B1CH240
®
SUNLINE 2000
SINGLE PACKAGE HEAT PUMPS
WITH OR WITHOUT SUPPLEMENTAL ELECTRIC HEAT
INSTALLATION INSTRUCTION
208/230/460 V O LT
MODELS ONLY
SAFETY CONSIDERATIONS
Due to system pressure, moving parts and electrical
components, installation and servicing of air conditioning
equipment can be hazardous. Only qualified, trained, service
personnel should install, repair, maintain or service this
equipment.
Observe al l precautions in the li terature, on labels an d tags
accompanying the equipment whenever working on air
conditioning equipment. Be sure to follow all other safety
precautions that apply.
Wear safety glasses and work gloves, and follow all safety
codes. Use a quenching cloth and have a fire extinguisher
avail able for all braz in g op er ations.
GENERAL
YORK Model BCH units are single package heat pumps
designed for outdoo r ins tall at io n on a ro ofto p or a sl ab. These
units can be eq uipped with f actory in stalle d elec tric heat ers f o r
cooling/heating applications .
The units are completely assembled on rigid, permanently
attached base rails. All pipi ng, refrigeran t charge, a nd electrical
wiring is factory installed and tested. The units require electric
power, duct connections and installation of fixed outdoor air
intake damper (units without economizer or motorized damper
option only) at the point of installation.
The supplemental electric heaters have nickel-chrome
elements and utilize single point power connection.
INSPECTION
As soon as a unit is received, it should be inspected for possible
damage during transit. If damage is evident, the extent of the
damage should be note d on the carrier’ s fre ight bil l. A se parate
request for inspection by the carrier’s agent should be made in
writing. Refer to Form 50.15-NM for additional information.
Supersedes: 511.06-N3Y (1294)
MODELS B1CH180 & 240
(8.5 - 8.8 EER)
REFERENCE
Additional information on the design, installation, operation and
service of this equipmen t is av ailab le in the f ollo wing ref eren ce
forms:
55.70-N1 - General Installation
•
55.70-N2 - Pre-start & Post-start Check List
•
44-320-10 - Barometric Relief Damper Accessory
•
Renewal Parts:
Refer to the Renewal Par ts Manual for comple te listing of
•
replacement parts on this equi pm en t.
All forms referenced in this instruction may be ordered from:
Standard Register
Norman, OK 73069
T oll Free: Tel. 877-318-9675/Fax. 877-379-7920
APPROVALS
Design certified by ETL & CGA as follows:
1. For use as a heat pump only unit or a heat pump with or
without supplemental electric heat.
2. For outdoor installatio n on ly.
3. For installation on co mbustible mate rial.
THIS PRODUCT MUST BE INSTALLED IN STRICT COMPLIANCE
WITH THE ENCLOSED INST ALLA TION INSTR UCTIONS AND ANY
APPLICABLE LOCAL, STATE, AND NATIONAL CODES
INCLUDING, BUT NOT LIMITED TO, BUILDING, ELECTRICAL,
AND MECHANICAL CODES.
INCORRECT INSTALLATION MAY CREATE A CONDITION
WHERE THE OPERATION OF THE PRODUCT COULD CAUSE
PERSONAL INJURY OR PROPERTY DAMAGE
208/230/575 VOLT
MODELS ONLY
CAUTION
WARNING
511.06-N3Y (500)
035-12546-000
Installer should pay particular attention to the words: NOTE, CAUTION and WARNING. Notes are in te nd ed t o cl arify or make
the installa tion ea sier .
and/or equipment damage may result if installation procedure is not handled properly.
