Apple PowerBook 140 Service Manual

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K
Service Source
PowerBook 140/145/
145B/170
PowerBook 140, PowerBook 145,
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Service Source

Basics

PowerBook 140/145/145B/170
Page 3
Basics Overview - 1

Overview

This manual includes complete repair procedures for the PowerBook 140, PowerBook 145 and 145B, and the PowerBook 170.
Figure: PowerBook 140, 145, 145B, 170
Page 4
Basics Display Compatibility Matrix - 2

Display Compatibility Matrix

Active Matrix PB 170 661-0711
Inverter 699-0273 699-0271 699-0272 922-0025
Display Cable 630-6273 922-0820 630-6272 922-0820
Inverter Cable 936-0106 936-0106 936-0106 936-0106
Important:
active matrix and three FSTN displays. Each of these displays requires a compatible inverter and display cable; the inverters, display cables, and displays are not interchangeable. Before ordering a replacement display, display cable, or inverter, refer to the display matrix.
FSTN, Rev. A PB 140/145 661-0706
The PowerBook family includes four displays—an
FSTN, Rev. B PB 140/145 661-0681
FSTN, Rev. C PB 145/145B 661-0745
Page 5
Basics Displays - 3

Displays

Each of the four displays requires a compatible inverter and display cable. Refer to the following pages to identify the displays.
Page 6
Basics Displays - 4

Active-Matrix Display

The active-matrix display is available for the PowerBook 170 only. Use the following replacement parts with the PowerBook 170:
• Active Matrix Display 661-0711
• Inverter (green) 699-0273
• Display Cable 630-6273
• Inverter Cable 936-0106
Page 7
Basics Displays - 5

FSTN Display, Rev. A

Rev. A, B, and C FSTN displays are available for the PowerBook 140/145/ 145B. The Rev. A display has a plastic rear cover, and the display cable connector is located along the outside edge of the printed circuit board.
Page 8
Basics Displays - 6
If you are replacing the inverter, display cable, or Rev. A display in a PowerBook 140/145, use these replacement parts:
• FSTN Display, Rev. A 661-0706
• Inverter (blue) 699-0271
• Display Cable 922-0820
• Inverter Cable 936-0106
Page 9
Basics Displays - 7

FSTN Display, Rev. B

Rev. A, B, and C FSTN displays are available for the PowerBook 140/145/ 145B. The printed circuit board is exposed at the rear of the Rev. B display, and the display cable connector is located near the center of the board.
Page 10
Basics Displays - 8
If you are replacing the inverter, display cable, or Rev. B display in a PowerBook 140/145, use these replacement parts:
• FSTN Display, Rev. B 661-0681
• Inverter (red) 699-0272
• Display Cable 630-6272
• Inverter Cable 936-0106
Page 11
Basics Displays - 9

FSTN Display, Rev. C

Rev. A, B, and C FSTN displays are available for the PowerBook 140/145/ 145B. The Rev. C display has a plastic rear cover, and the display cable connector is located along the outside edge of the printed circuit board.
Page 12
Basics Displays - 10
If you are replacing the inverter, display cable, or Rev. C display in a PowerBook 145/145B, use these replacement parts:
• FSTN Display, Rev. C 661-0745
• Inverter (blue) 922-0025
• Display Cable 922-0820
• Inverter Cable 936-0106
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Service Source
Specifications
PowerBook 140/145/145B/170
Page 14
Specifications Processor - 1

Processor

140 CPU

145/145B/170 CPU

Coprocessor (170 Only)

Addressing

Motorola 68030 microprocessor 16 MHz
Motorola 68030 microprocessor 25 MHz
Motorola 68882 floating-point unit (FPU) 25 MHz
32-bit internal registers 32-bit address bus 32-bit data bus
Page 15
Specifications Memory - 2

Memory

RAM

RAM 145B

ROM

PRAM

VRAM

4 MB, 2 MB installed on the daughterboard and 2 MB on an
expansion card
Expandable to 6 MB by replacing 2 MB expansion card with 4 MB
card
4 MB pseudostatic RAM (PSRAM) installed on the daughterboard Expandable to 8 MB by installing 4 MB expansion card
1 MB, expandable to 4 MB
256 bytes of parameter memory
256K of static video display memory
Page 16
Specifications Memory - 3

Clock/Calendar

Custom chip with long-life lithium battery
Page 17
Specifications Disk Storage - 4

