Pega 357 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Pega 357 with Fanuc 04PC User Pre-installation Guide
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Amada America Inc. |
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7025 Firestone Blvd. |
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Buena Park CA. 90621 |
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Phone: (714) |
739 2111 |
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Fax.: (714) |
739 4099 |
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Email info@amada.com |
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Print Date 03/02/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 1 of 35 |
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Pega 357 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Warning
!Qualified personnel must complete all work.
!Do not apply power to the Pega 357 until an A.E.S.I. (Amada Engineering and Service Incorporated) Engineer is present and has instructed you to do so.
!Considerable effort has been made to ensure that this manual is free of inaccuracies and omissions. However, as we are constantly improving our product, some of the data contained herein may not exactly reflect the latest revisions to the Pega 357. If in doubt concerning a specific item, please contact your local Amada America sales person for clarification, or check our Internet site, http://www.amada.com for the latest release of this document.
Print Date 03/02/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 2 of 35 |
Pega 357 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Contents |
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Introduction ...................................................................................................................................................................................... |
5 |
Specifications - Motion Package ...................................................................................................................................................... |
6 |
Specifications - Punching System.................................................................................................................................................... |
6 |
Turret Configuration - 44 Station - 2 Auto-Index .......................................................................................................................... |
7 |
Turret Configuration - 58 Station - 2 Auto-Index .......................................................................................................................... |
8 |
Specifications - Fanuc 04PC Controller ........................................................................................................................................... |
9 |
Supply Requirements - Electrical ................................................................................................................................................... |
10 |
Optional Equipment ................................................................................................................................................................... |
10 |
Installing the Electrical Power Supply ........................................................................................................................................ |
11 |
Supply Requirements - Pneumatic................................................................................................................................................. |
12 |
Optional Equipment ................................................................................................................................................................... |
12 |
Installing the Pneumatic Supply................................................................................................................................................. |
12 |
Planning the Location of the Pega 357 .......................................................................................................................................... |
13 |
Moving the Pega 357 ................................................................................................................................................................. |
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Plan View - Pega 357 ................................................................................................................................................................ |
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Plan View - Pega 357 with P357hs left side conveyor ............................................................................................................... |
15 |
Plan View - Pega 357 with V357hs conveyor and MP1225 loader ............................................................................................ |
16 |
End View - Pega 357 ................................................................................................................................................................. |
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Elevation View - Pega 357......................................................................................................................................................... |
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Foundation Requirements.............................................................................................................................................................. |
19 |
Foundation Anchoring Procedure .................................................................................................................................................. |
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Foundation J-bolt Detail............................................................................................................................................................. |
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Plan View - Foundation Pega 357 ............................................................................................................................................. |
21 |
Elevation - Foundation Pega 357............................................................................................................................................... |
21 |
Saw Cut J-bolt Mounting Holes.................................................................................................................................................. |
22 |
Core Drill J-bolt Mounting Holes ................................................................................................................................................ |
23 |
Foundation / Floor J-bolt Mounting Procedure........................................................................................................................... |
24 |
Drilled Hole with Anchor Rod and Adhesive Mounting Holes..................................................................................................... |
26 |
Drilled Hole with Anchor Rod and Adhesive Mounting Procedure ............................................................................................. |
27 |
Removing the Protective Coating................................................................................................................................................... |
29 |
Machine Leveling ........................................................................................................................................................................... |
30 |
Print Date 03/02/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 3 of 35 |
Pega 357 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Rocking Test.............................................................................................................................................................................. |
30 |
Floor Condition: Crowned .......................................................................................................................................................... |
31 |
Floor Condition: Sloped ............................................................................................................................................................. |
32 |
Leveling Procedure .................................................................................................................................................................... |
33 |
Print Date 03/02/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 4 of 35 |
Pega 357 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Introduction
This manual describes the tasks that the purchaser of a Pega 357 must complete before calling A.E.S.I. (Amada Engineering and Service Incorporated) to complete the installation and operator training.
An overview of the preparations is as follows:
!Plan the location of the Pega 357 taking into account the Recomended Safety and Maintenance areas indicated on the plan view. See page 13, Planning the Location of the Pega 357.
