Allison Transmission DOC 7.0 PC Tools User Guide

4.6 (10)
Allison Transmission DOC 7.0 PC Tools User Guide

UserGuide

Allison DOCTM

For PC–Service Tool

Version 7.0.0

GN3433EN

User

Guide

2007 MARCH

GN3433EN

Allison Transmission

Allison DOC™ For PC–Service Tool

Version 7.0.0

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Printed in USA

 

 

 

 

 

 

 

 

 

 

 

 

 

Copyright © 2007 Allison Transmission, Inc.

 

TABLE OF CONTENTS

1.0 Allison DOC™ For PC–Service Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

1-1.

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

1-2.

Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

1-3.

User Guide Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

1-4.

Text Conventions Used in This Guide . . . . . . . . . . . . . . . . . . . . . . . .

9

1-5.

System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

1-6.

Allison DOC™ For PC–Service Tool Software Installation . . . . . . . .

10

1-7.

Allison DOC™ For PC–Service Tool Overview . . . . . . . . . . . . . . . .

11

1-8.

Allison DOC™ For PC–Service Tool Navigation, Controls,

 

 

and Status Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

 

Status Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

 

Menus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

 

Button and Keyboard Shortcuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

2.0 Connecting the PC to the Control System . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

3.0 Starting Allison DOC™ For PC–Service Tool . . . . . . . . . . . . . . . . . . . . . . .

22

3-1.

Starting the Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

3-2.

30-Day Trial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

3-3.

At Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

4.0 Configuring and Updating Allison DOC™ For PC–Service Tool . . . . . . . . .

24

4.1.

Application Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

 

General Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25

 

Reprogramming Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25

 

Update Application Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

 

TAC Data Collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27

 

1000/2000 Setup and 3000/4000 Setup Tabs . . . . . . . . . . . . . . . . . . .

28

 

Setting up a New Data Configuration . . . . . . . . . . . . . . . . . . . . . . . . .

32

 

Loading a Saved Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . .

32

 

Loading Default Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . .

32

5.0 Using Allison DOC™ For PC–Service Tool . . . . . . . . . . . . . . . . . . . . . . . . .

33

5-1.

Connecting/Disconnecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33

 

Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33

 

Disconnecting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36

 

Quick Solutions for Unsuccessful Connections . . . . . . . . . . . . . . . . .

36

2

5-2. Viewing Diagnostic Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 5-3. DTC and General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 DTC Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Viewing Troubleshooting Manual Information for a Trouble Code . . 38 Clearing DTC Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Performance Complaint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Failure Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 DTC Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Displaying the DTC Test Screen . . . . . . . . . . . . . . . . . . . . . . . . . . 42 TCM Information Grid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Transmission Information Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Shift Inhibits Grid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5-4. Data Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Diagnostic Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Input/Output Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Shift Inhibits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5-5. Custom Data Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 To Select Custom Data Monitor Transmission Parameters . . . . . . . . . 44 To Remove Custom Data Monitor Transmission Parameters . . . . . . . 45 Preconfigured Data List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5-6. Graphics Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Displaying the Graphics Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 5-7. Strip Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Displaying the Strip Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Saving A Strip Chart Configuration . . . . . . . . . . . . . . . . . . . . . . . . 47 To Load or Delete a Saved Strip Chart Configuration . . . . . . . . . . 48 Data Trace Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 X-axis Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Y-axis Scaling.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Strip Chart Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Control Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

5-8. Calibration Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 To Display Current Calibration Information: . . . . . . . . . . . . . . . . . . . 50 5-9. Data Bus Traffic View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Displaying the Data Bus Viewer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Playing Back Data Bus Viewer files . . . . . . . . . . . . . . . . . . . . . . . . . . 56

3

5-10.

Action Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

57

 

Clutch Test Enabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

57

 

Solenoid Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

58

 

To Enable the Solenoid Test Function:. . . . . . . . . . . . . . . . . . . . . .

58

 

Reset Auto-Detect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

59

 

Reset Auto-Detect Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

59

 

Reset Fast Adaptive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

59

 

To Reset to Fast Adaptive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

60

 

Reset Adaptive Shift Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

60

 

To Reset Adaptive Shift Parameters. . . . . . . . . . . . . . . . . . . . . . . .

60

 

Reset Full/Closed Throttle Calibration (TPS only) . . . . . . . . . . . . . . .

62

 

Reset SEM Auto-Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

63

 

Engineering Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

63

 

Transmission Fault Lamp Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

64

 

To Initiate a Fault Lamp Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

64

 

Reverse Warning Lamp Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

65

 

To Initiate a Reverse Warning Test. . . . . . . . . . . . . . . . . . . . . . . . .

65

5-11.

Recording Snapshots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

65

 

To Record an Event Driven Snapshot . . . . . . . . . . . . . . . . . . . . . . . . .

66

 

Triggering a Snapshot Recording (and/or setting a bookmark). . . . . .

66

 

To Insert a Bookmark While Recording Data . . . . . . . . . . . . . . . .

67

5-12.

Stopping/Saving Snapshot Sessions . . . . . . . . . . . . . . . . . . . . . . . . . .

67

5-13.

Playing Back Snapshots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

68

5-14.

Exporting Playback Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

71

6.0 Reprogramming TCM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

73

6-1.

Reprogramming TCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

73

 

Enabling/Authorizing the Reprogramming Section in

 

 

Allison DOC™ For PC–Service Tool . . . . . . . . . . . . . . . . . . . . . .

73

 

Accessing the Reprogramming Function . . . . . . . . . . . . . . . . . . . . . .

