Allison Transmission Vocational Service Manual

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5 T H G E N

D E L GAUllIiDsEo n Tr a n s m i s s i o n

J A N U A RY 2 0 1 4

 

 

TRACTOR SERIES

The all-new Allison TC10is engineered specifically for Class 8 tractor applications.

The TC10 maximizes drivetrain efficiency while achieving and maintaining highway cruising speeds to save you time and money.

HIGHWAY SERIES

Allison Highway Series automatic transmissions are designed to meet all the horsepower needs of strictly on-highway vehicles that do not require PTO operation.

MOTORHOME SERIES

Allison Motorhome Series automatic transmissions are designed to provide enhanced performance and exceptional value to the motorhome market.

BUS SERIES

Allison Bus Series automatic transmissions are ideally suited for Federal Transit Authority (FTA) funded transit properties, FTA-like transit properties and tour coaches exceeding 33,000 lbs GVW.

EMERGENCY VEHICLE SERIES

Allison Emergency Vehicle Series offers a complete family of automatic transmissions to meet the special needs of fire and emergency vehicles.

ALLISON TRANSMISSION VOCATIONAL MODEL GUIDE

Allison Vocational Models offer tailored vocational features, advantages and benefits to better meet the individual needs of our customers.

 

ENGINE

hp (kW)

 

TORQUE

lb-ft (N•m)

 

 

600 (447)

 

1700 (2305)

 

 

 

 

 

 

 

 

 

GCW

lbs (kg)

 

 

 

 

 

80,000 (36,288)

 

 

 

 

 

 

 

 

 

 

 

 

ENGINE

hp (kW)

 

TORQUE

lb-ft (N•m)

 

 

165–565 (123–421)

 

420–1850 (569–2508)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GVW

lbs (kg)

 

 

 

 

14,000–unlimited (6,350–unlimited)

ENGINE

h p ( k W )

 

TORQUE

lb-ft (N•m)

165–650 (123–485)

 

420–1950 (569–2644)

 

 

 

 

 

 

 

 

 

 

GVW

lbs (kg)

 

 

 

14,000–unlimited (6,350–unlimited)

 

 

 

 

 

ENGINE

hp (kW)

 

TORQUE

lb-ft (N•m)

165–550 (123–410)

 

420–1700 (569–2305)

 

 

 

 

 

 

 

 

 

 

GVW

lbs (kg)

 

 

 

14,000–unlimited (6,350–unlimited)

ENGINE

hp (kW)

 

TORQUE

lb-ft (N•m)

165–700 (123–522)

 

420–1950 (569–2644)

 

 

 

 

 

 

 

 

 

 

GVW

lbs (kg)

 

 

 

14,000–unlimited (6,350–unlimited)

RUGGED DUTY SERIES

Allison Rugged Duty Series automatic transmissions are suited for any vehicle that operates on/off highway and/or requires PTO operation.

PUPIL TRANSPORT/SHUTTLE SERIES

Allison Pupil Transport/Shuttle Series automatic transmissions are ideally suited for school bus, shuttle bus and other select non-school applications.

TRUCK RV SERIES

Allison Truck RV Series automatic transmissions are specifically designed to provide more power and more performance for truck recreational vehicles.

SPECIALTY SERIES

Allison Specialty Series automatic transmissions provide extended torque range, higher GVW capacity and advanced electronic controls to get the most performance out of higher horsepower engines, suited for military, tactical, combat and support vehicles.

OIL FIELD SERIES

Allison Oil Field Series automatic transmissions are the only Allison transmissions certified for well servicing rig propulsion and auxiliary power applications such as high pressure pumping and hoisting.

OFF ROAD SERIES

Allison Off Road Series provides technologically advanced, smaller, lighter, yet very robust automatic transmissions for articulated dumps, rigid dumps and other off-road applications.

 

ENGINE

hp (kW)

TORQUE

lb-ft (N•m)

 

 

165–600 (123–447)

420–1850 (569–2508)

 

 

 

 

 

 

 

GVW

lbs (kg)

 

 

 

 

14,000–unlimited (6,350–unlimited)

 

 

 

 

 

 

 

ENGINE

hp (kW)

TORQUE

lb-ft (N•m)

 

 

165–3401 (123–2541)

420–950 (569–1288)

 

GVW

lbs (kg)

 

 

 

 

14,000–unlimited (6,350–unlimited)

 

 

 

 

 

 

 

 

 

 

 

 

 

ENGINE

hp (kW)

TORQUE

lb-ft (N•m)

 

 

200–600 (149–447)

520–1850 (705–2508)

 

 

 

 

 

 

 

GVW

lbs (kg)

 

 

 

 

20,000–unlimited (9,072–unlimited)

 

 

 

 

 

ENGINE

hp (kW)

TORQUE

lb-ft (N•m)

 

 

165–800 (123–597)

420–1950 (569–2644)

 

 

 

 

 

 

 

GVW

lbs (kg)

 

 

 

 

14,000–unlimited (6,350–unlimited)

 

 

 

 

ENGINE

h p ( k W )

TORQUE

lb-ft (N•m)

 

 

300–665 (224–496)

950–1950 (1288–2644)

 

 

 

 

 

 

GVW lbs (kg)

30,000–unlimited (13,608–unlimited)

ENGINE

hp (kW)

 

TORQUE

lb-ft (N•m)

200–480 (149–358)

 

520–1700 (705–2305)

 

 

 

 

 

 

 

 

 

 

GVW

lbs (kg)

 

 

 

 

 

 

 

 

30,000–unlimited (13,608–unlimited)

1 Only available with SEM/LRTP – gasoline powered engine applications.

FEATURES & BENEFITS

Specifying a vehicle is an important business proposition. And specifying the right transmission for the vehicle is one of the most critical decisions that will impact the performance of that vehicle and a company’s bottom line. The right combination

of drivetrain components will not only improve vehicle performance, it can improve the operating cost of the vehicle over its lifetime.

