YASKAWA MP2300Siec, MP2310iec Hardware Manual

Page 1
MP23iec
Hardware Manual
MP2300Siec
MP2310iec
Page 2
Page 3
Table of Contents
Table of Contents
1 Introduction
1.1 MP23iec Features - - - - - - - - - - - - - - - - - - - - - - 3
1.2 MP23iec Appearance - - - - - - - - - - - - - - - - - - - - 4
1.3 MP23iec Modules- - - - - - - - - - - - - - - - - - - - - - - 6
1.4 Dimensions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
2 Specifications
2.1 General Specifications - - - - - - - - - - - - - - - - - - - - - - - 9
2.2 Product Specifications - - - - - - - - - - - - - - - - - - - - - - 10
2.3 Specifications of Controller- - - - - - - - - - - - - - - - - - - 11
3 Part Numbers
3.1 Component Model Numbers- - - - - - - - - - - - - - - - - - 13
4 Mounting
4.1 DIN Rail Method - - - - - - - - - - - - - - - - - - - - - - - - - - 15
5 Power Connections
5.1 Power Supply Connector - - - - - - - - - - - - - - - - - - - - 27
5.2 System Connection Example (with E-Stop) - - - - - - - 29
6 EStop (RLY OUT) - MP2300Siec only
6.1 RLY OUT Connector Details- - - - - - - - - - - - - - - - - - 31
7 DIP Switches
7.1 Switch Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
8 Self-Configuration
8.1 DIP Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
9 LED Outputs
9.1 Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
10 Battery
10.1 Battery Installation- - - - - - - - - - - - - - - - - - - - - - - - 39
Page 4
Table of Contents
11 MECHATROLINK-II
11.1 MECHATROLINK-II Connectors - - - - - - - - - - - - - - 41
12 Ethernet
12.1 Ethernet Connector Details- - - - - - - - - - - - - - - - - - 45
13 MECHATROLINK-II Devices
13.1 Devices Connectable via MECHATROLINK-II - - - - 49
14 Option Cards
14.1 AI-01 (Analog Input) Module - - - - - - - - - - - - - - - - - 51
14.2 AO–01 (Analog Output) Module - - - - - - - - - - - - - - 58
14.3 DO–01 (Digital Output) Module - - - - - - - - - - - - - - - 63
14.4 LIO-01/02 Module - - - - - - - - - - - - - - - - - - - - - - - - 68
14.5 LIO-04/05 Modules - - - - - - - - - - - - - - - - - - - - - - - 78
14.6 LIO-06 Module - - - - - - - - - - - - - - - - - - - - - - - - - - 93
15 Cable Diagrams
15.1 JEPMC-W2060 - - - - - - - - - - - - - - - - - - - - - - - - - 107
15.2 JEPMC-W2061 - - - - - - - - - - - - - - - - - - - - - - - - - 107
15.3 JEPMC-W2063 - - - - - - - - - - - - - - - - - - - - - - - - - 108
15.4 JEPMC-W6060 - - - - - - - - - - - - - - - - - - - - - - - - - 108
16 Cable Shielding, Segregation & Noise Immunity
17 Firmware Upgrade Procedure
Page 5
1.1
MP23iec Features
1 Introduction
1.1 MP23iec Features
MP2300Siec and MP2310iec are small all-in-one machine controllers. They are characterized by the following standard features:
Deterministic motion network MECHATROLINK-II
• Controls up to 16 axes of servos or inverters supporting MECHATROLINK-II.
• Connects up to 21 total stations including remote I/O.
• Can include 6 virtual axes.
Ethernet (100Mbps)
• EtherNet/IP
• Modbus TCP
• Allows high-speed communications with MotionWorks IEC
• Enables communication with the application program by using a touch panel
• Enables communication with the application program from another controller
Page 6
1.2
MP23iec Appearance
1.2.1 MP2300Siec Appearance
1.2 MP23iec Appearance
1.2.1 MP2300Siec Appearance
The following figure shows the external appearance of the Controller with metal fittings for attachment. The dimensions in the figure do not include the length of metal fittings.
Battery cover
MECHATROLINK-
II
connector
(1 network, 2 ports)
DIP switch
(6 points+4 points)
Metal fittings
for attachment
LED
(8 points)
MP
LIO
3-pole connector
(24 VDC power supply)
Ethernet connector
with LEDs
2-pole connector
(RLY OUT)
Option slot
64 mm (2.52 in.)
130 mm (5.12 in.)
108 mm
(4.25 in.)
0
0
01
23
Siec
0V
I/O
M-I/II
Page 7
1.2
MP23iec Appearance
1.2.2 MP2310iec Appearance
1.2.2 MP2310iec Appearance
The following figure shows the external appearance of the Controller
100M
Ethernet LINK
SW2
E-INIT E-TEST
ON
BATTERY
POWER
DC 0
DC24
M-I/II
RUN
ERR
BAT
SW1
RDY
ALM
MTX
STOP
SUP
INIT
CNFG
MON
TEST
ON
IPTRX
MP2310iec
YASKAWA
DIP switch
(6 points+4 points)
LED
(8 points)
Battery cover
MECHATROLINK-II
connector
(1 line, 1 port)
3-pole connector
(24-V power supply)
Ethernet connector
with LED
Option Slots
Page 8
1.3
MP23iec Modules
1.2.2
MP2310iec Appearance
1.3 MP23iec Modules
The following table shows the names and specifications of the Controller and Option Modules.
Group Name Description Model Specifications
Option Modules
Motion
Modules
None currently supported
I/O Modules
Analog Input Module
AI-01 JAPMC-AN2300 Analog input, 8 channels
Analog Output Module
AO-01 JAPMC-AN2310 Analog output, 4 channels
Output Module DO-01 JAPMC-DO2300 64 outputs (sink mode output)
I/O Module LIO-01 JAPMC-IO2300
16 inputs, 16 outputs (sink mode output) 1 encoder input
I/O Module LIO-02 JAPMC-IO2301
16 inputs, 16 outputs (source mode output) 1 encoder input
I/O Module LIO-04 JAPMC-IO2303
32 inputs, 32 outputs (sink mode output)
I/O Module LIO-05 JAPMC-IO2304
32 inputs, 32 outputs (source mode output)
Multi-function Option Card
LIO-06 JAPMC-IO2305-E
8 digital inputs, 8 digital outputs (sink mode), 1 analog input, 1 analog output, 1 encoder input
Page 9
1.4
Dimensions
1.4.1 MP2300Siec Controller
1.4 Dimensions
1.4.1 MP2300Siec Controller
/25KGE
Relay connector (2P)
Power connector (3P)
Terminating resistor for MECHATROLINK (attachment)
Model nameplate
DIN rail (35mm width)
(10: when DIN rail is attached)
Units: mm
64
(42)
108
734-YE102
721-203/026-000
130
(9)
(14: when released)
Page 10
1.4
Dimensions
1.4.2 MP2310iec Controller
1.4.2 MP2310iec Controller
* 1. The following cable-side connectors are attached to the power
connectors.
Power connector: 721-203/026-000
Note: Attachment
Handle for power connector (model: 231-131)
* These handles are used when connecting a cable to the cable-side
connector.
100M
Ethernet LINK
RUN
ERR
BAT
SW1
SW2
RDY
ALM
MTX
STOP
SUP
INIT CNFG MON TEST
E-INIT E-TEST
ON
ON
BATTERY
POWER
DC 0V
DC24V
(4.5)
130
1214.5
(18)
108
120
111
4.5
(4.5)
111±0.2
Units: mm
121? 0.2
Dimensions for mounting holes
4 M4 taps
Four M4 mounting screws
Cable-end connector (three poles) 721-203/026-000
M-I/II
IPTRX
MP2310
YASKAWA
Page 11
2.1 General Specifications
2 Specifications
2.1 General Specifications
Item Specifications
Environmental Conditions
Ambient Operating Temperature
0 to 55°C
Ambient Storage Temperature
-25 to 85°C
Ambient Operating Humidity
30 to 95% (with no condensation)
Ambient Storage Humidity
5 to 95% (with no condensation)
Pollution Level Pollution level 1 (conforming to JIS B 3501)
Corrosive Gas There must be no combustible or corrosive gas
Operating Altitude 2,000 m above sea level or lower
Mechanical Operating Conditions
Vibration Resistance
Conforming to JIS B 3502:
• 10 to 57 Hz with single-amplitude of 0.075 mm
• 57 to 150 Hz with fixed acceleration of 9.8 m/s
2
• 10 sweeps each in X, Y, and Z directions (sweep time: 1 octave/min)
Shock Resistance
Conforming to JIS B 3502: Peak acceleration of 147 m/s
2
(15 G) twice for 11 ms
each in the X, Y, and Z directions
Electrical Operating Conditions
Noise Resistance
Conforming to EN 61000-6-2, EN 55011 (Group 1, Class A) Power supply noise (FT noise): 2 kV min., for one minute Radiation noise (FT noise): 1 kV min., for one minute
Installation Requirements
Ground Ground to 100 Ω Max
Cooling Method Natural convection cooling
Page 12
2.2
Product Specifications
10
2.2 Product Specifications
Item
Specification
MP2300Siec MP2310iec
Number of Optional Slots
1 slot 3 slots
Number of Control Axes
Up to 16 axes
MECHATROLINK-II
Communication System
MECHATROLINK-II (32 byte)
Communication Cycle (M-II)
0.5 ms, 1.5 ms, 2.0 ms, 2.5 ms, 3.0 ms, 3.5 ms, and 4.0 ms
Maximum Number of Connectable Stations (M-II)
21 Slave nodes (up to 16 servo/inverter stations)
Ethernet
Ethernet/IP MODBUS TCP
100Base-TX 1 port
I/O On-board I/O
(via option card)
Memory Capacity
SDRAM
32 MB
SRAM
512 KB (Battery backup)
FLASH
8 MB
Program Capacity
5.5 MB
Programming Language IEC 61131-3
Ladder Language
Yes
Structured Text
Yes
Function Block Diagram
Yes
SFC
Yes
Page 13
2.3 Specifications of Controller
MP2300Siec Hardware Specifications
11
2.3 Specifications of Controller
MP2300Siec Hardware Specifications
Item Specifications
Classification
Controller
Name
MP2300Siec
Model Number
PMC–U–MP23S (See page 13)
Power Unit
Input Voltage
24VDC (
± 20%)
Input Current
1A Max (during input/output rating)
Inrush Current
40A Max (full discharge state, during output rating, or the secondary output of the external 24V power supply is turned ON)
Rated Voltage
5.0V
Rated Current
2.0A
Output Current Range
0.0 to 2.0A
Constant Voltage Precision
±2% Max (including input voltage and output load fluctuations)
Battery
Battery for memory retention attachable
Motion Network
MECHATROLINK-II: 1 channel SERVOPACK and I/O for up to 20 slave nodes connectable (SERVOPACK for up to 16 axes) Baud rate: 10 Mbps (MECHATROLINK-II)
Communication Function
Ethernet: 100BASE-TX/10BASE-T
Calendar
Seconds to year timer (Battery backup)
Connectors
Power supply to Ethernet RLY OUT
Indicators
RDY(green), RUN(green), ALM(red), ERR(red), MTX(green), BAT(red), TRX(green), IP(green), LINK(yellow), 100M(green)
Switches
STOP, SUP, INIT, CNFG, MON, TEST, E-INIT, E-TEST
Current Consumption
1A Max
Dimensions (mm)
64 × 130 × 108 (W × H × D)
Mass
390 g
For the external 24V power supply, select a power supply which satisfies the
specifications below as well as the rated current (not more than 1A):
Allowable output load capacity: 1200μF or moreOvercurrent detection is automatically restored by removing causes
However, except that the primary side (AC side) of the external 24V power
supply is turned ON/OFF.