74

 

Reprogramming Input/Output Configuration . . . . . . . . . . . . . . . . . . .

76

 

Reprogramming Customer Modifiable Constants. . . . . . . . . . . . . . . .

76

 

Reprogramming Package Assignments. . . . . . . . . . . . . . . . . . . . . . . .

77

 

Reprogramming TCM Password . . . . . . . . . . . . . . . . . . . . . . . . . . . .

77

 

Initiating TCM Reprogramming. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

77

 

Reprogramming Status for WTEC II, WTEC III, and CEC2 . . . . . . .

78

4

7.0 Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

7-1. Diagnostic Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Saving Diagnostic Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Displaying Saved Diagnostic Reports. . . . . . . . . . . . . . . . . . . . . . . . . 81

Diagnostic Report Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

7-2. TRANSHEALTH™ Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Loading Saved TRANSHEALTH™ Reports . . . . . . . . . . . . . . . . . . . 88

Saving TRANSHEALTH™ Reports . . . . . . . . . . . . . . . . . . . . . . . . . 89

Printing TRANSHEALTH™ Reports . . . . . . . . . . . . . . . . . . . . . . . . 89

Closing the TRANSHEALTH™ Feature . . . . . . . . . . . . . . . . . . . . . . 89

7-3. Printing Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 7-4. Exiting Allison DOC™ For PC–Service Tool. . . . . . . . . . . . . . . . . . . 90 8.0 WTEC II/III, CEC2, and CEC1 Control Systems . . . . . . . . . . . . . . . . . 91 WTEC II/III and CEC2 Diagnostic Trouble Codes . . . . . . . . . . . . . . 91 WTEC II/III and CEC2 DTC and General Info View . . . . . . . . . . 91 Clearing Active Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Clearing Inactive Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 WTEC II/III and CEC2 Diagnostic Data Monitor . . . . . . . . . . . . . . . 93 Diagnostic Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Input and Output Wires/Functions . . . . . . . . . . . . . . . . . . . . . . . . . 93 Shift Inhibits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 CEC1 Diagnostic Data Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 WTEC II/III and CEC2 Custom Data Monitor . . . . . . . . . . . . . . . . . . 94 WTEC II/III and CEC2 Graphics Monitor . . . . . . . . . . . . . . . . . . . . . 94 Displaying the Graphics Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . 94 WTEC II/III Graphics Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 ECU Calibration Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 WTEC II/III and CEC2 ECU Calibration Information . . . . . . . . . . . . 96 WTEC II/III and CEC2 Clutch Test . . . . . . . . . . . . . . . . . . . . . . . . . . 96 WTEC II/III Reset Fast Adaptive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 WTEC II/III Reset Unadapted Shifts . . . . . . . . . . . . . . . . . . . . . . . . . 97 WTEC II/III and CEC2 Reset Throttle Calibration. . . . . . . . . . . . . . . 97 WTEC II/III TAC Data Collection . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

5

9.0 1000/2000 (Pre-Allison 4th Generation Controls) Control System . . . . . . . . 100 Diagnostic Trouble Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Reset Adaptive Shift Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 1000/2000 Throttle Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Clutch Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

10.0 CEC Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

CEC Snapshot Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

11.0 Using Allison DOC™ For PC–Service Tool Demos . . . . . . . . . . . . . . . . . . . 105

12.0 HELP System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Help Topics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Video-Based Training Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Demo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

DTC Lookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Troubleshooting Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Access To Allison Transmission Web Site

(requires an internet connection) . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Hydro Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Allison Transmission Calc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

About Allison DOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

13.0 Diagnostic Data Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

13-1. Customer Modifiable Constants (CMC) . . . . . . . . . . . . . . . . . . . . . . . 111

13-2. SEM/LRTP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

WTEC III Control Systems Specific Parameters . . . . . . . . . . . . . . . . 134

1000/2000 (Pre-Allison 4th Generation Controls)

Specific Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

6

1.0 ALLISON DOC™ FOR

PC–SERVICE TOOL

1–1. INTRODUCTION

The Allison DOC™ (Diagnostic Optimized Connection) For PC–Service Tool is a diagnostic system designed for use with Allison’s 3000/4000 Product Families transmissions, 1000/2000 Product Families transmissions, and transmissions using CEC2/CEC1 controls. This PC-based diagnostic program is capable of communicating with Allison 4th Generation Control System Module TCMs, WTEC II and WTEC III Electronic Control Units (ECU), 1000/2000 (Pre-Allison 4th Generation Controls) TCMs, CEC2, and CEC1 Electronic Control Units (ECU).

Allison DOC™ For PC–Service Tool performs the following:

Monitors 3000/4000 Product Families Transmission Control Module (TCM) data

Monitors 1000/2000 Product Families Transmission Control Module (TCM) data

Monitors CEC2 Electronic Control Unit (ECU) data

Monitors CEC Electronic Control Unit data, using a proprietary protocol and the Allison CEC translator device

Displays multiple transmission parameters

Displays a graphical instrument panel with analog and digital gauges

Displays a graphical strip chart

Records and plays back diagnostic sessions

Prints diagnostic reports

Reprograms selected TCM parameters (requires completion of Allison Transmission training).

