Allison Transmission AT540, AT543, AT545 Parts Catalog

Catalog No. AT A-05

Replacement Parts for Allison Automatic T ransmissions

What’s new in this catalog?

+ Updated transmission coverage

- Expanded Sections

- CT/CLT/CRT 3000 (3340/3461)

- CLBT 4000 (4460/HT70)

- TT 2000/3000/4000

- CLBT 5000/6000/8000

- Marine M/MH (M10/M45)

+ Updated OEM to Transt ar part number interchange. + And . . . MORE NEW PARTS!

Printed in U.S.A. - Copyright © 1979, 1982, 1984, 1986, 1988, 1990, 1993, 1995, 1997, 1999, 2000, 2002, 2005 Editions by TRANSTAR ® INDUSTRIES, INC., 7350 Young Drive, Cleveland, OH 44146 USA. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any for m or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of TRANSTAR ® INDUSTRIES, INC.

Atlanta, GA

800-241-8524

Anahiem, CA

800-231-9000

Baltimore/Washington, MD

800-878-4249

Birmingham, AL

800-322-1026

Boston, MA

800-446-9888

Chicago, IL

800-214-8710

Cincinnati, OH

800-543-2723

Cleveland, OH

800-321-8830

Dallas/Ft. Worth, TX

800-527-4821

Denver, CO

800-525-9096

Detroit, MI

800-356-1590

E.Brunswick, NJ

800-654-3442

Ft. Lauderdale, FLA

866-795-6666

Houston, TX

800-882-8844

Long Island, NY

800-445-1170

Minneapolis, MN

800-214-8710

New Orleans, LA

800-525-2512

Philadelphia, PA

866-750-8660

Phoenix, AZ

800-835-1234

Portland, OR

800-345-7500

Sacramento, CA

800-446-2600

St. Louis, MO

800-446-7171

San Francisco, CA

800-991-0117

Sarasota, FL

800-899-9623

Seattle, WA

866-254-1198

Spokane, WA

800-876-2292

Van Nuys, CA

800-231-9000

Yauco, PR

800-981-3332

Toronto, Canada

905-282-9449

International Division

440-232-5100

(See inside back cover for complete addresses.)

TABLE OF CONTENTS

TRANSMISSION SERIES PAGE NO.

LIGHT DUTY

A T540, 543, 545 MT30/42 LCT1000/2000/2400

MEDIUM DUTY

MT/B 640, 643, 644, 650, 654 MD3060/3560/B300/B400

HEAVY DUTY

HT740, 750, 754 HD4560/B500 730V Drive

OFF HIGHWA Y

CT/CLT/CR T3000 (3340/3461) TT2000/3000 /4000 CLBT4000 (4460/HT70) CLBT5000/6000/8000

PART NO.

11000 10000 15000

21000 14000

31000 14000 37000

33000 33000 37000 37000

4 - 9

10 - 11

12-19 20-21

24-26 22-23

28 29 30 31

MARINE

M/MH (M10/M45)

MISCELLANEOUS

Governor Application Chart Allison Shipping Plugs Heavy Duty Coolers & Cooler Selection Chart Heat Exchangers Service Manuals , Parts Catalogs Reference Number to Transtar Interchange

37000

9 33 34 35 35

36-39

REPAIR KIT PROGRAM

Designed BY rebuilders FOR rebuilders, the table below explains the contents of each type of kit available, ranging from Minor to Major Overhaul.

Metal Clad Seals

Paper & Rubber Kit

Master Overhaul Kit     Less Steels Kit    Overhaul Kit  

Front Pump Re-Seal Kits (Designed for "In-Vehicle" repair of a leaking Front Pump, it contains the Paper

Gasket, Lathe Cut Seal and Bolt Washer Seals.)

Ring Kit

Friction Clutches

Steel Plates

TYPICAL MASTER OVERHAUL KIT

ALLISON TRANSMISSION SECTIONS

Most Allison transmission sections start with an illustration page showing an exploded view of the transmission along with an illustration number. The illustration number is in the first column of each parts section. The parts section always lists kits first, followed by the other commodity sections and is the same way throughout the catalog.