Disk Storage

Floppy Drive

Hard Drive

19 mm high, 1.4 MB Apple SuperDrive
2.5 in., 40/80/120 MB hard drive
Page 18
Specifications I/O Interfaces - 5

I/O Interfaces

Floppy Drive

SCSI

Apple Desktop Bus

Serial

DB-19 serial port for connecting external floppy drives
HDI-30 SCSI port with 1.5 MB/sec. transfer rate Supports up to five external SCSI devices Does not provide termination power
Apple Desktop Bus (ADB) port (maximum of three ADB devices is recommended) 200 mA maximum current draw for all ADB devices
Two RS-422 serial ports; mini DIN-8 connectors
Page 19
Specifications I/O Interfaces - 6

Sound

Monaural sound-in port Stereo sound-out headphone jack that plays CD audio tracks in
stereo and computer-generated sounds in mono
Page 20
Specifications I/O Devices - 7

I/O Devices

Keyboard

Trackball

Microphone (140/ 145/170)

Built-in standard Apple keyboard 63 keys domestic; 64 keys ISO Two-level tilt adjustment
30 mm diameter, dual button ADB interface
Electret, omnidirectional Output voltage of 4 mV, peak to peak
Page 21
Specifications Sound and Video - 8

Sound and Video

Video Display 140/ 145/145B

Video Display 170

Sound Generator

10 in. (254 mm) diagonal screen Flat-panel, film-compensated supertwist nematic (FSTN) liquid
crystal display CCFL on-demand backlight 640 by 400 pixels
10 in. (254 mm) diagonal screen Flat-panel, active-matrix liquid crystal display CCFL on-demand backlight 640 by 400 pixels
Apple sound chip provides 8-bit sound capable of driving stereo
headphones or other stereo equipment through the sound jack
Page 22
Specifications Electrical - 9

Electrical

Main Battery

PRAM Battery

Power Adapter

Nickel cadmium (NiCad), 2.5 Ah Provides 2-3 hours of usage before recharging Recharge time: 3 hours 500 power cycles capacity
3 V lithium
110–240 VAC line voltage 50–60 Hz US, Japanese, United Kingdom, Australian, and European versions
Page 23
Specifications Physical - 10

Physical

Dimensions

Weight

Height: 2.25 in. (5.7 cm) Width: 11.25 in. (28.6 cm) Depth: 9.3 in. (23.6 cm)
6.8 lb. (3.1 kg) with battery
Page 24
Specifications Environmental - 11

Environmental

Operating Temperature

Storage Temperature

Relative Humidity

Altitude

50–104° F (10–40° C)
50–140° F (10–60° C)
20–80% noncondensing
0–15,000 ft. (0–4722 m)
Page 25
Specifications Other - 12

Other

Fax/Data Modem

Internal 2400-baud modem with fax send at 9600 baud (includes
fax send software) 300/1200/2400 bps transmission rates Serial binary and asynchronous protocols Fax communication: V.29 Error correction: V.42 and MNP 4 Data compression: V.42bis and MNP 5
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Service Source

Troubleshooting

PowerBook 140/145/145B/170
Page 27
Troubleshooting General/ - 1

General

The Symptom Charts included in this chapter will help you diagnose specific symptoms related to your product. Because cures are listed on the charts in the order of most likely solution, try the first cure first. Verify whether or not the product continues to exhibit the symptom. If the symptom persists, try the next cure. (Note: If you have replaced a module, reinstall the original module before you proceed to the next cure.)
If you are not sure what the problem is, or if the Symptom Charts do not resolve the problem, refer to the Flowchart for the product family.
For additional assistance, contact Apple Technical Support.
Page 28
Troubleshooting Power Manager Reset/ - 2

Power Manager Reset

Reset the power manager if the battery and power adapter are proven good, but the computer will not power on. The computer will not reset after a system crash.
To reset the power manager in a PowerBook 140/145/145B/ 170,
• Remove the AC adapter and the battery.
• Let the unit sit without power hooked up for 3-5 minutes.
• Using two paper clips, simultaneously hold down the reset and
interrupt buttons for 5-10 seconds.
• Reinstall the battery and, if necessary, reconnect the AC
adapter.
• Turn on the computer.
Page 29
Troubleshooting Symptom Charts/Startup - 3