Page 14
2.3
Specifications of Controller
MP2310iec Hardware Specifications
12
MP2310iec Hardware Specifications
Item Specifications
Classification
Basic Module
Name
MP2310
Model Number
JEPMC-MP2310-E
Power Unit
Input Voltage
24VDC (
± 20%)
Input Current*
1 A max. (during input/output rating)
Inrush Current*
40 A max. (full discharge state, during output rating, or the secondary output of the external 24V power supply is turned ON)
Rated Voltage
5.0 V
Rated Current
2.0 A
Output Current Range
0.0 to 2.0 A
Constant Voltage Precision
±2% max. (including input voltage and output load fluctuations)
Battery
Battery for memory retention attachable
Flash Memory
12 MB (User area 7.5 MBytes)
SDRAM
32 MB
SRAM
2 MB: M registers, S registers, trace memory, alarm history (battery backup)
Motion Network
MECHATROLINK: 1 channel SERVOPACK and I/O for up to 21 stations connectable (SERVOPACK for up to 16 axes) Baud rate: 4 Mbps (MECHATROLINK-I) or 10 Mbps (MECHATROLINK-II)
Communication Function
Ethernet: 100BASE-TX/10BASE-T
Calendar
Seconds to year timer (Battery backup)
Connectors
POWER: Power supply connector M-I/II: MECHATROLINK connector Ethernet: Ethernet connector
Indicators
RDY(green), RUN(green), ALM(red), ERR(red), MTX(green), BAT(red), TRX(green), IP(green), LINK(yellow), 100M(green)
Switches
STOP, SUP, INIT, CNFG, MON, TEST, E-INIT, and E-TEST
Current Consumption
1A max.
Dimensions (mm)
120 × 130 × 108 (W × H × D)
Mass
450 g
For the external 24V power supply, select a power supply which satisfies the
specifications below as well as the rated current (not more than 1A):
Allowable output load capacity: 1200μF or moreOvercurrent detection is automatically restored by removing causes
However, except that the primary side (AC side) of the external 24V power
supply is turned ON/OFF.
Note: Recommended external 24V power supply: RTW24-2R2 (manufactured by TDK)
Page 15
3.1 Component Model Numbers
13
3 Part Numbers
3.1 Component Model Numbers
System Components
Type Model Part Number Note
Controller Base
MP2300Siec
PMC-U-MP23S04 4 axis, no I/O module
PMC-U-MP23S08 8 axis, no I/O module
PMC-U-MP23S16 16 axis, no I/O module
PMC-U-MP23S04L1 4 axis, LIO-01 module
PMC-U-MP23S08L1 8 axis, LIO-01 module
PMC-U-MP23S16L1 16 axis, LIO-01 module
PMC-U-MP23S04L2 4 axis, LIO-02 module
PMC-U-MP23S08L2 8 axis, LIO-02 module
PMC-U-MP23S16L2 16 axis, LIO-02 module
MP2310iec
PMC-U-MP23104 4 axis, no I/O module
PMC-U-MP23108 8 axis, no I/O module
PMC-U-MP23116 16 axis, no I/O module
Accessories
Battery JZSP-BA01 Replacement
Panel Mounting Bracket JEPMC-OP2300S-E Only required for screw mounting
DIN Rail Clips for MP2000iec
JEPMC-OP300 Set of 2 clips
RLY OUT Connector 734-YE102 Replacement (MP2300Siec only)
Power Supply Connector
721-203/026 Replacement
I/O Option cards
AI-01 (Analog inputs) JAPMC-AN2300
MP2300Siec: Select one local I/O module
MP2310iec: Select up to 3 local I/O modules
AO-01 (Analog outputs) JAPMC-AN2310-E
DO-01 (Digital outputs) JAPMC-DO2300
LIO-01 (16 in, 16 out, enc)
JAPMC-IO2300
LIO-02 (16 in, 16 out, enc)
JAPMC-IO2301
LIO-04 (32 in, 32 out) JAPMC-IO2303
LIO-05 (32 in, 32 out) JAPMC-IO2304
LIO-06 (Multi-function card)
JAPMC-IO2305-E
Page 16
3.1
Component Model Numbers
14
Communication
Cable
Ethernet N/A
Use commonly available shielded ethernet cable
Option Card Cables
AI-01 JEPMC-W6080-xx
Pigtail Cables
AO-01 JEPMC-W6090-xx
LIO-01 / LIO-02 JEPMC-W2061-xx
LIO-04 / LIO-05 / DO-01
JEPMC-W6060-xx
LIO-06 JEPMC-W2064-xx-E
MECHATROLINK-II Cables
Network cable with connector at both ends
JEPMC-W6002-A5 0.5 meter
JEPMC-W6002-01 1.0 meter
JEPMC-W6002-03 3.0 meter
JEPMC-W6002-05 5.0 meter
JEPMC-W6002-10 10.0 meter
JEPMC-W6002-20 20.0 meter
JEPMC-W6002-30 30.0 meter
JEPMC-W6002-40 40.0 meter
JEPMC-W6002-50 50.0 meter
Network cable with connector at both ends, including ferrite core
JEPMC-W6003-A5 0.5 meter
JEPMC-W6003-01 1.0 meter
JEPMC-W6003-03 3.0 meter
JEPMC-W6003-05 5.0 meter
JEPMC-W6003-10 10.0 meter
JEPMC-W6003-20 20.0 meter
JEPMC-W6003-30 30.0 meter
JEPMC-W6003-40 40.0 meter
JEPMC-W6003-50 50.0 meter
Network Termination Resistor
JEPMC-W6022 Resistor built into connector plug
Software
MotionWorks IEC Express
PDE-U-IECSx
x denotes number of software licenses A = 1 B = 5 C = 10
MotionWorks IEC Pro PDE-U-IECPx
OPC Server PDE-U-OPCPx
x denotes number of software licenses A = 1 B = 5 C = 10 D = 20
System Components
Type Model Part Number Note
Page 17
4.1 DIN Rail Method
4.1.1 DIN Rails and Spacer
15
4 Mounting
There are two methods for mounting the controller.
• DIN rail (standard method for MP2300Siec)
• Screw mount (standard method for MP2310iec)
4.1 DIN Rail Method
4.1.1 DIN Rails and Spacer
Several types of DIN rails are available: with 7mm to 15mm gap from the mounting base as shown in the following diagram. If mounting a MP23iec using DIN rail with 10 mm gap, install a spacer on the rear of the MP23iec near the bottom to protect the MP23iec from vibration and shock.
DIN rail clips may be ordered for mounting the MP2310iec (see page 14)
Mounting base
DIN rail
Gap from mounting base: 7.0 mm to 15.0 mm
For a 10-mm gap
DIN rail
Space
r
Page 18
4.1
DIN Rail Method
4.1.2
Procedure for Mounting to DIN Rail
16
4.1.2 Procedure for Mounting to DIN Rail
Use the following procedure to attach the DIN rail mounting parts to the MP23iec and then mount the MP23iec to the DIN rail.
1.
Insert the DIN rails to the dotted line in the two slots on the rear of the MP23
iec as shown in the following figure.
The following figure shows the front and back of a mounting clip. Insert
each clip so that its front faces outward.
MP2300Siec Rear Side
DIN rail mounting bracket (inserted position)
DIN rail mounting bracket
Insert the parts in these positions
Front Back
Page 19
4.1 DIN Rail Method
4.1.2 Procedure for Mounting to DIN Rail
17
2. Pull the DIN rail mounting clips down to release them.
Mounting the DIN rail
Make sure to fix a DIN rail at 300mm or less pitch as shown in the figure below.
3.
Hook the MP23iec to the top of the DIN rail (a), and then push it towards the mounting base to secure it in place (b).
Clip
&%
4.; 176
'VJGTPGV
&%
8
.+0-
/
0V
Option Slot
;#5-#9#
6'56
4&;
#./
/6:
64:
470
'44
$#6
+2
59
59
/10
%0()
+06
572
5612
$#66'4;
㪧㪦㪮㪜㪩
'
M-I/II
+0+6
01
01
'
6'56
MP2300Siec
300 mm or less 300 mm or less
b)
a)
Page 20
4.1
DIN Rail Method
4.1.2
Procedure for Mounting to DIN Rail
18
4. Push the DIN rail mounting clips to lock them in place.
5. Place end plates on both sides of the MP23iec to secure it to
the DIN rail.
This completes the installation procedure.
&%
4.; 176
'VJGTPGV
&%
8
.+0-
/
0V
MP2300Siec
;#5-#9#
6'56
4&;
#./
/6:
64:
470
'44
$#6
+2
59
59
/10
%0()
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5612
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'
M-I/II
+0+6
01
01
'
6'56
Clip
Option Slot
DIN rail
&%
4.; 176
'VJGTPGV
&%
8
.+0-
/
0V
MP2300Siec
;#5-#9#
6'56
4&;
#./
/6:
64:
470
'44
$#6
+2
59
59
/10
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㪧㪦㪮㪜㪩
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M-I/II
+0+6
01
01
'
6'56
Option Slot
End plate
Page 21
4.1 DIN Rail Method
4.1.3 Screw Mount Method
19
4.1.3 Screw Mount Method
Use a panel mounting bracket (JEPMC-OP2300S-E) using the following procedure to mount an MP23iec on the panel. This
adapter is only required if screw mounting an MP2300Siec.
1.
Release DIN fixing locks (two) at the center of the panel mounting clamp.
2. Insert two convex portions at the top of the panel mounting clamp
into holes of the controller chassis.
3. Push the clamp as indicated by an arrow above onto the controller
chassis and use the DIN fixing locks to secure the mounting clamp.
Two convex clamps
Two DIN fixing lock positions
When locked When released
A
ttachment for mounting bracket
Page 22
4.1
DIN Rail Method
4.1.3
Screw Mount Method
20
4. Push the MP2300Siec mounted clamp onto the mounting plate as
shown in the figure below, and use four mounting screws to firmly secure the clamp.
&%
4.; 176
'VJGTPGV
&%
8
.+0-
/
0V
Option Slot
;#5-#9#
6'56
4&;
#./
/6:
64:
470
'44
$#6
+2
59
59
/10
%0()
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572
5612
$#66'4;
㪧㪦㪮㪜㪩
'
M-I/II
+0+6
01
01
'
6'56
MP2300Siec
Mounting screw (M4 plus)
On this portion, use the screwdriver of no less than 10 cm in length.
Note: Vertically mount as shown.
#3 #4
#2
#1
Page 23
4.1 DIN Rail Method
4.1.4 Space Required for Mounting MP23iec
21
4.1.4 Space Required for Mounting MP23iec
Install MP23iec so that enough space is left around it as shown in the figure below:
Mount condition
• Vertical direction: 40 mm or more
• Horizontal direction: 10 mm or more
• Ambient Temperature: 55°C or less.
10 mm or more
10 mm or more
40 mm or more
40 mm or more
/25KGE
Electronic product, Wall, Cable, Duct, etc.
Electronic product, Wall, Cable, Duct, etc.
Electronic product, Wall, Cable, Duct, etc.
Electronic product, Wall, Cable, Duct, etc.
Page 24
4.1
DIN Rail Method
4.1.5
Replacing and Adding Option Modules
22
4.1.5 Replacing and Adding Option Modules
Preparations
1. Turn OFF the MP23iec Power Supply
2. Remove the MP23iec
Disconnect all cables from the MP2300Siec. Then remove the MP2300Siec from the panel or rack and place on a workbench or other area with sufficient space.
Removing Option Modules
1. Remove the battery cover.
Pull the notch on the side of the MP23
iec towards you to
remove the battery cover.
Page 25
4.1 DIN Rail Method
4.1.5 Replacing and Adding Option Modules
23
2. Remove the Option Module Cover
Insert the protruding part of the battery cover into the slot on top of the panel of the Option Module to unhook, as shown in the diagram. Face the front of the battery cover towards you for this operation.
Remove the front cover from the empty slot before mounting an Option
Module in an empty slot.
Unhook the bottom in the same way.