Kits There are three basic levels of Kits. The chart above shows the contents for each level. Pan Gaskets Two types of pan gaskets may be used depending on transmission type. To order cork/neoprene use a “ X” suffix,

Armstrong

Clutch Plates, and Sealing Rings Parts made by a specific manufacturer or made of a specific material can be ordered by using a specific

prefix or suffix. The proper prefix or suffix to use is in each commodity section.

Hard Parts All Hard parts are assigned a base number. Brand designation can be obtained by adding a suffix letter to the base number,

(i.e. “-R” suffix = Remanufactured Parts). Applications may only require the base number for OEM/Aftermarket new. A "-R" suffix for remanufactured. Exceptions will be listed individually in each section. A separate column is provided to indicate primary or specific brand/type.

Miscellaneous Items that don't easily fall under the usual commodity headings; i.e., manuals, tools, fittings, etc.

uses a “W” suffix.

ALLISON A T540, 543, 545

T o Get The Correct Parts, Y ou Must Provide The Assembly Number F ound On The T ransmisson Name Plate.

AT540, 543, 545

NOTE: Early AT540/545 parts up to serial number 3210775436.

Late AT545 parts from serial number 3210775437.

Allison Transmissions

AT540, 543, 545

ALLISON

21 Bolt Pan

Rear Wheel Drive

REBUILDER KITS

DESCRIPTION QTY. YEAR KIT O/H KIT KIT KIT SEAL KIT

Rebuilder Kits - Exc. 543

- w/Armstrong® 1 - K1100 K1100-LS K11900W Overhaul Kit - Exc. 543

- w/Cork & Neoprene 1 - K11900 Rebuilder Kits - 543 European 1 - K1100A K11900A Front Pump Re-Seal Kit - All (1) 1- K11900-2

(1) Contains front pump gasket, rubber lathe-cut seal, o-ring and pump bolt washers.

ILL. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO.

DELUXE MASTER LESS STEELS OVERHAUL GASKET &

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS

1F Gasket - Oil Pan - Cork - Neoprene ........................................................ (23016682) 1 - 13540X 29501160

1F Gasket - Oil Pan - Update - Armstrong®................................................ (23016682) 1 - 13540W 29501160

N.I. Gasket - Converter Pump Hub - 543 - Bolt On Hub ................................ (29524795) 1 - 13150W 29536726

N.I. Seal - Lathe Cut - Converter Pump - 543 .................................................................. 1 - 13151 23016564

2A Seal - Lathe Cut - Front Pump Body ......................................................................... 1 - 3877L 23016559

3A Seal - Washer - Front Pump Body Bolt ...................................................................... 9 - 13268A 8626281

4A Seal - Lathe Cut - Front Pump Support..................................................................... 1 - 13152 23016600

6A Gasket - Front Pump To Case................................................................................... 1 - 13153 23015883

7A Lip Seal - Forward Clutch - Inner ............................................................. (8623102) 1 - 3956L 29520291

8A Lip Seal - Forward Clutch - Outer ............................................................. (8623101) 1 - 3643L 29520292

9B Lip Seal - Fourth Clutch - Inner ................................................................................ 1 - 3284L 23015880

10B Lip Seal - Fourth Clutch - Outer ................................................................................ 1 - 3643L 8623101

11C Lip Seal - Third Clutch - Inner .................................................................................. 1 - 13154 23011475

12C Lip Seal - Third Clutch - Outer .................................................................................. 1 - 13155 23011456

13C Lip Seal - Second Clutch - Outer .............................................................................. 1 - 13155 23011456

14C Lip Seal - Second Clutch - Inner .............................................................................. 1 - 13154 23011475

15E Lip Seal - First Clutch - Outer................................................................. (23011474) 1 - 13156 29509198

16E Lip Seal - First Clutch - Inner ................................................................. (23011457) 1 - 13157 29509983

17F Gasket - Power Takeoff Cover - Update - Armstrong® .............................................. 1 - 13158W 29501161

18F O-Ring - Modulator............................................................................... (23017367) 1 - 3410L 8658110

19F Gasket - Governor Cover - Fibre ................................................................................ 1 - 3914D 23011670

20F O-Ring - Oil Filter...................................................................................................... 1 - 3547L 1363951