Symptom Charts

Startup

RAM failure occurs (eight-tone error chord sequence sounds after startup chord)
Hardware failure occurs (four-tone error chord sequence sounds after startup chord)
1 Replace RAM expansion card. 2 Replace daughterboard. 3 Replace motherboard.
1 Disconnect hard drive data cable and reboot system. If
startup sequence is normal, replace hard drive.
2 Disconnect floppy drive cable and reboot system. If startup
sequence is normal, replace floppy drive.
3 Replace motherboard.
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Troubleshooting Symptom Charts/Startup
(Continued)
- 4
Screen displays checkerboard pattern; no startup chime
Startup
1 Reseat RAM expansion card. 2 Replace RAM expansion card. 3 Replace daughterboard. 4 Reseat display cable.
(Continued)
Page 31
Troubleshooting Symptom Charts/Power - 5

Power

Screen is blank; computer doesn’t respond
1 Press reset switch. 2 Connect power adapter and reboot computer in 3–4 minutes. 3 Try known-good, charged main battery. 4 Check all interconnect board, daughterboard, and
motherboard connections. 5 Reset the power manager. 6 Replace keyboard. 7 Replace interconnect board. 8 Replace daughterboard. 9 Replace motherboard.
Page 32
Troubleshooting Symptom Charts/Power
(Continued)
- 6
After removing main battery, some Control Panel settings are different
Power adapter is plugged in, but battery DA does not indicate charger is connected
Power
1 Replace interconnect board. 2 Replace daughterboard. 3 Replace motherboard.
1 Check battery charger connection. 2 Try known-good, charged main battery. 3 Try known-good power adapter. 4 Check battery thermistor cable connection. 5 Replace motherboard.
(Continued)
Page 33
Troubleshooting Symptom Charts/Power
(Continued)
- 7
Low-power warning appears
Computer runs when plugged in to wall outlet but not on battery power; battery voltage is within tolerance
Power
1 Recharge battery or attach power adapter. 2 Verify that peripherals are low-power. 3 Reduce use of power-consuming devices or connect power
4 Try known-good, charged main battery. 5 Try known-good power adapter. 6 Replace motherboard.
1 Reseat battery to make sure it is mating with contacts on
2 If motherboard includes removeable fuse, replace fuse. 3 Replace motherboard. 4 Return computer to Apple.
(Continued)
adapter.
motherboard.
Page 34
Troubleshooting Symptom Charts/Video - 8

Video

Pixel is always white 1 PowerBook 170, active matrix display only: If there are
more than five voids (pixels that are always white), or two
or more voids within one inch of each other, replace display
(CPRC/international repairers only) or return computer to
Apple. 2 PowerBooks 140, 145, and 145B, replace display.
Pixel is always black 1 PowerBook 170, active matrix display only: Replace display
(CPRC/ international repairers only) or return computer to
Apple. 2 PowerBooks 140, 145, and 145B, replace display.
Page 35
Troubleshooting Symptom Charts/Video
(Continued)
- 9
Row or partial row of pixels never comes on or is always on
Thin white line is always on at middle of screen
Video
1 Add shim to display cable. Refer to Additional Procedures. 2 Replace display cable. 3 Replace FSTN display (all repairers) or replace active-
4 Replace interconnect board. 5 Replace daughterboard.
For FSTN screens (PowerBook 140/145/145B), a thin white line is normal. For active-matrix screens (PowerBook 170), return display (CPRC/ international repairers only) or return computer to Apple.
(Continued)
matrix display (CPRC/ international repairers only).
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Troubleshooting Symptom Charts/Video
(Continued)
- 10
Display is very light or totally white
Video
1 Adjust screen contrast (PowerBook 140/145/145B only). 2 Check display cable, inverter board, interconnect board,
3 Replace inverter board. 4 Replace interconnect board. 5 Replace display cable. 6 Replace FSTN display (all repairers) or replace active-
7 Replace daughterboard. 8 Replace motherboard.
(Continued)
daughterboard, and motherboard connections.
matrix display (CPRC/ international repairers only).
Page 37
Troubleshooting Symptom Charts/Video
(Continued)
- 11
No display, but computer appears to operate correctly
Video
1 Adjust screen contrast. 2 Check display cable, inverter board, interconnect board,
3 Replace inverter board. 4 Replace interconnect board. 5 Add shim to display cable. Refer to Additional Procedures. 6 Replace power cable. 7 Replace display cable. 8 Replace FSTN display (all repairers) or replace active-
9 Replace daughterboard. 10 Replace motherboard.
(Continued)
daughterboard, and motherboard connections.
matrix display (CPRC/ international repairers only).
Page 38
Troubleshooting Symptom Charts/Video
(Continued)
- 12
Video
Rainbow colors visible from extreme viewing angles
Image is not uniform For FSTN screens (PowerBook 140/145/145B), irregularity in
Display stopped working or dimmed but is fine now
Such colors are normal for FSTN screens (PowerBook 140/145/ 145B).
images is normal. Adjust contrast and brightness to diminish effect. For active-matrix screens (PowerBook 170), replace display (CPRC/ international repairers only) or return computer to Apple.
If temperature is under 5 or over 40 degrees centigrade, this reaction is normal for FSTN screens (PowerBook 140/145/ 145B).
(Continued)
Page 39
Troubleshooting Symptom Charts/Video
(Continued)
- 13
Backlight doesn’t operate
Video
1 Check cables. 2 Check display cable, inverter board, interconnect board,
3 Replace inverter board. 4 Replace inverter display cable. 5 Replace interconnect board. 6 Add shim to display cable. Refer to Additional Procedures. 7 Replace display cable. 8 Replace FSTN display (all repairers) or replace active-
9 Replace daughterboard. 10 Replace motherboard.
(Continued)
daughterboard, and motherboard connections.
matrix display (CPRC/ international repairers only).
Page 40
Troubleshooting Symptom Charts/Video
(Continued)
- 14
Video
Screen goes blank 1 Press any key to wake computer from system sleep.
2 Check display cable connection.
Two black horizontal lines appear; screen intermittently goes dark
Screen flickers Add shim to display cable. Refer to Additional Procedures.
Add shim to display cable. Refer to Additional Procedures.
(Continued)
Page 41
Troubleshooting Symptom Charts/Floppy Drive - 15