3. Remove the Option Module from the mounting base.
Remove the top panel of the option module by pulling it towards you. A notch on the Option Module will be visible from the gap in the cover. Hook the round knob on the battery cover into the
notch in the Option Module.
Notch
Round knob
Page 26
4.1
DIN Rail Method
4.1.5
Replacing and Adding Option Modules
24
Hold the center of the battery cover as shown in the following diagram. Push the battery cover down and out, rotating from the round knob to disconnect the Module and mounting base connectors, and then pull the Option Module forward.
4. Pull out the Option Module
Hold the Module on the top and bottom and pull it out straight. Hold the edges of the Module and avoid touching the parts on the Module.
Store the removed Module into the bag that was supplied with it.
Fulcrum
Turn
Page 27
4.1 DIN Rail Method
4.1.6 Installing Option Modules
25
4.1.6 Installing Option Modules
1. Insert Option Modules
Hold the top and bottom of the Module to be installed, line up the Module on the left-side guide rail inside the Option Slot, and then insert it straight.
The FG bar on the inside bottom of the Unit Case may be damaged if
the Module is not inserted straight.
2. Mount on to the mounting base
Once the Option Module has been completely inserted, place your hand on the front face of the Option Module and push hard until the Option Module has been inserted into the mounting base connectors. The front face of the Option Module and the hook will be aligned when the Option Module has been installed properly.
Guider rail
Page 28
4.1
DIN Rail Method
4.1.6
Installing Option Modules
26
3. Install the panel of the Option Module
Place the hole on the bottom of the panel of the Option Module onto the hook on the bottom of the MP23
iec. Next, hook the
hole at the top of the panel of the Option Module onto the hook at the top of the MP23
iec.
This completes the Option Module mounting procedure.
If the option slot is not used, attach the optional cover (model: JEPMC-OP2300).
Page 29
5.1 Power Supply Connector
5.1.1 Specifications, Pin Arrangement, and Connection Procedure
27
5 Power Connections
5.1 Power Supply Connector
5.1.1 Specifications, Pin Arrangement, and Connection Procedure
Supply 24VDC to the MP23iec. Connect the power supply connector as shown in the diagram below.
Name Connector Name # of Pins
Connector Model
Module Cable Manufacturer
Power Supply
Connector
POWER
3
721-863 721-203/026 WAGO
Symbol Signal Name Description
24VDC
24V
24VDC input
0VDC
0V
0V input
FG
Frame ground
(Ground to 100 Ω or less.)
Use an insulated 24VDC power supply. Attach the power supply switch on the
AC side. If the switch is attached on the 24VDC side, there will be an inrush current of approximately 40A when the power is turned ON.
DC
DC
24V
0V
POWER
A
C input
24 VDC
0 V
24 VDC
0 V
24-VDC
power
MP2300Siec
POWER
FG
FG
721-863
721-203/026
Wago Part #
Page 30
5.1
Power Supply Connector
5.1.2
Connection Procedure
28
5.1.2 Connection Procedure
The power supply terminal has a removable connector. Use the following procedure to wire the terminal to the power supply
connector. Use 0.2 mm
2
to 0.51 mm2 (AWG24 to AWG20) twisted-
pair cable.
1.
Strip approx. 6.5 mm from the end of the wire.
2. Open the wire insert opening on the terminal with the tool shown in
Fig. A or Fig. B.
3. Insert the wire into the opening and then close the opening by
releasing the lever or removing the screwdriver.
6.5 mm
Fig. A (with lever) Fig. B (with screwdriver)
Page 31
5.2 System Connection Example (with E-Stop)
5.1.2 Connection Procedure
29
5.2 System Connection Example (with E-Stop)
Note: Only the MP2300Siec is equipped with an E-Stop connector. The following diagram shows a 200 VAC power supply connection exampl
e of a system using the MP2300Siec.
2MC
1MC
1MC
2MC
1MC
SUP
SUP
RST
1MCCB
RA1
SUP
RA1
24V
24
V
SGDS
L1 L2 L1C L2C
B1/ B2
U V W
C N 3
C N 6
C N 1
ޓޓޓ ޓޓޓ ޓޓޓ
R
S
T
MC
MC
r
t
PGMPGMPGMPGM
RA1
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*1
*1
*1
*1
SUP: Surge suppressor
200-VAC power supply
Noise filter
Turn ON the control power
Shut OFF the control power
Turn ON the servo power
Shut OFF the servo power
Emergency stop
Terminating Resistor
24-VDC power supply 1
24-VDC power supply 2
I/O module
Ground resistance: 100W or less
Load equipment
Panel
Programming device
HUB
Machine I/O
Terminating resistance
SGDS SGDS SGDS
L1 L2 L1C
L2C
B1/
B2
C N 3
C N 6
C N 1
U V W
L1
L2 L1C L2C
B1/
B2
C N 3
C N 6
C N 1
U V W
L1 L2 L1C L2C
B1/ B2
C N 3
C N 6
C N 1
U V
W
(or switch network)
* Select the SERVOPACK, 24VDC power supply to use in accordance with the
input power supply specification.
Page 32
5.2 System Connection Example (with E-Stop)
5.1.2 Connection Procedure
30
Page 33
6.1 RLY OUT Connector Details
31
6 EStop (RLY OUT) - MP2300Siec only
6.1 RLY OUT Connector Details
The RLY OUT connector is a terminal for outputting state and NO contact relay output. A circuit between terminals is closed when RDY LED is lit, and opens when it is unlit.
RLY OUT Connector Specifications and Pin Array
The following table provides the RLY OUT connector specifications.
The following table shows the RLY OUT connector pin array.
The following table provides the RLY OUT connector contact ratings.
RLY OUT Connection Cable
For the RLY OUT connection cable, use a cable of line size AWG28 to AWG14 (0.08 mm
2
to 1.5 mm2), maximum sheath diameter of 3.4 mm. The RLY OUT connector cable is similar in manufacture to the 24VDC power supply cable.
A state when RDY LED is lit indicates that a controller is operating normally. It
does not indicate that a user program is running.
Name
Connector
Name
Number
of Pins
Connector Model
Module Side Cable Side Manufacturer
RLY OUT RLY OUT
2 734-162 734-YE102 Wago Corporation
Pin Number Signal Name Description
1OUT
• Operating normally: Closed
• Error occurred: Opened
2OUT
RLY OU
T
Input Voltage Current Capacity
24VDC
0.5A (resistance load)
0.25A (induced load)
125VAC
0.4A (resistance load)
0.2A (induced load)
Page 34
6.1 RLY OUT Connector Details
32
RLY OUT Connection Example
The following figure shows how to connect the RLY OUT connector:
RLY
OUT
24VDC
0VDC
24 VDC
Power supply
MP2300Siec
POWER
RLY OUT output
Operating normally: Closed Error occurred: OFF
Power supply
Ground resistance: 100 Ω or less
Page 35
SW
1
TEST
MON
CNFG
INT
SUP
STOP
NO
7.1 Switch Settings
7.1.1 SW1
33
7 DIP Switches
7.1 Switch Settings
The DIP switch settings are only needed when the power is initially turned ON.
7.1.1 SW1
Switch Name Setting Operating Mode Default Details
S1-6
STOP
ON User program stopped
OFF
Stops the user program execution.
OFF User program running
S1-5
SUP
ON Firmware Load
OFF
If set to ON, the controller boots up in the mode that can upgrade the firmare. See Section 17.
OFF Normal Operation
S1-4
INIT
ON
For diagnostic purposes only
OFF
Always set to OFF.
OFF
For diagnostic purposes only
S1-3
CNFG
ON Self-configuration Mode
OFF
Set to ON to execute self-configuration for connected devices and option card.
OFF Normal Operation
S1-2
MON
ON Network Boot
OFF
Always leave set to OFF.
OFF ROM Boot
S1-1
TEST
ON System Use
OFF
Always leave set to OFF.
OFF Normal Operation
Page 36
7.1 Switch Settings
7.1.2 SW2
34
7.1.2 SW2
Sets the Ethernet port condition and other operating conditions. The switch setting is read only when the module is first turned ON.
Switch
Switch
Name
State Operation Mode Default Description
S2-4
ON
Reserved
OFF
Reserved for future use
OFF
S2-3
ON
Reserved
OFF
Reserved for future use
OFF
S2-2
E-INIT
ON
Initialize Transition Parameters for Ethernet
OFF
When ON, transmission parameters such as an IP address are set to default at startup (192.168.1.1.).
OFF Normal Operation
S2-1
E-TEST
ON Ethernet TEST
OFF
For self-diagnosis of Ethernet
OFF Normal Operation
If the E-INIT switch is in the “ON” position when the controller is powered up,
the IP address of the controller will be 192.168.1.1. If the switch is in the “OFF” position at power on, then the IP address defined in the system configuration setup will be in effect.
SW
2
E-INIT
NO
E-TEST
Page 37
8.1 DIP Switch
8.1.1 Self-configuration after Adding Devices such as Servopacks
35
8 Self-Configuration
8.1 DIP Switch
8.1.1 Self-configuration after Adding Devices such as Servopacks
By performing the following operation, a definition for devices detected on the MECHATROLINK-II network is created. Before performing the operation, turn ON the power supply for each network node.
STOP
SUP
INIT
CNFG
MON
TEST
1. Turn OFF the power supply Turn OFF the 24 VDC power supply of the MP23

iec.
2. Set DIP Switches Turn ON CNFG in the DIP switch (SW1) of the MP23

iec.
ޓޓޓ
3. Turn ON the power supply Turn ON the 24 VDC power supply of the MP23

iec.
4. Check the LED Indicators Check that LED display of the MP23

iec basic module is
changed as follows:
RDY
ALM
MTX
TRX
RUN
ERR
BAT
IP
RDY
ALM
MTX
TRX
RUN
ERR
BAT
IP
RDY
ALM
MTX
TRX
RUN
ERR
BAT
IP
ڎ
ڎ
5. DIP switch resetting Turn the CNFG DIP switch (SW1) of the MP23

iec to OFF.
ޓޓޓ
STOP
SUP
INIT
CNFG
MON
TEST
: Lit : Unlit : Blinking
Page 38
8.1 DIP Switch
8.1.2 MotionWorks IEC
36
8.1.2 MotionWorks IEC
The MotionWorks IEC (Express or Pro) configuration can detect the new configuration and provide the user with configuration choices.
Page 39
9.1 Indicators
37
9 LED Outputs
9.1 Indicators
The following table shows the indicators that show the operating status of the controller and error information.
Indicator Color Status
RDY
Green
Lit during normal operation.
RUN
Green
Lit during execution of user program.
ALM
Red
Lit/blinking when warning occurs.
ERR
Red
Lit/blinking when malfunction occurs.
MTX
Green
Lit when transmitting MECHATROLINK-II data.
BAT
Red
Lit during battery alarm.
TRX
Green
Lit when transmitting or receiving Ethernet data.
IP
Green
Lit when an IP address setting is completed.
RDY
ALM
MTX
RUN
ERR
BAT
TRX IP
Page 40
9.1 Indicators
38
Page 41
10.1 Battery Installation
39
10 Battery
10.1 Battery Installation
A 3.6V lithium battery must be installed as shown below prior to initial power ON. The battery is necessary for preserving select SRAM settings in the event of power loss, etc. This battery preserves all “Retain” variables and axis position offsets stored when using the MC_SetPosition function blocks with absolute encoders.
Page 42
10.1 Battery Installation
40
Page 43
11.1 MECHATROLINK-II Connectors
11.1.1 Specifications and Pin Arrangement
41
11 MECHATROLINK-II
11.1 MECHATROLINK-II Connectors
The MECHATROLINK-II connector connects the MP23iec and the slave nodes via the MECHATROLINK-II cables.