N.I. Washer - Drain Plug (Metal)...................................................................................... 1 - 11423 29507909

N.I. Washer - Drain Plug (Coated) ................................................................................... 1 - 11423B 29507909

N.I. Check Ball - 1/4"...................................................................................................... 1 - 13924 23045388

N.I. Check Ball - 5/16".................................................................................................... 1 -

13924A 23045386

CLUTCH PLATES

21B Friction - Forward Clutch (2) .................................................................................... 5 - R11103 23042197

21B Friction - Forward Clutch (3) .................................................................................... 5 - W11103 23042197

23B Friction - Fourth Clutch (2) ...................................................................................... 5 - R11103 23042197

23B Friction - Fourth Clutch (3) ...................................................................................... 5 - W11103 23042197

25C Friction - Third Clutch (2) ..................................................................... (29529492) 3 - R11104 29537887

25C Friction - Third Clutch (3) ........................................................................................ 3 - W11104 29537887

(2) Raybestos brand plate. OEM approved heat-treated paper. (3) S.K. Wellman plate. OEM approved graphitic.

ALLISON A T540, 543, 545

T o Get The Correct Parts, Y ou Must Provide The Assembly Number F ound On The T ransmisson Name Plate.

ILL. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO.

CLUTCH PLATES (Cont.)

27C Friction - Second Clutch (2) ................................................................. (29529492) 3 - R11104 29537887

27C Friction - Second Clutch (3) .................................................................................... 3 - W11104 29537887

29E Friction - First Clutch (2) .......................................................................................... 7 - R11106 23042198

29E Friction - First Clutch (3) .......................................................................................... 7 - W11106 23042198

22B Steel - Forward Clutch............................................................................. (6836518) 5 - 34305C 29530330

24B Steel - Fourth Clutch ............................................................................... (6836518) 5 - 34305C 29530330

26C Steel - Third Clutch ............................................................................... (23045554) 3 - 11105 29515399

28C Steel - Second Clutch ........................................................................... (23045554) 3 - 11105 29515399

30E Steel - First Clutch .................................................................................................... 7 - 11107 6831705

35B Plate - Backing - 4th Clutch ..................................................................................... 1 - 11763 23017763

N.I. Plate - Waved - Forward Clutch ................................................................................ 1 - 11875 29505875

(2) Raybestos brand plate. OEM approved heat-treated paper. (3) S.K. Wellman plate. OEM approved graphitic.

FILTERS/FILTER KITS

40F Filter Kit - Screen - with Cork - Neoprene .................................................................. 1 FK11800 6884270

40F Filter Kit - Screen - Armstrong® ............................................................................... 1 - FK11800W 29502295

40F Filter Kit - Treated P aper - with Cork - Neoprene......................................................... 1 - FK11800A PF-168

40F Filter Kit - Treated P aper - Armstrong® ..................................................................... 1 - FK11800AW 29506392

40F Filter Kit - Screen - Late AT Deep Pan..................................................... (29513271) 1 - FK34661SW 29540976

N.I. Filter Kit - Deep Pan Design (contains tube, bracket) ................................................. 1 - UDK-545-1 29538490

45F Filter - External Spin on Cartridge - One Quart .......................................... (PH35109) 1 - PF897 25611122

45F Filter - Metal Screen................................................................................. (6884270) 1 - 11800 29502295

45F Filter - Brass Screen.................................................................................................. 1 - 34661S 29500365

45F Filter - Treated Paper ................................................................................................. 1 - 11800A N.L.

45F Filter - 545 Update ................................................................................................... 1 - 21800 6883044

N.I. Screen - Governor Tube ........................................................................................... 1 - 11712 23045247

VACUUM MODULATORS

50F Modulator - w/ O-Ring - Lg Can............................................................................... 1 - 11820 3039092

Modulator - w/ O-Ring - Sm Can.............................................................................. 1 - 11820A 29501199

METAL CLAD SEALS

52A Front Pump - Vamac Material ................................................................................... 1 - 38151V 8641300

55F Extension Housing................................................................................................... 1 - 11850 6778050

58F Selector Shaft .......................................................................................................... 1 - 38511 23010610

BUSHINGS

N.I. Bushing Kit - 7 Bushings - A T540/ Early 545............................................................ 1 - K11902 N.L.