Allison DOC™ For PC–Service Tool provides the following features:

A Microsoft Windows®/PC look and feel

Security measures to control reprogramming TCM/ECU parameters

Integrated Help with training videos

Diagnostic Trouble Code information with a direct link to 3000/4000 Product Families Troubleshooting Manuals

7

Diagnostic Trouble Code information with a direct link to the 1000/2000 Product Families Troubleshooting Manual

Diagnostic Trouble Code information with a direct link to CEC2 Troubleshooting Manuals

A demo mode using prerecorded data

SmartConnect for detecting the PC-to-vehicle translation device and communication link

Communication troubleshooting wizard for those cases where the tool is unable to connect to a control module

Allison DOC™ For PC–Service Tool is compliant with applicable TMC Recommended Practices, GM Online Standards, SAE Standards, and CE Standards

Allison DOC™ For PC–Service Tool is RP1210A compliant

1–2. WARNINGS AND NOTES

WARNING: To avoid personal injury, the vehicle operator must not use or read the diagnostic tool while the vehicle is moving. Doing so may result in loss of vehicle control, which may cause personal injury and vehicle damage.

WARNING: Personnel other than the vehicle operator must use the diagnostic tool.

WARNING: The vehicle operator must maintain control of the vehicle while an assistant performs the diagnostic evaluations.

NOTE: Allison DOC™ For PC–Service Tool users are assumed to have a basic working knowledge of the Microsoft® Windows 2000® Professional/XP® Professional®/Vista® Home Basic Operating System(s) and Adobe Acrobat Reader®.

NOTE: During a TCM/ECU reprogramming event, make sure the transmission controller has continuous power and ignition voltage supplied at all times.

8

Trademark Information

Windows 2000® Professional, Windows Explorer®, Windows XP® Professional, Windows Vista® Home Basic, and Windows Media Player® are registered trademarks of Microsoft Corporation.

Adobe Acrobat® is a registered trademark of Adobe Corporation.

Allison DOC™ is a trademark of General Motors Corporation.

InstallShield® is a registered trademark of InstallShield Software Corporation.

1–3. USER GUIDE ORGANIZATION

This user guide for Allison DOC™ For PC–Service Tool is organized with information pertaining to the most current control system, Allison 4th Generation Controls, appearing in the main body of the user guide. The functions and features described are similar for all control systems except were indicated. Information specific to an earlier control system is presented in a section devoted to that control system.

1–4. TEXT CONVENTIONS USED IN THIS GUIDE

The following text conventions are used in this Guide to more clearly describe using Allison DOC™ For PC–Service Tool:

Screen button and keyboard key names are in bold capitals—OK, RETURN.

Menu names are presented as displayed—File, Edit, etc.

Menu items are presented as displayed—Exit.

File names that may change with use are in lowercase italics—snapshot.ad.

File names, usually system files, that do not change are in initial capitals— Acrobat.pdf.

Titles of windows are as they appear in the window.

1–5. SYSTEM REQUIREMENTS

Microsoft® Windows XP® Professional, Windows 2000® (SP4 or later) Professional, and Windows Vista® Home Basic (or better)

20 GB Hard Drive, (40 GB or greater recommended)

600 MB free hard drive space required to install the program (after software installation, the operating system requires sufficient free hard disk space to run the program)

1GHz (or greater) 32-bit (x86) or 64-bit (x64) processor

9

512MB of RAM system memory (1GB recommended)

One available USB port—USB 1.1 (USB 2.0 recommended)

A serial port is required if connecting legacy CEC1 controllers, or if using the J 44652-A - SPX J1850-VPW (Class 2) translator device

16x CD-ROM, (48x or greater recommended)

Full administrative privileges are required to install, use, and update the Allison DOC™ For PC–Service Tool

Internet connection capability (Internet Explorer® 5.0.1 or greater) (NOTE: A broadband internet connection is recommended for receiving updates and file downloads)

Windows® Media Player® is installed by default

Adobe® Acrobat Reader® is installed by default

1–6. ALLISON DOC™ FOR PC–SERVICE TOOL SOFTWARE INSTALLATION

This section explains how to install the Allison DOC™ For PC–Service Tool software on your PC from the Allison DOC™ For PC–Service Tool CD-ROM. Before attempting to install this software, make sure that:

Your computer satisfies the PC Platform requirements listed on the “System Requirements” section.

You have full PC Administrator privileges.

For more information, see your network administrator.

NOTE: The newest version of Allison DOC™ For PC will automatically supersede any previous version of this application. There is no need to uninstall earlier versions of this application. The software authorization (or password requirement) status will be maintained.

To install the Allison DOC™ For PC–Service Tool software on your PC:

1.Insert the Allison DOC™ For PC–Service Tool CD-ROM into your CD-ROM drive. If the installation process does not begin momentarily, select Start -> Run from the task bar. Click Browse, locate the Setup.exe file on the installation CD, and click OK.

NOTE: This process may take several minutes; please be patient. Interrupting the installation process could cause issues such as error messages, unable to connect, blank screens, problems during future updates, etc.

10

2.Follow On-Screen instructions.

3.Finally, the InstallShield® Wizard Complete window displays to indicate that the installation has completed successfully. Select the “Yes, I want to restart my computer now” option (default). Click the FINISH button to exit the setup process and restart your PC.

NOTE:

• Allison DOC™ For PC automatically installs the RP1210A drivers for the following adapters: (1) DPA4 USB Translator Device (essential-rated tool for Allison Transmission), and

(2) SPX J1850 VPW translator Device.

To use any other RP1210 translator device listed in the latest Allison DOC™ Service Information Letters (SIL), the corresponding device drivers must be installed separately. Make sure to install the drivers before attempting to use the translator device with Allison DOC™ For PC–Service Tool.