Floppy Drive

Audio and video present, but internal drive does not operate
Disk ejects while booting; display shows Mac icon with blinking X
1 Try known-good floppy disk. 2 Check floppy drive cable connection. 3 Replace floppy drive cable. 4 Replace floppy drive. 5 Replace daughterboard. 6 Replace motherboard.
1 Try known-good system disk. 2 Verify that trackball or mouse button is not stuck. 3 Check floppy drive cable connection. 4 Replace floppy drive cable. 5 Replace floppy drive. 6 Replace motherboard.
Page 42
Troubleshooting Symptom Charts/Floppy Drive
(Continued)
- 16
Floppy Drive
Disk does not eject 1 Switch off system and hold mouse button down while you
switch system on. 2 Insert opened paper clip into hole beside drive. 3 Check floppy drive cable connection. 4 Replace floppy drive cable. 5 Replace floppy drive. 6 Replace daughterboard. 7 Replace motherboard.
Disk initialization fails
1 Verify using correct media. 2 Try known-good floppy disk. 3 Install inverter shield. 4 Check floppy drive cable connection. 5 Replace floppy drive cable. 6 Replace floppy drive.
(Continued)
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Troubleshooting Symptom Charts/Floppy Drive
(Continued)
- 17
Read/write/copy error
Floppy Drive
1 Verify using correct media. 2 Try known-good floppy disk. 3 Install inverter shield. 4 Check floppy drive cable connection. 5 Replace floppy drive cable. 6 Replace floppy drive.
(Continued)
Page 44
Troubleshooting Symptom Charts/Hard Drive - 18

Hard Drive

Internal hard drive does not operate
1 Disconnect external SCSI devices. 2 Check internal hard drive data cable connection. 3 Use HD SC Setup to reinitialize drive. 4 Replace internal hard drive data cable. 5 Replace internal hard drive. 6 Replace motherboard.
Page 45
Troubleshooting Symptom Charts/Peripherals - 19