PROVEN RELIABILITY AND DURABILITY Allison Transmission has built a reputation on our ability to build transmissions that last. That is why Allison Automatics are the preferred choice for all types of mediumand heavy-duty commercial vehicles. They are engineered to meet the demands of your particular business while providing outstanding value.

COMPREHENSIVE COVERAGE All Allison automatic transmission models offer comprehensive coverage with 100% parts and labor. Coverage may vary by model and by application. Contact your Allison representative for details. Our extensive network of approximately 1,400 authorized Allison Distributors and Dealers worldwide means convenient, factory-quality Allison Transmission service is always close at hand.

TORQUE CONVERTER Increased shifting performance, faster acceleration, greater operating flexibility and minimal rollback are all advantages attributed to the patented heavy-duty Allison torque converter. The torque converter’s cushion effect reduces shock and strain on all driveline components.

STARTABILITY Startability is a vehicle’s capability to launch and pull a load. Simply put, it’s the ‘grunt’ or ‘get-up-and-go’ of a truck. Often only the 1st gear ratio is used to judge a vehicle’s startability. The truth is, one has to consider the engine torque at the required launch rpm and torque multiplication of the Allison torque converter. Manual and automated manual transmissions have to launch at very low engine rpm in order to prevent damage to the clutch. This means less torque, which is why they have very deep 1st gear ratios to help them overcome their clutch limitations. An Allison Automatic uses the full torque from the engine and multiplies it with the torque converter. Then, when the 1st gear ratio and rear axle ratio are factored in, the Allison provides greater startability.

SHIFT ENERGY MANAGEMENT (SEM) Allison’s SEM system provides better engine/transmission integration to optimize the entire driveline system. The result is faster, smoother, more consistent shift quality; increased powertrain durability; improved performance; and an overall more efficient vehicle operation leading to greater fuel economy.

PROGNOSTICS Most Allison Vocational Models are now available with Allison prognostics at no additional charge. Calibrated to the vehicle’s particular operating requirements, Allison prognostics monitor various operating parameters – oil level, oil life, filter life and transmission health – to determine and alert when service is due. This eliminates unnecessary oil and filter changes and provides maximum transmission protection.

DYNAMIC SHIFT SENSING Automatically selects between lower/higher speed based on the vehicle’s actual payload and the grade on which it is operating to optimize fuel economy while maintaining superior performance.

NEUTRAL AT STOP reduce overall vehicle

MAINTENANCE an Allison Automatic. TES 295 transmission

IMPROVED OPERATING manuals because it can Allison Automatics,

they’re not shifting means there simply

CHECK THE RPMS driver in a manualor productivity. An Allison

2ND REVERSE Allison control and engine

spaces. When a vehicle is in 2nd ratio of -17.12:1, it will have an performance and enhanced

ACCELERATION RATE vehicle’s grade and load.

LIFE CYCLE VALUE When you maintenance, component repair,

productivity, an Allison Automatic-equipped vehicle costs less to operate than a comparable competitively equipped vehicle.

ECOCAL Provides lower shift points to get into lock up as soon as possible, providing necessary performance without shift cycling.

FIFTH GENERATION ELECTRONIC CONTROLS Available on all Allison Vocational Models, this generation of Allison electronic controls offers an enhanced array of features designed to increase fuel efficiency and fuel economy for the specific needs of any application. It also maximizes transmission protection with advanced prognostics.

TranSynd and Castrol are registered trademarks of BP Lubricants Americas Inc., used under license.

Class 8 tractors have historically been forced to compromise overall vehicle drivability, along with transmission reliability, dependability and performance, in favor of fuel economy.

Not any longer.

THE NEW ALLISON

TC10TRACTOR TRANSMISSION

ALLISON TRANSMISSION TRACTOR SERIES

RATINGS

 

MODEL

MAX INPUT POWER

MAX INPUT TORQUE1

MAX OUTPUT TORQUE1

MAX TURBINE TORQUE2,3

MAX GVW

MAX GCW

 

 

 

hp (kW)

 

lb-ft (N•m)

 

 

lb-ft (N•m)

 

lb-ft (N•m)

lbs (kg)

lbs (kg)

 

 

 

 

 

 

 

 

 

 

 

 

TC10

600 (447)

1700 (2305)

 

 

13,000 (17,630)

1750 (2372)

80,000 (36,288)

 

 

1 Gross power rating as defined by ISO 1585 or SAE J1995. 2 Turbine Torque limit based on iSCAAN standard deductions.

 

 

 

 

 

 

3 Lower Range Torque Protection (LRTP) required to limit turbine torque and to limit output torque to 13,000 lb-ft (17,625 Nm) or less.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GEAR RATIOS – TORQUE CONVERTER MULTIPLICATION NOT INCLUDED

 

 

 

 

 