Cautions are gi ven t o pre vent equipmen t damage . W arnings are giv en to ale rt installer that personal i njury
511.06-N3Y
TABLE OF CONTENTS
General................................................................................ 1
Inspection.............................................................................1
Reference............................................................................. 1
Approvals ............................................................................. 1
Nomenclature.......................................................................2
INSTALLATION
Limitations............................................................................ 3
Location ...............................................................................3
Rigging and Handling .......................................................... 3
Clearances........................................................................... 3
Ductwork .............................................................................. 3
Fixed Outdoor Air Intake Damper........................................ 4
Condensate Drain................................................................4
Compressors........................................................................ 4
Filters ................................................................................... 4
Service Access .................................................................... 4
Thermostat...........................................................................4
Power and Control Wiring.................................................... 4
Optional Electric Heaters......................................... ............ 5
Optional Economizer/Mot. Damper Rain Hood................... 5
Optional Power Exhaust Rain Hood .................................... 7
OPERATION
Cooling System.................................................................. 15
Preliminary Operation Cooling........................................... 15
Cooling Sequence of Op er at io n............... .. .. .. .. ................ ..15
Heating Sequence of Op er at ion ................... .. .. .. .. .............15
Heat Anticipator Setpoints ................................................. 16
Checking Suppl y Air CFM..... .. .. . . .. .. ................ ................ .. .16
Defrost Sequence of Operat ion......................................... 17
Secure Owner’s Approval .................................................. 18
MAINTENANCE
Normal Maintenance ......................................................... 18
TABLES
No. Description Page
1 Unit Applic ation Data .................................. 3
2 Control Wire Sizes ...................................... 5
3 Electric Heat Applica ti on Data.................... 5
4 Physical Data .............................................. 8
5 Four and Six Point Loads............................ 10
6 Supply Air Blower Perf. 15 Ton.................... 12
7 Supply Air Blower Perf. 20 Ton.................... 12
8 Static Resistances ............... ....................... 13
9 Power Exhaust Performance ............. ......... 13
10 Blower Motor and Drive Data...................... 13
11 Electrical Data (Basic Units)....................... 14
12 Electrical Data (Units w/Elec. Heat)............ 14
13 Heat Anticipator Setpoints .......................... 16
FIGURES
No. Description Page
1 Typical Rigging............................................ 3
2 Center of Gra vi ty........... .. .. .. .. .................. .. .. 3
3 Fixed O ut do or Air Dampe r............ .. .. .. ........ 4
4 Recommended Drain Piping....................... 4
5 Typical Field Wiring..................................... 5
6 Adjusting Entha lpy Setpoint.................. .. .... 7
7 Dimensions and Clearances....................... 9
8 Four and Six Point Loads............................ 10
9 Belt Adjus tment ........................................... 16
10 Pressure Drop versus Supply Air CFM...... 16
11 Defrost Initiation Times............................... 17
12 Ambient Modified Time/Temp . Control........ 18
PRODUCT NOMENCLATURE
B 1 C H E C1E
PRODUCT CATEGORY
B = Single Package Heat Pump
(Air Cooled)
PRODUCT GENERATION
1 = 1st Generation
PRODUCT IDENTIFIER
CH = Heat Pump
NOMINAL COOLING
CAPACITY
180 = 15 Tons
240 = 20 Tons
2 Unitary Products Group
FACTORY INSTALLED
0 881 0 2 5
HEAT
A = No Heat
E = Electric
NOMINAL HEATING
CAPACITY
018 = 18 KW
036 = 36 KW
054 = 54 KW
072 = 72 KW
FACTORY INSTALLED
OPTION CODE
EC = Sing. Input Economiz er
DK = Diff. Input Economizer
FD = Sing. Input Economizer
w/Power Exhaust
CF = Diff. Input Economizer
w/Power Exhaust
BG = Motor Outdoor Air
Damper
VOLTAGE CODE
25 = 208/230-3-60
46 = 460-3-60
58 = 575-3-60
INSTALLATION
LIMITATIONS
These units must be installed in accordance with the following
national and local safety codes:
In U.S.A.:
1. Nati on al Elec trical Cod e ANSI/ NFPA No. 70.
2. Local electric utility requirements.
In Canada:
1. Current Canadian Electrical Code CSA C22.1.
2. Local electrical code s.
Refer to the Unit Ap plicatio n Data an d to thefor Elec tric Hea t
Application Data table.
If components are to be added to a unit to meet local codes,
they are to be ins talled at the deal er’s and/or the customer’s
expense.
Size of unit for propos ed in st al la tion sh ou ld be ba sed on hea t
loss/heat g ain calcul ation made a ccording to the method s of
the Air Conditioning Contractors of America (ACCA).
TABLE 1
V oltage V ariation,
1
Rated in accordance with ARI Standard 110, utilization range "A".
2
5,000 CFM on 15 ton models with either a 54 or 72 KW heater at 208/230 volts.
LOCATION
Use the following guidelines to sele ct a suitable location for
these units.