NOTE: For more information on installation and troubleshooting procedures when using the Dearborn DPA4 USB adapter, please refer to the “DPA4 USB Translator Device (J-47943) Quick Reference Guide” document available at www.allisontransmission.com | Service | Electronic Tools | Translator Devices.

1–7. ALLISON DOC™ FOR PC–SERVICE TOOL OVERVIEW

Allison DOC™ For PC–Service Tool has been designed to aid you, the technician, in troubleshooting and maintaining Allison transmissions equipped with Allison 4th Generation Controls, WTEC II, WTEC III, CEC2, CEC1, and 1000/2000 (PreAllison 4th Generation Controls) systems. Allison DOC™ For PC–Service Tool can be used with a desktop PC or with a laptop PC in the cab of a vehicle.

WARNING: To avoid personal injury, the vehicle operator must not use or read the tool while the vehicle is moving. Doing so may result in loss of vehicle control, which may cause personal injury and property damage.

Allison DOC™ For PC–Service Tool aids you by providing:

Displays of real-time and prerecorded transmission operating data.

The ability to display and record user-selectable transmission data.

The ability to display and record data bus traffic.

11

The ability to clear transmission trouble codes.

Automatic recording of failure records.

Automatic triggering of snapshot recording when a DTC is detected.

Access to TCM configuration data.

With Allison Transmission approved training, the ability to change TCM/ECU configuration such as I/O functions and CMCs (this calibration configuration change is called Reprogramming).

A graphic data display.

Strip chart data graphing.

A variety of reports such as:

Failure Records

Diagnostic Data

Autodetect Information

◊ Customer Modifiable Constants (CMC)

Shift Inhibits

Trouble Codes

I/O Functions

DTC Test

TRANSHEALTH™ Report

 

 

NOTE: Contact your nearest Allison Distributor for additional Allison DOC™ For PC–Service Tool training. Allison Distributors are listed on the Allison web site at www.allisontransmission.com.

1–8. ALLISON DOC™ FOR PC–SERVICE TOOL NAVIGATION, CONTROLS, AND STATUS INFORMATION

Allison DOC™ For PC–Service Tool displays the following navigation, control, and status information items regardless of what is displayed in the main Allison DOC™ For PC–Service Tool window.

Status Bar

The status bar provides information about the connection between Allison DOC™ For PC–Service Tool and the controller. It is located in the upper portion of the main Allison DOC™ For PC–Service Tool window. The fields in the status bar are not labeled, but their content adequately indicates their purpose.

Allison DOC™ For PC–Service Tool Status Bar

12

Allison DOC™ For PC–Service Tool Connect Time Display

Allison DOC™ For PC–Service Tool Status Bar Fields:

Control System Information

Transmission Control System, Calibration Identification Number, and software level, example: 1K2K—120004A002K / D71

Application Status

Connected—Allison DOC™ For PC–Service Tool is actively connected to a control system and receiving live data.

Off-Line—Allison DOC™ For PC–Service Tool is not actively connected to a control system and it’s not receiving live data.

Playback—The displayed data is part of a snapshot or Demo file previously recorded.

Recording—Displayed data is live data and is being recorded.

Event Status (during a live connection)

Diagnostic—Diagnostic data is being displayed.

Shift Inhibit—Diagnostic data is being displayed, and a shift inhibit is currently present.

Action Request—Diagnostic data is being displayed, and the user is commanding an action request.

Reprogramming—the Reprogramming screen is being displayed.

Event Status (during Playback)

Diagnostic—Diagnostic data is being displayed. No action requests were being performed at the time of the recording and no shift inhibits were present.

Shift Inhibit—Diagnostic data is being displayed. A shift inhibit was active at the time of the recording.

Action Request—Diagnostic data is being displayed which was recorded while an action request was being performed.

DTC Status

Active Codes—One or more Active DTCs are present. Inactive DTCs may also be present.

No Active Codes—No Active DTCs are present. Inactive DTCs may be present.

13

Menus

The menu bar at the top of the Allison DOC™ For PC–Service Tool window, above the Status bar, displays the following drop-down menus:

File

TCM Reflash (PCCS)—Opens up the TCM Reflash (PCCS) application, only if it’s installed in the PC.

Data Bus Viewer—Opens up the Data Bus Traffic Viewer. This option is disabled during a live connection of the tool.

Exit—Exits the Allison DOC™ For PC–Service Tool program

Reprogram

When enabled, displays the TCM/ECU Reprogramming section. Users need special training to enable this section of the tool.

Action Items

Clutch Test Enabled—For Allison 4th Generation Control systems and 1000/2000 (Pre-Allison 4th Generation Controls) systems, it displays the Clutch Test floating tool bar. For all other control system (i.e. WTEC II, WTEC III, and CEC2), it controls the Clutch Test mode.

Solenoid Test…—Displays the Solenoid Test screen (not available for WTEC II/III, CEC1, and CEC2).

Reset Adaptive Shift Parameters—(not available for WTEC II/III, CEC1, and CEC2) Displays the Reset Adaptive Shift Parameters window, where transmission adaptive data can be reset to factory values per shift.

Reset Unadapted Shifts—(only available for WTEC II and WTEC III) Resets all transmission adaptive data to factory values.

Reset Fast Adaptive—(not available for 1000/2000 Pre-Allison 4th Generation Controls and CEC2 systems) Activates the Fast Adaptive logic in the TCM/ECU.

