S

P36

MSBK

MSBKMSBK

ENDLF+S

ENDLF+SENDLF+S

DZ/DR BPV

DZ/DR BPVDZ/DR BPV

DZ/DR BPA

DZ/DR BPADZ/DR BPA
BIC-K

BIC-KBIC-K

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Dialog

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SW 9.xx

2. Technical System Description 1/2010 2 - 8

2.4 Power Board Valves PBV

Fig. : Power Board Valves

P1

P2

U3

U4

U6

U9

U13

U18

U23

2.4.1 Legend Power Boa rd Valves

P1 Valves:

Inlet Upline Tank Valve
Degassing Inlet Valve
Air Separator Valve Luftabscheide r
Dialyser Inlet Valve
Dialyser Outlet Valve
Bypass Valve
Option BIC Cartridge Valves
Disinfection Valve
Circulation Valve
Venous Tubing Clamp
Arterial Tubing Clamp

VBP

VVBE

VEB

VDE

VDA

VBICP, VBKS, VBKO, VVB

VD

VZ

SAKV

SAKA

VLA

P2 Valves:

Valve Balance Chamber
Valves Level Module

VBT, VPV, VPE, VPU, VPD, VPA

VDEBK1/2, VDABK1/2, VEBK1/2, VABK1/2

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Dialog

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SW 9.xx

2. Technical System Description 1/2010 2 - 9

2.5 Power Board Motors PBM

P1

Fig. : Power Board Motors

2.5.1 Legend Power Board M otors

P1

P1 BIC Piston Pump BICP

P1P1

Concentrate Piston Pump KP
UF Piston Pump UFP
Level Regulation Pump (Diaphragm Pump) LRP (PPR)

BICP

BICPBICP

UFP

UFPUFP

KP

KPKP

U10

C19

U13

C26

U19

LRP (PPR)

LRP (PPR)LRP (PPR)

U2 U4 U6

U9

U12

C38

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Dialog

SW 9.xx

2.6 Digital Board DB

2. Technical System Description 1/2010 2 - 10

U39

U28

P11

U35

U55

P4

P1

U36

U56

U33

U43

P13

Controller

JP1

P2

Supervisor

U7

P5

L33

U30

FPGA

U27

U46

U53

S1

D16

D17

D18

D19

S1

D20

D21

D22

D23

D24

D25

D26

D27

U45

D28

D29

D34

D30

D35

D31

D32

D33

P6

P7

D13

JP2

P14

D16

D17

D18

D19

D20

D21

JP1

0123456

CWP

Fig. : Digital Board DB (LLD) with Controller and Supervisor

2.6.1 Legend Digital Board

Calibration Data

All calibration data are stored on the digital board. The
calibration data must be stored additionally on the compact flash
card CFC.

12 Bit AD Converter

Both supervisor and controller have a 12 bit AD converter with a
range of 0 to 4095.

P4/P5/P6/P7/P13/P14

USB Type A for SW installation with USB stick

P11
Supervisor Sensors:

BICPOS, KPPOS, UFPOS

Controller/Supervisor Sensors:

BKUS, SBS1, SBS2, BPS_IMP, BPA_DIR, BPV_IMP, BPV_DIR

Pumps:

BPA, BPV, EP, FPA, FPE

Controller Sensors:

NSVB, BICSS, KSS, MSBK1/2, RDV, SAD, BPADS, BPVDS,
BL (Controller/Supervisor Sensor Analog Board)

Controller

: not applicable

D28

D29

D30

D31

D32

D24

D25

D26

D22

D23

7

D27

01234567

D33

D34

Supervisor

Jumper JP1:

Jumper JP1:

Jumper JP1:Jumper JP1:
Default: Controller Write Protect CWP (for controller firmware)

Controller LEDs D13 – D20:

Controller LEDs D13 – D20:

Controller LEDs D13 – D20:Controller LEDs D13 – D20:
Status 0 – 7 for installation of LLC software

FPGA LEDs V7 – V9

FPGA LEDs V7 – V9: always ON

FPGA LEDs V7 – V9FPGA LEDs V7 – V9
Voltages for FPGA (U30) and periphery

(FPGA: Field Programmable Gate Array – configurable logical circuit)

LED V10

LED V10: flashes permanently

LED V10LED V10
Cycle time, system is running

Supervisor LEDs V11 – V18

Supervisor LEDs V11 – V18:

Supervisor LEDs V11 – V18Supervisor LEDs V11 – V18
Status 0 – 7 for installation of LLS software

LED V5

LED V5: always ON after loading

LED V5LED V5
The content of the memory (U45) is loaded to FPGA (U30) during
switch-on. The therapy program and the service program is stored
in the RAM (U45).

