Catalog No. ATA-05
Replacement Parts for Allison Automatic Transmissions
What’s new in this catalog?
+Updated transmission coverage
-Expanded Sections
-CT/CLT/CRT 3000 (3340/3461)
-CLBT 4000 (4460/HT70)
-TT 2000/3000/4000
-CLBT 5000/6000/8000
-Marine M/MH (M10/M45)
+Updated OEM to Transtar part number interchange.
+And . . . MORE NEW PARTS!
Printed in U.S.A. - Copyright © 1979, 1982, 1984, 1986, 1988, 1990, 1993, 1995, 1997, 1999, 2000, 2002, 2005 Editions by TRANSTAR® INDUSTRIES, INC., 7350 Young Drive, Cleveland, OH 44146 USA. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of TRANSTAR® INDUSTRIES, INC.
Atlanta, GA
800-241-8524
Anahiem, CA
800-231-9000
Baltimore/Washington, MD
800-878-4249
Birmingham, AL
800-322-1026
Boston, MA
800-446-9888
Chicago, IL
800-214-8710
Cincinnati, OH
800-543-2723
Cleveland, OH
800-321-8830
Dallas/Ft. Worth, TX
800-527-4821
Denver, CO
800-525-9096
Detroit, MI
800-356-1590
E.Brunswick, NJ
800-654-3442
Ft. Lauderdale, FLA
866-795-6666
Houston, TX
800-882-8844
Long Island, NY
800-445-1170
Minneapolis, MN
800-214-8710
New Orleans, LA
800-525-2512
Philadelphia, PA
866-750-8660
Phoenix, AZ
800-835-1234
Portland, OR
800-345-7500
Sacramento, CA
800-446-2600
St. Louis, MO
800-446-7171
San Francisco, CA
800-991-0117
Sarasota, FL
800-899-9623
Seattle, WA
866-254-1198
Spokane, WA
800-876-2292
Van Nuys, CA
800-231-9000
Yauco, PR
800-981-3332
Toronto, Canada
905-282-9449
International Division
440-232-5100
(See inside back cover for complete addresses.)
TABLE OF CONTENTS
|
PART NO. |
|
TRANSMISSION |
SERIES |
PAGE NO. |
LIGHT DUTY |
|
|
AT540, 543, 545 |
11000 |
4 - 9 |
MT30/42 |
10000 |
9 |
LCT1000/2000/2400 |
15000 |
10 - 11 |
MEDIUM DUTY |
|
|
MT/B 640, 643, 644, 650, 654 |
21000 |
12-19 |
MD3060/3560/B300/B400 |
14000 |
20-21 |
HEAVY DUTY |
|
|
HT740, 750, 754 |
31000 |
24-26 |
HD4560/B500 |
14000 |
22-23 |
730V Drive |
37000 |
27 |
OFF HIGHWAY |
|
|
CT/CLT/CRT3000 (3340/3461) |
33000 |
28 |
TT2000/3000 /4000 |
33000 |
29 |
CLBT4000 (4460/HT70) |
37000 |
30 |
CLBT5000/6000/8000 |
37000 |
31 |
MARINE |
|
|
M/MH (M10/M45) |
37000 |
32 |
MISCELLANEOUS |
|
|
Governor Application Char t |
|
9 |
Allison Shipping Plugs |
|
33 |
Heavy Duty Coolers & Cooler Selection Char t |
|
34 |
Heat Exchangers |
|
35 |
Service Manuals , Par ts Catalogs |
|
35 |
Reference Number to Transtar Interchange |
|
36-39 |
2
REPAIR KIT PROGRAM
Designed BY rebuilders FOR rebuilders, the table below explains the contents of each type of kit available, ranging from Minor to Major Overhaul.
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Rubber |
Kit |
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Seals |
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Clutches |
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& |
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Clad |
Kit |
Friction |
Plates |
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Paper |
Metal |
Ring |
Steel |
|||||||
Master Overhaul Kit |
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Less Steels Kit |
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Overhaul Kit |
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Front Pump Re-Seal Kits (Designed for "In-Vehicle" repair of a leaking Front Pump, it contains the Paper |
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Gasket, Lathe Cut Seal and Bolt Washer Seals.) |
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TYPICAL MASTER OVERHAUL KIT
ALLISON TRANSMISSION SECTIONS
Most Allison transmission sections start with an illustration page showing an exploded view of the transmission along with an illustration number. The illustration number is in the first column of each parts section. The parts section always lists kits first, followed by the other commodity sections and is the same way throughout the catalog.
Kits There are three basic levels of Kits. The chart above shows the contents for each level.
Pan Gaskets Two types of pan gaskets may be used depending on transmission type. To order cork/neoprene use a “X” suffix, Armstrong® uses a “W” suffix.
Clutch Plates, and Sealing Rings Parts made by a specific manufacturer or made of a specific material can be ordered by using a specific prefix or suffix. The proper prefix or suffix to use is in each commodity section.
Hard Parts All Hard parts are assigned a base number. Brand designation can be obtained by adding a suffix letter to the base number, (i.e. “-R” suffix = Remanufactured Parts). Applications may only require the base number for OEM/Aftermarket new.
A "-R" suffix for remanufactured. Exceptions will be listed individually in each section. A separate column is provided to indicate primary or specific brand/type.
Miscellaneous Items that don't easily fall under the usual commodity headings; i.e., manuals, tools, fittings, etc.
3
ALLISON
AT540, 543, 545
To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.
4
ALLISON
AT540, 543, 545
NOTE: Early AT540/545 parts up to serial number 3210775436.
Late AT545 parts from serial number 3210775437.