Peripherals

After connecting external SCSI device, computer doesn’t boot
1 Switch on external SCSI device before starting computer. 2 Check cable connections. 3 Verify that standard Apple terminator terminates SCSI chain
at beginning and end. 4 Verify that SCSI select switch setting on external device is
unique. 5 Verify operation of internal hard drive. 6 Try known-good external SCSI device. 7 Replace motherboard.
Page 46
Troubleshooting Symptom Charts/Peripherals
(Continued)
- 20
Cursor does not move when using trackball
Cursor intermittently does not move or moves erratically
Peripherals
1 Press reset switch. 2 Check interconnect board, daughterboard, and motherboard
connections. 3 Try low-power mouse. If cursor moves, replace trackball or
keyboard. 4 Replace interconnect board. 5 Replace daughterboard. 6 Replace motherboard.
1 Clean ball and rollers of trackball. 2 Replace trackball. 3 Replace keyboard. 4 Replace interconnect board. 5 Replace motherboard.
(Continued)
Page 47
Troubleshooting Symptom Charts/Peripherals
(Continued)
- 21
Cursor moves, but clicking trackball button has no effect
Cursor does not move when using mouse
Peripherals
1 Check interconnect board, daughterboard, and motherboard
connections. 2 Replace trackball. 3 Replace keyboard. 4 Replace interconnect board. 5 Replace daughterboard. 6 Replace motherboard.
1 Check mouse connection to ADB port. 2 Press reset switch. 3 Clean mouse ball and inside mouse. 4 Replace mouse. 5 Replace motherboard.
(Continued)
Page 48
Troubleshooting Symptom Charts/Peripherals
(Continued)
- 22
No response to any key on keyboard
Known-good ImageWriter, ImageWriter II, or LQ does not print
Peripherals
1 Reset power manager. 2 Check connections of keyboard to interconnect board, and
interconnect board to daughterboard. 3 Replace keyboard. 4 Replace interconnect board. 5 Replace daughterboard.
1 Verify that System is 7.0.1 or later. 2 Verify that Chooser and Control Panel settings are correct. 3 Check cables. 4 Replace printer interface cable. 5 Try known-good printer. 6 Replace daughterboard. 7 Replace motherboard.
(Continued)
Page 49
Troubleshooting Symptom Charts/Peripherals
(Continued)
- 23
Known-good LaserWriter does not print
Device connected to external modem port doesn’t work
Peripherals
1 Verify that System is 7.0.1 or later. 2 Verify that Chooser and Control Panel settings are correct. 3 Check cables. 4 Replace printer interface cable. 5 Try known-good printer. If printer works, troubleshoot
network. Refer to Networks and Communications manual. 6 Replace daughterboard. 7 Replace motherboard.
1 Verify that External Modem is selected in CDEV. 2 Verify that System is 7.0.1 or later. 3 Check cables. 4 Attach device to known-good computer. 5 Replace daughterboard. 6 Replace motherboard.
(Continued)
Page 50
Troubleshooting Symptom Charts/Peripherals
(Continued)
- 24
I/O devices are unrecognized or garbage is transmitted or received
Peripherals
1 Verify that System is 7.0.1 or later. 2 Check cables. 3 Verify that SCSI device has standard Apple terminator. 4 Verify that SCSI select switch setting on external device is
unique. 5 Attach device to known-good computer. 6 Replace daughterboard. 7 Replace motherboard.
(Continued)
Page 51
Troubleshooting Symptom Charts/Internal Modem - 25

Internal Modem

Internal modem options do not appear in CDEV
Modem does not respond properly to AT command set instructions
1 Remove and reseat modem card. 2 Verify that System is 7.0.1 or later. 3 Replace modem card. 4 Replace motherboard.
1 Verify that baud rate and data format settings of
communications application are compatible with internal
modem and remote modem. 2 Check phone cord connection and operation. 3 Remove and reseat modem card. 4 Verify that System is 7.0.1 or later. 5 Replace modem card.
Page 52
Troubleshooting Symptom Charts/Internal Modem
(Continued)
- 26
Strange mix of characters appears onscreen
Modem interferes with system sound
Internal Modem
1 Verify that baud rate and data format settings of
communications application are compatible with internal
modem and remote modem. 2 Check phone cord connection and operation. 3 Remove and reseat modem card. 4 Verify that System is 7.0.1 or later. 5 Replace modem card. 6 Replace daughterboard. 7 Replace motherboard.
1 Remove and reseat modem card. 2 Replace modem board. 3 Replace interconnect card. 4 Replace motherboard.
(Continued)
Page 53
Troubleshooting Symptom Charts/Internal Modem
(Continued)
- 27
Modem does not respond to incoming call
Modem has no sound output
Internal Modem
1 If computer is in sleep mode, verify that Wake On Ring
option in CDEV is selected. 2 Check phone cord connection and operation. 3 Replace modem card. 4 Replace motherboard.
1 Verify that Control Panel volume setting is above 0. 2 Replace modem card. 3 Replace interconnect card. 4 Replace motherboard.
(Continued)
Page 54
Troubleshooting Symptom Charts/Internal Modem
(Continued)
- 28
Modem connects but does not communicate with remote modem
Internal Modem
1 Verify that remote modem needs error correction (error
correction is internal modem default). 2 Type &Q0 to disable error correction.
(Continued)
Page 55
Troubleshooting Symptom Charts/Miscellaneous - 29