11.1.1 Specifications and Pin Arrangement
Note: The MP2310iec only has one MECHATROLINK-II connector
and includes a built-in network terminator
11.1.2 Cable Connections between the MP23iec, I/O Units or Servopacks
Use the MECHATROLINK-II cable JEPMC-W6002- or JEPMC-W6003- with a ferrite core for connection between the MP23iec and I/O units or Servopacks.
Name
# of
Pins
Connector Model Module Cable
MECHATROLINK-II Connector (
M-II)
8
DUSB-ARB82-T11A-FA DUSB-APA42-B1-C50
Pin Signal Name Description Pin
Signal Name
Description
A1
––
B1
––
A2
SRD
Signal
B2
SRD
Signal
A3
SRD
+
Signal +
B3
SRD
+
Signal +
A4
SLD
Shield
B4
SLD
Shield
M-I/II
1
2
3
4
1
2
3
4
Shell Shell
Pin number
Signal Name
(NC)
/DATA
DATA
SH
Shield Shield
Signal Name
(NC)
/DATA
DATA
SH
MP2300Siec
I/O Unit or SERVOPACK
Standard model: JEPMC-W6002- and JEPMC-W6003-
Page 44
11.1
MECHATROLINK-II Connectors
11.1.3
Terminator Connections
42
11.1.3 Terminator Connections
11.1.4 Connection Example between MP2300Siec, SERVOPACK, and IO2310
Use MECHATROLINK-II cables between modules.
Use under the conditions where L1 + L2 + L3 + . . . + Ln
50 m
1
2
3
4
Shell
Pin number
Name
(NC)
/DATA
DATA
SH
Shield
130 Ω
JEPMC-W6022
L2
L1
L3
Ln
YASKAWA SERVOPACK
200V
SGDS-01A12A
SW1
CHARGE
C N 3
A/B
C N 1
N 2
C
C
N 4
L1
L2
L2C
L1C
B1/
B2
U
V
W
C N 6
CN1
IN1 OUT1 IN2 OUT2
A1 A1 A1 A1B1B1 B1 B1
YAS KAWA
JEPMC-IO2310
YASKAWA SERVOPACK
200V
SGDS-01A12A
SW1
CHARGE
C N 3
A/B
C N 1
N 2
C
C
N 4
L1
L2
L2C
L1C
B1/
B2
U
V
W
C N 6
YASKAWA SERVOPACK
200V
SGDS-01A12A
SW1
CHARGE
C N 3
A/B
C N 1
N 2
C
C
N 4
L1
L2
L2C
L1C
B1/
B2
U
V
W
C N 6
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Terminator: JEPMC-W602
2
Terminator (terminating resistor: JEPMC-W6022)
Page 45
11.1 MECHATROLINK-II Connectors
11.1.5 Connection Example between MP2310iec, SERVOPACK, and IO2310
43
11.1.5 Connection Example between MP2310iec, SERVOPACK, and IO2310
Use MECHATROLINK-II cables between modules.
Use under the conditions where L1 + L2 + L3 + . . . + Ln
50 m
L2
L1
L3
Ln
YASKAWA SERVOPACK
200V
SGDS-01A12A
SW1
CHARGE
C N 3
A/B
C N 1
N 2
C
C
N 4
L1
L2
L2C
L1C
B1/
B2
U
V
W
C N 6
CN1
IN1 OUT1 IN2 OUT2
A1 A1 A1 A1B1B1 B1 B1
YASKAWA
JEPMC-IO2310
YASKAWA SERVOPACK
200V
SGDS-01A12A
SW1
CHARGE
C N 3
A/B
C N 1
N 2
C
C
N 4
L1
L2
L2C
L1C
B1/
B2
U
V
W
C N 6
YASKAWA SERVOPACK
200V
SGDS-01A12A
SW1
CHARGE
C N 3
A/B
C N 1
N 2
C
C
N 4
L1
L2
L2C
L1C
B1/
B2
U
V
W
C N 6
100M
Ethernet LINK
RUN
ERR
BAT
SW1
SW2
RDY
ALM
MTX
STOP
SUP INIT
CNFG
MON TEST
E-INIT E-TEST
ON
ON
BATTERY
POWER
DC 0V
DC24V
M-I/II
IPTRX
MP2310iec
YASKAWA
Terminator: JEPMC-W6022
Page 46
11.1 MECHATROLINK-II Connectors
11.1.5 Connection Example between MP2310iec, SERVOPACK, and IO2310
44
Page 47
12.1 Ethernet Connector Details
12.1.1 Ethernet Connector Specification and Pin Array/Indicator Light
45
12 Ethernet
12.1 Ethernet Connector Details
Connects to a personal computer or HMI device by Ethernet (100Base-TX/10Base-T).
12.1.1 Ethernet Connector Specification and Pin Array/ Indicator Light
The following table provides the Ethernet connector specifications.
The following table provides Ethernet connector pin array / indicator light details
.
Connector
Name
Number
of Pins
Connector Model
Module Side Cable Side Manufacturer
Ethernet
8 RJ-45 CAT5 Socket RJ-45 CAT5 Plug Pulse Engineering
Pin Number Signal Name Description
1TXD+
Transmitted data + side
2TXD-
Transmitted data – side
3RXD+
Received data + side
4–
5–
6RXD-
Received data – side
7–
8–
'VJGTPGV
.+0-
/
Display Name Display Color Description
LINK
Yellow
Lit: Connect Unlit: Unconnected
100M
Green
Lit: Connected at 100Mbps, or automatically negotiating Unlit: Connected at 10Mbps
Page 48
12.1
Ethernet Connector Details
12.1.2
Ethernet Cable
46
12.1.2 Ethernet Cable
For the Ethernet cable, use a twisted pair cable with RJ-45 connector. Yaskawa strongly recommends the use of shielded ethernet cables.
12.1.3 Ethernet Connection Examples
The following are examples of Ethernet network connections via 10Base-Tx cable:
Connection Example 1 (When using a repeater HUB)
Specification
Ethernet Type Category Remarks
10Base-T
Category 3 or more • When connecting to remote equipment through a hub:
Straight cable
• When connecting to remote equipment without using a hub: Cross cable
100Base-T
Category 5 or more
Item
When Connecting to a
Repeater HUB
When Connecting to a
Switching HUB
Cable Length between Node-HUB 100m or less 100 m or less
Cable Length between HUBs 100m or less 100 m or less
Number of HUBs between Nodes Up to four Unlimited
Hub
or Switch
MP2300Siec
Hub
or Switch
10Base-T
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(Straight cable)
Station
StationStation
Up to 100mUp to 100m
Up to 100m
Up to 100m
Up to 100m
Station
Up to 100m
When connecting to a HUB without using the auto-negotiation function, set the HUB side to half-duplex mode.
Option
Page 49
12.1 Ethernet Connector Details
12.1.3 Ethernet Connection Examples
47
Connection Example 2
The following are examples of Ethernet network connections via 100Base-Tx cable:
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10 Base-T (crossover cable, up to 100m)
MP23iec
Caution
High frequency wave noise from other devices in the installation environment may cause errors in communications using Ethernet or MECHATROLINK-II connections. When designing a system, use protective measures to avoid the influence of high frequency wave noise as follows:
1. Wiring Wire Ethernet or MECHATROLINK-II cables so that they are well-separated from other cable systems such as the main circuit or power lines.
2. Communication system (Ethernet)
• Communicate data to a remote device through TCP/IP communication.
• If necessary, increase the number of communication retries.
• Yaskawa strongly recommends shielded Ethernet cables.
3. Attach a ferrite core. Ethernet: Attach it to the communication port side and the external equipment side of the MP23iec unit.
* MECHATROLINK-II: Attach it only to the communication port side of the
MP23iec unit.
Page 50
12.1
Ethernet Connector Details
12.1.3
Ethernet Connection Examples
48
Note: Recommended ferrite core
Hub
or Switch
MotionWorks IEC
MP2300Siec
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YASKAWA SERVOPACK
200V
SGDS-01A12A
SW1
CHARGE
C N 3
A/B
C N 1
C N 2
C N 4
L1
L2
L2C
L1C
B1/
B2
U
V
W
C N 6
SERVOPACK
Core
Core
Core
Option
100Base-T
(straight cable)
Servomotor
Other station
Model Manufacturer
E04SR301334
Seiwa Electric Mfg. Co., Ltd
Page 51
13.1 Devices Connectable via MECHATROLINK-II
13.1.1 Servopacks
49
13 MECHATROLINK-II Devices
13.1 Devices Connectable via MECHATROLINK-II
The devices that are compatible with MECHATROLINK-II and can be connected to the controller are listed below. The MP2300Siec supports devices with 10MB/sec communication speed only.
13.1.1 Servopacks
The following table shows Servopacks that are compatible with MECHATROLINK-II and can be connected to the controller.
13.1.2 I/O Modules
The following table shows Modules that are compatible with MECHATROLINK-II and can be connected to the controller.
Model Details
SGDH-E JUSP-NS115
Sigma II Series SGDH Servo amplifiers with NS115 MECHATROLINK-II Interface Unit
SGDS-1
Sigma III Series AC Servo amplifiers
SGDV--1
Σ−V Series AC Servo amplifiers
Model Details
JEPMC-AN2900
A/D Module Analog inputs, 10 to 10V, 4 channels
JEPMC-AN2910
D/A Module Analog outputs, 10 to 10V, 2 channels
JEPMC-IO2310
64-point I/O Module 24VDC, 64 inputs, 64 outputs
JEPMC-PL2900
Encoder Module Reversible encoder, 2 channels
Page 52
13.1 Devices Connectable via MECHATROLINK-II
13.1.2 I/O Modules
50
Page 53
14.1 AI-01 (Analog Input) Module
14.1.1 Appearance
51
14 Option Cards
14.1 AI-01 (Analog Input) Module
14.1.1 Appearance
14.1.2 Module Functions
The AI–01 module is an analog input module with voltage and/or current input modes.
AI-01
LED indicator
Analog input connector CN1
RUN
CN1
CN2
Analog input connector CN2
125 mm
95 mm
19.3 mm
Page 54
14.1 AI-01 (Analog Input) Module
14.1.3 Module Specifications
52
14.1.3 Module Specifications
The following table shows the AI-01 Module hardware specifications.
14.1.4 LED Indicator
Item
Specifications
Classification I/O Module
Name AI-01
Model JAPMC-AN2300
Analog Input
Analog Input Range 10 to +10V
0 to +10V 0 to 20 mA
Number of Channels 8 ((4/ connector)×2)
Number of Channels to be Used Any number from 1 to 8
Isolation
Between channels: Not isolated. Between input connector and system power supply: Photocoupler isolation
Max. Rated Input 15V
30 mA
Input Impedance 20 k
250 k
Resolution 16-bit (31276 to +31276)
15-bit (0 to +31276)
Absolute Accuracy 100 mV Max
0.3 mA Max
Accuracy
25°C 0.1% (10 mV)
0.1% (0.02 mA)
0 to 55°C 0.3% (30 mV)
0.3% (0.06 mA)
Input Conversion Time 1.4 msec Max
Connectors
CN1: Input connector CN2: Input connector
LED Indicator RUN (green)
Current Consumption 500 mA Max
Dimensions 125×95 (H×D)
Mass 100 g
Indicator
Indicator
Color
Status when Lit Status when not Lit
RUN Green
Normal operation Operation stopped (no access from CPU)
Page 55
14.1 AI-01 (Analog Input) Module
14.1.5 Connector Specifications
53
14.1.5 Connector Specifications
Applicable Cable: JEPMC-W6080-
14.1.6 Standard Cable Model and External Appearance
Connector
Name
# of
Pins
Connector Model
Module Side Cable Side Manufacturer
CN1/CN2
26
10226-52A3PL
• Connector 10126-3000VE
•Shell 10326-52A0-008 (Screw locking), or 10326-52F0-008 (One-touch locking)
Sumitomo 3M Corporation
Model Length External Appearance (JEPMC-W6080-)
JEPMC-W6080-05 0.5 m
JEPMC-W6080-10 1.0 m
JEPMC-W6080-30 3.0 m
L 150 mm
26-core Loose wires
NP JEPMC-W6080-05
Marking tube (Label)
Page 56
14.1 AI-01 (Analog Input) Module
14.1.7 Connector Pin Arrangement
54
14.1.7 Connector Pin Arrangement
The AI-01 Module Connector (CN1/CN2) pin arrangement is shown below.