Allison Transmissions
AT540, 543, 545
21 Bolt Pan
REBUILDER KITS
Rear Wheel Drive
|
|
|
DELUXE |
MASTER |
LESS STEELS |
OVERHAUL |
GASKET & |
DESCRIPTION |
QTY. |
YEAR |
KIT |
O/H KIT |
KIT |
KIT |
SEAL KIT |
Rebuilder Kits - Exc. 543 |
|
|
|
|
|
|
|
- w/Armstrong® |
1 |
- |
|
K1100 |
K1100-LS |
K11900W |
|
Overhaul Kit - Exc. 543 |
|
|
|
|
|
|
|
- w/Cork & Neoprene |
1 |
- |
|
|
|
K11900 |
|
Rebuilder Kits - 543 European |
1 |
- |
|
K1100A |
|
K11900A |
|
Front Pump Re-Seal Kit - All (1) |
1 |
- |
|
|
|
|
K11900-2 |
(1) Contains front pump gasket, rubber lathe-cut seal, o-ring and pump bolt washers.
ILL. |
DESCRIPTION |
|
QTY. |
YEAR |
PART NO. |
REFERENCE NO. |
|
MISCELLANEOUS GASKETS & SEALS/PAN GASKETS |
|
||||
1F |
........................................................Gasket - Oil Pan - Cork - Neoprene |
(23016682) |
1 |
- |
13540X |
29501160 |
1F |
Gasket - Oil Pan - Update - Armstrong® ................................................ |
(23016682) |
1 |
- |
13540W |
29501160 |
N.I. |
Gasket - Converter Pump Hub - 543 - Bolt On Hub ................................ |
(29524795) |
1 |
- |
13150W |
29536726 |
N.I. |
Seal - Lathe Cut - Converter Pump - 543 .................................................................. |
|
1 |
- |
13151 |
23016564 |
2A |
Seal - Lathe Cut - Front Pump Body ......................................................................... |
|
1 |
- |
3877L |
23016559 |
3A |
Seal - Washer - Front Pump Body Bolt ...................................................................... |
|
9 |
- |
13268A |
8626281 |
4A |
Seal - Lathe Cut - Front Pump Support ..................................................................... |
|
1 |
- |
13152 |
23016600 |
6A |
Gasket - Front Pump To Case ................................................................................... |
|
1 |
- |
13153 |
23015883 |
7A |
Lip Seal - Forward Clutch - Inner ............................................................. |
(8623102) |
1 |
- |
3956L |
29520291 |
8A |
Lip Seal - Forward Clutch - Outer ............................................................. |
(8623101) |
1 |
- |
3643L |
29520292 |
9B |
Lip Seal - Fourth Clutch - Inner ................................................................................ |
|
1 |
- |
3284L |
23015880 |
10B |
Lip Seal - Fourth Clutch - Outer ................................................................................ |
|
1 |
- |
3643L |
8623101 |
11C |
Lip Seal - Third Clutch - Inner .................................................................................. |
|
1 |
- |
13154 |
23011475 |
12C |
Lip Seal - Third Clutch - Outer .................................................................................. |
|
1 |
- |
13155 |
23011456 |
13C |
Lip Seal - Second Clutch - Outer .............................................................................. |
|
1 |
- |
13155 |
23011456 |
14C |
Lip Seal - Second Clutch - Inner .............................................................................. |
|
1 |
- |
13154 |
23011475 |
15E |
Lip Seal - First Clutch - Outer ................................................................. |
(23011474) |
1 |
- |
13156 |
29509198 |
16E |
Lip Seal - First Clutch - Inner ................................................................. |
(23011457) |
1 |
- |
13157 |
29509983 |
17F |
Gasket - Power Takeoff Cover - Update - Armstrong® .............................................. |
|
1 |
- |
13158W |
29501161 |
18F |
O-Ring - Modulator ............................................................................... |
(23017367) |
1 |
- |
3410L |
8658110 |
19F |
Gasket - Governor Cover - Fibre ................................................................................ |
|
1 |
- |
3914D |
23011670 |
20F |
O-Ring - Oil Filter ...................................................................................................... |
|
1 |
- |
3547L |
1363951 |
N.I. |
Washer - Drain Plug (Metal) ...................................................................................... |
|
1 |
- |
11423 |
29507909 |
N.I. |
Washer - Drain Plug (Coated) ................................................................................... |
|
1 |
- |
11423B |
29507909 |
N.I. |
Check Ball - 1/4" ...................................................................................................... |
|
1 |
- |
13924 |
23045388 |
N.I. |
Check Ball - 5/16" .................................................................................................... |
|
1 |
- |
13924A |
23045386 |
|
CLUTCH PLATES |
|
|
|
|
|
21B |
Friction - Forward Clutch (2) .................................................................................... |
|
5 |
- |
R11103 |
23042197 |
21B |
Friction - Forward Clutch (3) .................................................................................... |
|
5 |
- |
W11103 |
23042197 |
23B |
Friction - Fourth Clutch (2) ...................................................................................... |
|
5 |
- |
R11103 |
23042197 |
23B |
Friction - Fourth Clutch (3) ...................................................................................... |
|
5 |
- |
W11103 |
23042197 |
25C |
Friction - Third Clutch (2) ..................................................................... |
(29529492) |
3 |
- |
R11104 |
29537887 |
25C |
Friction - Third Clutch (3) ........................................................................................ |
|
3 |
- |
W11104 |
29537887 |
|
(2) Raybestos brand plate. OEM approved heat-treated paper. |
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(3) S.K. Wellman plate. OEM approved graphitic. |
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5
ALLISON
AT540, 543, 545
To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.