Miscellaneous

Screen goes blank and computer shuts down every few minutes
Application seems to run slower after few seconds
Hard disk is slow to respond, or screen goes blank too often
Adjust sleep delays in Control Panel or connect power adapter.
Connect power adapter.
Adjust sleep delays in Control Panel or connect power adapter.
Page 56
Troubleshooting Symptom Charts/Miscellaneous
(Continued)
- 30
No sound from speaker
Miscellaneous
1 Verify that volume setting in Control Panel is 1 or above. 2 Check connections of speaker to interconnect board,
interconnect board to daughterboard, and daughterboard to
motherboard. 3 Replace interconnect board. 4 Replace daughterboard. 5 Replace motherboard.
(Continued)
Page 57
K
Service Source

T ak e Apart

PowerBook 140/145/145B/170
Page 58
Take Apart Main Battery - 1

Main Battery

Before you begin, disconnect the power adapter.
Note:
This procedure also covers removal of the main battery door.
Main Battery
Important:
the main battery, use the Macintosh Shut Down command. Otherwise, all RAM contents will be lost.
Before removing
Page 59
Take Apart Main Battery - 2
±
Warning:
battery is a NICAD battery that contains toxic materials. Send undamaged, dead batteries to Apple for recycling—do not discard dead batteries with other waste. If the battery is damaged, do not return it to Apple. Dispose of damaged batteries according to local ordinances. Review battery handling and disposal instructions in Bulletins/ Safety.
The main
Page 60
Take Apart Main Battery - 3
1 Slide open the battery
door.
2 Using the battery door as
a handle, pull out the main battery.
Page 61
Take Apart Main Battery - 4
3 Slide the battery door
completely open.
4 Pull the end tab until it
releases and remove the door from the battery.
End Tab
Page 62
Take Apart I/O Door - 5

I/O Door

No preliminary steps are required before you begin this procedure.
I/O Door
Caution:
PowerBook140/145/170 contains CMOS devices that are very susceptible to ESD damage. To prevent damage, wear a grounding wriststrap. Review the ESD precautions in Bulletins/ Safety.
The
Page 63
Take Apart I/O Door - 6
1 Open the I/O door.
2 Carefully bend the door
so that the middle bows
Right Door Peg
outward and unhinge the two bottom door pegs.
Page 64
Take Apart Top Case - 7

Top Case

Before you begin, remove the following:
• Main battery
• I/O door
Top Case
Caution:
PowerBook140/145/170 contains CMOS devices that are very susceptible to ESD damage. To prevent damage, wear a grounding wriststrap.Review the ESD precautions in Bulletins/ Safety.
The
Page 65
Take Apart Top Case - 8
1
Note:
Use a T-8 torx driver to remove the small screw from the rear connector panel and a T-10 torx driver to remove the other case screws.
Remove the five torx screws from the bottom case.
Page 66
Take Apart Top Case - 9
2 Lift up the top case and
disconnect the interconnect cable.
3 Lift off the top case and
Interconnect Ribbon Cable
unhook the two tab fasteners from the front of the bottom case.
Tab Fastener
Replacement Caution:
When connecting the interconnect cable, fold the cable as shown. If it is not folded correctly, the cable could short.
Page 67
Take Apart Hard Drive - 10

Hard Drive

Before you begin, remove the following:
• Main battery
• I/O door
• Top case
• Modem card (if present)
Hard Drive
Caution:
PowerBook140/145/170 contains CMOS devices that are very susceptible to ESD damage. To prevent damage, wear a grounding wriststrap. Review the ESD precautions in Bulletins/ Safety.
The
Page 68
Take Apart Hard Drive - 11
1
Caution:
The hard drive ribbon cable is fragile. Handle it with care.
Lift the locking tab on connector J11 and remove the hard drive
Locking Tab
ribbon cable from the motherboard.
J11 Connector
Page 69
Take Apart Hard Drive - 12
2 Using a T-8 torx driver,
remove the five screws from the drive retainer.
3 Using a jeweler’s
screwdriver, release the drive retainer latch and remove the retainer.
Page 70
Take Apart Hard Drive - 13
4 Lift the hard drive out of
the bottom case.
5
Note:
If the hard drive does not have a release tab, carefully pry the cable from the drive with a screwdriver.
Release Tab
Pull the release tab and disconnect the hard drive cable.
Page 71
Take Apart Hard Drive - 14
Replacement Note:
retainers for 17-mm-high and 19-mm-high hard drives are not interchangeable. Check the height of the replacement drive and use the appropriate drive retainer. For hard drive upgrades, refer to Upgrades.
Replacement Note:
information on returning drives, cables, and carriers to Apple, refer to Additional Procedures in the Hard Drives manual.
Drive
For
Page 72
Take Apart Floppy Drive - 15