Bushing Kit - 7 Bushings - Late 545......................................................................... 1 - K11902A N.L.

60A Front Pump Body - Babbitt - Update Version .......................................... (23018806) 1 - 8005 29511860

63A Stator Shaft - Front - Bronze Lined........................................................... (6836272) 1 - 34002 23015807

65C Center Support - 1.540 O.D. .................................................................................... 1 - 11000 23012990

Center Support - 1.600 O.D. .................................................................................... 1 - 11000A 29506468

68D Sun Gear Shaft - Front - 1st Design - 1.125 O.D. ..................................... (6836272) 1 - 34002 23015807

Sun Gear Shaft - Front - 2nd Design - 1.190 O.D. ..................................................... 1 - 11007 29522949

70D Sun Gear Shaft - Rear.............................................................................. (6836272) 1 - 34002 23015807

72D Front Planetary Carrier............................................................................................... 1 - 11001 23045072

75E Output Shaft - .775 O.D. .......................................................................................... 1 - 11002 8622947

Output Shaft - .815 O.D. .......................................................................................... 1 - 11002A 29502231

SEALING RINGS/RING KITS

N.I. Sealing Ring Kit - Complete - 5 Rings....................................................................... 1 - K11901 N.L.

80A Front Pump ............................................................................................................. 2 - 11302 23046598

82A T urbine Shaft ........................................................................................................... 1 - 11301 8616052

85C Center Support ........................................................................................................ 2 - 11302 23046598

ALLISON

AT540, 543, 545

T o Get The Correct Parts, Y ou Must Provide The Assembly Number F ound On The T ransmisson Name Plate.

ILL. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO.

THRUST WASHERS/NEEDLE BEARINGS

N.I. Spacer - T urbine:

- .015" - Gold - 543................................................................................................. AR - 11403 6837429

- .030" - Silver - 543 ................................................................................................ AR - 11403A 6837430

- .042" - Plain - 543................................................................................................. AR - 11403B 6837431

- .060" - Black - 543................................................................................................ AR - 11403C 6837432

- .075" - Copper - 543............................................................................................. AR - 11403D 6837433

87A Washer - Front Cover:

- .056"-.060" No. “0” .............................................................................................. AR - 11407 6831620

- .072"-.076" No. “1” .............................................................................................. AR - 11407A 6831621

- .089"-.093" No. “2” .............................................................................................. AR - 11407B 6831622

- .105"-.109" No. “3” .............................................................................................. AR - 11407C 6831623

- .121"-.125" No. “4” .............................................................................................. AR - 11407D 6831624

- .138"-.142" No. “5” .............................................................................................. AR - 11407E 6831625

89B Washer - Fourth Clutch Driving Hub ......................................................................... 1 - 34301 23013454

Washer - Front Sun Gear:

91D - Front (up to serial number 3210775436)

- Front (from serial number 3210775437) ................................................................ 1 - 11411A 29506146

93D - Rear .064 -.068" - Color Code Red........................................................................ AR - 11412 23013451

Washer - Front Planetary:

95D - Bronze - Pinion Gear.............................................................................................. 8 - 11413 6839514

97D - Steel - Pinion......................................................................................................... 8 - 11414 6833991

98D - Rear - Carrier ......................................................................................................... 1 11415 6831673

Washer - Center Planetary:

100D - Bronze - Pinion...................................................................................................... 8 - 11416 6839376

102D - Steel - Pinion ......................................................................................................... 8 - 11417 6831680

104D - Rear - Carrier (up to serial number 3210775436).................................................... 1 - 11418 6831692

- Rear - Carrier (from serial number 3210775437)..................................................... 1 - 11418A 29506147

Washer - Rear Planetary:

106E - Bronze - Pinion...................................................................................................... 8 - 11416 6839376

108E - Steel - Pinion ......................................................................................................... 8 - 11417 6831680

110E Washer - Rear Planet Carrier - Front & Rear................................................................ 2 - 11419 6831697

112F Washer - Output Flange Bolt ..................................................................................... 1 - 11421 29500739

N.I. Washer - Center Support Bolt ................................................................................... 1 - 11422 23014094

N.I. Washer - Drain Plug (Metal)...................................................................................... 1 - 11423 29507909

N.I. Washer - Drain Plug (Coated) ................................................................................... 1 - 11423B 29507909

BEARINGSBEARINGS

BEARINGS

BEARINGSBEARINGS

115B Bearing Package - Forward Hub - Front - (3 Piece).................................................... 1 - 11503BK 9414211

N.I. Bearing/Race Kit ...................................................................................................... 1 - 11500BK N.L.