CN1 Connector Pin Arrangement
Pin Arrangement Viewed from Wiring Side
CN2 Connector Pin Arrangement
Pin Arrangement Viewed from Wiring Side
25
26
13
12
15
1
2
14
1
V1
14
MDP1
2
G1
15
G1
3 A1 16 MDN1
4 V2 17 MDP2
5G2 18G2
6 A2 19 MDN2
7 V3 20 MDP3
8G3 21G3
9 A3 22 MDN3
10 V4 23 MDP4
11 G4 24 G4
12 A4 25 MDN4
13 26
25
26
13
12
15
1
2
14
1
V5
14
MDP5
2
G5
15
G5
3 A5 16 MDN5
4 V6 17 MDP6
5G6 18G6
6 A6 19 MDN6
7 V7 20 MDP7
8G7 21G7
9 A7 22 MDN7
10 V8 23 MDP8
11 G8 24 G8
12 A8 25 MDN8
13 26
Page 57
14.1 AI-01 (Analog Input) Module
14.1.8 Standard Cable Wiring Table
55
14.1.8 Standard Cable Wiring Table
The wiring table for the standard cable JEPMC-W6080- is shown below.
Pin Wire Color
Marking
Label on Mark-
ing Tube
Signal Name
Function
Color Marking
1
Gray Red
– – – V1/V5 V1/V5 Voltage input 1/5
2
Gray Black
– – – G1V/G5V
G1/G5 Ground 1/5
Orange Red
– – – G1A/G5A
3
Orange Black
– – – A1/A5 A1/A5 Current input 1/5
14
Yellow Red
–DP1/DP5
MDP1/ MDP5
Mode switching terminal 1/5
16
Yellow Black
DN1/DN5
MDN1/
MDN5
Mode switching terminal 1/5
4
Pink Red
– – V2/V6 V2/V6 Voltage input 2/6
5
Pink Black
– – G2V/G6V
G2/G6 Ground 2/6
Yellow Black
– – G2A/G6A
6
Yellow Black
– – A2/A6 A2/A6 Current input 2/6
17
White Red
–DP2/DP6
MDP2/ MDP6
Mode switching terminal 2/6
19
White Black
DN2/DN6
MDN2/ MDN6
Mode switching terminal 2/6
7
White Red
– – V3/V7 V3/V7 Voltage input 3/7
8
White Black
– – G3V/G7V
G3/G7 Ground 3/7
Gray Red
– – G3A/G7A
9
Gray Black
– – A3/A7 A3/A7 Current input 3/7
20
Gray Red
–DP3/DP7
MDP3/ MDP7
Mode switching terminal 3/7
22
White Black
DN3/DN7
MDN3/ MDN7
Mode switching terminal 3/7
10
Orange Red
– – V4/V8 V4/V8 Voltage input 4/8
11
Orange Black
– – GV4/GV8
G4/G8 Ground 4/8
Pink Red
– – G4A/G8A
12
Pink Black
– – A4/A8 A4/A8 Current input 4/8
23
Orange Red
– – DP4/DP8
MDP4/ MDP8
Mode switching terminal 4/8
25
Orange Black
– – DN4/DN8
MDN4/ MDN8
Mode switching terminal 4/8
Columns “Label on Marking Tube”, “Signal Name”, and “Function” display the
values for connectors CN1 and CN2 in the format “CN1/CN2”, respectively.
Page 58
14.1 AI-01 (Analog Input) Module
14.1.9 Circuit Configuration
56
14.1.9 Circuit Configuration
DC/DC
Converter
+5V
0V
+15V
-15V
0V
D/A
Converter
Internal circuit
+5V
Photocoupler
Voltage input
Current input
Mode
10
12
25
23
-
+
GND
CH8
11
Multiplexer
Ground
Voltage input
Current input
Mode
4
6
19
17
-
+
GND
CH2
5
Voltage input
Current input
Mode
Ground
1
3
16
14
2
-
+
GND
CH1
Ground
Shell
R R
R
RR
R
RR
R
10k
10k
256.5
10k
10k
256.5
10k
10k
256.5
Page 59
14.1 AI-01 (Analog Input) Module
14.1.10 CN1 Connector Connection Example
57
14.1.10 CN1 Connector Connection Example
Use the standard cable (JEPMC-W6080-) for AI-01 Modules to connect to
external devices. Use a relay terminal block to connect the AI-01 module to external devices because the wiring distance varies between the AI-01 module and each external device.
Ground the cable shield between an external device and the relay terminal
block on the external device side.
DC/DC
Converter
+5V
0V
+15V
-15V
0V
D/A
Converter
Internal circuit
+5V
Photocoupler
Voltage input
Current input
Mode
10
12
25
23
-
+
GND
CH8
11
Multiplexer
Ground
Voltage input
Current input
Mode
4
6
19
17
-
+
GND
CH2
5
Voltage input
Current input
Mode
Ground
1
3
16
14
2
-
+
GND
CH1
Ground
Shell
R R
R
RR
R
RR
R
10k
10k
256.5
10k
10k
256.5
10k
10k
256.5
Page 60
14.2 AO–01 (Analog Output) Module
14.2.1 Appearance
58
14.2 AO–01 (Analog Output) Module
14.2.1 Appearance
14.2.2 Module Functions
The AO-01 module has four channels for analog output. Two types of analog output ranges are available; -10 to +10V and 0 to +10V.
14.2.3 Module Specifications
The following table shows the AO-01 Module hardware specifications..
Item
Specifications
Name AO-01
Model JAPMC-AN2310-E
Analog Output
Number of Channels 4
Isolation
Between channels: Not isolated. Between output connector and system power supply: Photocoupler isolation
Analog Output Range 10V
0 to +10V
Resolution 16-bit (-31276 to +31276)
15-bit (0 to +31276
)
Absolute Accuracy 100 mV Max
0.3 mA Max
Accuracy
25°C 0.1% (10 mV)
0 to 55°C 0.3% (30 mV)
Input Conversion Time 1.2 msec Max
Connectors CN1: Output connector
LED Indicator RUN (green)
Current Consumption 500 mA Max
Dimensions 125 × 95 (H×D)
AO-01
LED indicator
Analog output connector CN1
RUN
CN1
125 mm
95 mm
19.3 mm
Page 61
14.2 AO–01 (Analog Output) Module
14.2.4 Indicators
59
14.2.4 Indicators
14.2.5 Connector Specifications
Applicable Cable: JEPMC-W6090-
Mass 90 g
Indicator
Indicator
Color
Status when Lit Status when not Lit
RUN Green
Normal operation Operation stopped (no access from CPU)
Name
Connector
Name
# of
Pins
Connector Model
Module Side Cable Side Manufacturer
Analog Output Connector
CN1
20
10220-52A3PL
• Connector 10126-3000VE
• Shell 10326-52A0-008 (Screw locking), or 10326-52F0-008 (One-touch locking)
Sumitomo 3M Corporation
Item
Specifications
Page 62
14.2 AO–01 (Analog Output) Module
14.2.6 Standard Cable Model and External Appearance
60
14.2.6 Standard Cable Model and External Appearance
14.2.7 CN1 Pin Layout Diagram
14.2.8 Standard Cable Wiring Table
The following shows the pin arrangement for standard cable JEPMC-W6090.
Model Length External Appearance (JEPMC-W6090-)
JEPMC-W6090-05 0.5 m
JEPMC-W6090-10 1.0 m
JEPMC-W6090-30 3.0 m
Pin Wire Color
Marking
Function
Color
1
Orange Red Analog Output 0
2
Gray Red Analog Output 1
3
Orange Black Ground 0
4
Gray Black A_Pulse+
5
6
White Red Pulse input ground
7
Yell ow Red
8
White Black
9
Yellow Black
Z-phase latch input common (5V)
10~20
Twisted-pair cable
Page 63
14.2 AO–01 (Analog Output) Module
14.2.9 AO-01 Module Connector Connection Example
61
14.2.9 AO-01 Module Connector Connection Example
CN1 Connector Connection Example
Use the AO-01 standard cable (JEPMC-W6090-) for the connection to the
external device. Use the junction terminal block because the distance between the external devices and the module are different as seen on the above diagram.
Ground the cable shield between the external devices and the junction terminal
block by the external device side.
Page 64
14.2 AO–01 (Analog Output) Module
14.2.9 AO-01 Module Connector Connection Example
62
Page 65
14.3 DO–01 (Digital Output) Module
14.3.1 Appearance/Indicators
63
14.3 DO–01 (Digital Output) Module
14.3.1 Appearance/Indicators
14.3.2 Module Functions
The DO–01 module is equipped with 64 digital outputs.
14.3.3 Output Circuit Specifications
The following table shows the DO-01 Module output circuit specifications.
Item Specifications
Outputs
64 points
Output Format Transistor/open collector, sink mode output
Isolation Method
Photocoupler
Output Voltage
+ 24VDC (+19.2 to +28.8V)
Output Current
100 mA Max
Leakage Current When OFF
0.1 mA Max
ON Time/OFF Time
ON: 0.5 ms Max OFF: 1 ms Max
Number of Commons
8 points
Protection Circuit
Fuse connected to each common line
Fuse Rating
1A
Error Detection
Fuse blowout detection
Page 66
14.3 DO–01 (Digital Output) Module
14.3.4 DO-01 Digital Output Circuit (Sink Mode Output) Connection Example
64
14.3.4 DO-01 Digital Output Circuit (Sink Mode Output) Connection Example
14.3.5 DO-01 Module Connections
Connects the DO-01 Module to external output signals.
External outputs: 64 points
Applicable Cable: JEPMC-W6060-
A fuse is inserted into the output common line of the DO-01 Module for circuit protection. However, the fuse may not be blown out in the cases such as layer shorts in outputs. To ensure the circuit protection, provide a protective element such as fuse in each output as shown in the above diagram.
Name
Connector
Name
No of
Pins
Connector Model
Module Side Cable Side Manufacturer
External I/O Connector
CN1/CN2
50
10250-52A2JL
• Connector
• 10150-3000VE
•Shell
• 10350-52A0-008
• (Screw locking), or
• 10350-52F0-008
• (One-touch locking)
Sumitomo 3M Corporation
0
24
DO_24V
Output register
DO_OUT
DO_COM
+24V
R
Photocoupler
R
Transistor
Page 67
14.3 DO–01 (Digital Output) Module
14.3.6 Standard Cable Model and External Appearance
65
14.3.6 Standard Cable Model and External Appearance
14.3.7 Connector Pin Arrangement
The DO-01 Module Connector (CN1 and CN2) pin arrangement is shown below.
CN1 Connector Pin Arrangement
Name Model Length External Appearance (JEPMC-W6060-)
Cables for DO-01 Modules
JEPMC-W6060-05 0.5 m
JEPMC-W6060-10 1.0 m
JEPMC-W6060-30 3.0 m
50-core Loose wires
1
3
5
7
9
11
13
15
17
19
21
23
25
+24V_1
DO_02
DO_06
+24V_2
DO_10
DO_14
+24V_3
DO_18
DO_22
+24V_4
DO_26
DO_30
N.C.
26
28
30
32
34
36
38
40
42
44
46
48
50
OV_1
DO_03
DO_07
OV_2
DO_11
DO_15
OV_3
DO_19
DO_23
OV_4
DO_27
DO_31
N.C.