Floppy Drive

Before you begin, remove the following:
• Main battery
• I/O door
Floppy Drive
• Top case
• Modem card (if present)
Caution:
140/145/170 contains CMOS devices that are very susceptible to ESD damage. To prevent damage, wear a grounding wriststrap. Review the ESD precautions in Bulletins/Safety.
The PowerBook
Page 73
Take Apart Floppy Drive - 16
1
Caution:
The floppy drive ribbon cable is fragile and should be handled with care.
Lift the locking tab on
Locking Tab
J9 Connector
connector J9 and remove the floppy drive ribbon cable from the motherboard.
Page 74
Take Apart Floppy Drive - 17
2 Using a T-8 torx driver,
remove the five torx screws from the drive retainer.
3 Using a jeweler’s
screwdriver, release the drive retainer latch and remove the retainer.
Page 75
Take Apart Floppy Drive - 18
4 Lift the floppy drive out
of the bottom case.
5 Using a jeweler’s
screwdriver, push out the locking tab and remove the floppy drive ribbon cable from the drive.
Page 76
Take Apart Trackball Assembly - 19

Trackball Assembly

Before you begin, remove the following:
• Main battery
Trackball Assembly
• I/O door
• Top case
Caution:
PowerBook140/145/170 contains CMOS devices that are very susceptible to ESD damage. To prevent damage, wear a grounding wriststrap. Review the ESD precautions in Bulletins/ Safety.
The
Page 77
Take Apart Trackball Assembly - 20
1
Trackball
Ribbon Cable
Locking
Tab
Caution:
ribbon cable is fragile and should be handled with care.
The trackball
Pull out the locking tab on the trackball connector and remove the trackball ribbon cable.
Page 78
Take Apart Trackball Assembly - 21
2 Using a T-8 torx driver,
remove the two mounting screws and lift the trackball assembly out of the top case.
Page 79
Take Apart Keyboard - 22

Keyboard

Before you begin, remove the following:
• Main battery
• I/O door
Keyboard
• Top case
• Trackball assembly
Caution:
PowerBook140/145/170 contains CMOS devices that are very susceptible to ESD damage. To prevent damage, wear a grounding wriststrap. Review the ESD precautions in Bulletins/ Safety.
The
Page 80
Take Apart Keyboard - 23
1
Caution:
The keyboard ribbon cables are fragile and should be handled with care.
Keyboard Ribbon Cables
Lift up the locking tabs on the two keyboard connectors and remove the keyboard ribbon cables.
Page 81
Take Apart Keyboard - 24
2 Using a T-8 torx driver,
remove the seven mounting screws and lift the keyboard out of the top case.
Page 82
Take Apart Inverter Board - 25

Inverter Board

Before you begin, remove the following:
• Main battery
• I/O door
• Top case
Inverter Board
Caution:
140/145/170 contains CMOS devices that are very susceptible to ESD damage. To prevent damage, wear a grounding wriststrap. Review the ESD precautions in Bulletins/Safety.
The PowerBook
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Important:
matrix and three FSTN displays are used with the PowerBook 140/145/170 computers. Each display requires a matching inverter. When replacing a display or inverter board, refer to the “Display Compatibility Matrix” in Basics and to Service Source parts database for the correct part number for each board.
One active-
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1 If present, remove the
inverter shield.
Inverter Shield
2 Remove the two screws
and pull the inverter board straight up to
Inverter Cable
disconnect it from the interconnect board.
Inverter Board
3 Disconnect the inverter
cable.
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Replacement Note:
inverter shields on all PowerBook 140/145/170 computers. Inverter shields are available on the Price Pages. If you are replacing a defective inverter that has an inverter shield installed, order both the inverter board and the inverter shield. Do not reuse the original inverter shield.
Install
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Brightness Pot Contrast Pot
Actuator Actuator
Inverter Board
Replacement Note:
For systems with FSTN displays, be sure to align the brightness and contrast pots on the inverter board with the plastic actuators on the top case. It is easiest to align the pots and actuators if you set both to their extreme outer positions.
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Interconnect Board