N.I. Roller Bearing - Converter Stator - 543...................................................................... 1 - 11404 23016866

. ...................................................................... 1- 11411 6831658

HARD P ARTS

Hard Parts may only require the base number for OEM/Aftermarket New or a "-R" suffix for remanufactured. Exceptions are listed individually. NOTE: A separate column is provided to indicate a primary or specific brand/type.

ILL. DESCRIPTION BRAND QTY. YEAR PART NO. REF NO.

120A Kit - Front Pump Gear - Oversized..................................................................... 1 - K11201B N.L.

120A Kit - Front Pump Gear .727 Thick ..................................................................... 1 - K11201 N.L.

123A Roller Bearing - Ground Sleeve.......................................................................... 1 - 11221 148415

126A Ground Sleeve (Finished I.D. - Bearing Inst.) ..................................................... 1 - 11202 23014304

130D Pin - Front Planetary ......................................................................................... 4 - 11215 6834309

135D Needle Roller - Front Planetary .......................................................................... 80 - 11919 9426919

137D Kit - Front Planetary Repair ............................................................................... 1 - K11215 N.L.

141D Needle Roller - Center Planetary .......................................................... 9426920 76 - 11920 29501499

143D Pin - Center Planetary ....................................................................................... 4 - 11216 6831679

147D Kit - Center Planetary Repair ............................................................................. 4 - K11216 N.L.

ALLISON A T540, 543, 545

T o Get The Correct Parts, Y ou Must Provide The Assembly Number F ound On The T ransmisson Name Plate.

ILL. DESCRIPTION BRAND QTY. YEAR PART NO. REF NO.

HARD PARTS (Cont.)

148C Center Support - Early (7) ................................................................................ 1 - 11229 23013015

148C Center Support - Late - Large Hole (8) ............................................................. 1 - 11229A 29525518

153E Needle Roller - Rear Planetary ........................................................................... 76 - 11920 9426920

155E Pin - Rear Planetary .......................................................................................... 4 - 11216 6831679

157E Kit - Rear Planetary Repair ................................................................................ 1 - K11216 N.L.

160A Turbine Shaft - Early - All .................................................................................. 1 - 11939 6835939

160A Turbine Shaft - Late - All................................................................................... 1 - 11939B 29525516

162D Shaft - Sun Gear - Early (7) .............................................................................. 1 - 11225 6835937

162D Shaft - Sun Gear - Late (8) ............................................................................... 1 - 11225A 29506158

164D Shaft - Main - 1" Journal - Early (7) .................................................................. 1 - 11226 23013474

164D Shaft - Main - Reinforced - 1.060 Journal - Late (8) ......................................... 1 - 11226B 29524363

165D Sun Gear - Front - Early (7) .............................................................................. 1 - 11232 6835732

165D Sun Gear - Front - Late (8) ............................................................................... 1 - 11232A 29506151

166D Sun Gear - Center - Early .................................................................................. 1 - 11227 6835936

166D Sun Gear - Center - Late................................................................................... 1 - 11227B 29506150

168D Sun Gear - Rear - (Low) - Early (7)................................................................... 1 - 11228 6884902

168D Sun Gear - Rear - (Low) - Late (8) ................................................................... 1 - 11228A 29506149

170F Bolt - Output Flange ...................................................................... (23014159) 1 - 11222 29510838

172F Governor Assembly I.D. No. 460 ...................................................................... 1 - 11410 6881466

172F Governor Assembly I.D. No. 461 ...................................................................... 1 - 11410A 6885570

172F Governor Assembly I.D. No. 462 ...................................................................... 1 - 11410B 6885571