RANGE

FIRST

SECOND

THIRD

FOURTH

FIFTH

SIXTH

SEVENTH

EIGHTH

NINETH

TENTH

STANDARD

ALTERNATE

 

 

 

 

 

 

 

 

 

 

 

 

 

REVERSE

REVERSE

 

RATIO

7.40:1

5.44:1

4.251:1

3.43:1

2.94:1

2.16:1

1.59:1

1.24:1

1.00:1

0.86:1

-6.710:1

-1.957:1

 

 

STEP %

36%

28%

24%

 

17%

36%

36%

28%

24%

17%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STANDARD POWER TAKEOFF PROVISION 2

BASE MODEL

MOUNTING PAD POSITIONS

MAXIMUM VALUE

DRIVE SPEED

 

 

lb-ft (N•m)

RPM

 

 

 

 

TC10

Rear

 

1.28 x Turbine Speed

Continuous Operation1

 

475 (645)

 

Intermittent Operation

 

650 (880)

 

 

 

1 Drive shaft torque must not exceed continuous rating for more than one-third of the PTO operation.

2 The PTO Provision is optional for

the TC10. All TC10 Transmissions have a PTO pad and cover located on the rear cover. The TC10 includes the PTO drive shaft if the PTO option is ordered with the transmission. Contact your Allison representative for more information.

OIL SYSTEM

BASE MODEL

CAPACITY1

 

quarts (liters)

 

 

 

TC10

562

(53)2

Recommended oil types for all models is Allison Approved TES 295 transmission fluid.

1 Amount to fill a dry transmission after assembly and rebuild. The initial fill for a transmission as received from the Allison factory will be less. Residual fluid remains in the transmission after acceptance testing.

 

 

ENGINE SPEEDS

 

 

 

 

2 Transmission only. Does not include external circuits or

 

 

 

 

 

 

additional volume which may be required if installed angle

MODEL

FULL LOAD GOVERNED SPEED

IDLE SPEED IN DRIVE

OUTPUT SHAFT SPEED FORWARD

of the transmission is greater than zero degrees.

 

 

 

Min-Max (rpm)

 

Min-Max (rpm)

 

 

rpm

 

 

TC10

1700 -2100

 

600 - 800

 

 

 

2440

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DESCRIPTION

 

 

 

TORQUE CONVERTER SPECIFICATIONS

BASE MODEL

LENGTH1

OIL PAN DEPTH2

DRY WEIGHT

BASE MODEL

TORQUE

NOMINAL

 

in (mm)

 

in (mm)

lbs (kg)

 

 

 

CONVERTER

STALL TORQUE

 

 

 

 

TC10

TC-633

1.84

 

 

 

 

 

 

 

TC10

39.01 (990.9)

16.83 (427.5)

1074 (487)

 

 

 

 

 

 

 

 

1 Length from the engine transmission split line to the yoke attachment. 2 Depth below the transmission centerline.

TC10 NEW THE

TC10

TRACTOR SERIES FEATURES AND ADVANTAGES

5% Better Fuel Economy

Allison TC10 delivers an average 5% better fuel economy improvement over manual or automated manual-equipped tractors. With FuelSense®, the TC10 automatically achieves the best fuel economy, regardless of driver experience or expertise. It shifts at the right points on the power curve

— with virtually no loss of acceleration — right into cruise gear.

Blended Architecture

The TC10 represents the best of both worlds by combining drivability, performance and durability benefits of Allison’s fully automatic transmissions with the cruising fuel economy inherent in twin countershaft architecture.

Additional Speeds

Ten forward speeds standard

Standard and Alternate Reverse

TC10 features a standard and alternate reverse. Standard -6.710 and Alternate -1.957

EcoCal

Provides lower shift points to get into lockup as soon as possible, providing necessary performance without shift cycling.

Dynamic Shift Sensing

Automatically selects between lower/higher speed based on the vehicle’s actual payload and the grade on which it is operating to optimize fuel economy while maintaining superior performance.

Neutral At Stop

Automatically eliminates the load on the engine when the vehicle is at a full stop to save fuel and reduce overall vehicle emissions.

Acceleration Rate Management Mitigates aggressive driving practices by controlling engine torque based on the vehicle’s grade and load.

Prognostics

Eliminates unnecessary oil and filter changes by monitoring various operating parameters to

determine and alert when a specific maintenance function is required.

Oil Level Sensor

At the push of a button, oil levels are displayed on shift selectors for easy identification.

PTO

The PTO provision is optional for the TC10. All TC10 transmissions have a PTO pad and cover located on the rear cover. The TC10 includes the PTO

drive shaft if the PTO option is ordered with the transmission.

TYPICAL VEHICLE APPLICATIONS

 

Distribution

Regional Haul

 

Short Haul

Line Haul

 

TRACTOR SERIES I/O Packages

Controls

INPUT FUNCTIONS

 

C1

PTO Drive Interface 1 Input

 

 

A

Secondary Mode Input

 

Electronic

E

Auxiliary Function Range Inhibit – Single Input

H

Engine Brake Interface Input (Standard)

 

L

Automatic Neutral – Single Input

 

 

W

Direction Change Enable Input

 

Generation

Y

Anti-Lock Brake System (ABS) Input

AQ

Shift Selector Display Blanking Input

 

AA

Service Brake Status Input

 

 

AH

Kickdown Input

 

 

AI

Auxiliary Function Range Inhibit – Single Input (Specialty)

