amada 345 Installation Guide

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Pega 345 Queen with Fanuc 04PC User Pre-install at i on Gui de ©Amada America, Inc.

Pega 345 Queen with Fanuc 04PC

User Pre-installation Guide

Amada America I nc.

7025 Firestone Blvd. Buena Park CA. 90621 Phone: (714) 739 2111

Fax.: (714) 739 4099

Email info@amada.com

Print Date 02/28/2001 Revision 4. 0 This document availabl e on t he World Wide Web at http://www.amada.com Page 1 of 35

Pega 345 Queen with Fanuc 04PC User Pre-install at i on Gui de ©Amada America, Inc.

Warning

! Qualified personnel must complete all work. ! Do not apply power to the Pega 345 Queen until an A.E.S.I. (Amada Engineering

and Service Incorporated) Engineer is present and has instructed you to do so.

! Considerable effort has been made to ensure that this manual is free of

inaccuracies and omissions. However, as we are constantly improving our product, some of the data contained herein may not exactly reflect the latest revisions to the Pega 345 Queen. If in doubt concerning a specific item, please contact your local Amada America sales person for clarification, or check our Internet site, http://www.amada.com for the latest release of this document.

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Pega 345 Queen with Fanuc 04PC User Pre-install at i on Gui de ©Amada America, Inc.

Contents

Introduction ......................................................................................................................................................................................5

Specifications - Motion Package......................................................................................................................................................6

Specifications - Punching System....................................................................................................................................................6

Turret Configuration - 44 Station - 2 Auto-Index..........................................................................................................................7

Turret Configuration - 58 Station - 2 Auto-Index..........................................................................................................................8

Specifications - Fanuc 04PC Controller...........................................................................................................................................9

Supply Requirements - Electrical...................................................................................................................................................10

Optional Equipment...................................................................................................................................................................10

Installing the Electrical Power Supply........................................................................................................................................11

Supply Requirements - Pneumatic.................................................................................................................................................12

Optional Equipment...................................................................................................................................................................12

Installing the Pneumatic Supply.................................................................................................................................................12

Planning the Location of the Pega 345 Queen ..............................................................................................................................13

Moving the Pega 345 Queen.....................................................................................................................................................13

Plan View - Pega 345 Queen.....................................................................................................................................................14

Plan View - Pega 345 Queen with P345hs left side conveyor...................................................................................................15

Plan View - Pega 345 Queen with P345hs conveyor and MP1225 loader................................................................................16

End View - Pega 345 Queen.....................................................................................................................................................17

Elevation View - Pega 345 Queen.............................................................................................................................................18

Foundation Requirements..............................................................................................................................................................19

Foundation Anchoring Procedure ..................................................................................................................................................20

Foundation J-bolt Detail.............................................................................................................................................................20

Plan View - Foundation Pega 345 Queen..................................................................................................................................21

Elevation - Foundation Pega 345 Queen...................................................................................................................................21

Machine Anchoring Requirements.................................................................................................................................................22

Saw Cut J-bolt Mounting Holes..................................................................................................................................................22

Core Drill J-bolt Mounting Holes ................................................................................................................................................23

Foundation / Floor J-bolt Mounting Procedure...........................................................................................................................24

Drilled Hole with Anchor Rod and Adhesive Mounting Holes.....................................................................................................26

Drilled Hole with Anchor Rod and Adhesive Mounting Procedure.............................................................................................27

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Pega 345 Queen with Fanuc 04PC User Pre-install at i on Gui de ©Amada America, Inc.

Removing the Protective Coating...................................................................................................................................................29

Machine Leveling...........................................................................................................................................................................30

Rocking Test..............................................................................................................................................................................30

Floor Condition: Crowned..........................................................................................................................................................31

Floor Condition: Sloped.............................................................................................................................................................32

Leveling Procedure....................................................................................................................................................................33

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Pega 345 Queen with Fanuc 04PC User Pre-install at i on Gui de ©Amada America, Inc.

Introduction

This manual describes the tasks that the purchaser of a Pega 345 Queen must complete before calling A.E.S.I. (Amada Engineering and Service Incorporated) to complete the installation and operator training.

An overview of the preparations is as follows: ! Plan the location of the Pega 345 Queen taking into account the Recomended Safety and Maintenance areas indicated on

the plan view. See page 13, Planning the Location of the Pega 345 Queen.

! Prepare the Pega 345 Queen floor or foundation as required. See page 19, Foundation Requirements, for details. ! Uncrate the Pega 345 Queen and place on the foundation, but do not fill the anchor-bolt holes (if used) until after A.E.S.I.

completes the initial installation.

! Install the electrical supply. See page 10, Supply Requirements - Electrical , for details. ! Install the pneumatic supply. See page 12, Supply Requirements - Pneumatic, for details. ! Remove the protective coating from the surface of the Pega 345 Queen See page 29, Removing the Protective Coating, for

details. ! If additional equipment is to be installed, repeat the previous steps for each piece of additional equipment.

Note: It is the purchaser’s responsibility to install any safety devices to ensure the recommended safety area. Note: Considerable effort has been made to ensue that this manual is free of inaccuracies and omissions. However, as

Amada America strives to continually improve our products, some data contained herein may not exactly reflect the latest revisions to the Pega 345 Queen. If in doubt concerning a specific item, please contact your local Amada America sales engineer for clarification.