180F Oil Pan - Deep - Offset Threaded Inlets.............................................................. 1 - 11545 23045906

180F Oil Pan - Deep - Even Threaded Inlets ............................................................... 1 - 11545A 29501358

190F Kit - Manual Selector Shaft ............................................................................... 1 - K11235 23017610

192C Piston - Center Support ................................................................................... 2 - 11817 6834817

200D Front Planet Assembly..................................................................... (6835768) R 1 - 11768 23046074

201D Center Planet Assembly.................................................................................... R 1 - 11676 6831676

207E Rear Planet Assembly....................................................................................... R 1 - 11719 6837719

210A Pump Body & Gears - A T540 Only (9).............................................................. R 1 - 34200C 23018811

210A Pump Body & Gears - A T545 ........................................................................... R 1 - 34200D 29537354

212B Hub - 4th Clutch - Early (7) ............................................................................. 1 - 11732 23015732

Hub - 4th Clutch - Late (8) .............................................................................. 1 - 11732A 29509661

214B Hub - Forward Clutch - Early (7) ..................................................................... 1 - 11634 6831634

Hub - Forward Clutch - Late (8) ...................................................................... 1 - 11634A 29506145

215F T ube & Dip Stick Assembly - Universal.............................................................. 1 - 11999U N.L.

216B Housing - 4th Clutch - Early (7) ...................................................................... 1 - 11769 29510769

216B Housing - 4th Clutch - Late (8)....................................................................... 1 - 11769A 29506156

220A P.T.O. Gear ....................................................................................................... R 1 - 11915 6885145

222A Housing - w/o Turbine Shaft - Forward Clutch - Early (7) ................. (6838298) R 1 - 11298 29509660

222A Housing - w/ Turbine Shaft - Forward Clutch - Late (8) ..................................... 1 - 11298B 29506185

225A Support - Front Pump - AT540 - Body Cast #895............................................ R 1 - 11921 23014020

225A Support - Front Pump - AT545 - Body Cast #919............................................ R 1 - 11921B 29509636

228F Bearing - Output - Early .................................................................................... 1 - 11925 23047959

228F Bearing - Output - Late..................................................................................... 1 - 11925A 23047970

N.I. Bolt - T orque Converter .................................................................................... 1 - 96-178 23014542

N.I. Center Support Repair Sleeve - Early ................................................................. 1 - DF636B N.L.

N.I. Conversion Kit - (Deep Pan) AT540 To AT545 .................................................. 1 - UDK-545 23012575

N.I. Drain Plug - Oil Pan .......................................................................................... 1 - DP-789 N.L.

N.I. Housing & Flex Plate Package - 545 ................................................................. 1 - CK-545 N.L.

N.I. Housing & Flex Plate package - w/T ower - 545 ................................................. 1 - CK-545A N.L.

(7) Early AT540/545 parts up to serial number 3210775436. (8) Late AT545 parts from serial number 3210775437. (9) Reference No. 23014020 old style support will work in late 545 applications when mated with charging pump with

casting #895. Casting #919 pump only mates to late style support reference no. 29509636.

ALLISON

AT540, 543, 545

T o Get The Correct Parts, Y ou Must Provide The Assembly Number F ound On The T ransmisson Name Plate.

ILL. DESCRIPTION BRAND QTY. YEAR PART NO. REF NO.

HARD PARTS (Cont.)

N.I. Kit - Governor Gear .......................................................................................... 1 - K34411A 23045382

N.I. Lock Nut - Second Clutch Spring Retainer (Push On)....................................... 4 - 11213 3909063

N.I. Lock Nut - Third Clutch Spring Retainer (Push On)........................................... 4 - 11213 3909063

N.I. Nut - Flex Disc - 543........................................................................................ 6 - 21214 23014462

N.I. P.T.O. Cover ..................................................................................................... 1 - 11147 6774322

N.I. Reverse Signal Switch - Backup Light............................................. (AS36-033) 1 - 11610 29503665

N.I. Strip Lock - Converter Pump Hub - 543 ........................................................... 4 - 11212 6769631

MISCELLANEOUS PRODUCTS

N.I. Bolt - Pan ................................................................................................................ 21 - 96-175A 29500738

N.I. Bolt - Torque Converter ........................................................................... (1261968) 1 - 96-178 23014542

N.I. Governor Bore Tool (w/2 Sleeves)............................................................................. 1 - T-9119 N.L.