Reset Full Throttle Calibrations (TPS only)—(not available for WTEC II, WTEC II, and CEC2 control systems) Resets upper limit of the TPS calibration.

Reset Closed Throttle Calibrations (TPS only)— (not available for WTEC II, WTEC II, and CEC2 control systems) Resets the lower limit of the TPS calibration.

Reset Throttle Calibration—(only available for WTEC II, WTEC III, and CEC2) Resets the throttle position sensor calibration.

Transmission Fault Lamp Test—(only available for Allison 4th Generation Controls systems) Enables the transmission Fault Lamp Test.

14

Reverse Warning Lamp Test—(only available for Allison 4th Generation Controls systems) Enables the Reverse Warning Lamp Test.

Reset Auto-Detect—(not available for the 1000/2000 Pre-Allison 4th Generation controls system) Clears and resets the TCM auto-detect information.

Reset Auto-Detect Retarder—(only available for the 3000/4000 Allison 4th Generation Controls system) Clears and resets auto-detection of transmission retarder.

Reset SEM Auto-Select—(only available for Allison 4th Generation Controls systems) Clears and resets auto-selection of Shift Energy Management.

Engineering Calculations—Provides means to calculate converter speed ratio, vehicle speed, and acceleration in g’s.

Snapshot

Record

Record Options—Displays the recording options window.

Stop Recording—Halts recording.

Add Bookmark—Displays the bookmark window.

Playback

Open Playback File—Displays the Open window and the content of the Log folder.

Play—Plays a recorded data file.

Rewind—Starts the playback at the beginning.

Stop—Stops a playback.

Fast forward—Plays a recorded data file at four times the normal speed.

Continuous—Plays a recorded data file continuously, a looped playback.

Email—Displays the Compose Email window. This section requires the user to fill out some networking information that might require the assistance from the user’s IT department.

Export—(only available for Allison 4th Generation Controls system) Exports data from a playback file for inclusion into a spreadsheet.

Reports

Diagnostic Reports—displays the Report Sections window. Refer to Section 7–1 for more information.

TRANSHEALTH™ Report— (not available for Allison 4th Generation Controls systems) when available, it displays the TRANSHEALTH™ feature. Refer to Section 7–2 for more information.

15

Software Configuration

• Displays the Software Configuration dialog box.

Help

Help Topics—displays the Help Topics window.

Video-based Training Materials

Allison DOC™ Training Videos—displays the new/enhanced software training videos

Circuit Checks—Displays the Circuit Checks training video with Microsoft® Media Player®

Circuit Basics—Displays the Circuit Basics training video with Microsoft® Media Player®

Demo—displays the Choose Demo window

DTC Lookup—displays the Trouble Code Lookup window for various control systems

Troubleshooting Manuals

WTEC III—opens up the WTEC III Troubleshooting Manual

3000/4000 (4th Gen)—opens up the 3000/4000 (Allison 4th Generation Controls) Troubleshooting Manual

1000/2000 (Pre-4th Gen)—opens up the 1000/2000/2400 Series™ Troubleshooting Manual

1000/2000 (4th Gen)—opens up the 1000/2000 (Allison 4th Generation Controls) Troubleshooting Manual

WTEC II—opens up the WTEC II Troubleshooting Manual

CEC2 Off-Highway—activates the Adobe Acrobat reader to display the CEC2 Troubleshooting Manual

Access to Allison Transmission Web Site—Connects to the ALLISON TRANSMISSION web site, www.allisontransmission.com

Hydraulic Schematics

3000/4000 (4th Gen)—displays the Allison 4th Generation Controls 3000/4000 hydraulic schematics

1000/2000 (4th Gen)—displays the Allison 4th Generation Controls 1000/2000 hydraulic schematics

1000/2000 (Pre-4th Gen)—displays 1K2K (Pre-Allison 4th Generation Controls) hydraulic schematics

WTEC III—displays WTEC hydraulic schematics

Allison Transmission Calc—displays the Allison Transmission Calculation application.

About Allison DOC—displays information about this version of Allison DOC™ For PC–Service Tool

16

Print Screen

• Prints the displayed screen

Button and Keyboard Shortcuts

The following buttons are always available in the primary Allison DOC™ For PC– Service Tool window. Clicking the button or pressing the associated function key displays the listed menu.

F1–Help

• Accesses the Help system

F2–TRANSHEALTH™

Displays the TRANSHEALTH™ feature. Refer to Section 7–2 for more detailed information.

F3–DTC Lookup

• Displays the Trouble Code Lookup window for various control systems

F4–Connect (or F4-Disconnect)

Connect (F4-Connect) to or disconnect (F4-Disconnect) from an ECU or TCM

F5–Trigger Recording

Triggers the recording session of a snapshot and also inserts a trigger point in the data stream. This constitutes the faster way to initiate a snapshot recording session.

If used during a recording session, inserts “bookmarks” in the data stream of the log file. Bookmarks are sequentially numbered by the system when F6– Bookmark # is used.

F6–Stop Recording

• Stops a snapshot recording.

Accelerator Keys—On screen buttons have shortcuts known as accelerator keys. An underlined character in the button text identifies the button’s accelerator keyboard key. Pressing the accelerator key activates the function associated with the button. For example, on the button below, the P keyboard key is the accelerator key. Dropdown menu items accelerator keys require pressing ALT before pressing the accelerator key. After pressing the ALT/ACCELERATOR KEY combination that menu displays.

When this button is visible, press ALT+ P to activate a print function.