ILL. |
DESCRIPTION |
|
|
QTY. |
YEAR |
PART NO. |
|
REFERENCE NO. |
|
CLUTCH PLATES (Cont.) |
|
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|
||
27C |
Friction - Second Clutch (2) ................................................................. |
(29529492) |
|
3 |
- |
R11104 |
|
29537887 |
27C |
Friction - Second Clutch (3) .................................................................................... |
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|
3 |
- |
W11104 |
|
29537887 |
29E |
Friction - First Clutch (2) .......................................................................................... |
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|
7 |
- |
R11106 |
|
23042198 |
29E |
Friction - First Clutch (3) .......................................................................................... |
|
|
7 |
- |
W11106 |
|
23042198 |
22B |
Steel - Forward Clutch ............................................................................. |
(6836518) |
|
5 |
- |
34305C |
|
29530330 |
24B |
Steel - Fourth Clutch ............................................................................... |
(6836518) |
|
5 |
- |
34305C |
|
29530330 |
26C |
Steel - Third Clutch ............................................................................... |
(23045554) |
|
3 |
- |
11105 |
|
29515399 |
28C |
Steel - Second Clutch ........................................................................... |
(23045554) |
|
3 |
- |
11105 |
|
29515399 |
30E |
Steel - First Clutch .................................................................................................... |
|
|
7 |
- |
11107 |
|
6831705 |
35B |
Plate - Backing - 4th Clutch ..................................................................................... |
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|
1 |
- |
11763 |
|
23017763 |
N.I. |
Plate - Waved - Forward Clutch ................................................................................ |
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|
1 |
- |
11875 |
|
29505875 |
|
(2) Raybestos brand plate. OEM approved heat-treated paper. |
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(3) S.K. Wellman plate. OEM approved graphitic. |
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FILTERS/FILTER KITS |
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|
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||
40F |
Filter Kit - Screen - with Cork - Neoprene .................................................................. |
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|
1 |
|
FK11800 |
6884270 |
|
40F |
Filter Kit - Screen - Armstrong® ............................................................................... |
|
|
1 |
- |
FK11800W |
29502295 |
|
40F |
Filter Kit - Treated Paper - with Cork - Neoprene ......................................................... |
|
|
1 |
- |
FK11800A |
|
PF-168 |
40F |
Filter Kit - Treated Paper - Armstrong® ..................................................................... |
|
|
1 |
- |
FK11800AW |
29506392 |
|
40F |
Filter Kit - Screen - Late AT Deep Pan ..................................................... |
(29513271) |
|
1 |
- |
FK34661SW |
29540976 |
|
N.I. |
Filter Kit - Deep Pan Design (contains tube, bracket) ................................................. |
|
|
1 |
- |
UDK-545-1 |
29538490 |
|
45F |
Filter - External Spin on Cartridge - One Quart .......................................... |
(PH35109) |
|
1 |
- |
PF897 |
25611122 |
|
45F |
Filter - Metal Screen ................................................................................. |
(6884270) |
|
1 |
- |
11800 |
29502295 |
|
45F |
Filter - Brass Screen .................................................................................................. |
|
|
1 |
- |
34661S |
29500365 |
|
45F |
Filter - Treated Paper ................................................................................................. |
|
|
1 |
- |
11800A |
|
N.L. |
45F |
Filter - 545 Update ................................................................................................... |
|
|
1 |
- |
21800 |
6883044 |
|
N.I. |
Screen - Governor Tube ........................................................................................... |
|
|
1 |
- |
11712 |
23045247 |
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VACUUM MODULATORS |
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||
50F |
Modulator - w/ O-Ring - Lg Can ............................................................................... |
|
|
1 |
- |
11820 |
3039092 |
|
|
Modulator - w/ O-Ring - Sm Can .............................................................................. |
|
|
1 |
- |
11820A |
29501199 |
|
|
METAL CLAD SEALS |
|
|
|
|
|
||
52A |
Front Pump - Vamac Material ................................................................................... |
|
|
1 |
- |
38151V |
8641300 |
|
55F |
Extension Housing ................................................................................................... |
|
|
1 |
- |
11850 |
6778050 |
|
58F |
Selector Shaft .......................................................................................................... |
|
|
1 |
- |
38511 |
23010610 |
|
|
BUSHINGS |
|
|
|
|
|
||
N.I. |
............................................................Bushing Kit - 7 Bushings - AT540/ Early 545 |
|
|
1 |
- |
K11902 |
|
N.L. |
|
Bushing Kit - 7 Bushings - Late 545 ......................................................................... |
|
|
1 |
- |
K11902A |
|
N.L. |
60A |
Front Pump Body - Babbitt - Update Version .......................................... |
(23018806) |
|
1 |
- |
8005 |
29511860 |
|
63A |
Stator Shaft - Front - Bronze Lined ........................................................... |
(6836272) |
|
1 |
- |
34002 |
23015807 |
|
65C |
Center Support - 1.540 O.D. .................................................................................... |
|
|
1 |
- |
11000 |
23012990 |
|
|
Center Support - 1.600 O.D. .................................................................................... |
|
|
1 |
- |
11000A |
29506468 |
|
68D |
Sun Gear Shaft - Front - 1st Design - 1.125 O.D. ..................................... |
(6836272) |
|
1 |
- |
34002 |
23015807 |
|
|
Sun Gear Shaft - Front - 2nd Design - 1.190 O.D. ..................................................... |
|
|
1 |
- |
11007 |
29522949 |
|
70D |
Sun Gear Shaft - Rear .............................................................................. |
(6836272) |
|
1 |
- |
34002 |
23015807 |
|
72D |
Front Planetary Carrier ............................................................................................... |
|
|
1 |
- |
11001 |
23045072 |
|
75E |
Output Shaft - .775 O.D. .......................................................................................... |
|
|
1 |
- |
11002 |
8622947 |
|
|
Output Shaft - .815 O.D. .......................................................................................... |
|
|
1 |
- |
11002A |
29502231 |
|
|
SEALING RINGS/RING KITS |
|
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|
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||
N.I. |
Sealing Ring Kit - Complete - 5 Rings ....................................................................... |
|
|
1 |
- |
K11901 |
|
N.L. |
80A |
Front Pump ............................................................................................................. |
|
|
2 |
- |
11302 |
23046598 |
|
82A |
Turbine Shaft ........................................................................................................... |
|
|
1 |
- |
11301 |
8616052 |
|
85C |
Center Support ........................................................................................................ |
|
|
2 |
- |
11302 |
23046598 |
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6
ALLISON
AT540, 543, 545
To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.