Fifth

AS

Engine Load Reduction Functions Input

AW

2nd Reverse Input

 

 

 

Transmission

BS

Grade Braking Input

 

CD

Automatic Neutral – Single Input with Selector Override

 

 

CP

Alternate Gear Start Input

 

 

OUTPUT FUNCTIONS

 

 

A

Engine Brake Interface Output

 

Allison

B

Sump/Retarder Temperature Indicator

C

Range Indicator

 

 

 

 

D

Output Speed Indicator A

 

 

G1

PTO Drive Interface 1 Output

 

 

K

Lockup Indicator

 

 

N

Secondary Mode Indicator

 

 

O

Transmission Service Indicator

 

SNeutral Indicator for PTO and PTO Request (NIPTO)

MARKETING PUBLICATIONS AND VIDEOS

SERIES BROCHURE

• TC10 Tractor Transmission SA7295EN

Tractor-Trailer

VOCATION PACKAGE NUMBER

401

402

403

404

405

Normally

Available Over

 

 

 

 

 

Activated?

Datalink?

 

 

 

 

 

Yes

Yes

M

M

 

 

 

Yes

Yes

113

 

113

113

 

No

Yes

101

101

101

101

101

No

Yes

 

 

 

 

 

No

No

 

 

 

 

 

No

Yes

 

 

 

 

 

Yes

Yes

 

 

 

 

 

Yes

Yes

 

 

 

 

 

Yes

Yes

 

 

M

M

M

No

Yes

 

 

 

 

 

Yes

No

 

 

 

 

 

Yes

Yes

107

107

 

107

107

No

No

 

 

 

 

 

No

No

 

 

107

 

 

Yes

No

 

 

 

 

 

No

Yes

 

113

 

 

113

No

Yes

 

 

 

 

 

Yes

No

 

 

 

 

 

Yes

No

109

109

109

109

109

Yes

No

 

115

 

 

115

Yes

Yes

115

 

115

115

 

Yes

Yes

 

 

 

 

 

Yes

Yes

 

 

 

 

 

Yes

Yes

 

 

 

 

 

Yes

No

 

 

 

 

 

Allison Highway Series transmissions get the most out of higher horsepower engines, while putting more control to the wheels. The result is smooth shifts at any speed and faster route times throughout the day.

SERIES HIGHWAY

ALLISON TRANSMISSION HIGHWAY SERIES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RAT I N G S

 

 

MODEL

SERIAL

RATIO

PARK

MAX INPUT

MAX INPUT

MAX INPUT TORQUE

 

NUMBER

PAWL

POWER1

TORQUE1

w/SEM OR TORQUE LIMITING1,2

 

 

 

 

 

hp (kW)

lb-ft (N•m)

lb-ft (N•m)

 

1000 HS

6310

Close Ratio

Yes

3404,7

(254)4,7

575

(780)

6604,7

(895)4,7

 

1350 HS

6310

Close Ratio

Yes

3404,7

(254)4,7

575

(780)

6604,7

(895)4,7

 

2100 HS

6310

Close Ratio

No

3404,7

(254)4,7

575

(780)

6604,7

(895)4,7

 

2200 HS

6310

Close Ratio

Yes

3404,7

(254)4,7

575

(780)

6604,7

(895)4,7

 

2300 HS5

6310

Close Ratio

No

365 (272)

n/a

510 (691)

 

2350 HS7

6310

Close Ratio

Yes

3404

(254)4

575

(780)

6604

(895)4

 

2500 HS

6310

Wide Ratio

No

3404,7

(254)4,7

575

(780)

6604,7

(895)4,7

 

2550 HS7

6310

Wide Ratio

Yes

3404

(254)4

575

(780)

6604 (895)4

 

3000 HS

6510

Close Ratio

n/a

370 (276)

1100

(1491)

12506 (1695)6

 

4000 HS

6610

Close Ratio

n/a

565 (421)

1770

(2400)

18508 (2508)8

 

4500 HS

6610

Wide Ratio

n/a

565 (421)

1650 (2237)

18508

(2508)8

 

1 Gross ratings as defined by ISO 1585 or SAE J1995. 2 SEM = engine controls with Shift Energy Management. 3 Turbine torque limit based on iSCAAN standard deductions.

 

 

4 SEM and torque limiting are required to obtain this rating. 5 Only available with VORTEC 8.1L gasoline powered engine applications.

 

 

 

 

 

6 Requires Allison Transmission engine-transmission combination approval. Only available in gears three through six. 7 Check with your OEM to ensure offerings.

8 Available in gears three through six.

 

 

 

 

 

 

 

 

 

 

 

HIGHWAY SERIES FEATURES AND ADVANTAGES

Shift Energy Management (SEM) torque limiting

Ratings up to 340 hp/660 lb-ft on 1000, 1350, 2100, 2200, 2350, 2500 and 2550 HS.

Ratings up to 365 hp/510 lb-ft on 2300 HS. Ratings up to 370 hp/1250 lb-ft on 3000 HS.

Ratings up to 565 hp/1850 lb-ft on 4000 and 4500 HS.

High density start/stop calibrations

Improves shift operation, especially in congested traffic environments. Available on 1000, 2100, 2200 and 2300 HS.

Neutral At Stop

Automatically eliminates the load on the engine when the vehicle is at a full stop to save fuel and reduce overall vehicle emissions.

Oil Level Sensor

At the push of a button, oil levels are displayed on shift selectors for easy identification.