Jumper JP2:

Jumper JP2:

Jumper JP2:Jumper JP2:
Default: Supervisor Write Protect SWP (for supervisor firmware)

S1 Service Switch:

Position 0:
Position 2:
Position 3:

Therapy Mode
TSM Service Program Mode
Software Installation/Update Mode

D13

D35

JP2

SWP

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Dialog

SW 9.xx

2.7 Analog Board AB

2. Technical System Description 1/2010 2 - 11

U35

Fig. : Analog Board AB (LLA)

U36 U37

P1

U32

U40

U41

U42

U46

U39

U43

U47

U21

U33

U38

U29

P2

U44

U48

U50

U28

U45

U49

2.7.1 Legend Analog Board

P1/P2
Controller Sensors:

PBS, TSHE, TSE, TSB IC, TSD, TSDE, BICLF, ENDLF, PE, LAFS

Supervisor Sensors:

TSD-S, ENDLF-S

Controller/Supervisor Sensors:

BL, PBE, PA, PV, PDA

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Dialog

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SW 9.xx

2. Technical System Description 1/2010 2 - 12

2.8 HDF Online Board HOB

P1

U2

U5

P4

Fig. : HDF Online Board

2.8.1 Legend HDF Online Board

Sensors:

P1:

PSABFS, PSAUS, PSPOSS, FEHDFS, FEDFFS P4

: Valves

VBE, VDFF, VSAA, VSAE, VSB

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Dialog

SW 9.xx

2.9 UF Sub-Rack

MSBKB1/2

2. Technical System Description 1/2010 2 - 13

VDEBK1

VDA

VLA

VEBK1

LA

VABK2

MSBK2

VDEBK2

DDE

RVFPA

VLA

VBP

VEBK2

LA

VABK1

VDABK2

VABK1

VBP

DDE

RVFPA

VDEBK2

MSBKB1/2

VABK2

VDEBK1

Fig. : UF Sub-Rack

2.9.1 Legend UF Sub-Rack

Balance Chamber BK1/2
Bypass Valve VBP
Throttle Dialyser Inlet DDE
Air Separator LA
Membrane Position Sensor Balance Chamber Board MSBKB1/2
Membrane Position Sensor Balance Chamber MSBK1/2
Non-Return Valve Outlet Flow Pump RVFPA
Outlet Balance Chamber Valve VABK1

VBP

VBPVBP

LA

LALA

BK1/2

BK1/2BK1/2

DDE

DDEDDE

VABK1

VABK1VABK1

RVFPA

RVFPARVFPA

VDA

MSBKB1/2

MSBKB1/2MSBKB1/2

MSBK1/2

MSBK1/2MSBK1/2

VEBK1

Outlet Balance Chamber Valve VABK2
Outlet Dialyser Balance Chamber Valve VDABK1
Outlet Dialyser Balance Chamber Valve VDABK2
Inlet Dialyser Balance Chamber Valve VDEBK1
Inlet Dialyser Balance Chamber Valve VDEBK2
Inlet Balance Chamber Valve VEBK1
Inlet Balance Chamber Valve VEBK2
Air Separator Valve VLA

VDABK1

VEBK1

VEBK1VEBK1
VEBK2

VEBK2VEBK2

VLA

VLAVLA

VABK2

VABK2VABK2

VDABK1

VDABK1VDABK1
VDABK2

VDABK2VDABK2

VDEBK1

VDEBK1VDEBK1
VDEBK2

VDEBK2VDEBK2

BA-TE-DE08C M.KAY

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Dialog

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SW 9.xx

2. Technical System Description 1/2010 2 - 14

2.10 UF Sub-Rack HDF Online
VBE

MSBKB1/2

VABK2

MSBK2

VDEBK2

DDE

VDEBK1

VDABK2

VDA

LA

HFB

VSB

VEBK1

VSAE

VSAA

VSAE

VEBK2

VBP

VABK1

VSAA

VABK1

VLA

LA

DDE

RVFPA

VDEBK2

RVFPA

Fig. : UF Sub-Rack HDF Online

2.10.1 Legend U F Sub-Rack HDF Online

Balance Chamber BK1/2
Bypass Valve VBP
Throttle Dialyser Inlet DDE
Hydrophobic Vent Filter HFB
Air Separator LA
Membrane Position Sensor Balance Chamber Board MSBKB1/2
Membrane Position Sensor Balance Chamber MSBK1/2
Non-Return Valve Outlet Flow Pump RVFPA
Outlet Balance Chamber Valve VABK1/2

VBP

VBPVBP

LA

LALA

BK1/2

BK1/2BK1/2

DDE

DDEDDE

HFB

HFBHFB

VLA

VABK1/2

VABK1/2VABK1/2

VBP

RVFPA

RVFPARVFPA

VDA

MSBKB1/2

MSBKB1/2MSBKB1/2

MSBK1/2

MSBK1/2MSBK1/2

HFB

VEBK1

MSBKB1/2

VABK2

VDEBK1

VBE

VDABK1

VSB

Outlet Dialyser Balance Chamber Valve VDABK1/2
Inlet Dialyser Balance Chamber Valve VDEBK1/2
Inlet Balance Chamber Valve VEBK1/2
Air Separator Valve VLA

Additional Co

Substitute Bypass Valve VSB
Substitute Connection Outlet Valve VSAA
Substitute Connection Inlet Valve VSAE
Filter Vent Valve VBE