Before you begin, remove the following:
• Main battery
• I/O door
• Top case
• Inverter board
Interconnect Board
Caution:
PowerBook140/145/170 contains CMOS devices that are very susceptible to ESD damage. To prevent damage, wear a grounding wriststrap.Review the ESD
precautions in Bulletins/
The
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Take Apart Interconnect Board - 31
Safety.
±
J3 Connector
J5 Connector
Warning:
interconnect board contains hazardous materials. Return bad interconnect boards to Apple for proper disposal.
1
Caution:
and display ribbon cables are fragile. Handle these cables with care.
Lift up the locking tabs on connectors J5 and J3 and remove the keyboard ribbon cables.
The
The keyboard
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2 Pull out the locking tab
on connector J2 and remove the display cable.
Note:
If you also plan to remove the display or the display cable, separate the
Ferrite Bead
display cable ferrite bead from the top case. You may need to use a small flat­blade screwdriver to pry off the ferrite bead.
J2 Connector
Replacement Note:
Connect the display cable before replacing the interconnect board.
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3 Using a T-8 torx driver,
remove the two mounting screws and lift the interconnect board from the top case.
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Take Apart Actuators - 34

Actuators

Before you begin, remove the following:
• Main battery
• I/O door
• Top case
• Inverter board
Actuators
Caution:
PowerBook140/145/170 contains CMOS devices that are very susceptible to ESD damage. To prevent damage, wear a grounding wriststrap. Review the ESD precautions in Bulletins/ Safety.
The
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Note:
The PowerBook 170 has a brightness actuator only (contrast is preset). The PowerBook 140 has
both contrast and brightness actuators.
Pull up and rotate the actuator toward the display to remove it from the top case.
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Elevation Feet

Before you begin, remove the following:
• Main battery
• I/O door
• Top case
Elevation Foot
Elevation Foot
Caution:
140/145/170 contains CMOS devices that are very susceptible to ESD damage. To prevent damage, wear a grounding wriststrap. Review the ESD precautions in Bulletins/Safety.
The PowerBook
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Take Apart Elevation Feet - 37
1 Using a T-8 torx driver,
remove the torx screw and washer and the spring clip from the inside of the elevation foot.
2 Pull off the elevation
Spring Clip
Elevation Foot
foot.
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Take Apart Daughterboard - 38

Daughterboard

Before you begin, remove the following:
• Main battery
• I/O door
• Top case
• RAM expansion card (if
present)
Daughterboard
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Logic Board Take-Apart
Tool
Daughterboard
Motherboard
Caution:
The PowerBook 140/145/170 contains CMOS devices that are very susceptible to ESD damage. To prevent damage, wear a grounding wriststrap. Review the ESD precautions in Bulletins/Safety.
1 Using a T-8 torx driver,
remove the four daughterboard mounting screws.
Caution: Always use the logic board take-apart tool to separate the daughterboard connector from the motherboard
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Take Apart Daughterboard - 40
connector. Trying to disconnect the daughterboard from the motherboard by rocking or peeling the boards apart damages the connectors.
2 Using the logic board
take-apart tool, disconnect the daughterboard from the motherboard.
Note: For tools ordering information, refer to “Special Tools” in Bulletins/Service Notices.
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Take Apart Motherboard - 41

Motherboard

Before you begin, remove the following:
• Main battery
• I/O door
• Top case
• RAM expansion card (if
present)
• Daughterboard
• Modem board (if present)
Motherboard
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Floppy Drive Cable
Thermistor Cable
Locking Tab
Locking
Tabs
Hard Drive Cable
Caution: The PowerBook 140/145/170 contains CMOS devices that are very susceptible to ESD damage. To prevent damage, wear a grounding wriststrap. Review the ESD precautions in Bulletins/Safety.
1 Caution: The hard drive,
floppy drive, and thermistor cables are fragile. Handle them with care.
Lift up the locking tabs and remove the hard drive, floppy drive, and
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Take Apart Motherboard - 43
Hex Nut Screw
Motherboard
battery thermistor cables.
2 Remove the two hex nut
screws and lift the motherboard out of the bottom case.
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