Standard on 3000, 4000 and 4500 HS.

Additional speeds

Five forward speeds standard on 3000 HS.

Deep oil pan/sump standard

Optional shallow oil pan available on 1000 HS.

Dynamic Shift Sensing

Automatically selects between lower/higher speed based on the vehicle’s actual payload and the grade on which it is operating to optimize fuel economy while maintaining superior performance.

Prognostics

Eliminates unnecessary oil and filter changes by monitoring various operating parameters to determine and alert when a specific maintenance function is required.

Acceleration Rate Management

Mitigates aggressive driving practices by controlling engine torque based on the vehicle’s grade and load.

EcoCal

Provides lower shift points to get into lockup as soon as possible, providing necessary performance without shift cycling.

 

 

 

 

 

 

 

 

 

 

1000 HS, 1350 HS, 2100 HS,

 

 

 

 

 

 

2200 HS, 2300 HS, 2350 HS,

3000 HS

4000 HS, 4500 HS

 

2500 HS, 2550 HS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAX TURBINE

MAX GVW

MAX GCW

 

 

TORQUE3

 

lb-ft (N•m)

lbs (kg)

lbs (kg)

 

9504

(1288)4

19,500 (8,845)

26,001

(11,800)

 

9504

(1288)4

19,500 (8,845)

30,000 (13,600)

 

9504

(1288)4

26,000 (11,800)

26,000 (11,800)

 

9505

(1288)5

26,000 (11,800)

26,001

(11,800)

 

9504

(1288)4

33,000 (15,000)

33,000

(15,000)

 

9504

(1288)4

30,000 (13,600)

30,000 (13,600)

 

9504

(1288)4

33,000 (15,000)

33,000

(15,000)

 

9504

(1288)4

30,000 (13,600)

30,000 (13,600)

 

1600 (2169)

80,000 (36,288)

80,000

(36,288)

 

2600 (3525)

 

 

2600 (3525)

 

 

 

 

 

 

 

 

TYPICAL VEHICLE APPLICATIONS

Any vehicle that operates on highway and does not need a PTO requires an Allison Highway Series transmission

Armored Car

Line Haul

Automobile

Livestock Hauler

Transporter

Manufacturing

Beverage Delivery

Moving/Storage

Distribution

One-way Rental Truck

Dry Bulk

Recycling

Equipment Hauler

Shorthaul/LTL

(no permit/escort)

Stake Truck

Flatbed

Van

Food Distribution

Walk-in Van

General Freight

 

MARKETING PUBLICATIONS AND VIDEOS

SERIES BROCHURE

Highway Series Individual Brochure SA3741EN (English)

Highway Series Individual Brochure SA3741ES (Spanish)

Highway Series Individual Brochure SA3741FR (French)

GENERAL BROCHURES

Saddle Creek Customer Profile SA7274EN

Superior Fuel Efficiency. Optimum Fuel Economy. SA5704EN

Prognostics Brochure SA5657EN

Residual Value Brochure SA3737EN

Startability Flyer SA5889EN

Shift Selector Operation and Code Manual SA3360EN

Fluid and Filter Change Recommendations SA5429EN

Torque Converter Brochure SA7172EN

Blue Bell Creameries Testimonial Flyer SA5414EN

Kramer Testimonial Flyer SA5417EN

Perry Testimonial Flyer SA5418EN

Ukrops Testimonial Flyer SA5699EN

VIDEOS

Allison At Work DV3719EN

How an Allison Automatic Performs DV5377EN

Ukrops Testimonial DV5687EN

Four Truckers Testimonial DV5566EN

Kramer Beverage Company Testimonial DV5362EN

Perry Distributors Testimonial DV5368EN

Blue Bell Creameries Testimonial DV5360EN

Eddie Nichols: One Million Miles and Counting Testimonial DV5358EN

Saddle Creek Customer Profile DV7274EN

Allison Transmission Fifth Generation Electronic Controls

HIGHWAY SERIES I/O Packages***

 

1000/2000 PRODUCT FAMILIES

3000/4000 PRODUCT FAMILIES

 

 

On-Highway Vehicles

 

 

 

VOCATION PACKAGE NUMBER

354

374

226

 

235

247

 

REPLACEMENT PACKAGES*

Replaces

New for

Replaces

 

Replaces

Replaces

 

 

 

350

5th Gen

200

 

201

201

INPUT FUNCTIONS

Normally Activated?

 

 

 

 

 

 

A

Secondary Mode Input

Yes

142

142

M

 

142

142

C1

**PTO Drive Interface Input 1

Yes

143

162

 

 

M

143

C2

**PTO Drive Interface Input 2

No

 

 

 

 

 

 

D

Shift Selector Transition Input

No

 

 

 

 

 

 

E

Auxiliary Function Range Inhibit – Single Input

No

101

101

101

 

101

101

F

Auxiliary Function Range Inhibit – Dual Input

Yes

 

 

 

 

 

 

G

Auxiliary Hold Input

Yes

 

 

142

 

 

M

H

Engine Brake Interface Input (Standard)

No

102

102

102/157

 

102/157

102/157

I

Engine Brake Interface Input (Special)

No

 

 

 

 

 

 

J

Pump Mode Input (Fire Truck Pump Mode 4th Lockup)

No

 

 

 

 

 

 

K

Quick-to-Neutral Input

No

 

 

 

 

 

 