1. Unit is designed for outdoor installation only .
2. Outdoor coils must have an unlimited supply of air. Where
3. For ground level installation, use a level concrete slab with
4. Roof structures must be able to support the weight of the
5. Maintain lev el tole rance t o 1/2" m aximum a cross th e entire
RIGGING AND HANDLING
Exercise care when moving the unit. Do not remove any
packaging until the unit is near the place of installation. Rig the
unit by attaching chain or cable slings to the round lifting holes
provided in t he base rails. Spreaders, wh ose length exceed s
the larger dimension ac ross the unit,
top of the unit. Refer to the Typical Rigging Figure .
- UNIT APPLICATION DATA
Model Size 15 TON 20 T ON
208/230-3-60 187 / 253
Min. / Max.
Supply Air CFM, Min. / Max. 4500
Wet Bulb Temperature (°F)
Dry Bulb Temperature (°F)
1
of Air on Indoor Coil
Min. / Max.
of Air on Outdoor Coil
Min. / Max.
a choice of loca tion is po ssible, positio n the unit on either
north or east side of buildi ng .
a minimum thickness of 4 inches. The length and width
should be at least 6 inches greater than the unit base rail
dimensions. Do not tie slab to the build in g foundation.
unit and its options and/or accessories. Unit must be
installed on a sol id le v el roo f curb or app ropriate angle i ron
frame.
CAUTION: If a unit is to be installed on a roof curb or
special frame other than a YORK roof curb,
gasketing must be applied to a ll surfaces that
come in contact wit h the unit underside.
length or width of the unit.
460-3-60 414 / 506
575-3-60 518 / 630
2
/ 7200 6000 / 9400
57 / 72
45 / 120
be used across t he
MUST
511.06-N3Y
FIG. 1
- TYPICAL RIGGING
Units may also be moved or lifted with a forklift, from the front
or rear only, providing that an accessory skid is used.
LENGTH OF FORKS MUST BE A MINIMUM OF 90".
Refer to the Ph ysical Data t ablef or unit weights a nd to the figure
below for approximate center of gravity.
OUTDOOR
COIL END
FIG. 2
- CENTER OF GRAVITY
CLEARANCES
All units req uire cer tain clearances for prop er operation and
service. Ref er to the Dimensions and Clearances Figure for the
clearances required for combustible construction, servicing,
and proper unit oper at io n.
WARNI NG: Do not permit overhanging structures or shrubs to
obstruct outdoor air di sc ha rge out le t.
DUCTWORK
Ductwork should be designed and sized according to the
methods in Manual Q of the Air Conditioning Contractors of
America (ACCA).
A closed return duct system shall be used. This shall not
preclude u se of ec onomizers or outd oor fres h air inta ke. The
supply and r eturn air duct connections at t he unit should be
made with flexible joints to minimize transmission of noise.
The supply and return air duct systems should be designed for
the CFM and static requirements of the job. They should
be sized to matc h the dime nsions of the duct connect ions on
the unit.
CAUTION: When fastening ductwork to side duct flanges on
the unit, in sert screws throug h duct flanges only.
DO NOT insert screws through casing.
Outdoor ductwork must be insulated and
waterproofed.
Refer to the Dimensions and Clearances Figure for information
concerning side and bottom supply and return air duct openings.
NOT
Unitary Products Group 3
511.06-N3Y
FIXED OUTDOOR AIR INTAKE DAMPER
This damper is shipped inside the return air compartment. It is
completely assembled and ready for installation. A damper
baffle inside the hood is adjustable to provide variable
amounts of outdoor air intake on units that are not provided
with an economizer or a motorized damper option.
Gasketing and mounting screws are provided in a parts bag
attached to the hood assembly. Apply gasketing to the three
flange surfaces on the hood prior to installing the hood. Extend
gasketing 1/4" beyond the top and bottom of the two side
flanges to insure adequate sealing.
FIG. 4 -
RECOMMENDED DRAIN PIPING
Adjusting the damper to the desired air flow may be done before
mounting the hood into position or (after installation) by
removing the front hood panel or the screen on the bottom of
the hood. Damper baffle in po sition 1 will allow appr oximatel y
10% recirculated air f low , pos ition 2 appro ximatel y 15% and, to
allow approximately 25%, remove the damper baffle.