N.I. Governor Sleeve Only - Aluminum (Aluminum Case)................................................. 1 - T-119A N.L.

N.I. Governor Sleeve Only - Bronze (Cast Iron Case) ........................................................ 1 - T-119B N.L.

N.I. Torque Converter - Gas - (270) ................................................................................ 1 - DC-540 29514487

N.I. Torque Converter - Diesel - (290) ............................................................................ 1 - DC-545 29514486

MT30/42

REBUILDER KITS

DESCRIPTION QTY. YEAR KIT O/H KIT KIT KIT SEAL KIT

MT 6 Spd. Series, MT30/40/41/42, 1 - AK10900

GOVERNOR APPLICATION CHART

TRANSMISSION

AT 500 SERIES

Up to and including - 2800 RPM Range........................................................................ 461 11410A

3000 - 3400 RPM Range.............................................................................................. 462 11410B

Gas Engine - 3600 - 3800 RPM Range ......................................................................... 460 11410

AT643

2200 - 2600 RPM Range.............................................................................................. 461 11410A

3000 - 3400 RPM Range.............................................................................................. 463 21410

DELUXE MASTER LESS STEELS OVERHAUL GASKET &

CODE ON

GOVERNOR

GOVERNOR NO.

USE

MT653

2400 - 2600 RPM Range.............................................................................................. 462 11410B

2800 RPM Range ......................................................................................................... 463 21410

3000 RPM Range ......................................................................................................... 465 21410A

3200 - 3800 RPM Range - Bronze Gear ........................................................................ 738 21410B

3600 - 3800 RPM Range - Bronze Gear ........................................................................ 739 21410C

Caterpillar Engine w/Blower - 2600 RPM Range ............................................................. - 21410B

Caterpillar Engine w/o Blower - 2800 RPM Range .......................................................... - 21410C

ALLISON (M74) 1000/2000/2400

T o Get The Correct Parts, Y ou Must Provide The Assembly Number Found On The T ransmisson Name Plate.

Allison Transmissions

LCT 1000, 2000, 2400

12 Bolt Pan Gasket

13200R

DESCRIPTION QTY. YEAR KIT O/H KIT KIT KIT SEAL KIT

DELUXE MASTER LESS STEELS OVERHAUL GASKET &

REBUILDER KITS

Kits - OEM reference #29541007 1 00-Up K1500 K1500-LS K15900

ILL. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO.

VALVE BODY KITS

TRANSGO®

N.I. Shift Kit™ ................................................................................................................ 1 00-Up K15908 N.L.

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS

N.I. Gasket - Oil Pan - Molded......................................................................................... 1 00-Up 13200R 29536526

CLUTCH PLATES

N.I. Friction:

- C1 - External Tooth................................................................................................ 6 00-Up 15100 29530312

- C2 ........................................................................................................................ 6 00-Up 15101 29530313

- C3 ........................................................................................................................ 4 00-Up 15102 29531049

- C4 ........................................................................................................................ 5 00-Up 15102 29531049

- C5 ........................................................................................................................ 6 00-Up 15103 29537393

N.I. Steel:

- C1 - Internal Tooth ................................................................................................ 6 00-Up 15105 29530314

- C2 ........................................................................................................................ 7 00-Up 15106 29530315

- C3 ........................................................................................................................ 3 00-Up 15107 29531048

- C4 ........................................................................................................................ 4 00-Up 15107 29531048

- C5 ........................................................................................................................ 6 00-Up 15108 29536482

FILTERS/FILTER KITS

N.I. Filter Kit - Shallow .................................................................................................... 1 00-Up FK15800 N.L

N.I. Filter Kit - Deep ........................................................................................................ 1 00-Up FK15800A N.L

N.I. Filter - Internal Shallow Pan...................................................................... 29537514 1 00-Up 15800 29537965

N.I. Filter - Internal Deep Pan.......................................................................... 29537617 1 00-Up 15800A 29537966

N.I. Filter - External Spin On ........................................................................... 29537268 1 00-Up 14802 29539579

METAL CLAD SEALS

N.I. Front Pump ............................................................................................................. 1 00-Up 15200 29536299

N.I. Extension Housing................................................................................................... 1 00-Up 15850 29536379

1010

ALLISON (M74)

1000/2000/2400

T o Get The Correct Parts, Y ou Must Provide The Assembly Number Found On The T ransmisson Name Plate.