L

Automatic Neutral – Single Input

No

123

123

117

 

117

117

Q

Two Speed Axle Interface Input

Yes

 

 

 

 

 

 

R

Manual Lockup Control Input

No

 

 

 

 

 

 

V

Reverse Enable Input

No

 

 

 

 

 

 

W

Direction Change Enable Input

No

 

 

122

 

143

 

Y

Anti-Lock Brake System (ABS) Input

Yes

121

121

121

 

121

121

Z

Retarder Interface Input

Yes

 

 

161

 

161

161

AA

Service Brake Status Input

Yes

162

 

162

 

162

162

AF

Differential Clutch Interface Input (3700 Only)

Yes

 

 

 

 

 

 

AG

Automatic Neutral – Dual Input

Yes

 

 

 

 

 

 

AH

Accelerator Pedal Kickdown Input

Yes

 

 

 

 

122

122

AI

Auxiliary Function Range Inhibit – Single Input (Specialty Vehicle)

No

 

 

 

 

 

 

AJ

Pump Mode Input (4th Lockup)

No

 

 

 

 

 

 

AK

Automatic Neutral – Dual Input with Service Brake Status

Yes

 

 

 

 

 

 

AL

Shift Selector Transition & Secondary Shift Schedule Input

Yes

 

 

 

 

 

 

AM

Reverse Inhibit with Preselect Request Interface Input

No

 

 

 

 

 

 

AQ

Shift Selector Display Blanking Input

Yes

 

 

 

 

 

 

AR

Overdrive Disable Interface Input

Yes

161

161

 

 

 

 

AS

Reduced Engine Load at Stop (RELS) Input

No

 

143

123

 

123

123

AW

2nd Reverse Input

No

 

 

 

 

 

 

BD

Automatic 2-1 Preselect Input (4000 7-Speed Only)

Yes

 

 

 

 

 

 

BQ

Pump Mode Input (3rd Lockup)

No

 

 

 

 

 

 

BY

Aux. Box Transition Input

Yes

 

 

 

 

 

 

BZ

Shift Selector Transition & Oil Field Pumping Input

Yes

 

 

 

 

 

 

CA

Automatic Neutral – Brake-Based (BBAN) Input for PTO

No

 

 

 

 

 

 

CB1

Preselect Request 1 Input

Yes

122

122

 

 

 

 

CB2

Preselect Request 2 Input

Yes

 

 

 

 

 

 

CC

High N/V Ratio Input

No

 

 

 

 

 

 

CD

Automatic Neutral – Single Input with Selector Override

Yes

 

 

 

 

 

 

CE

Direct Hold Input

No

 

 

 

 

 

 

CF

Automatic Neutral – Idle Start/Stop Input

Yes

 

 

 

 

 

 

CH

Automatic Neutral – Single Input, Inverted

No

 

 

 

 

 

 

CN

Automatic Neutral – Dual Input with Automatic Return-to-Range

No

 

 

 

 

 

 

OUTPUT FUNCTIONS

 

 

 

 

 

 

 

A

Engine Brake Interface Indicator

No

104

104

104

 

104

104

B

Sump/Retarder Temperature Indicator

Yes

164

164

164

 

164

164

C

Range Indicator (5th Gen default is always Neutral/Park)

Yes

145

145

145

 

145

145

D

Output Speed Indicator A

Yes

105

105

105

 

105

105

G1

**PTO Drive Interface 1 Indicator

Yes

150

150

 

 

130

130

G2

**PTO Drive Interface 2 Indicator

No

 

 

 

 

 

 

I

Engine Overspeed Indicator

Yes

 

 

130

 

 

 

J

Two Speed Axle Interface Indicator

Yes

 

 

 

 

 

 

K

Lockup Indicator

Yes

 

 

 

 

 

 

N

Secondary Mode Indicator

Yes

 

 

113

 

113

 

O

Transmission Service Indicator

Yes

113

113

 

 

 

 

Q

Retarder Interface Indicator

Yes

 

 

124

 

124

124

R

Differential Clutch Interface Indicator (3700 Only)

Yes

 

 

 

 

 

 

S

Neutral Indicator for PTO and PTO Request (NIPTO)

Yes

 

 

 

 

 

 

AD

Range Inhibited Indicator

Yes

124

124

 

 

 

 

AJ

Output Speed Indicator A, Inverted

Yes

 

 

 

 

 

 

* Replacement packages have same functions and wire number assignments, but may contain additional functions. ** PTOs are not available with HS Series hardware even though the wire option is shown in the package.

*** Additional packages available. Please reference Tech Data.

The Allison Motorhome Series automatic transmissions make motorhomes of any size perform better and handle easier under any road or load condition. Allison Automatics deliver the power,

control and traction to help you handle any situation.