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Pega 345 Queen with Fanuc 04PC User Pre-install at i on Gui de ©Amada America, Inc.

Specifications - Motion Package

Travel Method X and Y axes work piece movement Control Method X, Y, T & C Drive Motors Fanuc AC Servo (X, Y, T, C) Maximum Sheet Size 40" (Y) x 100" (X) with one repositioning cycle.

Additional support tables are required for material lengths greater than 50.0" Maximum Sheet Thickness 0.250" Maximum Material Weight 110 lb. Maximum Axis Travel 50.0" (X) by 40.0" (Y) Max. Table Speed ( X / Y / Combined ) 1,968 IPM / 1,968 IPM / 2,783 IPM Punching Accuracy ±0.004" Positioning Accuracy ±0.001" Repeatability ±0.001"

Specifications - Punching System

Press Capacity 33 Tons Press Stroke 1.259" Stroke Per Minute 350 Maximum Hit Rate 1” Centers 200 Maximum Hole Diameter 4.500" Tool Type Amada Thick Turret Turret Rotation Speed 30 RPM Feed Clearance 0.787"

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Pega 345 Queen with Fanuc 04PC User Pre-install at i on Gui de ©Amada America, Inc.

Turret Configuration - 44 Station - 2 Auto-Index

223

216

A/I

215

113

314

312

310

111

108

209

207

326

225

205

306

328

124

104

303

229

127

1000mm Disc Thick

44 Station

2 Auto Index

102

201

130

155

331

132

152

253

356

334

233

354

235

251

A/I

237

136

139

141

244

This turret used on the following machine models

Pega 344, 345Q, 345K, 357, 367

Coma 555, 557, 567, 588

Vipros 345, 357, 367

338

340

342

243

Vela II 355

MAXIMUM

SIZE ROUND

NUMBER OF

STATIONS

(KEYED)

A B

D E

½"

1¼"

3½" 4½"

1¼"

12.7mm

31.7mm

50.8mm

88.9mm

114.3mm

31.7mm

18 (6)

16 (16)

4 (4) 2 (2) 2 (2) 2 (2)AUTO INDEX

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Pega 345 Queen with Fanuc 04PC User Pre-install at i on Gui de ©Amada America, Inc.

Turret Configuration - 58 Station - 2 Auto-Index

This turret used on the following machine models

PEGA 345, PEGA 345 King, PEGA 357, PEGA 367

COMA 555, COMA 557, COMA 567, COMA 588

VIPROS 345, VIPROS 357, VIPROS 367 VIPROS 357 Queen, VIPROS 367 Queen

A/I

333

331

230

129

228

132

336

235

134

237

239

138

340

141

342

143

244

345

246

1000mm disc

A/I

MAXIMUM SIZE

ROUND

1/2" ( 12.7mm )

1 1/4" ( 31.7mm )

B C D E B

2" ( 50.8mm )

3 1/2" ( 88.9mm )

4 1/2" ( 114.3mm )

1 1/4" ( 31.7mm )

NUMBER OF

STATIONS

( KEYED )

36 ( 12 )

12 ( 12 )

4 ( 4 ) 2 ( 2 ) 2 ( 2 )

2 ( 2 )

111

58 STATION

2 AUTO INDEX

102

304

AUTO INDEX

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Specifications - Fanuc 04PC Controller

Model Fanuc 04PC Control Function X, Y, T & C Input Method MDI, DNC, Paper Tape Minimum Command Unit 0.001" (X, Y) .010 (C) Minimum Travel Unit 0.001" (X, Y) .010 (C) Operating Modes Automatic, MDI & Manual Display Modes Program Contents, Position Information, Program Check, Parameters, Tool Hit Counter, Self

Diagnostics

Interlock Displays Oil Temperature, Oil Pressure, Door Open

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Supply Requirements - Electrical

Pega 345 Queen 230 / 460 / 3 / 60 ±10%, 18 kVA

46 amps @ 230 / 3 / 60 VAC* 23 amps @ 460 / 3 / 60 VAC*

Optional Equipment

P345hs Conveyor 208 / 230 / 460 3ph ±10%, .8 kVA

2.1 amps @ 208 / 3/ 60 VAC*

2.0 amps @ 230 / 3 / 60 VAC*

1.0 amps @ 460 / 3 / 60 VAC*

MP1225 Loader 200 / 3 / 60 ±10%, 10 kVA

29 amps @ 200 / 3 / 60 VAC*

To operate at 230 / 460 VAC a step up transformer with the following service is required

26 amps @ 230 / 3 / 60 VAC* 13 amps @ 460 / 3 / 60 VAC*

* The actual supplied electrical service must be sized to allow for starting current of approximately 150% of this value.

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Installing the Electrical Power Supply

The Pega 345 Queen requires one electrical power source. The Pega 345 Queen should be supplied from a power line separate from those for welding machines or other machines that produce electrical noise.

! The Pega 345 Queen electrical inlet is 64" above floor level at the left side of the Fanuc 04PC control. ! For the location of required electrical supplies for optional equipment, please see the installation guides for the specific

equipment.

Pega 345 Queen left side of electrical enclosure Pega 345 Queen power conection inside of electrical enclosure

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