27
29
31
33
35
37
39
41
43
45
47
49
DO_01
DO_15
OV_1
DO_09
DO_13
OV_2
DO_17
DO_21
OV_3
DO_25
DO_29
OV_4
50
49
25
24
26
27
1
2
Pin Arrangement Viewed from Wiring Side
2
4
6
8
10
12
14
16
18
20
22
24
DO_00
DO_04
OV_1
DO_08
DO_12
OV_2
DO_16
DO_20
OV_3
DO_24
DO_28
OV_4
Page 68
14.3 DO–01 (Digital Output) Module
14.3.8 Standard Cable Wiring Table
66
CN2 Connector Pin Arrangement
14.3.8 Standard Cable Wiring Table
The wiring table for the standard cable JEPMC-W6060- is shown below.
Pin Wire Color Marking Signal Name Function
1
Orange
+24V_1/5 24V power supply 1/5
2
Gray
DO_00/32 Digital output 0/32
3White
DO_02/34 Digital output 2/34
4
Yellow
DO_04/36 Digital output 4/36
5
Pink
DO_06/38 Digital output 6/38
6
Orange  
0V_1/5 Common ground 1/5
7
Gray  
+24V_2/6 24V power supply 2/6
8White  
DO_08/40 Digital output 8/40
9
Yellow  
DO_10/42 Digital output 10/42
10
Pink  
DO_12/44 Digital output 12/44
11
Orange   
DO_14/46 Digital output 14/46
12
Gray   
0V_2/6 Common ground 2/6
13 White   
+24V_3/7 24V power supply 3/7
14
Yellow   
DO_16/48 Digital output 16/48
15
Pink   
DO_18/50 Digital output 18/50
16
Orange    
DO_20/52 Digital output 20/52
17
Gray    
DO_22/54 Digital output 22/54
18 White    
0V_3/7 Common ground 3/7
19
Yellow    
+24V_4/8 24V power supply 4/8
20
Pink    
DO_24/58 Digital output 24/58
1
3
5
7
9
11
13
15
17
19
21
23
25
+24V_5
DO_34
DO_38
+24V_6
DO_42
DO_46
+24V_7
DO_50
DO_54
+24V_8
DO_58
DO_62
N.C.
26
28
30
32
34
36
38
40
42
44
46
48
50
OV_5
DO_35
DO_39
OV_6
DO_43
DO_47
OV_7
DO_51
DO_55
OV_8
DO_59
DO_63
N.C.
27
29
31
33
35
37
39
41
43
45
47
49
DO_33
DO_37
OV_5
DO_41
DO_45
OV_6
DO_49
DO_53
OV_7
DO_57
DO_61
OV_8
50
49
25
24
26
27
1
2
Pin Arrangement Viewed from Wiring Side
2
4
6
8
10
12
14
16
18
20
22
24
DO_32
DO_36
OV_5
DO_40
DO_44
OV_6
DO_48
DO_52
OV_7
DO_56
DO_60
OV_8
Page 69
14.3 DO–01 (Digital Output) Module
14.3.8 Standard Cable Wiring Table
67
21 Orange     Continuous
DO_26/68 Digital output 26/60
22
Gray     Continuous
DO_28/60 Digital output 28/62
23 White     Continuous
DO_30/62 Digital output 30/64
24
Yellow     Continuous
0V_4/8 Common ground 4/8
25
Pink     Continuous
N.C
26
Orange
0V_1/5 Common ground 1/5
27 Gray
DO_01/33 Digital output 1/33
28 White
DO_03/35 Digital output 3/35
29
Yellow
DO_05/37 Digital output 5/37
30
Pink
DO_07/39 Digital output 7/39
31
Orange — —
0V_1/5 Common ground 1/5
32
Gray — —
0V_2/6 Common ground 2/6
33 White — —
DO_09/41 Digital output 9/41
34
Yellow — —
DO_11/43 Digital output 11/43
35
Pink — —
DO_13/45 Digital output 13/45
36
Orange — — —
DO_15/47 Digital output 15/47
37
Gray — — —
0V_2/6 Common ground 2/6
38 White — — —
0V_3/7 Common ground 3/7
39
Yellow — — —
DO_17/49 Digital output 17/49
40
Pink — — —
DO_19/51 Digital output 19/51
41
Orange — — — Continuous
DO_21/53 Digital output 21/53
42
Gray — — — Continuous
DO_23/55 Digital output 23/55
43 White — — — Continuous
0V_3/7 Common ground 3/7
44
Yellow — — — Continuous
0V_4/8 Common ground 4/8
45
Pink — — — Continuous
DO_25/57 Digital output 25/57
46
Orange — — — —
DO_27/59 Digital output 27/59
47
Gray ————————
DO_29/61 Digital output 29/61
48 White ————————
DO_31/63 Digital output 31/63
49
Yellow ————————
0V_4/8 Common ground 4/8
50
Pink ————————
N.C
Columns “Signal Name” and “Function” display the values for connectors CN1
and CN2 in the format “CN1/CN2” respectively.
Pin Wire Color Marking Signal Name Function
Page 70
14.4 LIO-01/02 Module
14.4.1 Appearance
68
14.4 LIO-01/02 Module
14.4.1 Appearance
External Appearance
The following figure shows the external appearance of the LIO-01/02 Modules
14.4.2 Outline of Functions
The LIO-01 Module provides digital I/O and encoder input functions. There are 16 digital inputs (DI) and 16 digital outputs (DO) for the digital I/O function. There is also one encoder function. The following diagram gives an outline of the LIO-01 Module functions. The only functional difference betwteen the LIO-01 and the LIO-02 is the active state of the output circuits (See 14.4.8 LIO-01 Digital Output
Circuit (Sink Mode Output) Connection Example and 14.4.9 LIO-02 Digital Output Circuit (Source Mode Output) Connection Example)
LIO-01
LED indicators
Switch
I/O connector
Page 71
14.4 LIO-01/02 Module
14.4.3 LED Indicators and Switch Settings
69
14.4.3 LED Indicators and Switch Settings
The LIO-02 Module status display LED indicators (LD1 to LD8) change based on the SW1 rotary switch settings. The following table shows the ON/OFF indicator display for digital input and digital output.
Indicator Color SW1 Status when Lit
LD1 to
LD8
Green
0
Board Status Indicators
LD1
Normal operation: Lit, Error: Not lit
LD2
DI-00 to DI-07 status. Lit when any digital input is turned ON.
LD3
DO-00 to DO-07 status. Lit when any digital output is turned ON.
LD4
Pulse A/B input. Lit when phase A/B is turned ON.
LD5
Normal operation: Lit, Error: Not lit
LD6
DI-08 to DI-15 status. Lit when any digital input is turned ON.
LD7
DO-08 to DO-15 status. Lit when any digital output is turned ON.
LD8
Pulse Z input. Lit when phase Z is turned ON.
1
Digital input indicators: When DI00 to DI07 turn ON, corresponding indicators (LD1 to LD8) are lit.
2
Digital input indicators: When DI08 to DI15 turn ON, corresponding indicators (LD1 to LD8) are lit.
3
Digital output indicators: When DO00 to DO07 turn ON, corresponding indicators (LD1 to LD8) are lit.
4
Digital output indicators: When DO08 to DO15 turn ON, corresponding indicators (LD1 to LD8) are lit.
5
PI input Indicators
LD1 LD2 LD3 LD4
Pulse A input Pulse B input Pulse Z input
LD5 LD6 LD7 LD8
Coincidence detection Phase-Z latch Digital input latch
LD3
LD2
LD1
LD4
LD7
LD6
LD5
LD8
SW1
0
5
1
2
3
4
6
7
8
9
Indicators
Page 72
14.4 LIO-01/02 Module
14.4.4 Specifications
70
14.4.4 Specifications
Module Specifications
Input Circuit Specifications
Item Specifications
Name
LIO-01/02
Model
JAPMC-IO2300/JAPMC-IO2301
Digital Inputs
16 inputs 24VDC, 4.1 mA, combined sink mode/source mode inputs (DI-01 also used for position registation latch.)
Digital Outputs
16 outputs 24VDC transistor open-collector outputs, sink mode (-01)/Source mode (-02) outputs
Encoder Input
Phase A/B/Z inputs Phase-A/B: 5V differential input, not isolated, Max frequency: 4 MHz Phase-Z: 5V/12V photocoupler input, Max frequency: 500 kHz Latch input Position registration latch on phase-Z or DI-01.
Switches
Rotary switch (SW1)
Dimensions (mm)
125 95 (H D)
Mass
80 g
Item Specifications
Inputs
16 points
Input Format
Sink mode/Source mode input
Isolation Method
Photocoupler
Input Voltage
24VDC, 20mv
Input Current
4.1 mA (typ.)
ON Voltage/Current
15V min./2.0 mA min.
OFF Voltage/Current
5V Max/1.0 mA Max
ON Time/OFF Time
ON: 0.5 ms Max OFF: 0.5 ms Max
Number of Commons
8 points (DI_COM0: DI_00 to DI_07, DI_COM1: DI_08 to DI_15)
Other Functions
• DI_01 is shared with position registration latch. If DI-01 is turned ON while position registration latch inputs are enabled, the encoder position will be latched.
Page 73
14.4 LIO-01/02 Module
14.4.5 Digital Input Circuit (Sink Mode Input) Connection Example
71
14.4.5 Digital Input Circuit (Sink Mode Input)
Connection
Example
?
14.4.6 Digital Input Circuit (Source Mode Input) Connection Example C
5.6k Ω/0.5 W
Vcc
DI_COM
+24 V
DI_IN
Input register
0
24
R
R
R
R
5.6 k
Ω/ 0.5 W
Vcc
680 Ω
DI_COM
+24 V
DI_IN
22 kΩ
1 k
Ω
2200PF
0.01 μF
Input register
0
24
R
R
R
R
Page 74
14.4 LIO-01/02 Module
14.4.7 Output Circuit
72
14.4.7 Output Circuit
The following table shows the LIO-01/02 Module output circuit specifications.
14.4.8 LIO-01 Digital Output Circuit (Sink Mode Output) Connection Example
Item Specifications
Outputs
16 points
Output Format
LIO-01
Transistor, open collector sink mode outputs
LIO-02
Transistor, open collector source mode outputs
Isolation Method
Photocoupler
Output Voltage
+24VDC,
20mv
Output Current
100 mA Max
Leakage Current When OFF
0.1 mA Max
ON Time/OFF Time
ON: 1 ms Max OFF: 1 ms Max
Number of Commons
16 points
Protection Circuit
The fuses are not for circuit protection. They are for fire protection at output shorts. Attach a fuse externally to each output if circuit protection is required.
Error Detection
Blown fuse detection
Other Functions
DO_01 is shared with encoder position detection
R
R
R
0
24
DO_24V
Output
register
DO_OUT
DO_COM
+24 V
Page 75
14.4 LIO-01/02 Module
14.4.9 LIO-02 Digital Output Circuit (Source Mode Output) Connection Example
73
14.4.9 LIO-02 Digital Output Circuit (Source Mode Output) Connection Example
14.4.10 Pulse Input Circuit
The following table shows the LIO-01/02 Module encoder circuit specifications.
14.4.11 Encoder Circuit Connection Example
Item Specifications
Number of Encoders
1 (Phase-A/B/Z input)
Encoder Circuit
Phase-AB: 5V differential input, not isolated, Max frequency: 4 MHz Phase-Z: 5V/12V photocoupler input, Max frequency: 500 kHz
Input Mode
Phase-A/B, signed, incremental/decremental
Latch Input
Position registration latch on phase-Z or DI_01. Response time: 5 s Max for phase-Z input; 60 s Max for DI_01 input.
0
24
+24V
DO_24V
Output
register
DO_OUT
DO_COM
R
R
R
+5 V
0 V
Phase-A
A1
220Ω
Pulse Generator
Phase-B
PA
PAL
PB
PBL
GND
B1
A2
B2
B3
B4
A4
A3
+5 V
Latch input or phase-Z pulse
PC
PCL5
PCL12
R
R
R
220Ω
R
Page 76
14.4 LIO-01/02 Module
14.4.12 LIO–01/02 Standard Cable Wiring Table
74
14.4.12 LIO–01/02 Standard Cable Wiring Table
Connector Pin Arrangement
The following table shows the connector pin arrangement for LIO-01/02 Modules viewed from the wiring side.
