Coma 567 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Coma 567 with Fanuc 04PC
User Pre-installation Guide
Amada America Inc. 7025 Firestone Blvd.
Buena Park CA. 90621 Phone: (714) 739 2111 Fax.: (714) 739 4099 Email info@amada.com
Print Date 10/29/01 Revision 3.0 |
Page 1 of 34 |
This document available on the World Wide Web at http://www.amada.com |
|
Coma 567 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Warning
GQualified personnel must complete all work.
GDo not apply power to the Coma 567 until an A.E.S.I. (Amada Engineering and Service Incorporated) Engineer is present and has instructed you to do so.
GConsiderable effort has been made to ensure that this manual is free of inaccuracies and omissions. However, as we are constantly improving our product, some of the data contained herein may not exactly reflect the latest revisions to the Coma 567. If in doubt concerning a specific item, please contact your local Amada America sales person for clarification, or check our Internet site, http://www.amada.com for the latest release of this document.
Print Date 10/29/01 Revision 3.0 |
Page 2 of 34 |
This document available on the World Wide Web at http://www.amada.com |
|
Coma 567 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Contents |
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Introduction............................................................................................................................................................................ |
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5 |
Specifications - Motion Package ........................................................................................................................................... |
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6 |
Specifications - Punching System ......................................................................................................................................... |
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6 |
Turret Configuration - 44 Station - 2 Auto-Index .............................................................................................................. |
7 |
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Turret Configuration - 58 Station - 2 Auto-Index .............................................................................................................. |
8 |
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Specifications - Fanuc 04PC Controller................................................................................................................................. |
9 |
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Supply Requirements - Electrical ........................................................................................................................................ |
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10 |
Optional Equipment........................................................................................................................................................ |
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10 |
Installing the Electrical Power Supply ............................................................................................................................ |
11 |
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Supply Requirements - Pneumatic ...................................................................................................................................... |
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12 |
Optional Equipment........................................................................................................................................................ |
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12 |
Installing the Pneumatic Supply ..................................................................................................................................... |
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12 |
Planning the Location of the Coma 567 .............................................................................................................................. |
13 |
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Moving the Coma 567 .................................................................................................................................................... |
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13 |
Plan View - Coma 567 ................................................................................................................................................... |
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14 |
Plan View - Coma 567 Maintanence Area ..................................................................................................................... |
15 |
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Elevation View - Coma 567............................................................................................................................................ |
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16 |
End View - Coma 567 .................................................................................................................................................... |
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17 |
Foundation Requirements ................................................................................................................................................... |
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18 |
Foundation Anchoring Procedure........................................................................................................................................ |
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19 |
Foundation J-bolt Detail ................................................................................................................................................. |
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19 |
Plan View - Foundation Coma 567 ................................................................................................................................ |
20 |
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Elevation - Foundation Coma 567.................................................................................................................................. |
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20 |
Machine Anchoring Requirements Coma 567..................................................................................................................... |
21 |
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Floor J-bolt Mounting Hole Detail |
(saw cut hole)........................................................................................................... |
21 |
Plan - Floor J-bolt Mounting Hole |
(saw cut hole) .......................................................................................................... |
21 |
Alternative Floor J-bolt Mounting Hole Detail (Core Drill)............................................................................................... |
22 |
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Plan - J-bolt Mounting Hole (Core Drill).......................................................................................................................... |
22 |
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Foundation / Floor J-bolt Mounting Procedure............................................................................................................... |
23 |
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Alternative Anchoring Method (Drilled Hole with Anchor Rod and Adhesive) ................................................................ |
25 |
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Print Date 10/29/01 Revision 3.0 |
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|
Coma 567 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Plan - J-bolt Mounting Hole (Drilled Hole with Anchor Rod and Adhesive) .................................................................... |
25 |
Drilled Hole with Anchor Rod and Adhesive Mounting Procedure ................................................................................. |
26 |
Removing the Protective Coating ........................................................................................................................................ |
28 |
Machine Leveling................................................................................................................................................................. |
29 |
Rocking Test .................................................................................................................................................................. |
29 |
Floor Condition: Crowned .............................................................................................................................................. |
30 |
Floor Condition: Sloped.................................................................................................................................................. |
31 |
Leveling Procedure ........................................................................................................................................................ |
32 |
Print Date 10/29/01 Revision 3.0 |
Page 4 of 34 |
This document available on the World Wide Web at http://www.amada.com |
|
Coma 567 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Introduction
This manual describes the tasks that the purchaser of a Coma 567 must complete before calling A.E.S.I. (Amada Engineering and Service Incorporated) to complete the installation and operator training.