ILL. |
DESCRIPTION |
QTY. |
YEAR |
PART NO. |
REFERENCE NO. |
THRUST WASHERS/NEEDLE BEARINGS
N.I. |
Spacer - Turbine: |
|
|
|
|
|
- .015" - Gold - 543 ................................................................................................. |
AR |
- |
11403 |
6837429 |
|
- .030" - Silver - 543 ................................................................................................ |
AR |
- |
11403A |
6837430 |
|
- .042" - Plain - 543 ................................................................................................. |
AR |
- |
11403B |
6837431 |
|
- .060" - Black - 543 ................................................................................................ |
AR |
- |
11403C |
6837432 |
|
- .075" - Copper - 543 ............................................................................................. |
AR |
- |
11403D |
6837433 |
87A |
Washer - Front Cover: |
|
|
|
|
|
- .056"-.060" No. “0” .............................................................................................. |
AR |
- |
11407 |
6831620 |
|
- .072"-.076" No. “1” .............................................................................................. |
AR |
- |
11407A |
6831621 |
|
- .089"-.093" No. “2” .............................................................................................. |
AR |
- |
11407B |
6831622 |
|
- .105"-.109" No. “3” .............................................................................................. |
AR |
- |
11407C |
6831623 |
|
- .121"-.125" No. “4” .............................................................................................. |
AR |
- |
11407D |
6831624 |
|
- .138"-.142" No. “5” .............................................................................................. |
AR |
- |
11407E |
6831625 |
89B |
Washer - Fourth Clutch Driving Hub ......................................................................... |
1 |
- |
34301 |
23013454 |
|
Washer - Front Sun Gear: |
|
|
|
|
91D |
- Front (up to serial number 3210775436). ...................................................................... |
1 |
- |
11411 |
6831658 |
|
- Front (from serial number 3210775437) ................................................................ |
1 |
- |
11411A |
29506146 |
93D |
- Rear .064 -.068" - Color Code Red ........................................................................ |
AR |
- |
11412 |
23013451 |
|
Washer - Front Planetary: |
|
|
|
|
95D |
- Bronze - Pinion Gear .............................................................................................. |
8 |
- |
11413 |
6839514 |
97D |
- Steel - Pinion ......................................................................................................... |
8 |
- |
11414 |
6833991 |
98D |
- Rear - Carrier ......................................................................................................... |
1 |
|
11415 |
6831673 |
|
Washer - Center Planetary: |
|
|
|
|
100D |
- Bronze - Pinion ...................................................................................................... |
8 |
- |
11416 |
6839376 |
102D |
- Steel - Pinion ......................................................................................................... |
8 |
- |
11417 |
6831680 |
104D |
- Rear - Carrier (up to serial number 3210775436) .................................................... |
1 |
- |
11418 |
6831692 |
|
- Rear - Carrier (from serial number 3210775437) ..................................................... |
1 |
- |
11418A |
29506147 |
|
Washer - Rear Planetary: |
|
|
|
|
106E |
- Bronze - Pinion ...................................................................................................... |
8 |
- |
11416 |
6839376 |
108E |
- Steel - Pinion ......................................................................................................... |
8 |
- |
11417 |
6831680 |
110E |
Washer - Rear Planet Carrier - Front & Rear ................................................................ |
2 |
- |
11419 |
6831697 |
112F |
Washer - Output Flange Bolt ..................................................................................... |
1 |
- |
11421 |
29500739 |
N.I. |
Washer - Center Support Bolt ................................................................................... |
1 |
- |
11422 |
23014094 |
N.I. |
Washer - Drain Plug (Metal) ...................................................................................... |
1 |
- |
11423 |
29507909 |
N.I. |
Washer - Drain Plug (Coated) ................................................................................... |
1 |
- |
11423B |
29507909 |
|
BEARINGS |
|
|
|
|
115B |
Bearing Package - Forward Hub - Front - (3 Piece) .................................................... |
1 |
- |
11503BK |
9414211 |
N.I. |
Bearing/Race Kit ...................................................................................................... |
1 |
- |
11500BK |
N.L. |
N.I. |
Roller Bearing - Converter Stator - 543 ...................................................................... |
1 |
- |
11404 |
23016866 |
|
|
|
|
|
|
HARD PARTS
Hard Parts may only require the base number for OEM/Aftermarket New or a "-R" suffix for remanufactured. Exceptions are listed individually. NOTE: A separate column is provided to indicate a primary or specific brand/type.