On units with
assembly o v er the o peni ng in the side retu rn air a ccess pane l.
Remove and discard the opening cover and the covering over
the hood moun ti ng h ol es (u se d for ship pi ng) be fore inst al li ng.
Secure with the screws provided.
On units with side return air ap plications, install the damper
assembly on th e return air duc twork as close to the unit as
possible. Cut an opening 16" high by 18" wide in the ductwork
to accommodate the damper. Using the holes in the hood
flanges as a template, drill 9/64" dia. (#26 drill) holes into the
ductwork and secu re with the screws provi de d.
CAUTION: If outdoor air intake will not be required on units
bottom return air appl icat ions , i nstall the d ampe r
with bottom return air applications, the damper
assembly s hould still be moun ted on the side return
air access panel, per the instructions above, to
insure mois ture is not drawn into the unit du ring
operation. The covering over the mounting holes
only need be removed. Do not remove the opening
cover.
COMPRESSORS
Units are ship ped with compres sor mountings facto ry-adjusted
and ready for operation.
CAUTION: Do Not loosen compressor mounting bol ts.
FILTERS
2" filters are supplied wi th each unit. Filters must a lways be
installed ahead of the indoor coil and must be kept clean or
replaced wi th sam e size and typ e. Dirty fi lters will re duce th e
capacity of the unit and will result in frosted coils or safety
shutdown. Minimum filter area and re quired siz es are s hown in
the Physical Data table.
SERVICE ACCESS
Access to all serviceable components is provided by the
follo w in g rem o vable panels:
Compressor compartment
•
Electri c Heat compartment
•
Side Supply & Return Air compartments (Two panels)
•
Blower compartment (Three panels)
•
Main control box
•
Filter compartment
•
Outdoor Air compartment (Two panels)
•
Refer to Dimensions and Clearnaces Fig ure for locati on of
these access panels.
CAUTION: Make sure that all screws and panel latches are
replaced and properly positioned on the unit to
maintain an air-ti gh t se al .
THERMOSTAT
The room thermostat should be located on an inside wall
approximately 56" above the floor where it will not be subject
to drafts, sun exposure or heat from electrical fixtures or
appliances. Follow manufacturer’s instructions enclosed with
thermostat for general installation procedure. Color coded
insulated wires (#18 AWG) should be used to connect
thermostat to unit. Eight conducto rs are requ ire d.
The subbase on the low voltage thermostat includes an
"Emergency H eat" position on the system switch and a pilot
light. In the "Emergency Heat" position, the thermostat will
provide elect ric resist ance he at on ly. Th e com press ors wil l not
run. The pilot light wi ll indi cate th at the switc h is on "E M HT".
FIG. 3
- FIXED OUTDOOR AIR DAMPER
CONDENSATE DRAIN
Plumbing must conform to local codes. Use a sealing
compound on male pipe threads. Install a condensate drain line
from the 1" NPT f emale connectio n on the unit to an op en drain.
An alternate drain connection (1" NPT female coupling) is
provided inboard on the same centerline as the exterior
location.
NOTE: The condensate drain operates in a negative pressure
4 Unitary Products Group
in the cabi net. The conden sate drain line MUST be
trapped to provide proper drainage.
Nine conductors are required for this application.
POWER AND CONTR OL WIRING
Field wiring to the unit must conform to provisions of the
National Electrical Code, ANSI / NFPA No. 70 (in U.S.A.),
current Canadian Electric Code (CEC) CSA C22.1 (in Canada)
and/or local ord inances. The unit must be electrically g rounded
in accordance with NEC and C EC (as spec if ied ab ove) and/or
local codes. Voltage tolerances which must be maintained at
the compressor terminals during starting and running
conditions are in di ca ted on the unit Rating Plate.
511.06-N3Y
FIG. 5
- TYPICAL FIELD WIRING
The internal wiring harness furnished with this unit is an integral
part of a ETL and CGA design certified unit. Field alteratio n to
comply with electrical codes should not be required.
MUST BE USED so that water or moisture cannot
be drawn into the unit during normal operat ion. The
above waterproofing conditions will also apply
when installing a field-supplied disconnect switch.
A fused disconnect switch should be field provided for the unit.