VLA

VLAVLA

mponents

mponents

mponents mponents

VBE

VBEVBE

VEBK1/2

VEBK1/2VEBK1/2

for HDF Online:

VSB

VSBVSB

VDABK1/2

VDABK1/2VDABK1/2

VDEBK1/2

VDEBK1/2VDEBK1/2

VSAA

VSAAVSAA

VSAE

VSAEVSAE

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SW 9.xx

2.11 DF Sub-Rack

2. Technical System Description 1/2010 2 - 15

A

FPA

FPE

KP

ENDLF

BICLF

RVK

TSDS

RVFPE

RVB

BICP

UFP

KP

RFUFP

BICP

RVB

Fig. : DF Sub-Rack

2.11.1 Legend DF Sub-Rack

RVK

UFP

BICLF

TSBIC

ENDLF

TSD

FPE

A

FPA

BIC Pump BICP
Degassing Pressure Sensor PE
END Conductivity/Supervisor ENDLF/ENDLF-S
Outlet Flow Pump FPA
Inlet Flow Pump FPE
Concentrate Pump KP
Bicarbonate Conductivity Sensor BICLF
Bicarbonate Non-Return Valve RVB

BA-TE-DE08C M.KAY

BICP

BICPBICP

PE

PEPE

ENDLF/ENDLF-S

ENDLF/ENDLF-SENDLF/ENDLF-S

FPA (Motor Cover AAAA)

FPAFPA

FPE (Motor Cover AAAA)

FPEFPE

KP

KPKP

BICLF

BICLFBICLF

RVB

RVBRVB

Dialog+ SW 9xx_sm_C ha pter 2_1-2010.doc/pdf < 100329> yymmdd

Non-Return Valve Flow Pump Inlet RVFPE
Non-Return Valve Concentrate RVK
Non-Return Valve UF Pump RFUFP
Bicarbonate Temperature Sensor TSBIC
Dialysate Temperature Sensor TSD
Dialysate Supervisor Temperature Sensor TSD-S
UF Pump UFP

UFP

UFPUFP

RVK

RVKRVK

RFUFP

RFUFPRFUFP

TSD

TSDTSD

RVFPE

RVFPERVFPE

TSBIC

TSBICTSBIC

TSD-S

TSD-STSD-S

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Dialog

SW 9.xx

2.12 Water Sub-Rack

A

2. Technical System Description 1/2010 2 - 16

NSVB

WT

H

WAB

VEB

NSVB

VVBE

WT

EP

H

WA-Block

VZ

VEB

A

EP

RVDA

VBKS

VBICP

VZ

DBK

VBKO

VVB

VEB

DMV

PE

PE

Fig. : Water Sub-Rack Fig. : Water Block with Valves for BIC Option

2.12.1 Legend Wat er Sub -Ra c k

Water Block WAB
VB

VB and Heat Exchanger WT

VBVB
Pressure Reducer DMV
Degassing Pressure Sensor PE
Degassing Chamber EK
Degassing Pump EP
Heater HHHH
Degassing Temperature S e nso r TSE
Heater Temperature Sensor TSH
Heater Inlet Temperature Sensor TSHE

BA-TE-DE08C M.KAY

WAB (with integrated Degassing Chamber EK

WABWAB

WT)

WTWT

DMV

DMVDMV

PE

PEPE

EK

EKEK

EP (Motor Cover AAAA)

EPEP

TSE

TSETSE

TSH

TSHTSH

TSHE

TSHETSHE

Dialog+ SW 9xx_sm_C ha pter 2_1-2010.doc/pdf < 100329> yymmdd

EK, Upline Tank

EKEK

Upline Tank Inlet Valve VVBE
Upline Tank VB

Additional Components for Option BIC Cartridge:

Additional Components for Option BIC Cartridge:

Additional Components for Option BIC Cartridge:Additional Components for Option BIC Cartridge:
Throttle BIC Cartridge Holder DBK
BIC Concentrate Suction Rod Valve VBKS
Top BIC Cartridge Valve VBKS
BIC Pump Valve VBICP
Upline Tank Valve VVB

VB

VBVB

VBICP

VBICPVBICP

VVB

VVBVVB

VVBE

VVBEVVBE

VBKS

VBKSVBKS

DBK

DBKDBK

VBKS

VBKSVBKS

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Dialog

2.13 Rinsing Bridge

SW 9.xx

2. Technical System Description 1/2010 2 - 17

VD

Fig. : Rinsing Bridge

2.13.1 Legend Rinsing Bridge

1

23

PDA

54

TSDE

VDE

BL

1111 Disinfection Valve VD
2222 Pressure Sensor Dialysate Outlet PDA
3333 Dialyser Inlet Valve VDE

VD

VDVD

VDE

VDEVDE

PDA

PDAPDA

4444 Temperature Sensor Dialyser Inlet TSDE
5555 Blood Leak Detector BL

BL

BLBL

TSDE

TSDETSDE

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