ILL. |
DESCRIPTION |
|
BRAND |
QTY. |
YEAR |
PART NO. |
REF NO. |
|
|
|
|
|
|
|
|
|
|
120A |
Kit - Front Pump Gear - Oversized ..................................................................... |
|
|
|
1 |
- |
K11201B |
N.L. |
120A |
Kit - Front Pump Gear .727 Thick ..................................................................... |
|
|
|
1 |
- |
K11201 |
N.L. |
123A |
Roller Bearing - Ground Sleeve .......................................................................... |
|
|
|
1 |
- |
11221 |
148415 |
126A |
Ground Sleeve (Finished I.D. - Bearing Inst.) ..................................................... |
|
|
|
1 |
- |
11202 |
23014304 |
130D |
Pin - Front Planetary ......................................................................................... |
|
|
|
4 |
- |
11215 |
6834309 |
135D |
Needle Roller - Front Planetary .......................................................................... |
|
|
|
80 |
- |
11919 |
9426919 |
137D |
Kit - Front Planetary Repair ............................................................................... |
|
|
|
1 |
- |
K11215 |
N.L. |
141D |
Needle Roller - Center Planetary .......................................................... |
9426920 |
|
76 |
- |
11920 |
29501499 |
|
143D |
Pin - Center Planetary ....................................................................................... |
|
|
|
4 |
- |
11216 |
6831679 |
147D |
Kit - Center Planetary Repair ............................................................................. |
|
|
|
4 |
- |
K11216 |
N.L. |
|
|
|
|
|
|
|
|
|
7
ALLISON
AT540, 543, 545
To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.
ILL. |
|
DESCRIPTION |
|
BRAND |
QTY. |
YEAR |
PART NO. |
REF NO. |
|
|
|
HARD PARTS (Cont.) |
|
|
|
|
|||
148C |
Center Support - Early (7) ................................................................................ |
|
|
|
1 |
- |
11229 |
23013015 |
|
148C |
Center Support - Late - Large Hole (8) ............................................................. |
|
|
|
1 |
- |
11229A |
29525518 |
|
153E |
Needle Roller - Rear Planetary ........................................................................... |
|
|
|
76 |
- |
11920 |
9426920 |
|
155E |
Pin - Rear Planetary .......................................................................................... |
|
|
|
|
4 |
- |
11216 |
6831679 |
157E |
Kit - Rear Planetary Repair ................................................................................ |
|
|
|
1 |
- |
K11216 |
N.L. |
|
160A |
Turbine Shaft - Early - All .................................................................................. |
|
|
|
1 |
- |
11939 |
6835939 |
|
160A |
Turbine Shaft - Late - All ................................................................................... |
|
|
|
1 |
- |
11939B |
29525516 |
|
162D |
Shaft - Sun Gear - Early (7) .............................................................................. |
|
|
|
1 |
- |
11225 |
6835937 |
|
162D |
Shaft - Sun Gear - Late (8) ............................................................................... |
|
|
|
1 |
- |
11225A |
29506158 |
|
164D |
Shaft - Main - 1" Journal - Early (7) .................................................................. |
|
|
|
1 |
- |
11226 |
23013474 |
|
164D |
Shaft - Main - Reinforced - 1.060 Journal - Late (8) ......................................... |
|
|
|
1 |
- |
11226B |
29524363 |
|
165D |
Sun Gear - Front - Early (7) .............................................................................. |
|
|
|
1 |
- |
11232 |
6835732 |
|
165D |
Sun Gear - Front - Late (8) ............................................................................... |
|
|
|
1 |
- |
11232A |
29506151 |
|
166D |
Sun Gear - Center - Early .................................................................................. |
|
|
|
1 |
- |
11227 |
6835936 |
|
166D |
Sun Gear - Center - Late ................................................................................... |
|
|
|
1 |
- |
11227B |
29506150 |
|
168D |
Sun Gear - Rear - (Low) - Early (7) ................................................................... |
|
|
|
1 |
- |
11228 |
6884902 |
|
168D |
Sun Gear - Rear - (Low) - Late (8) ................................................................... |
|
|
|
1 |
- |
11228A |
29506149 |
|
170F |
Bolt - Output Flange ...................................................................... |
|
(23014159) |
|
1 |
- |
11222 |
29510838 |
|
172F |
Governor Assembly I.D. No. 460 ...................................................................... |
|
|
|
1 |
- |
11410 |
6881466 |
|
172F |
Governor Assembly I.D. No. 461 ...................................................................... |
|
|
|
1 |
- |
11410A |
6885570 |
|
172F |
Governor Assembly I.D. No. 462 ...................................................................... |
|
|
|
1 |
- |
11410B |
6885571 |
|
180F |
Oil Pan - Deep - Offset Threaded Inlets .............................................................. |
|
|
|
1 |
- |
11545 |
23045906 |
|
180F |
Oil Pan - Deep - Even Threaded Inlets ............................................................... |
|
|
|
1 |
- |
11545A |
29501358 |
|
190F |
Kit - Manual Selector Shaft ............................................................................... |
|
|
|
1 |
- |
K11235 |
23017610 |
|
192C |
Piston - Center Support ................................................................................... |
|
|
|
2 |
- |
11817 |
6834817 |
|
200D |
Front Planet Assembly |
..................................................................... |
(6835768) |
R |
1 |
- |
11768 |
23046074 |
|
201D |
Center Planet Assembly .................................................................................... |
|
|
R |
1 |
- |
11676 |
6831676 |
|
207E |
Rear Planet Assembly ....................................................................................... |
|
|
|
R |
1 |
- |
11719 |
6837719 |
210A |
Pump Body & Gears - AT540 Only (9) .............................................................. |
|
|
R |
1 |
- |
34200C |
23018811 |
|
210A |
Pump Body & Gears - AT545 ........................................................................... |
|
|
R |
1 |
- |
34200D |
29537354 |
|
212B |
Hub - 4th Clutch - Early (7) ............................................................................. |
|
|
|
1 |
- |
11732 |
23015732 |
|
|
Hub - 4th Clutch - Late (8) .............................................................................. |
|
|
|
1 |
- |
11732A |
29509661 |
|
214B |
Hub - Forward Clutch |
- Early (7) ..................................................................... |
|
|
|
1 |
- |
11634 |
6831634 |
|
Hub - Forward Clutch |
- Late (8) ...................................................................... |
|
|
|
1 |
- |
11634A |
29506145 |
215F |
Tube & Dip Stick Assembly - Universal .............................................................. |