The switch must be separate from all other circuits. Wire entry
at knockout openings require conduit fittings to comply with
CEC (in Canada), NEC (in U.S.A.) and/or local codes. Refer to
TABLE 2 -
the Dimensions and Clearances Figure for installation location.
If any of the wire supplied with the unit must be replaced,
replacement wire must be of the type shown on the wiring
diagram and the same minimum gauge as the replaced wire.
Electric al line must be sized proper ly to carr y the load . Each
unit must be wired with a separate branch circuit fed directly
from the meter panel and properly fused.
CAUTION: When connecting electrical power and control
wiring to the unit, waterproof type connectors
Unitary Products Group 5
Notes:
1. Solid, Class II copper wire
2. Based on a voltage drop of 1.2 volt s per wir e .
3. Total wire length is from unit to room thermostat, and back to unit
CONTROL WIRE SIZES
Wire Size1 AWG. Gauge
22 20 19 18 16
40 120 150 190 305
Maximum Wire Length
2
Feet
511.06-N3Y
Refer to th e Typical Field Wiring Fi gure and to the app ropriate
unit wiring diagram for control circuit and power wiring
information.
all the control sensors are factory mounted as part of the
"Fac to ry install ed " economizer option.
ENTHALPY SET POINT ADJUSTMENT
OPTIONAL ELECTRIC HEATERS
The factory installed heaters are wired for single point power
supply. P ower suppl y need only be brou ght into the s ingle point
terminal block and thermostat w iring to the lo w volta ge terminal
strip located in the upper portion of the unit control box.
These ETL an d CGA a pp roved he ater s ar e loca te d w ithi n th e
central compartment of the unit with the heater elements
extending into the supply air chamber. Refer to the Dimensions
and Clearances Figure for access panel location.
TABLE 3
HEATER SIZE
- ELECTRIC HEAT APPLICATION DATA
NOMINAL
(KW)
18 208/230,460,575 4500 6000
36 208/230,460,575 4500 6000
54
72
VOLT AGE
3 PHASE,
60 HZ
208/230 5000
460, 575 4500
208/230 5000
460, 575 4500
MINIMUM CFM
(UNIT SIZE)
15 TON 20 TON
6000
6000
Fuses are supplied, where required, by the factory. Some KW sizes
require fuses and others do not. Refer to the Electric Heat Application
table for minimum CFM limitations and to the Electrical Data table for
electrical data.
OPTIONAL ECONOMIZER/MOTORIZED DAMPER
RAIN HOOD
The instru ction for the optional econ omizer/motorized damper
rain hood can be found in form 44-320-2. Use these instructions
when field a ssembling an econom izer rain hood onto a un it.
The outdoor and return air damp ers, the damper actuator, the
damper linkage, the outdoor and return air divider baffles, and
Remove the economizer access panel from the unit to check
the following adjustments. Loosen but do not remove the two
panel latches.
CAUTION: Extreme care must be exercised in turning both
the setpoint and minimum position adjusting
screws to prevent twist i ng them off.
1. T he enthalpy set point may now be set by selecting the
desired setpoint shown in the Adj us ti ng En thalpy Setpoi nt
Figure. Adjust as follows:
For a single en thalpy operation, carefully turn the set
•
point adjusting screw to the “A”, “B”, “C” or “D” setting
corresponding t o th e le tt ere d cu rve .
For a dual enthalpy operation, carefully turn the set point
•
adjusting screw fully clockwise past the “D” setting.
2. To check that the damper blades move smoothly without
binding, carefully turn the minimum position adjusting
screw fully cl ockwise and then energize and de -energize
terminals “R” to “G”. With terminals “R” to “G” energized,
turn the minimum position screw counterclockwise until the
desired minimum position has been attained.
3. Replace the economizer access panel. Reposition the two
latches horizontally and retighten the screws.
POWER EXHAUST/BAROMETRIC RELIEF DAMPER
AND RAIN HOOD OPTION
The instructions for the power exhaust/barometric relief
damper and ra in hood can be found in form 44-320-10. The
exhaust fan, all supporting brackets, angles, and the wiring are
factory installed as part of the power exhaust option.
All of the components, including the dampers, hardware, and
mounting inst ructions are shipp ed in a single p ackag e e xternal
from the unit. The hood must be fie ld assem bled and inst alled.
Power exhaust is not available as a field installed option.
6 Unitary Products Group
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