SERIES MOTORHOME

ALLISON TRANSMISSION MOTORHOME SERIES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RAT I N G S

 

 

MODEL

SERIAL

RATIO

PARK

MAX INPUT

MAX INPUT

MAX INPUT TORQUE

 

NUMBER

PAWL

POWER1

TORQUE1

w/SEM OR TORQUE LIMITING1,2

 

 

 

 

 

hp (kW)

lb-ft (N•m)

lb-ft (N•m)

 

1000 MH

6310 MH

Close Ratio

Yes

3404,5

(254)4,5

575

(780)

6605

(895)5

 

1350 MH

6310 MH

Close Ratio

Yes

3404,5

(254)4,5

575

(780)

6605

(895)5

 

2100 MH

6310 MH

Close Ratio

No

3404,5

(254)4,5

575

(780)

7007

(950)7

 

2200 MH

6310 MH

Close Ratio

Yes

3404,5

(254)4,5

575

(780)

7007

(950)7

 

2350 MH

6310 MH

Close Ratio

Yes

3404

(254)4

575

(780)

7007

(950)7

 

2500 MH

6310 MH

Wide Ratio

No

3404,5

(254)4,5

575

(780)

7005,6

(950)5,6

 

2550 MH

6310 MH

Wide Ratio

Yes

3404

(254)4

575

(780)

7007

(950)7

 

3000 MH

6510 MH

Close Ratio

n/a

450 (336)

1250

(1695)

n/a

 

4000 MH

6610 MH

Close Ratio

n/a

650 (485)

1950 (2644)

n/a

 

1 Gross ratings as defined by ISO 1585 or SAE J1995. 2 SEM = engine controls with Shift Energy Management. 3 Turbine torque limit based on iSCAAN standard deductions.

 

 

4 SEM and torque limiting are required to obtain this rating. 5 Check with your OEM to ensure offerings.

6 Available in gears three through five.

7 With 5th Gen controls. In ranges 3-5.

 

 

 

 

 

 

 

 

 

 

 

MOTORHOME SERIES FEATURES AND ADVANTAGES

Shift Energy Management (SEM) with torque limiting

Ratings up to 340 hp/660 lb-ft on 1000, 1350, 2100, 2200, 2350, and 2550 MH. Ratings up to 340 hp/700 lb-ft on 2500 MH.

PTO option available

All Motorhome Series models.

Deep oil sump/pan standard

Shallow pan option available on 1000 MH.

Oil Level Sensor

At the push of a button, oil levels are displayed on shift selectors for easy identification.

Standard on 3000 and 4000 MH.

Prognostics

Eliminates unnecessary oil and filter changes by monitoring various operating parameters to determine and alert when a specific maintenance function is required.

Neutral At Stop

Automatically eliminates the load on the engine when the vehicle is at a full stop to save fuel and reduce overall vehicle emissions.

Acceleration Rate Management

Mitigates aggressive driving practices by controlling engine torque based on the vehicle’s grade and load.

EcoCal

Provides lower shift points to get into lockup as soon as possible, providing necessary performance without shift cycling.

TYPICAL VEHICLE APPLICATIONS

Type A and Bus Conversion

Motorhomes Class 5–8

Type C Motorhomes Class 4–5

T YPICAL VEHICLE APPLICATIONS

Motorhome

Entertainer Travel Coach

Class 6–8 Type C Motorhomes require Truck RV Series

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAX TURBINE

MAX GVW

MAX GCW

 

 

 

 

TORQUE3

 

 

lb-ft (N•m)

lbs (kg)

lbs (kg)

 

9504

(1288)4

22,000 (10,000)

26,001

(11,800)

 

9504

(1288)4

22,000 (10,000)

30,000 (13,600)

 

9504

(1288)4

26,000 (11,800)

30,000 (13,600)

 

9504

(1288)4

26,000 (11,800)

26,001

(11,800)

 

9504

(1288)4

30,000 (13,600)

30,000 (13,600)

 

9504

(1288)4

33,000 (15,000)

33,000

(15,000)

 

9504

(1288)4

30,000 (13,600)

30,000 (13,600)

 

1700 (2305)

 

 

2800 (3795)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1000 MH, 1350 MH,

 

 

 

 

2100 MH, 2200 MH,

3000 MH

4000 MH

2350 MH, 2500 MH,

 

 

2550 MH

 

 

MARKETING PUBLICATIONS AND VIDEOS

SERIES BROCHURE

• Motorhome Series Individual Brochure SA3362EN

GENERAL BROCHURES

Superior Fuel Efficiency. Optimum Fuel Economy. SA5704EN

Prognostics Brochure SA5657EN

Residual Value Brochure SA3737EN

Startability Flyer SA5889EN

Shift Selector Operation and Code Manual SA3360EN

Fluid and Filter Change Recommendations SA5429EN

Motorhome Tips SA2742EN

Torque Converter Brochure SA7172EN

Retarder Brochure SA2953EN

FMCA Testimonial Flyer SA5514EN

Dreyer and Reinbold Racing Testimonial Flyer SA5419EN

VIDEOS

Allison At Work DV3719EN

How an Allison Automatic Performs DV5377EN

FMCA Testimonial DV5370EN

Dreyer and Reinbold Racing Testimonial DV5364EN

Allison Transmission Fifth Generation Electronic Controls

MOTORHOME SERIES I/O Packages**

 

1000/2000 PRODUCT FAMILIES

3000/4000 PRODUCT FAMILIES

 

Motorhome

 

 

Motorhome

 

 

 

 

 

 

VOCATION PACKAGE NUMBER

354

 

374

223

 

226

 

REPLACEMENT PACKAGES*

Replaces

 

New for

Replaces

 

Replaces

 

 

 

351

 

5th Gen

113

 

116

INPUT FUNCTIONS

Normally

 

 

 

 

 

 

Activated?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

Secondary Mode Input

Yes

142

 

142

M

 

M

C1

PTO Drive Interface Input 1

Yes

143

 

162

143

 

 

C2

PTO Drive Interface Input 2

No

 