|
|
|
1 |
- |
11999U |
N.L. |
|
216B |
Housing - 4th Clutch |
- Early (7) ...................................................................... |
|
|
|
1 |
- |
11769 |
29510769 |
216B |
Housing - 4th Clutch |
- Late (8) ....................................................................... |
|
|
|
1 |
- |
11769A |
29506156 |
220A |
P.T.O. Gear ....................................................................................................... |
|
|
|
R |
1 |
- |
11915 |
6885145 |
222A |
Housing - w/o Turbine Shaft - Forward Clutch - Early (7) ................. |
(6838298) |
R |
1 |
- |
11298 |
29509660 |
||
222A |
Housing - w/ Turbine Shaft - Forward Clutch - Late (8) ..................................... |
|
|
|
1 |
- |
11298B |
29506185 |
|
225A |
Support - Front Pump - AT540 - Body Cast #895 ............................................ |
|
|
R |
1 |
- |
11921 |
23014020 |
|
225A |
Support - Front Pump - AT545 - Body Cast #919 ............................................ |
|
|
R |
1 |
- |
11921B |
29509636 |
|
228F |
Bearing - Output - Early .................................................................................... |
|
|
|
1 |
- |
11925 |
23047959 |
|
228F |
Bearing - Output - Late ..................................................................................... |
|
|
|
1 |
- |
11925A |
23047970 |
|
N.I. |
Bolt - Torque Converter .................................................................................... |
|
|
|
1 |
- |
96-178 |
23014542 |
|
N.I. |
Center Support Repair Sleeve - Early ................................................................. |
|
|
|
1 |
- |
DF636B |
N.L. |
|
N.I. |
Conversion Kit - (Deep Pan) AT540 To AT545 .................................................. |
|
|
|
1 |
- |
UDK-545 |
23012575 |
|
N.I. |
Drain Plug - Oil Pan .......................................................................................... |
|
|
|
|
1 |
- |
DP-789 |
N.L. |
N.I. |
Housing & Flex Plate Package - 545 ................................................................. |
|
|
|
1 |
- |
CK-545 |
N.L. |
|
N.I. |
Housing & Flex Plate package - w/Tower - 545 ................................................. |
|
|
|
1 |
- |
CK-545A |
N.L. |
|
(7)Early AT540/545 parts up to serial number 3210775436.
(8)Late AT545 parts from serial number 3210775437.
(9)Reference No. 23014020 old style support will work in late 545 applications when mated with charging pump with casting #895. Casting #919 pump only mates to late style support reference no. 29509636.
8
ALLISON
AT540, 543, 545
To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.
ILL. |
DESCRIPTION |
BRAND |
QTY. |
YEAR |
PART NO. |
REF NO. |
|
|
|
|
|
|
|
HARD PARTS (Cont.)
N.I. |
..........................................................................................Kit - Governor Gear |
|
|
1 |
- |
K34411A |
23045382 |
N.I. |
Lock Nut - Second Clutch Spring Retainer (Push On) ....................................... |
|
|
4 |
- |
11213 |
3909063 |
N.I. |
Lock Nut - Third Clutch Spring Retainer (Push On) ........................................... |
|
|
4 |
- |
11213 |
3909063 |
N.I. |
Nut - Flex Disc - 543 ........................................................................................ |
|
|
6 |
- |
21214 |
23014462 |
N.I. |
P.T.O. Cover ..................................................................................................... |
|
|
1 |
- |
11147 |
6774322 |
N.I. |
Reverse Signal Switch - Backup Light ............................................. |
(AS36-033) |
|
1 |
- |
11610 |
29503665 |
N.I. |
Strip Lock - Converter Pump Hub - 543 ........................................................... |
|
|
4 |
- |
11212 |
6769631 |
|
|
|
|
|
|
|
|
MISCELLANEOUS PRODUCTS
N.I. |
................................................................................................................Bolt - Pan |
|
21 |
- |
96-175A |
29500738 |
N.I. |
Bolt - Torque Converter ........................................................................... |
(1261968) |
1 |
- |
96-178 |
23014542 |
N.I. |
Governor Bore Tool (w/2 Sleeves) ............................................................................. |
|
1 |
- |
T-9119 |
N.L. |
N.I. |
Governor Sleeve Only - Aluminum (Aluminum Case) ................................................. |
|
1 |
- |
T-119A |
N.L. |
N.I. |
Governor Sleeve Only - Bronze (Cast Iron Case) ........................................................ |
|
1 |
- |
T-119B |
N.L. |
N.I. |
Torque Converter - Gas - (270) ................................................................................ |
|
1 |
- |
DC-540 |
29514487 |
N.I. |
Torque Converter - Diesel - (290) ............................................................................ |
|
1 |
- |
DC-545 |
29514486 |
|
|
|
|
|
|
|
MT30/42
REBUILDER KITS
|
|
|
DELUXE |
MASTER |
LESS STEELS |
OVERHAUL |
GASKET & |
DESCRIPTION |
QTY. |
YEAR |
KIT |
O/H KIT |
KIT |
KIT |
SEAL KIT |
|
|
|
|
|
|
|
|
MT 6 Spd. Series, MT30/40/41/42, |
1 |
- |
|
|
|
AK10900 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
GOVERNOR APPLICATION CHART
TRANSMISSION |
CODE ON |
USE |
|
GOVERNOR |
GOVERNOR NO. |
||
|
|
|
|
AT 500 SERIES |
|
|
|
Up to and including - 2800 RPM Range ........................................................................ |
461 |
11410A |
|
3000 - 3400 RPM Range .............................................................................................. |
462 |
11410B |
|
Gas Engine - 3600 - 3800 RPM Range ......................................................................... |
460 |
11410 |
|
AT643 |
|
|
|
2200 - 2600 RPM Range .............................................................................................. |
461 |
11410A |
|
3000 - 3400 RPM Range .............................................................................................. |
463 |
21410 |
|
MT653 |
|
|
|
2400 - 2600 RPM Range .............................................................................................. |
462 |
11410B |
|
2800 RPM Range ......................................................................................................... |
463 |
21410 |
|
3000 RPM Range ......................................................................................................... |
465 |
21410A |
|
3200 - 3800 RPM Range - Bronze Gear ........................................................................ |
738 |
21410B |
|
3600 - 3800 RPM Range - Bronze Gear ........................................................................ |
739 |
21410C |
|
Caterpillar Engine w/Blower - 2600 RPM Range ............................................................. |
- |
21410B |
|
Caterpillar Engine w/o Blower - 2800 RPM Range .......................................................... |
- |
21410C |
|
|
|
|
|
9
ALLISON (M74) 1000/2000/2400
To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.