Pin Wire Color
Wire Marking
Signal Name
I/O Function
Color Marking
A1
Orange Red
PA I
Phase-A pulse (+)
A2
Gray Red
PB I
Phase-B pulse (+)
A3
White Red
PC I
Phase-Z pulse (+)
A4
Yellow Red
GND I
Pulse input ground
A5
Pink Red
DO_COM P
Output common
A6
Orange Red  
DO_24V P
+24V input
A7
Gray Red  
DO_15 O
Output 15
A8
White Red  
DO_13 O
Output 13
A9
Yellow Red  
DO_11 O
Output 11
A10
Pink Red  
DO_09 O
Output 9
A11
Orange Red   
DO_07 O
Output 7
A12
Gray Red   
DO_05 O
Output 5
A13
White Red   
DO_03 O
Output 3
A14
Yellow Red   
DO_01 O
Output 1
A15
Pink Red   
DI_15 I
Input 15
A16
Orange Red    
DI_13 I
Input 13
A17
Gray Red    
DI_11 I
Input 11
A18
White Red    
DI_09 I
Input 9
A19
Yellow Red    
DI_07 I
Input 7
A20
Pink Red    
DI_05 I
Input 5
A21
Orange Red
 Continuous
DI_03 I
Input 3
A22
Gray Red
 Continuous
DI_01 I
Input 1
A23
White Red
 Continuous
DI_COM0 P
Input common 0
A24 Shield
FG
Frame ground
B1
Orange Black
PAL I
Phase-A pulse (
B2
Gray Black
PBL I
Phase-B pulse (
B3 White Black
PCL5 I
Phase-Z pulse (5V input)
B4
Yellow Black
PCL12 I
Phase-Z pulse (12V input)
B5
Pink Black
DO_COM P
Output common
B6
Orange Black  
DO_24V P
+24V input
B7
Gray Black  
DO_14 O
Output 14
B8 White Black  
DO_12 O
Output 12
B9
Yellow Black  
DO_10 O
Output 10
B1A1
B24A24
Page 77
14.4 LIO-01/02 Module
14.4.13 Connector Specifications
75
P: Power supply input; I: Input signal; O: Open-collector output
14.4.13 Connector Specifications
Connects the external I/O signals and encoder input signals. External output: 16 points, Encoder input: 1 channel
14.4.14 Cables
B10 Pink Black  
DO_08 O
Output 8
B11
Orange Black   
DO_06 O
Output 6
B12
Gray Black   
DO_04 O
Output 4
B13 White Black   
DO_02 O
Output 2
B14
Yellow Black   
DO_00 O
Output 0
B15
Pink Black   
DI_14 I
Input 14
B16
Orange Black    
DI_12 I
Input 12
B17
Gray Black    
DI_10 I
Input 10
B18 White Black    
DI_08 I
Input 8
B19
Yellow Black    
DI_06 I
Input 6
B20
Pink Black    
DI_04 I
Input 4
B21
Orange Black
 Continuous
DI_02 I
Input 2
B22
Gray Black
 Continuous
DI_00 I
Input 0
B23 White Black
 Continuous
DI_COM1 P
Input common 1
B24 Shield
FG
Frame ground
Pin Wire Color
Wire Marking
Signal
Name
I/O Function
Color Marking
Name
Connector
Name
# of
Pins
Connector Model
Module Cable Manufacturer
I/O Connector
I/O
48
FCN-365P048-AU
FCN-360C048-E (cover), FCN-361J048-AU (jack)
Fujitsu component
Name Model Number Length (JEPMC-W2061-)
Cable for LIO-01/02 Modules
JEPMC-W2061-A5
0.5 m
JEPMC-W2061-01
1.0 m
JEPMC-W2061-03
3.0 m
Page 78
14.4 LIO-01/02 Module
14.4.15 LIO-01 Module Connections
76
14.4.15 LIO-01 Module Connections
Connect a fuse suitable for the load specifications in the output signal circuit in
series with the load. If an external fuse is not connected, load shorts or overloads could result in fire, destruction of the load device, or damage to the output element.
The pins A5 and B5, and the pins A6 and B6 are internally connected. Connect
them external as well.
Connect a fuse suitable for the load specifications in the output signal circuit in
series with the load. If an external fuse is not connected, load shorts or overloads could result in fire, destruction of the load device, or damage to the output element.
Phase-A
Pulse Generator
Fuse
Pulse input
Latch input or phase-Z pulse
Latch input or phase-Z pulse
Digital input
Digital input
Digital output
External input signals
External input signals
External output signals
Phase-B
24 VDC
24 VDC
Fuse blown detection circuit
Fuse
220Ω
220Ω
+5V
0V
+5V
5V
A2
B2
A4
PB
PBL
GND
PC
PCL5
PCL12
A3
A24 B24
B3
B4
PA
PAL
A1
B1
DI_COM0
DI_01
DI_02
DI_03
DI_04
DI_05
DI_06
DI_07
DI_00
A23
B22
A22
B21
A21
B20
A20
B19
A19
R
R
DI_COM1
DI_09
DI_10
DI_11
DI_12
DI_13
DI_14
DI_15
DI_08
B23
B18
A18
B17
A17
B16
A16
B15
A15
R
R
R
R
R
R
R
L L L L L L L L L L L L L L L L
DO_00
DO_01
DO_02
DO_03
DO_04
DO_05
DO_06
DO_24V
DO_07
DO_08
DO_09
DO_10
DO_11
DO_12
DO_13
DO_14
DO_15
DO_COM
DO_COM
B6
A6
B14
A14
B13
A13
B12
A12
B11
A11
B10
A10
B9
A9
B8
A8
B7
A7
A5
B5
R
Page 79
14.4 LIO-01/02 Module
14.4.16 LIO-02 Module Connections
77
14.4.16 LIO-02 Module Connections
220W
220W
+5V
0V
Phase-A
Pulse generator
+5V
Pulse input
Latch input or phase-Z pulse
Latch input or phase-Z pulse
Phase-B
5V
A2
B2
A4
PB
PBL
GND
PC
PCL5
PCL12
A3
A24 B24
B3
B4
PA
PAL
A1
B1
External input signals
DI_COM0
DI_01
DI_02
DI_03
DI_04
DI_05
DI_06
DI_07
DI_00
A23
B22
A22
B21
A21
B20
A20
B19
A19
24 VDC
Digital input
R
R
External input signals
DI_COM1
DI_09
DI_10
DI_11
DI_12
DI_13
DI_14
DI_15
DI_08
B23
B18
A18
B17
A17
B16
A16
B15
A15
24 VDC
Digital input
R
R
R
R
R
R
R
L L L L L L L
Digital output
External output signals
L L L L L L L L L
Fuse blowout detection circuit
Fuse
24 VDC
Fuse
DO_24V DO_24V
DO_01
DO_02
DO_03
DO_04
DO_05
DO_06
DO_07
DO_08
DO_09
DO_10
DO_11
DO_12
DO_13
DO_14
DO_15
DO_00
DO_COM
DO_COM
B6
A6
B14
A14
B13
A13
B12
A12
B11
A11
B10
A10
B9
A9
B8
A8
B7
A7
A5
B5
R
L
Load
External Fuse
Page 80
14.5 LIO-04/05 Modules
14.5.1 External Appearance
78
14.5 LIO-04/05 Modules
14.5.1 External Appearance
The following figure shows the external appearance of the LIO-04/05 Modules.
14.5.2 Outline of Functions
The LIO-04/05 Modules are Optional Boards for the MP2300Siec which provide a digital I/O function. There are 32 digital inputs (DI) and 32 digital outputs (DO) (sink mode outputs) for the digital I/O function.
14.5.3 Indicators
The following table shows the status of LIO-04/05 Module LED indicators.
Indicator
Name
Indicator
Color
Status
RUN
Green
Lit: Module normal Not lit: Module error
FU
Red
Lit: One of the output protection fuses is blown. Not lit: All of the output protection fuses are normal.
The burnout detection circuit will not function when there is no external 24V
power supply.
LED indicators
I/O connector (CN1)
LIO-04
RUN
FU
CN2
CN1
I/O connector (CN2)
FURUN
Page 81
14.5 LIO-04/05 Modules
14.5.4 Switch Settings
79
14.5.4 Switch Settings
The LIO-04/05 Module status display the LED indicators (LD1 to LD8) change based on the SW1 rotary switch setting. The following table shows the ON/OFF indicator display for digital input and digital output.
Indicator Color SW1 Status when Lit
LD1 to
LD8
Green
0
Board Status Indicators
LD1 Normal operation: Lit, Error: Not lit
LD2 DI-00 to DI-07 status. Lit when any digital input is turned ON.
LD3 DO-00 to DO-07 status. Lit when any digital output is turned ON.
LD4 Pulse A/B input. Lit when phase A/B is turned ON.
LD5 Normal operation: Lit, Error: Not lit
LD6 DI-08 to DI-15 status. Lit when any digital input is turned ON.
LD7 DO-08 to DO-15 status. Lit when any digital output is turned ON.
LD8 Pulse Z input. Lit when phase Z is turned ON.
1
Digital input indicators: When DI00 to DI07 turn ON, corresponding indicators LD1 to LD8 are lit.
2
Digital input indicators: When DI08 to DI15 turn ON, corresponding indicators LD1 to LD8 are lit.
3
Digital output indicators: When DO00 to DO07 turn ON, corresponding indicators LD1 to LD8 are lit.
4
Digital output indicators: When DO08 to DO15 turn ON, corresponding indicators LD1 to LD8 are lit.
5
PI Input Indicators
LD1 LD2 LD3 LD4
Pulse A input Pulse B input Pulse Z input
LD5 LD6 LD7 LD8
Coincidence detection Phase-Z latch Digital input latch
LD3
LD2
LD1
LD4
LD7
LD6
LD5
LD8
SW1
0
5
1
2
3
4
6
7
8
9
Indicators
Page 82
14.5 LIO-04/05 Modules
14.5.5 Module Specifications
80
14.5.5 Module Specifications
The following table shows the hardware specifications of the LIO-04/ 05 Module.
14.5.6 Input Circuit Specifications
The following table shows the LIO-04/05 Modules input circuit specifications.
Item Specifications
Name
LIO-04/LIO-05
Model
JAPMC-IO2303/JAPMC-IO2304
Digital Inputs
32 inputs 24VDC, 4.1 mA, combined sink mode/source mode inputs (DI-00, 01, 16, and 17 also used for interrupts.)
Simultaneously ON Inputs 16 points (8 inputs/common): At ambient temperature of 55C and 24VDC 10 points (5 inputs/common): At ambient temperature of 55C and 28.8VDC Refer to the following characteristics graph for details.
Digital Outputs
32 outputs 24VDC transistor open-collector outputs, sink mode outputs
Indicators
RUN (green) ERR (red)
Dimensions (mm)
125 95 (H D)
Mass
80 g
Item Specifications
Inputs
32 points
Input Format
Sink mode, source mode input
Isolation Method
Photocoupler (PS2805-4)
Input Voltage
24VDC (+19.2 to +28.8V)
Input Current
4.1 mA (typ.)
ON Voltage/Current
15VDC min./2.0 mA min.
OFF Voltage/Current
5VDC min./1.0 mA min.