An overview of the preparations is as follows:
GPlan the location of the Coma 567 taking into account the Recomended Safety and Maintenance areas indicated on the plan view. See page 13, Planning the Location of the Coma 567.
GPrepare the Coma 567 floor or foundation as required. See page 18, Foundation Requirements, for details.
GUncrate the Coma 567 and place on the foundation, but do not fill the anchor-bolt holes (if used) until after A.E.S.I. completes the initial installation.
GInstall the electrical supply. See page 10, Supply Requirements - Electrical , for details.
GInstall the pneumatic supply. See page 12, Supply Requirements - Pneumatic, for details.
GRemove the protective coating from the surface of the Coma 567 See page 28, Removing the Protective Coating, for details.
GIf additional equipment is to be installed, repeat the previous steps for each piece of additional equipment.
Note: |
It is the purchaser’s responsibility to install any safety devices to ensure the recommended safety area. |
Note: |
Considerable effort has been made to ensue that this manual is free of inaccuracies and omissions. However, as Amada America |
strives to continually improve our products, some data contained herein may not exactly reflect the latest revisions to the Coma 567. If in doubt concerning a specific item, please contact your local Amada America sales engineer for clarification.
Print Date 10/29/01 Revision 3.0 |
Page 5 of 34 |
This document available on the World Wide Web at http://www.amada.com |
|
Coma 567 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Specifications - Motion Package
Travel Method |
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X and Y axes work piece movement |
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Control Method |
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X, Y, T & C |
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Drive Motors |
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Fanuc AC Servo (X, Y, T, C) |
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Maximum Sheet Size |
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60" (Y) x 144" (X) with one repositioning |
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cycle. |
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Additional support tables are required for |
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material lengths greater than 72” |
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Maximum Sheet Thickness |
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0.375" |
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Maximum Material Weight |
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485 lb. |
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Maximum Axis Travel |
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72.0" (X) by 60" (Y) |
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Max. Table Speed ( X / Y / Combined ) |
1,968 IPM / 1,968 IPM / 2,78328 IPM |
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Punching Accuracy |
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±0.0059" |
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Positioning Accuracy |
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±0.001" |
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Repeatability |
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±0.001" |
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Specifications - Punching System |
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Press Capacity |
55 Tons |
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Press Stroke |
1.259" |
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Stroke Per Minute |
300 |
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Maximum Hit Rate 1” Centers |
200 |
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Maximum Hole Diameter |
4.500" |
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Tool Type |
Amada Thick Turret |
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Turret Rotation Speed |
30 RPM |
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Feed Clearance |
0.787" |
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Print Date 10/29/01 Revision 3.0 |
Page 6 of 34 |
This document available on the World Wide Web at http://www.amada.com |
|
Coma 567 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Turret Configuration - 44 Station - 2 Auto-Index
C
B
216 A/I
D 
215
113
B 314
111
312
B 
108 209
310
A
C
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B |
A |
328 |
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326 |
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225 127 |
223 |
124 |
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207 |
104 |
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205 102 |
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306 |
A |
303 |
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B |
E |
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B |
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229 |
331 |
A |
334 |
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130 233 |
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132 |
235 |
1000mm Disc Thick
44 Station
2 Auto Index
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This turret used on the following machine models |
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Pega 344, 345Q, 345K, 357, 367 |
C |
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Coma 555, 557, 567, 588 |
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Vipros 345, 357, 367 |
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A |
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Vela II 355 |
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338 |
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237 |
B |
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136 |
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340 |
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139 |
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342 B |
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141 |
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243 |
D |
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A/I |
244 |
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NUMBER OF |
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MAXIMUM |
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B |
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STATIONS |
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SIZE ROUND |
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(KEYED) |
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152 |
251 |
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A |
½" |
12.7mm |
18 (6) |
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155 253 |
C |
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B |
1¼ " |
31.7mm |
16 |
(16) |
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354 |
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201 |
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C |
2" |
50.8mm |
4 |
(4) |
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356 |
A |
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D |
3½ " |
88.9mm |
2 |
(2) |
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B |
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E |
4½ " |
114.3mm |
2 |
(2) |
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E |
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AUTO INDEX |
B |
1¼ " |
31.7mm |
2 |
(2) |
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Print Date 10/29/01 Revision 3.0 |
Page 7 of 34 |
This document available on the World Wide Web at http://www.amada.com |
|
Coma 567 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Turret Configuration - 58 Station - 2 Auto-Index
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This turret used on the following machine models |