Allison Transmissions
LCT 1000, 2000, 2400
|
|
|
|
|
|
|
|
|
|
12 Bolt Pan Gasket |
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
13200R |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
DELUXE |
MASTER |
|
LESS STEELS |
OVERHAUL |
|
GASKET & |
|||
|
|
DESCRIPTION |
QTY. |
YEAR |
|
KIT |
O/H KIT |
|
|
KIT |
KIT |
|
SEAL KIT |
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
REBUILDER KITS |
|
|
|
|
|
|
|
|
||
Kits - OEM reference #29541007 |
1 |
00-Up |
|
|
K1500 |
|
K1500-LS |
K15900 |
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ILL. |
|
|
DESCRIPTION |
|
|
|
|
QTY. |
YEAR |
|
PART NO. |
|
REFERENCE NO. |
||
|
|
|
|
VALVE BODY KITS |
|
|
|
|
|
|
|
|
|||
|
|
TRANSGO® |
|
|
|
|
|
|
|
|
|
|
|
|
|
N.I. |
Shift Kit™ ................................................................................................................ |
|
|
|
|
|
|
1 |
00-Up |
K15908 |
|
|
N.L. |
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
MISCELLANEOUS GASKETS & SEALS/PAN GASKETS |
|
|
|||||||||||
N.I. |
Gasket - Oil Pan - Molded ......................................................................................... |
|
|
|
|
|
1 |
00-Up |
13200R |
|
29536526 |
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
CLUTCH PLATES |
|
|
|
|
|
|
|
|
||
N.I. |
Friction: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
- C1 - External Tooth ................................................................................................ |
|
|
|
|
|
|
6 |
00-Up |
15100 |
|
29530312 |
||
|
|
- C2 ........................................................................................................................ |
|
|
|
|
|
|
6 |
00-Up |
15101 |
|
29530313 |
||
|
|
- C3 ........................................................................................................................ |
|
|
|
|
|
|
4 |
00-Up |
15102 |
|
29531049 |
||
|
|
- C4 ........................................................................................................................ |
|
|
|
|
|
|
5 |
00-Up |
15102 |
|
29531049 |
||
|
|
- C5 ........................................................................................................................ |
|
|
|
|
|
|
6 |
00-Up |
15103 |
|
29537393 |
||
N.I. |
Steel: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
- C1 - Internal Tooth ................................................................................................ |
|
|
|
|
|
|
6 |
00-Up |
15105 |
|
29530314 |
||
|
|
- C2 ........................................................................................................................ |
|
|
|
|
|
|
7 |
00-Up |
15106 |
|
29530315 |
||
|
|
- C3 ........................................................................................................................ |
|
|
|
|
|
|
3 |
00-Up |
15107 |
|
29531048 |
||
|
|
- C4 ........................................................................................................................ |
|
|
|
|
|
|
4 |
00-Up |
15107 |
|
29531048 |
||
|
|
- C5 ........................................................................................................................ |
|
|
|
|
|
|
6 |
00-Up |
15108 |
|
29536482 |
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
FILTERS/FILTER KITS |
|
|
|
|
|
|
|
|
|||
N.I. |
Filter Kit - Shallow .................................................................................................... |
|
|
|
|
|
1 |
00-Up |
FK15800 |
|
|
N.L |
|||
N.I. |
Filter Kit - Deep ........................................................................................................ |
|
|
|
|
|
1 |
00-Up |
FK15800A |
|
|
N.L |
|||
N.I. |
Filter - Internal Shallow Pan ...................................................................... |
|
|
|
|
29537514 |
1 |
00-Up |
15800 |
|
29537965 |
||||
N.I. |
Filter - Internal Deep Pan .......................................................................... |
|
|
|
|
29537617 |
1 |
00-Up |
15800A |
|
29537966 |
||||
N.I. |
Filter - External Spin On ........................................................................... |
|
|
|
|
29537268 |
1 |
00-Up |
14802 |
|
29539579 |
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
METAL CLAD SEALS |
|
|
|
|
|
|
|
|
|||
N.I. |
Front Pump ............................................................................................................. |
|
|
|
|
|
1 |
00-Up |
15200 |
|
29536299 |
||||
N.I. |
Extension Housing ................................................................................................... |
|
|
|
|
|
1 |
00-Up |
15850 |
|
29536379 |
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1 0
ALLISON (M74) 1000/2000/2400
To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.