ILL. DESCRIPTION BRAND QTY. YEAR PART NO. REF NO.

HARD P ARTS

N.I. Piston - Bonded C3/C4 .................................................................................... 2 03-Up 15528 29537394

N.I. Piston - Bonded - Balance - C1 ........................................................................ 1 00-Up 15530 29537993

N.I. Piston - Bonded - Balance - C2 - w/ Bleed Hole ................................................ 1 00-02 15531 29536105

N.I. Piston - Bonded - Balance - C2 - w/o Bleed Hole .............................................. 1 03-Up 15531A 29539653

N.I. Pump Body ..................................................................................................... 1 00-Up 15920 N.L.

N.I. Pump Wear Plate.............................................................................................. 1 00-Up 15922 N.L.

N.I. Pump Cover .................................................................................................... 1 00-Up 15925 N.L.

N.I. Turbine Shaft ................................................................................................... 1 00-Up 15930 N.L.

N.I. C1/C2 Drum w/ PTO Gear ................................................................................ 1 00-Up 15950 N.L.

N.I. C1 Hub ........................................................................................................... 1 00-Up 15953 N.L.

N.I. C2 Hub ........................................................................................................... 1 00-Up 15955 N.L.

N.I. Front Planet Package - P1 ................................................................................ 1 00-Up 15962 N.L.

N.I. Center Planet Package - P2 .............................................................................. 1 00-Up 15964 N.L.

N.I. Rear Planet Package - P3 ................................................................................. 1 00-Up 15966 N.L.

N.I. Main Shaft ....................................................................................................... 1 00-Up 15970 N.L.

N.I. Output Shaft - 2WD ......................................................................................... 1 00-Up 15972 N.L.

N.I. Output Shaft - 4WD ......................................................................................... 1 00-Up 15972B N.L.

N.I. Valve Body....................................................................................................... 1 00-Up 15990 N.L.

ELECTRICAL PRODUCTS

N.I. Solenoid:

- Shift C,D,E ............................................................................................................ 3 00-Up 5A-192 29536833

- TCC - PWM........................................................................................................... 1 00-Up 5A-187 8683187

- Trim A................................................................................................................... 1 00-Up 5A-198 29533074

- Trim B ................................................................................................................... 1 00-Up 5A-199 29533075

- Modulated Pressure Control G................................................................................ 1 04-Up 5A-192 29536833

N.I. Switch - Pressure Manifold....................................................................................... 1 00-Up 15D-176 24222079

N.I. MLPS - Brown - 2 Connector................................................................................... 1 00-03 15A-199 29540479

N.I. MLPS - 1 Connector................................................................................................ 1 03-Up 15A-199A 29541852

N.I. Sensor - Input/Turbine/Output .................................................................................. 3 00-Up 20A-199 29536408

N.I. Harness - Internal - 6 Solenoid ................................................................................. 1 00-03 35A-199 29541371

N.I. Harness - Internal - 7 Solenoid ................................................................................. 1 03-Up 35A-199A 29539792

MICELLANEOUS

N.I. Service Manual - Aftermarket .................................................................................... 1 00-Up 15Y01 NL

N.I. Service Manual - OEM.............................................................................................. 1 00-Up TM-1000M NL

N.I. Parts Manual - OEM................................................................................................. 1 00-Up TM-1000P NL

N.I. Troubleshooting Manual - OEM ................................................................................ 1 00-Up TM-1000T NL

NOTES

__________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________

1111

ALLISON MT/B 640, 643, 644, 647, 650, 653, 654

T o Get The Correct Parts, Y ou Must Provide The Assembly Number Found On The T ransmisson Name Plate.

1212

+ 28 hidden pages