!Prepare the Pega 357 floor or foundation as required. See page 19, Foundation Requirements, for details.
!Uncrate the Pega 357 and place on the foundation, but do not fill the anchor-bolt holes (if used) until after A.E.S.I. completes the initial installation.
!Install the electrical supply. See page 10, Supply Requirements - Electrical , for details.
!Install the pneumatic supply. See page 12, Supply Requirements - Pneumatic, for details.
!Remove the protective coating from the surface of the Pega 357 See page 29, Removing the Protective Coating, for details.
!If additional equipment is to be installed, repeat the previous steps for each piece of additional equipment.
Note: It is the purchaser’s responsibility to install any safety devices to ensure the recommended safety area.
Note: Considerable effort has been made to ensue that this manual is free of inaccuracies and omissions. However, as Amada America strives to continually improve our products, some data contained herein may not exactly reflect the latest revisions to the Pega 357. If in doubt concerning a specific item, please contact your local Amada America sales engineer for clarification.
Print Date 03/02/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 5 of 35 |
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Pega 357 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
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Specifications - Motion Package |
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Travel Method |
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X and Y axes work piece movement |
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Control Method |
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X, Y, T & C |
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Drive Motors |
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Fanuc AC Servo (X, Y, T, C) |
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Maximum Sheet Size |
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50" (Y) x 144" (X) with one repositioning cycle. |
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Additional support tables are required for material lengths greater than 72” |
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Maximum Sheet Thickness |
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0.250" |
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Maximum Material Weight |
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220 lb. |
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Maximum Axis Travel |
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72.0" (X) by 50" (Y) |
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Max. Table Speed ( X / Y / Combined ) |
1,968 IPM / 1,968 IPM / 2,783 IPM |
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Punching Accuracy |
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±0.004" |
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Positioning Accuracy |
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±0.001" |
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Repeatability |
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±0.001" |
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Specifications - Punching System |
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Press Capacity |
33 Tons |
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Press Stroke |
1.259" |
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Stroke Per Minute |
350 |
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Maximum Hit Rate 1” Centers |
200 |
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Maximum Hole Diameter |
4.500" |
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Tool Type |
Amada Thick Turret |
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Turret Rotation Speed |
30 RPM |
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Auto Index Rotation Speed |
60 RPM |
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Feed Clearance |
0.787" |
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Print Date 03/02/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 6 of 35 |
Pega 357 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Turret Configuration - 44 Station - 2 Auto-Index
C
B
216 A/I
D 
215
113
B 314
111
312
B 
108 209
310
A
C
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B |
A |
328 |
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326 |
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225 127 |
223 |
124 |
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207 |
104 |
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205 102 |
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306 |
A |
303 |
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B |
E |
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B |
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229 |
331 |
A |
334 |
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130 233 |
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132 |
235 |
1000mm Disc Thick
44 Station
2 Auto Index
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This turret used on the following machine models |
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Pega 344, 345Q, 345K, 357, 367 |
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C |
Coma 555, 557, 567, 588 |
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Vipros 345, 357, 367 |
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A |
Vela II 355 |
338
237 |
B |
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136 |
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340 |
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139 |
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342 B |
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141 |
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243 
D
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A/I |
244 |
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NUMBER OF |
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MAXIMUM |
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B |
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STATIONS |
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SIZE ROUND |
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(KEYED) |
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152 |
251 |
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A |
½" |
12.7mm |
18 (6) |
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155 253 |
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C |
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B |
1¼ " |
31.7mm |
16 |
(16) |
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354 |
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201 |
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C |
2" |
50.8mm |
4 |
(4) |
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356 |
A |
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D |
3½ " |
88.9mm |
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(2) |
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B |
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E |
4½ " |
114.3mm |
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(2) |
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E |
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AUTO INDEX |
B |
1¼ " |
31.7mm |
2 |
(2) |
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Print Date 03/02/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 7 of 35 |
Pega 357 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Turret Configuration - 58 Station - 2 Auto-Index
A/I 220
219 |
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318 |