17

2.0 CONNECTING THE PC TO THE

CONTROL SYSTEM

The diagram below illustrates the hardware connections between the PC hosting Allison DOC™ For PC–Service Tool, the data translator, and the vehicle control system diagnostic connector.

J 47943

Allison DOC™ For PC–Service Tool

 

 

 

Phone: U.S. and Canada: 1-866-621-2128

DPA4 USB

 

 

International: 1-507-455-7223

Connection Diagrams Fax: U.S. and Canada: 1-800-578-7375 or 1-586-578-7375

International: 1-507-455-7063

DG

Dea

 

 

 

 

rborn

Group

 

 

 

J 47943-1

J 47943-3 USB Cable

Translator Device

(Part of J 47943 Kit)

(Part of J 47943 Kit)

DPA4 USB

NOTE: Diagrams depicting cables do not represent actual lengths.

Used with J 47943

DB15

Connector

J 47943-2

(Part of J 47943 Kit)

 

J1939

9-Pin

OR

 

Connnector

J1708

 

Allison 4th Generation Controls

1000 and 2000 Product Families (Pre-Allison 4th Generation Controls)

WTEC III

CEC2

 

WTEC III

J1708

WTEC II

6-Pin

CEC2

Connnector

Optional Vehicle Interface Adapter Connections

SPX P/N: J 47949-A – GMLAN Cable

DB15

Connector

SPX P/N: J 38500-2 15M to 15F (Atari) Cable Nexiq P/N: 501002

DB15 Connector

OBDII/16-Pin

Connector

J 1962/B

12-Pin Packard Connector

SPX P/N: J 34812-1

Nexiq P/N: 40103

GMLAN

J1708

Allison 4th

Generation

Controls

WTEC III

WTEC II

CEC2

SPX P/N: J 41788

OBDII/16-Pin Connector

J1708

WTEC III

 

J 1962/A

 

 

 

DB15 Connector

 

 

 

Allison 4th Generation Controls, 1000 and 2000 Product Families

 

(Pre-Allison 4th Generation Controls), WTEC III, WTEC II, and CEC2

V09364.03.01

18

19

J 44652-A

Allison DOC™ For PC–Service Tool

Phone: U.S. and Canada: 1-866-621-2128

J1850-VPW

 

 

 

International: 1-507-455-7223

Connection Diagrams Fax: U.S. and Canada: 1-800-578-7375 or 1-586-578-7375

 

 

 

 

International: 1-507-455-7063

 

 

 

 

NOTE: “MODIFIED” must be

 

 

 

DI

on the label.

 

 

 

MO

 

 

 

 

FI

 

 

 

 

E

 

 

 

 

D

 

 

(Part of

 

J 44652-A

NOTE: Diagrams depicting

 

J 44652-A Kit)

 

Translator Device J1850-VPW

cables do not

 

 

represent actual

 

 

 

(Part of J 44652-A Kit)

 

 

 

lengths.

 

 

 

 

Used with J 44652-A

 

 

 

DB9

OBDII/16-Pin

 

1000 and 2000

 

Connector

 

 

Connector

 

 

 

Product Families

 

 

 

 

 

J 1962/A

J1850

 

 

(Pre-Allison 4th

 

 

 

 

 

(Part of

 

 

Generation Controls)

 

J 44652-A Kit)

 

 

 

 

GM Applications Using 1000 and 2000 Product Families (Pre-Allison 4th Generation Controls) V09365.01.02

20

Allison

Allison DOC™ For PC–Service Tool For Purchase Contact:

Transmission

Connection Diagrams

 

 

 

 

 

 

 

SGI, Inc.

or SPX/Kent-Moore

CEC Translator

 

 

 

 

 

 

 

 

Phone: 1-888-666-5799

Device

 

 

 

 

 

 

 

 

Fax: 1-317-471-4996

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CEC Translator Device

NOTE: Diagrams depicting

 

 

 

 

 

 

 

SGI P/N: CD3723EN

cables do not

 

 

M P UTE

R

 

 

 

SPX P/N: J 47134

represent actual

 

T O CO

E

C

ATI

O

R

 

 

lengths.

 

 

 

 

 

 

 

C

S L

C E

 

 

 

 

 

 

T RA N

D E V

 

 

 

 

 

NOTE: Cables not included

 

Commercial

 

 

 

 

 

 

VEH

L E

 

 

 

 

 

 

 

TO

IC

 

with translator device.

 

9F to 25M Cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Modem Type)

Used with CEC Translator Device

15M to 15F (Atari) Cable SPX P/N: 38500-2 Nexiq P/N: 501002

12-Pin Packard Connector

SPX P/N: J 34812-1

Nexiq P/N: 40103

 

Allison

 

 

Transmission

CEC1

 

Propietary

 

 

 

Protocol

 

CEC1

 

V09366.01.03

A fully RP1210A compliant PC-to-vehicle translator device is required to establish communication with the TCM/ECU. Allison DOC™ For PC–Service Tool currently supports the Dearborn Protocol Adaptor DPA4 USB (SPX P/N J47943) and other devices listed in the latest Allison DOC™ Service Information Letter (SIL), available on the Allison Transmission Extranet.

NOTE: For more information on installation and troubleshooting procedures when using the Dearborn DPA4 USB adapter, please refer to the “DPA4 USB Translator Device (J-47943) Quick Reference Guide” document available at www.allisontrnamission.com/Service/Electronic Tools/Translator Devices.