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333 |
336 |
237 |
340 |
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PEGA 345, PEGA 345 King, PEGA 357, PEGA 367 |
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342 |
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COMA 555, COMA 557, COMA 567, COMA 588 |
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331 |
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235 |
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239 |
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VIPROS 345, VIPROS 357, VIPROS 367 |
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345 |
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VIPROS 357 Queen, VIPROS 367 Queen |
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138 |
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230 |
132 |
134 |
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141 |
244 |
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129 |
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143 |
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228 |
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246 |
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349 |
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248 |
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147 |
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A/I |
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351 |
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150 |
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220 |
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152 |
253 |
354 |
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219 |
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318 |
217 |
116 |
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1000mm disc
58 STATION |
255 |
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2 AUTO INDEX |
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114 |
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A/I |
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315 |
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256 |
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111 |
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NUMBER OF |
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212 |
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MAXIMUM SIZE |
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313 |
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STATIONS |
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ROUND |
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210 |
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264 |
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( KEYED ) |
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107 |
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165 |
A |
1/2" ( 12.7mm ) |
36 |
( 12 ) |
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208 |
105 |
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168 |
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266 |
B |
1 1/4" ( 31.7mm ) |
12 ( 12 ) |
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309 |
102 |
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170 |
367 |
C |
2" ( 50.8mm ) |
4 |
( 4 ) |
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203 |
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271 |
369 |
D |
3 1/2" ( 88.9mm ) |
2 |
( 2 ) |
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306 |
201 |
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304 |
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372 |
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E |
4 1/2" ( 114.3mm ) |
2 |
( 2 ) |
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AUTO INDEX |
B |
1 1/4" ( 31.7mm ) |
2 |
( 2 ) |
Print Date 10/29/01 Revision 3.0 |
Page 8 of 34 |
This document available on the World Wide Web at http://www.amada.com |
|
Coma 567 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Specifications - Fanuc 04PC Controller
Model |
Fanuc 04PC |
Control Function |
X, Y, T & C |
Input Method |
MDI, DNC, Paper Tape |
Minimum Command Unit |
0.001" (X, Y) .010 (C) |
Minimum Travel Unit |
0.001" (X, Y) .010 (C) |
Operating Modes |
Automatic, MDI & Manual |
Display Modes |
Program Contents, Position Information, Program Check, Parameters, Tool Hit Counter, Self |
|
Diagnostics |
Interlock Displays |
Oil Temperature, Oil Pressure, Door Open |
Print Date 10/29/01 Revision 3.0 |
Page 9 of 34 |
This document available on the World Wide Web at http://www.amada.com |
|
|
Coma 567 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
|||||
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Supply Requirements - Electrical |
||||||
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Coma 567 |
|
230 / 460 / 3 / 60 ±10%, 18 kVA |
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46 amps @ 230 / 3 / 60 VAC* |
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23 amps @ 460 / 3 / 60 VAC* |
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Optional Equipment |
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Standard Conveyor S1 |
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208 / 230 / 460 3ph ±10%, .8 kVA |
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2.1 amps @ |
208 / 3/ 60 VAC* |
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2.0 amps @ |
230/3/60 VAC* |
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1.0 amps @ 460/3/60 VAC* |
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Standard Conveyor S2 |
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208 / 230 / 460 3ph ±10%, .8 kVA |
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2.1 amps @ |
208 / 3/ 60 VAC* |
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2.0 amps @ |
230/3/60 VAC* |
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1.0 amps @ 460/3/60 VAC* |
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C567hs Conveyor |
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208 / 230 / 460 3ph ±10%, .8 kVA |
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2.1 amps @ |
208 / 3/ 60 VAC* |
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2.0 amps @ |
230/3/60 VAC* |
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1.0 amps @ 460/3/60 VAC* |
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MP1530 Loader |
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200 / 3 / 60 ±10%, 10 kVA |
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29 amps @ 200 / 3 / 60 VAC* |
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To operate at 230 / 460 VAC a step up transformer with the following service is required |
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26 amps @ 230 / 3 / 60 VAC* |
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13 amps @ 460 / 3 / 60 VAC* |
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* The actual supplied electrical service must be sized to allow for starting current of approximately 150% of this value. |
||||
Print Date 10/29/01 Revision 3.0 |
Page 10 of 34 |
This document available on the World Wide Web at http://www.amada.com |
|
Coma 567 with Fanuc 04PC User Pre-installation Guide |
©Amada America, Inc. |
Installing the Electrical Power Supply
The Coma 567 requires one electrical power source. The Coma 567 should be supplied from a power line separate from those for welding machines or other machines that produce electrical noise.
G The Coma 567 electrical inlet is 64" above floor level at the left side of the Fanuc 04PC control.
G For the location of required electrical supplies for optional equipment, please see the installation guides for the specific equipment.
Coma 567 left side of electrical enclosure |
Coma 567 main power conection inside of electrical enclosure |
Print Date 10/29/01 Revision 3.0 |
Page 11 of 34 |
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|
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