Oil level information, diagnostic codes and prognostic features for
3000/4000 SERIES ALLISON TRANSMISSIONS
MY09 4
4
TH
GENERATION ELECTRONIC CONTROLS
TH
GENERATION /
The Allison Advantage
Your Allison Automatic is fully electronically controlled. The Allison
electronic controls package oversees the operation of the transmission,
controlling transmission upshifts and downshifts, and providing important
information on the operation of your drive system.
Through readouts on your shift selector, you will be able to monitor
transmission oil levels, read diagnostic codes and prognostic information.
This manual will help you understand shift selector readouts and enjoy
long, trouble-free operation of your Allison Automatic.
Shift Selector Models
Detailed information on oil levels, diagnostic codes and prognostic features
for your specific shift selector can be found on the following pages.
If your vehicle has a shift selector that has a:
- Double-digit display and was release after July 2008,
equipped with Model Year ’09 prognostics, see the section
for Model Year ’09 4th Generation Electronic Controls
Shift Selectors.
- Double-digit display and was released after July 2008,
not equipped with prognostics, see the section for
4th Generation Electronic Controls Shift Selectors.
- Double-digit display and was released prior to July 2008,
see the section for 4th Generation Electronic Controls
Shift Selectors.
Model Year ’09 4th Generation Electronic Controls Shift Selectors 4-12
The transmission fluid cools, lubricates and transmits hydraulic power,
so it is important the proper fluid level be maintained at all times. If
the fluid level is too low, the converter and clutches do not receive an
adequate supply of fluids. If the fluid level is too high, the fluid can
aerate causing the transmission to shift erratically or overheat.
DIAGNOSTICS
The Transmission Control Module (TCM) of your Allison Automatic
monitors the transmission’s electronic controls; and when a problem
condition is detected, it:
– Restricts shifting
– Illuminates the CHECK TRANS* light on the instrument panel
– Registers a diagnostic code
Continued illumination of the CHECK TRANS light during vehicle
operation (other than start-up) indicates that the TCM has signaled
a diagnostic code.
* For some problems, diagnostic codes may be registered without the TCM
activating the
outlet should be consulted whenever there is a transmission-related concern.
They have the equipment to check for diagnostic codes and to correct problems.
CHECK TRANS light. Your Allison Transmission authorized service
3
Model Year ’09 4th Generation
Electronic Controls Shift Selectors
WRENCH ICON
DIGITAL
DISPLAY
MODE
BUTTON
LABEL
MODE
INDICATOR
(LED)
MODE
BUTTON
WRENCH ICON
UP/DOWN ARROWS
DIGITAL
DISPLAY
PUSHBUTTONLEVER
DIAGNOSTICS
BUTTON
OEMs may supply shift selectors for some vehicles equipped with Model
Year ’09 prognostics. If your Allison-equipped vehicle’s shift selector is
different from those shown above, contact your OEM for further details.
4
Prognostic Features
If the WRENCH ICON illuminates briefly after you
turn the key to the run position on your Allisonequipped vehicle, then prognostics are enabled.
PUSHBUTTONLEVER
OIL LIFE MONITOR
When fluid is due for a change: The WRENCH ICON
is illuminated and remains solid for two minutes
after the DRIVE RANGE is selected.
FILTER LIFE MONITOR
When the filter(s) is due for a change: The WRENCH
ICON
flashes on and off for two minutes after the
DRIVE RANGE is selected.
TRANSMISSION HEALTH MONITOR
When clutch maintenance is due: The WRENCH ICON comes on
and remains solid during entire operational time of vehicle.
Model Year ’09 4th Generation Electronic Controls Shift Selectors
5
Accessing Prognostics
When you are alerted via the WRENCH ICON on the shift selector
that service is due, you can check the status by toggling through
the shift selector display as follows. Be sure to park the vehicle on a
level surface, shift to N (Neutral) and apply the parking brake before
accessing prognostics through the shift selector.
OIL LIFE MONITOR
Using a pushbutton shift
selector simultaneously
press the UP and DOWN
arrows two times.
Using a lever shift selector
press the DIAGNOSTICS
button two times.
FILTER LIFE MONITOR
Using a pushbutton shift
selector simultaneously
press the UP and DOWN
arrows three times.
Using a lever shift selector
press the DIAGNOSTICS
button three times.
“oM” appears followed
by a number, from 99
to 0, which represents
the percentage of oil life
remaining before a fluid
change is required.
“FM” appears followed by
either “oK” or “Lo”. “oK”
means filters do not need to
be changed and “Lo” means
filters need to be changed.
TRANSMISSION HEALTH MONITOR
Using a pushbutton shift
selector simultaneously
press the UP and DOWN
arrows four times.
Using a lever shift selector
press the DIAGNOSTICS
button four times.
“TM” appears followed
by either “oK” or “Lo”.
“oK”
means no clutch
maintenance is required,
and “Lo” means clutch
maintenance is required.
6
Resetting Prognostics
OIL LIFE MONITOR
Model Year ’09 4th Generation Electronic Controls Shift Selectors
Using either a
pushbutton or lever shift selector, press
and hold MODE button
for approximately 10
seconds while in Oil
Life Monitor mode.
Note: A “99” will display verifying that Oil Life Monitor has been reset.
Using either a pushbutton
or lever shift selector,
perform the following
Or
shift sequence with
the ignition on but the
engine off. Do not stop
the sequence for more
than three seconds once
you have started.
N-D-N-D-N-R-N
FILTER LIFE MONITOR
Using either a
pushbutton or lever shift selector, press
and hold MODE button
for approximately 10
seconds while in Filter
Life Monitor mode.
Using either a pushbutton
or lever shift selector,
perform the following
Or
shift sequence with
the ignition on but the
engine off. Do not stop
the sequence for more
than three seconds once
you have started.
N-R-N-R-N-D-N
Note: The
Filter Life Monitor has been reset.
WRENCH ICON will illuminate briefly and “oK” will display verifying
TRANSMISSION HEALTH MONITOR
The WRENCH ICON clears automatically when appropriate conditions are
detected. Transmission Health Monitor must be reset manually using
Allison DOC™ after correcting a clutch system issue.
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