Allison Transmission Shift Selector 4th Generation Operator Manual

SHIFT SELECTOR
OPERATION AND CODE MANUAL
Oil level information, diagnostic codes and prognostic features for
3000/4000 SERIES ALLISON TRANSMISSIONS
MY09 4
4
TH
TH
GENERATION /
The Allison Advantage
Your Allison Automatic is fully electronically controlled. The Allison electronic controls package oversees the operation of the transmission, controlling transmission upshifts and downshifts, and providing important information on the operation of your drive system.
Through readouts on your shift selector, you will be able to monitor transmission oil levels, read diagnostic codes and prognostic information. This manual will help you understand shift selector readouts and enjoy long, trouble-free operation of your Allison Automatic.
Shift Selector Models
Detailed information on oil levels, diagnostic codes and prognostic features for your specific shift selector can be found on the following pages.
If your vehicle has a shift selector that has a:
- Double-digit display and was release after July 2008, equipped with Model Year ’09 prognostics, see the section for Model Year ’09 4th Generation Electronic Controls
Shift Selectors.
- Double-digit display and was released after July 2008, not equipped with prognostics, see the section for 4th Generation Electronic Controls Shift Selectors.
- Double-digit display and was released prior to July 2008, see the section for 4th Generation Electronic Controls
Shift Selectors.
Model Year ’09 4th Generation Electronic Controls Shift Selectors 4-12
4th Generation Electronic Controls Shift Selectors 13-18
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General Information
FLUID LEVELS
The transmission fluid cools, lubricates and transmits hydraulic power, so it is important the proper fluid level be maintained at all times. If the fluid level is too low, the converter and clutches do not receive an adequate supply of fluids. If the fluid level is too high, the fluid can aerate causing the transmission to shift erratically or overheat.
DIAGNOSTICS
The Transmission Control Module (TCM) of your Allison Automatic monitors the transmission’s electronic controls; and when a problem condition is detected, it:
– Restricts shifting
– Illuminates the CHECK TRANS* light on the instrument panel
– Registers a diagnostic code
Continued illumination of the CHECK TRANS light during vehicle operation (other than start-up) indicates that the TCM has signaled a diagnostic code.
* For some problems, diagnostic codes may be registered without the TCM
activating the outlet should be consulted whenever there is a transmission-related concern. They have the equipment to check for diagnostic codes and to correct problems.
CHECK TRANS light. Your Allison Transmission authorized service
3
Model Year ’09 4th Generation Electronic Controls Shift Selectors
WRENCH ICON
DIGITAL
DISPLAY
MODE
BUTTON
LABEL
MODE
INDICATOR
(LED)
MODE
BUTTON
WRENCH ICON
UP/DOWN ARROWS
DIGITAL
DISPLAY
PUSHBUTTON LEVER
DIAGNOSTICS
BUTTON
OEMs may supply shift selectors for some vehicles equipped with Model Year ’09 prognostics. If your Allison-equipped vehicle’s shift selector is different from those shown above, contact your OEM for further details.
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Prognostic Features
If the WRENCH ICON illuminates briefly after you turn the key to the run position on your Allison­equipped vehicle, then prognostics are enabled.
PUSHBUTTON LEVER
OIL LIFE MONITOR
When fluid is due for a change: The WRENCH ICON is illuminated and remains solid for two minutes after the DRIVE RANGE is selected.
FILTER LIFE MONITOR
When the filter(s) is due for a change: The WRENCH
ICON
flashes on and off for two minutes after the
DRIVE RANGE is selected.
TRANSMISSION HEALTH MONITOR
When clutch maintenance is due: The WRENCH ICON comes on and remains solid during entire operational time of vehicle.
Model Year ’09 4th Generation Electronic Controls Shift Selectors
5
Accessing Prognostics
When you are alerted via the WRENCH ICON on the shift selector that service is due, you can check the status by toggling through the shift selector display as follows. Be sure to park the vehicle on a
level surface, shift to N (Neutral) and apply the parking brake before accessing prognostics through the shift selector.
OIL LIFE MONITOR
Using a pushbutton shift selector simultaneously
press the UP and DOWN arrows two times.
Using a lever shift selector press the DIAGNOSTICS button two times.
FILTER LIFE MONITOR
Using a pushbutton shift selector simultaneously
press the UP and DOWN arrows three times.
Using a lever shift selector press the DIAGNOSTICS button three times.
“oM” appears followed
by a number, from 99 to 0, which represents the percentage of oil life remaining before a fluid change is required.
“FM” appears followed by
either “oK” or “Lo”. “oK” means filters do not need to be changed and “Lo” means filters need to be changed.
TRANSMISSION HEALTH MONITOR
Using a pushbutton shift selector simultaneously
press the UP and DOWN arrows four times.
Using a lever shift selector press the DIAGNOSTICS button four times.
“TM” appears followed
by either “oK” or “Lo”.
“oK”
means no clutch
maintenance is required, and “Lo” means clutch maintenance is required.
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Resetting Prognostics
OIL LIFE MONITOR
Model Year ’09 4th Generation Electronic Controls Shift Selectors
Using either a pushbutton or lever shift selector, press and hold MODE button for approximately 10 seconds while in Oil Life Monitor mode.
Note: A “99” will display verifying that Oil Life Monitor has been reset.
Using either a pushbutton or lever shift selector, perform the following
Or
shift sequence with the ignition on but the engine off. Do not stop the sequence for more than three seconds once you have started.
N-D-N-D-N-R-N
FILTER LIFE MONITOR
Using either a pushbutton or lever shift selector, press and hold MODE button for approximately 10 seconds while in Filter Life Monitor mode.
Using either a pushbutton or lever shift selector, perform the following
Or
shift sequence with the ignition on but the engine off. Do not stop the sequence for more than three seconds once you have started.
N-R-N-R-N-D-N
Note: The Filter Life Monitor has been reset.
WRENCH ICON will illuminate briefly and “oK” will display verifying
TRANSMISSION HEALTH MONITOR
The WRENCH ICON clears automatically when appropriate conditions are detected. Transmission Health Monitor must be reset manually using Allison DOC™ after correcting a clutch system issue.
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