 

 

 

 

 

D

Shift Selector Transition Input

No

 

 

 

 

 

 

E

Auxiliary Function Range Inhibit – Single Input

No

101

 

101

101

 

101

F

Auxiliary Function Range Inhibit – Dual Input

Yes

 

 

 

 

 

 

G

Auxiliary Hold Input

Yes

 

 

 

142

 

142

H

Engine Brake Interface Input (Standard)

No

102

 

102

102/157

 

102/157

I

Engine Brake Interface Input (Special)

No

 

 

 

 

 

 

J

Pump Mode Input (Fire Truck Pump Mode 4th Lockup)

No

 

 

 

 

 

 

K

Quick-to-Neutral Input

No

 

 

 

 

 

 

L

Automatic Neutral – Single Input

No

123

 

123

117

 

117

Q

Two Speed Axle Interface Input

Yes

 

 

 

 

 

 

R

Manual Lockup Control Input

No

 

 

 

 

 

 

V

Reverse Enable Input

No

 

 

 

 

 

 

W

Direction Change Enable Input

No

 

 

 

122

 

122

Y

Anti-Lock Brake System (ABS) Input

Yes

121

 

121

121

 

121

Z

Retarder Interface Input

Yes

 

 

 

161

 

161

AA

Service Brake Status Input

Yes

162

 

 

162

 

162

AF

Differential Clutch Interface Input (3700 Only)

Yes

 

 

 

 

 

 

AG

Automatic Neutral – Dual Input

Yes

 

 

 

 

 

 

AH

Accelerator Pedal Kickdown Input

Yes

 

 

 

 

 

 

AI

Aux. Function Range Inhibit – Single Input (Specialty Vehicle)

No

 

 

 

 

 

 

AJ

Pump Mode Input (4th Lockup)

No

 

 

 

 

 

 

AK

Automatic Neutral – Dual Input with Service Brake Status

Yes

 

 

 

 

 

 

AL

Shift Selector Transition & Secondary Shift Schedule Input

Yes

 

 

 

 

 

 

AM

Reverse Inhibit with Preselect Request Interface Input

No

 

 

 

 

 

 

AQ

Shift Selector Display Blanking Input

Yes

 

 

 

 

 

 

AR

Overdrive Disable Interface Input

Yes

161

 

161

 

 

 

AS

Reduced Engine Load at Stop (RELS) Input

No

 

 

143

123

 

123

AW

2nd Reverse Input

No

 

 

 

179

 

 

BD

Automatic 2-1 Preselect Input (4000 7-Speed Only)

Yes

 

 

 

 

 

 

BQ

Pump Mode Input (3rd Lockup)

No

 

 

 

 

 

 

BY

Aux. Box Transition Input

Yes

 

 

 

 

 

 

BZ

Shift Selector Transition & Oil Field Pumping Input

Yes

 

 

 

 

 

 

CA

Automatic Neutral – Brake-Based (BBAN) Input for PTO

No

 

 

 

 

 

 

CB1

Preselect Request 1 Input

Yes

122

 

122

 

 

 

CB2

Preselect Request 2 Input

Yes

 

 

 

 

 

 

CC

High N/V Ratio Input

No

 

 

 

 

 

 

CD

Automatic Neutral – Single Input with Selector Override

Yes

 

 

 

 

 

 

CE

Direct Hold Input

No

 

 

 

 

 

 

CF

Automatic Neutral – Idle Start/Stop Input

Yes

 

 

 

 

 

 

CH

Automatic Neutral – Single Input, Inverted

No

 

 

 

 

 

 

CN

Automatic Neutral – Dual Input with Automatic Return-to-Range

No

 

 

 

 

 

 

OUTPUT FUNCTIONS

 

 

 

 

 

 

 

A

Engine Brake Interface Indicator

No

104

 

104

104

 

104

B

Sump/Retarder Temperature Indicator

Yes

164

 

164

164

 

164

C

Range Indicator (5th Gen default is always Neutral)

Yes

145

 

145

145

 

145

D

Output Speed Indicator A

Yes

105

 

105

105

 

105

G1

PTO Drive Interface 1 Indicator

Yes

150

 

150

130

 

 

G2

PTO Drive Interface 2 Indicator

No

 

 

 

 

 

 

I

Engine Overspeed Indicator

Yes

 

 

 

 

 

130

J

Two Speed Axle Interface Indicator

Yes

 

 

 

 

 

 

K

Lockup Indicator

Yes

 

 

 

 

 

 

N

Secondary Mode Indicator

Yes

 

 

 

113

 

113

O

Transmission Service Indicator

Yes

113

 

113

 

 

 

Q

Retarder Interface Indicator

Yes

 

 

 

124

 

124

R

Differential Clutch Interface Indicator (3700 Only)

Yes

 

 

 

 

 

 

S

Neutral Indicator for PTO and PTO Request (NIPTO)

Yes

 

 

 

 

 

 

AD

Range Inhibited Indicator

Yes

124

 

124

 

 

 

AJ

Output Speed Indicator A, Inverted

Yes

 

 

 

 

 

 

* Replacement packages have same functions and wire number assignments, but may contain additional functions. ** Additional packages available. Please reference Tech Data.

Allison Transmission Vocational Service Manual

Allison’s Bus Series automatics help put your vehicles and your business on schedule for superior operating economies, improved vehicle performance and better

passenger comfort.

SERIES BUS

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