217 |
116 |
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This turret used on the following machine models |
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333 |
336 |
237 |
340 |
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PEGA 345, PEGA 345 King, PEGA 357, PEGA 367 |
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342 |
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COMA 555, COMA 557, COMA 567, COMA 588 |
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331 |
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235 |
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239 |
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VIPROS 345, VIPROS 357, VIPROS 367 |
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345 |
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VIPROS 357 Queen, VIPROS 367 Queen |
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138 |
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230 |
132 |
134 |
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141 |
244 |
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129 |
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143 |
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228 |
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246 |
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349 |
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248 |
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147 |
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351 |
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150 |
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152 |
253 |
354 |
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1000mm disc |
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58 STATION |
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255 |
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2 AUTO INDEX |
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114 |
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A/I |
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315 |
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256 |
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111 |
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NUMBER OF |
212 |
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MAXIMUM SIZE |
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313 |
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STATIONS |
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ROUND |
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210 |
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264 |
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( KEYED ) |
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107 |
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165 |
A |
1/2" ( 12.7mm ) |
36 ( 12 ) |
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208 |
105 |
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168 |
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102 |
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266 |
B |
1 1/4" ( 31.7mm ) |
12 ( 12 ) |
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309 |
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170 |
367 |
C |
2" ( 50.8mm ) |
4 ( 4 ) |
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203 |
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306 |
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271 |
369 |
D |
3 1/2" ( 88.9mm ) |
2 ( 2 ) |
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201 |
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304 |
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372 |
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E |
4 1/2" ( 114.3mm ) |
2 ( 2 ) |
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AUTO INDEX |
B |
1 1/4" ( 31.7mm ) |
2 ( 2 ) |
Print Date 03/02/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 8 of 35 |
|
Pega 357 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
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Specifications - Fanuc 04PC Controller |
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Model |
Fanuc 04PC (with PHNC) |
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Control Function |
X, Y, T & C |
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Input Method |
MDI, DNC, Paper Tape |
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Minimum Command Unit |
0.001" (X, Y) .010 (C) |
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Minimum Travel Unit |
0.001" (X, Y) .010 (C) |
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Operating Modes |
Automatic, MDI & Manual |
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Display Modes |
Program Contents, Position Information, Program Check, Parameters, Tool Hit Counter, Self |
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Diagnostics |
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Interlock Displays |
Oil Temperature, Oil Pressure, Door Open |
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Print Date 03/02/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 9 of 35 |
|
Pega 357 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
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Supply Requirements - Electrical |
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Pega 357 |
230 / 460 / 3 / 60 ±10%, 18 kVA |
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46 amps @ 230 / 3 / 60 VAC* |
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23 amps @ 460 / 3 / 60 VAC* |
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Optional Equipment |
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P357hs Conveyor |
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208 / 230 / 460 3ph ±10%, .8 kVA |
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2.1 amps @ 208 / 3/ 60 VAC* |
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2.0 amps @ 230 / 3 / 60 VAC* |
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1.0 amps @ 460 / 3 / 60 VAC* |
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MP1225 Loader |
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200 / 3 / 60 ±10%, 10 kVA |
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29 amps @ 200 / 3 / 60 VAC* |
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To operate at 230 / 460 VAC a step up transformer with the following service is required |
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26 amps @ 230 / 3 / 60 VAC* |
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13 amps @ 460 / 3 / 60 VAC* |
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* The actual supplied electrical service must be sized to allow for starting current of approximately 150% of this value.
Print Date 03/02/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 10 of 35 |
Pega 357 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Installing the Electrical Power Supply
The Pega 357 requires one electrical power source supplied to the Fanuc 04PC. The Pega 357 should be supplied from a power line separate from those for welding machines or other machines that produce electrical noise.
!The Pega 357 electrical inlet is 64" above floor level at the left side of the Fanuc 04PC control.
!For the location of required electrical supplies for optional equipment, please see the installation guides for the specific equipment.
Pega 357 left side of electrical enclosure |
Pega 357 main power conection inside of electrical enclosure |
Print Date 03/02/2001 Revision 4.0 |
This document available on the World Wide Web at http://www.amada.com |
Page 11 of 35 |
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