In order to communicate with the CEC control system, Allison DOC™ For PC– Service Tool requires the Allison Transmission CEC Translator Device. Refer to the above diagrams for P/Ns and contact information. The drivers must be installed from the Allison DOC™ For PC–Service Tool CD-ROM, located in the Noregon RP1210A API folder.

To communicate with 1000/2000/2400 Series™ transmissions using the J1850 communication protocol (with OBDII trapezoidal diagnostic connector), Allison DOC™ For PC–Service Tool requires the SPX J1850 VPW translator device. Refer to the above diagrams for P/Ns and contact information. The translator device drivers are automatically installed with Allison DOC™ For PC–Service Tool.

21

3.0 STARTING ALLISON DOC™

FOR PC–SERVICE TOOL

3–1. STARTING THE PROGRAM

There are two ways to start Allison DOC™ For PC–Service Tool:

Double-click the Allison DOC™ For PC–Service Tool icon

on your PC

desktop,

 

or,

 

From your PC’s Start menu, select Programs --> Allison Transmission --> Allison DOC™ For PC–Service Tool. If you stored Allison DOC™ For PC–Service Tool is in another location, follow the path to that location and select Allison DOC™ For PC–Service Tool.

3–2. 30-DAY TRIAL

A 30-Day trial is included as part of Allison DOC™ For PC–Service Tool. The 30-day trial window appears each time Allison DOC™ For PC–Service Tool is started, unless the activation password has been entered. The 30-day trial window displays the number of days remaining in the trial period. At any time before the trial period ends you may enter the activation password. The Allison DOC™ For PC–Service Tool application will not function after 30 days if a valid activation password has not been entered. Contact SPX Kent-Moore (US and Canada: 1-866-621-2128, International: 1-800-345-2233) to obtain the product activation password.

Once you have the password, enter it into the Password field of the 30-Day Trial window and press OK.

During the 30-day trial period, press CANCEL to run the Allison DOC™ For PC– Service Tool program.

22

3–3. AT START-UP

When you start Allison DOC™ For PC–Service Tool, the Warning window displays (if the activation password has been entered, otherwise the 30-Day Trial window displays). The Warning window lists basic transmission troubleshooting tasks and outlines basic safety considerations (see Warnings and Notes). The CONNECT TO VEHICLE button initiates the software connection to a vehicle and the DEMO button starts Allison DOC™ For PC–Service Tool Demos. The DTC LOOKUP button displays the Trouble Code Lookup window for various control systems. The Allison DOC™ For PC–Service Tool version and build are displayed at the bottom of the Warning window.

23

4.0 CONFIGURING AND UPDATING ALLISON DOC™ FOR PC–SERVICE TOOL

4–1. APPLICATION CONFIGURATION

The Software Configuration function allows you to tailor Allison DOC™ For PC–Service Tool to your specific situation and to update the Allison DOC™ For PC–Service Tool application.

From Software Configuration main menu option you can:

Change languages—select a language that was initially selected during the installation of the program

Change units of measure—English or Metric

Enter ECU/TCM Reprogramming authorization

Update the Allison DOC™ For PC–Service Tool application

Enter TAC Data Collection authorization

Change the Data Configuration—select 1000/2000 and 3000/4000

4th Generation Controls system transmission parameters to be reported by the TCM.

NOTE: If the Reprogramming tab is “grayed-out” or disabled, the Reprogramming section has already been authorized.

24

Tabs in the Application Configuration window are:

General—the default tab

Reprogramming

Update Application

TAC Data Collection

1000/2000 (4th Gen) Data Setup

3000/4000 (4th Gen) Data Setup

Access configuration items by clicking on the corresponding tab in the Application Configuration window. An Allison logo displays next to the active tab’s title.

General Tab

From the General tab you can:

Select a language

Select either English or Metric units of measure.

Language Selection

1.Click on the down arrow in the Language field.

2.Click on a Language.

3.Click the UPDATE button—all text in Allison DOC™ For PC–Service Tool is changed to the language selected.

Units of Measure Selection

1.Click on the down arrow in the Units of Measure field.

2.Click on either English or Metric.

3.Click the UPDATE button—all measurements in Allison DOC™ For PC– Service Tool are changed to either English or Metric units.

Reprogramming Tab

TCM/ECU Reprogramming Authorization

You must obtain reprogramming authorization to reprogram TCM/ECU information. Accessing the TCM/ECU reprogramming features of Allison DOC™ For PC–Service Tool requires an appropriate training certificate, a password, and the Allison DOC™ For PC–Service Tool product serial number. Contact SPX Corporation Kent-Moore Service Solutions (US and Canada: 1-866-621-2128, International: 1-800-345-2233) for the necessary password. The product serial number is on the installation CD-ROM jewel case.

25

To enter Reprogramming authorization information:

1.Select the Options drop-down menu.

2.Select Application Configuration menu item.

3.Click the Reprogramming tab—the Product Authorization window displays.

4.Enter Password information as provided by SPX Corporation and the Allison DOC™ For PC–Service Tool Product Serial Number.

5.Click the APPLY button. Since this is a one-time enabling process, once the TCM/Reprogramming section has been authorized, the Reprogramming tabs becomes disabled (grayed out).

Update Application Tab

Allison DOC™ For PC–Service Tool Updates

Allison DOC™ For PC–Service Tool updates are stored on Allison’s Service Tool Update Server.

NOTE: To receive updates over the Internet, your PC or laptop must be connected to a telephone line or to some other means of accessing the Internet. A broadband Internet connection is highly recommended.