ILL. |
DESCRIPTION |
|
BRAND |
QTY. |
YEAR |
PART NO. |
|
REF NO. |
|
|
|
HARD PARTS |
|
|
|
|
|
||
Hard Parts may only require the base number for OEM/Aftermarket New or a "-R" suffix for remanufactured. |
|
||||||||
Exceptions are listed individually. NOTE: A separate column is provided to indicate a primary or specific brand/type. |
|||||||||
|
|
|
|
|
|
|
|
|
|
N.I. |
Piston - Bonded C3/C4 .................................................................................... |
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2 |
03-Up |
15528 |
|
29537394 |
N.I. |
Piston - Bonded - Balance - C1 ........................................................................ |
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1 |
00-Up |
15530 |
|
29537993 |
N.I. |
Piston - Bonded - Balance - C2 - w/ Bleed Hole ................................................ |
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1 |
00-02 |
15531 |
|
29536105 |
N.I. |
Piston - Bonded - Balance - C2 - w/o Bleed Hole .............................................. |
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1 |
03-Up |
15531A |
|
29539653 |
N.I. |
Pump Body ..................................................................................................... |
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1 |
00-Up |
15920 |
|
N.L. |
N.I. |
Pump Wear Plate .............................................................................................. |
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|
1 |
00-Up |
15922 |
|
N.L. |
N.I. |
Pump Cover .................................................................................................... |
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1 |
00-Up |
15925 |
|
N.L. |
N.I. |
Turbine Shaft ................................................................................................... |
|
|
|
1 |
00-Up |
15930 |
|
N.L. |
N.I. |
C1/C2 Drum w/ PTO Gear ................................................................................ |
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|
|
1 |
00-Up |
15950 |
|
N.L. |
N.I. |
C1 Hub ........................................................................................................... |
|
|
|
1 |
00-Up |
15953 |
|
N.L. |
N.I. |
C2 Hub ........................................................................................................... |
|
|
|
1 |
00-Up |
15955 |
|
N.L. |
N.I. |
Front Planet Package - P1 ................................................................................ |
|
|
|
1 |
00-Up |
15962 |
|
N.L. |
N.I. |
Center Planet Package - P2 .............................................................................. |
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1 |
00-Up |
15964 |
|
N.L. |
N.I. |
Rear Planet Package - P3 ................................................................................. |
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1 |
00-Up |
15966 |
|
N.L. |
N.I. |
Main Shaft ....................................................................................................... |
|
|
|
1 |
00-Up |
15970 |
|
N.L. |
N.I. |
Output Shaft - 2WD ......................................................................................... |
|
|
|
1 |
00-Up |
15972 |
|
N.L. |
N.I. |
Output Shaft - 4WD ......................................................................................... |
|
|
|
1 |
00-Up |
15972B |
|
N.L. |
N.I. |
Valve Body ....................................................................................................... |
|
|
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1 |
00-Up |
15990 |
|
N.L. |
|
|
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ELECTRICAL PRODUCTS |
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|||
N.I. |
Solenoid: |
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|
|
- Shift C,D,E ............................................................................................................ |
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|
3 |
00-Up |
5A-192 |
|
29536833 |
|
- TCC - PWM ........................................................................................................... |
|
|
|
1 |
00-Up |
5A-187 |
|
8683187 |
|
- Trim A ................................................................................................................... |
|
|
|
1 |
00-Up |
5A-198 |
|
29533074 |
|
- Trim B ................................................................................................................... |
|
|
|
1 |
00-Up |
5A-199 |
|
29533075 |
|
- Modulated Pressure Control G ................................................................................ |
|
|
|
1 |
04-Up |
5A-192 |
|
29536833 |
N.I. |
Switch - Pressure Manifold ....................................................................................... |
|
|
|
1 |
00-Up |
15D-176 |
|
24222079 |
N.I. |
MLPS - Brown - 2 Connector ................................................................................... |
|
|
|
1 |
00-03 |
15A-199 |
|
29540479 |
N.I. |
MLPS - 1 Connector ................................................................................................ |
|
|
|
1 |
03-Up |
15A-199A |
|
29541852 |
N.I. |
Sensor - Input/Turbine/Output .................................................................................. |
|
|
|
3 |
00-Up |
20A-199 |
|
29536408 |
N.I. |
Harness - Internal - 6 Solenoid ................................................................................. |
|
|
|
1 |
00-03 |
35A-199 |
|
29541371 |
N.I. |
Harness - Internal - 7 Solenoid ................................................................................. |
|
|
|
1 |
03-Up |
35A-199A |
|
29539792 |
|
|
|
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|
|
|
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|
|
|
MICELLANEOUS |
|
|
|
|
|
||
N.I. |
Service Manual - Aftermarket .................................................................................... |
|
|
|
1 |
00-Up |
15Y01 |
|
NL |
N.I. |
Service Manual - OEM .............................................................................................. |
|
|
|
1 |
00-Up |
TM-1000M |
|
NL |
N.I. |
Parts Manual - OEM ................................................................................................. |
|
|
|
1 |
00-Up |
TM-1000P |
|
NL |
N.I. |
Troubleshooting Manual - OEM ................................................................................ |
|
|
|
1 |
00-Up |
TM-1000T |
|
NL |
|
|
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|
NOTES |
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__________________________________________________________________________________________________________________ |
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__________________________________________________________________________________________________________________ |
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__________________________________________________________________________________________________________________ |
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__________________________________________________________________________________________________________________ |
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1 1
ALLISON
MT/B 640, 643, 644, 647, 650, 653, 654
To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.
1 2
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