The Update Application function allows you to:

Determine if an update is available.

Download the new version and update Allison DOC™ For PC–Service Tool.

Download the new version to your hard drive and update Allison DOC™ For PC–Service Tool at a later time.

Checking For An Allison DOC™ For PC–Service Tool Update

Allison DOC™ For PC–Service Tool checks the Update Server for the latest version of the software. You must have an Internet connection to access the Update Server.

1.Click on the Options Menu.

2.Select the Application Configuration menu item.

3.Click on the Update Application tab—the Application Update window displays.

4.Click on CHECK FOR UPDATE—Allison DOC™ For PC–Service Tool accesses the Update Server by way of the Internet. If a newer version of Allison DOC™ For PC–Service Tool than the one you are using is found on the update server, the newer version can be applied to your current Allison DOC™ For PC–Service Tool or downloaded to your hard drive. If a newer version is not found on the server, Allison DOC™ For PC–Service Tool checks your hard drive for a newer version.

26

If an update is available, either from the server or your hard drive, the CHECK FOR UPDATE button changes to APPLY UPDATE.

If your Allison DOC™ For PC–Service Tool is up-to-date, a message displays indicating you do not need to update.

If the update server is not available and an update is not stored on your PC hard drive, a message displays providing the reason for an update not being available.

Applying An Allison DOC™ For PC–Service Tool Update

Click the APPLY UPDATE button—the Update Processing window displays.

The latest version of Allison DOC™ For PC–Service Tool is loaded, either from the update server or from your PC hard drive.

NOTE: If the tool is unable to penetrate the user’s Internet firewall, click on the displayed URL and download the applicable update.

TAC Data Collection

This function shall only be used/enabled at the request of the Allison Transmission Technical Assistance Center (TAC) to collect WTEC II/III transmission data. The TAC Data Collection tab is only accessible after the TCM/ECU Reprogramming section is enabled. If the TAC Data tab is disabled (grayed-out), either the user hasn’t been authorized for the Reprogramming feature, or the TAC Data has already been enabled.

Enabling TAC Data Collection

1.Click the TAC Data tab—the TAC Data authorization dialog box displays with a key number.

2.After determining that you are required to use this feature in Allison DOC™, an Allison TAC representative will contact you to enable this section based upon the Authorization Key data.

3.Enter the password in the Password field.

27

4.Click the APPLY button—TAC Data collection may now be accessed from the Action Request menu.

NOTE: Unlike the Reprogramming section, the TAC Data Collection requires re-authorization once the technician uses the limited number of exercisable data collections. TAC determines the number of times the technician can use this feature when the authorization password is generated.

1000/2000 Setup and 3000/4000 Setup Tabs

The 1000/2000 and 3000/4000 (4th Gen) Data Setup tabs allow you to individually select the transmission data parameters to be requested from an Allison 4th Generation Controls system and, consequently, displayed on Allison DOC™. The selected data is assigned to Data Packet Identifiers (DPIDs), which are identified by an F (e.g. FE, F9, etc.). A configuration may be saved for future use. Limiting the amount of data to request from a TCM greatly increases the rate of data refresh. In other words, the fewer transmission data parameters you configure the tool to request, the faster the TCM will be able to send those parameters to the tool. This is particularly important when the user needs to closely monitor certain transmission parameters at higher rates.

On all 4th Generation screens and reports, data that is not being requested by DPID configuration is displayed as “Not Available.” In the graphics monitor, controls associated with unavailable data are disabled. In the selection dialogs for the custom data monitor, Excel export and strip chart parameters that are unavailable will not be displayed for selection.

Anatomy of a DPID

A DPID contains one or more Parameter Identifiers (PID). A PID identifies a specific transmission data parameter. The PID description is the designated name of the PID. The PID size indicates how many bytes the PID uses. A DPID can only hold up to seven bytes of data. A two-character ID, starting with an F, identifies a DPID. Fifteen DPIDs are available: FE, FD, FC, FB, FA, F9, F8, F7, F6, F5, F4, F3, F2, F1, and F0.

28

Required PID

Some PIDs are assigned by default to a DPID. The pre-assigned PIDs must always be selected in order for certain Allison DOC™ features to work correctly. The Allison DOC™ For PC–Service Tool allows the required PIDs to be reassigned from their default DPID, but does not allow them to be unassigned. A message displays if the required PIDs are not assigned to DPID. The following table lists the required transmission data parameters (with their PID and size).

PID

Description

Size in Bytes

19D4

Turbine Speed

2

 

 

 

1941

Input Speed

2

 

 

 

1942

Output Speed

2

 

 

 

190B

Transmission Input States #1

2

 

 

 

1909

Transmission Input States #2

2

 

 

 

190A

Transmission Input States #3

2

 

 

 

3037

GPO Wire On/Off State

1

 

 

 

3036

GPI Wire On/Off State

1

 

 

 

190B

Transmission Output States #1

2

 

 

 

3032

Transmission Output States #2

2

 

 

 

199A

Current Gear

1

 

 

 

1A66

Gear Commanded

1

 

 

 

3038

Output Speed Acceleration

2

 

 

 

This feature contains the following sections:

Transmission Parameters List

A list of all selectable transmission parameters with relevant information:

PID (Parameter Identifier)—a number that identifies the transmission parameter

Description—the actual designated name of the transmission parameter to select

29

Loading...
+ 108 hidden pages