ON Time/OFF Time
ON: 0.5 ms Max OFF: 0.5 ms Max
Number of Commons
8 points
Page 83
14.5 LIO-04/05 Modules
14.5.7 Digital Input Circuit (Sink Mode Input) Connection Example
81
14.5.7 Digital Input Circuit (Sink Mode Input) Connection Example
14.5.8 Digital Input Circuit (Source Mode Input) Connection Example
5.6kΩ/ 0.5W
Vcc
DICOM
+24V
DI_IN
Input register
0
24
Photocoupler
R
R
R
R
5.6kΩ/ 0.5W
Vcc
DICOM
+24V
DI_IN
Input register
0
24
R
R
R
R
Photocoupler
Page 84
14.5 LIO-04/05 Modules
14.5.9 Output Circuit
82
14.5.9 Output Circuit
The following table shows the LIO-04/05 Module’s output circuit specifications.
14.5.10 LIO-04 Digital Output Circuit (Sink Mode Output) Connection Example
Item Specifications
Outputs
32 points
Output Format
LIO-04
Transistor, sink mode output
LIO-05
Transistor, source mode output
Isolation Method
Photocoupler
Output Voltage
+24VDC (+192 to +28.8VDC)
Output Current
100 mA Max
Leakage Current When OFF
0.1 mA Max
ON Time/OFF Time
ON: 0.5 ms Max OFF: 1 ms Max
Number of Commons
1 per 8 outputs
Protection Circuit
The fuses are not for circuit protection. They are for fire protection at output shorts. Attach a fuse externally to each output if circuit protection is required.
Fuse Rating
1A
Error Detection
Fuse blowout detection
0
24
+24V
Output register
DO_OUT
0V
+24V
R
Photocoupler
R
Transistor
Page 85
14.5 LIO-04/05 Modules
14.5.11 LIO-05 Digital Output Circuit (Source Mode Output) Connection Example
83
14.5.11 LIO-05 Digital Output Circuit (Source Mode Output) Connection Example
14.5.12 LIO-04 Module Connector Pin Arrangement
The LIO-04 Module Connector (CN1 and CN2) pin arrangements are shown below.
CN1 Connector Pin Arrangement
P: Power supply input, I: Input signal, O: Open collector output
0
24
+24V
Output register
DO_OUT
0V
+24V
R
Photocoupler
Transistor
R
R
1
3
5
7
9
11
13
15
17
19
21
23
25
DICOM_1
DI_02
DI_06
DI_08
DI_12
N.C.
DO_02
+24V_1
DO_06
DO_08
N.C.
DO_12
N.C.
26
28
30
32
34
36
38
40
42
44
46
48
50
N.C.
DI_03
DI_07
DI_09
DI_13
N.C.
DO_03
N.C.
DO_07
DO_09
OV_2
DO_13
OV_2
27
29
31
33
35
37
39
41
43
45
47
49
DI_01
DI_05
N.C.
DI_11
DI_15
DO_01
OV_1
DO_05
OV_1
DO_11
N.C.
DO_15
50
49
25
24
26
27
1
2
Pin Arragement Viewed from Wiring Side
2
4
6
8
10
12
14
16
18
20
22
24
DI_00
DI_04
DICOM_2
DI_10
DI_14
DO_00
N.C.
DO_04
N.C.
DO_10
+24V_2
DO_14
Page 86
14.5 LIO-04/05 Modules
14.5.13 Standard Cable Wiring Table
84
CN2 Connector Pin Arrangement
P: Power supply input, I: Input signal, O: Open collector output
14.5.13 Standard Cable Wiring Table
The wiring table for the standard cable JEPMC-W6060- is shown below.
1
3
5
7
9
11
13
15
17
19
21
23
25
DICOM_3
DI_18
DI_22
DI_24
DI_28
N.C.
DO_18
+24V_3
DO_22
DO_24
N.C.
DO_28
N.C.
26
28
30
32
34
36
38
40
42
44
46
48
50
N.C.
DI_19
DI_23
DI_25
DI_29
N.C.
DO_19
N.C.
DO_23
DO_25
OV_4
DO_29
OV_4
27
29
31
33
35
37
39
41
43
45
47
49
DI_17
DI_21
N.C.
DI_27
DI_31
DO_17
OV_3
DO_21
OV_3
DO_27
N.C.
DO_31
50
49
25
24
26
27
1
2
Pin Arrangement Viewed from Wiring Side
2
4
6
8
10
12
14
16
18
20
22
24
DI_16
DI_20
DICOM_4
DI_26
DI_30
DO_16
N.C.
DO_20
N.C.
DO_26
+24V_4
DO_30
Pin Wire Color Markings Signal Name I/O Function
1
Orange
DICOM_1/3 I/I Input common 1/3
2
Gray
DI_00/16 I/I
Digital input 0/16 (shared with interrupt input)
3White
DI_02/18 I/I Digital input 2/18
4
Yellow
DI_04/20 I/I Digital input 4/20
5
Pink
DI_06/22 I/I Digital input 6/22
6
Orange  
DICOM_2/4 P/P Input common 2/4
7
Gray  
DI_08/24 I/I Digital input 8/24
8White  
DI_10/26 I/O Digital input 10/26
9
Yellow  
DI_12/28 I/O Digital input 12/28
10
Pink  
DI_14/30 I/O Digital input 14/30
11
Orange   
N.C.
12
Gray   
DO_00/16 O/O Digital output 0/16
13 White   
DO_02/18 O/O Digital output 2
14
Yellow   
N.C.
15
Pink   
+24V_1/3 P 25V power supply 1
16
Orange    
DO_04/20 O Digital output 4
17
Gray    
DO_06/22 O Digital output 6
18 White    
N.C.
Page 87
14.5 LIO-04/05 Modules
14.5.13 Standard Cable Wiring Table
85
19 Yellow    
DO_08/24 O Digital output 8
20
Pink    
DO_10/26 O Digital output 10
21
Orange     Continuous
N.C.
22
Gray     Continuous
+24V_2/4 P 24V power supply 2
23 White     Continuous
DO_12/28 O Digital output 12
24
Yellow     Continuous
DO_14/30 O Digital output 14
25
Continuous
N.C.
26
Orange
N.C.
27 Gray
DI_01/17 I/I
Digital input 0 (shared with interrupt input)
28 White
DI_03/19 I/I Digital input 2
29
Yellow
DI_05/21 I/I Digital input 4
30
Pink
DI_07/23 I/I Digital input 6
31
Orange — —
N.C.
32
Gray — —
DI_09/25 I/I Digital input 8
33 White — —
DI_11/27 I/I Digital input 10
34
Yellow — —
DI_13/29 I/I Digital input 12
35
Pink — —
DI_15/31 I/I Digital input 14
36
Orange — — —
N.C.
37
Gray — — —
DO_01/17 O/O Digital output 0
38 White — — —
DO_03/19 O/O Digital output 2
39
Yellow — — —
OV_1/3 O/O Common Ground 1/3
40
Pink — — —
N.C.
41
Orange — — — Continuous
DO_05/21 O/O Digital output 4
42
Gray — — — Continuous
DO_07/23 O/O Digital output 6
43 White — — — Continuous
OV_1/3 Common Ground 1/3
44
Yellow — — — Continuous
DO_09/25 O/O Digital output 8
45
Pink — — — Continuous
DO_11/26 O/O Digital output 10
46
Orange — — — —
0V_2/4 Common Ground 2/4
47
Gray ————————
N.C.
48 White ————————
DO_13/29 O/O Digital output 12
49
Yellow ————————
DO_15/31 O/O Digital output 14
50
Pink ————————
OV_2/4
Columns “Signal Name”, “I/O”, and “Function” display the values for connectors
CN1 and CN2 in the format “CN1/CN2” respectively.
Pin Wire Color Markings Signal Name I/O Function
Page 88
14.5 LIO-04/05 Modules
14.5.14 LIO-05 Module Connector Pin Arrangement
86
14.5.14 LIO-05 Module Connector Pin Arrangement
The LIO-05 Module Connector (CN1 and CN2) pin arrangements are shown below.
CN1 Connector Pin Arrangement
P: Power supply input, I: Input signal, O: Open collector output
CN2 Connector Pin Arrangement
1
3
5
7
9
11
13
15
17
19
21
23
25
DICOM_1
DI_02
DI_06
DI_08
DI_12
N.C.
DO_02
+24V_1
DO_06
DO_08
N.C.
DO_12
N.C.
26
28
30
32
34
36
38
40
42
44
46
48
50
N.C.
DI_03
DI_07
DI_09
DI_13
N.C.
DO_03
+24V_1
DO_07
DO_09
OV_2
DO_13
N.C.
27
29
31
33
35
37
39
41
43
45
47
49
DI_01
DI_05
N.C.
DI_11
DI_15
DO_01
OV_1
DO_05
N.C.
DO_11
+24V_2
DO_15
50
49
25
24
26
27
1
2
Pin Arrangement Viewed from Wiring Side
2
4
6
8
10
12
14
16
18
20
22
24
DI_00
DI_04
DICOM_2
DI_10
DI_14
DO_00
N.C.
DO_04
N.C.
DO_10
+24V_2
DO_14
1
3
5
7
9
11
13
15
17
19
21
23
25
DICOM_3
DI_18
DI_22
DI_24
DI_28
N.C.
DO_18
+24V_3
DO_22
DO_24
N.C.
DO_28
N.C.
26
28
30
32
34
36
38
40
42
44
46
48
50
N.C.
DI_19
DI_23
DI_25
DI_29
N.C.
DO_19
+24V_3
DO_23
DO_25
N.C.
DO_29
N.C.
27
29
31
33
35
37
39
41
43
45
47
49
DI_17
DI_21
N.C.
DI_27
DI_31
DO_17
OV_3
DO_21
OV_3
DO_27
+24V_4
DO_31
50
49
25
24
26
27
1
2
Pin Arrangement Viewed from Wiring Side
2
4
6
8
10
12
14
16
18
20
22
24
DI_16
DI_20
DICOM_4
DI_26
DI_30
DO_16
N.C.
DO_20
N.C.
DO_26
+24V_4
DO_30
Page 89
14.5 LIO-04/05 Modules
14.5.15 Standard Cable Wiring Table
87
14.5.15 Standard Cable Wiring Table
The wiring table for the standard cable JEPMC-W6060- is shown below.
Pin Wire Color Markings Signal Name I/O Function
1
Orange
DICOM_1/3 I/I Input common 1/3
2
Gray
DI_00/16 I/I Digital input 0/16
3White
DI_02/18 I/I Digital input 2/18
4
Yellow
DI_04/20 I/I Digital input 4/20
5
Pink
DI_06/22 I/I Digital input 6/22
6
Orange  
DICOM_2/4 P/P Input common 2/4
7
Gray  
DI_08/24 I/I Digital input 8/24
8White  
DI_10/26 I/O Digital input 10/26
9
Yellow  
DI_12/28 I/O Digital input 12/28
10
Pink  
DI_14/30 I/O Digital input 14/30
11
Orange   
N.C.
12
Gray   
DO_00/16 O/O Digital output 0/16
13 White   
DO_02/18 O/O Digital output 2
14
Yellow   
N.C.
15
Pink   
+24V_1/3 P 25-V power supply 1
16
Orange    
DO_04/20 O Digital output 4
17
Gray    
DO_06/22 O Digital output 6
18 White    
N.C.
19
Yellow    
DO_08/24 O Digital output 8
20
Pink    
DO_10/26 O Digital output 10
21
Orange     Continuous
N.C.
22
Gray     Continuous
+24V_2/4 P 24-V power supply 2
23 White     Continuous
DO_12/28 O Digital output 12
24
Yellow     Continuous
DO_14/30 O Digital output 14
25
Pink     Continuous
N.C.
26
Orange
N.C.
27
Gray
DI_01/17 I/I Digital input 0
28 White
DI_03/19 I/I Digital input 2
29
Yellow
DI_05/21 I/I Digital input 4
30
Pink
DI_07/23 I/I Digital input 6
31
Orange — —
N.C.
32
Gray — —
DI_09/25 I/I Digital input 8
33 White — —
DI_11/27 I/I Digital input 10
34
Yellow — —
DI_13/29 I/I Digital input 12
35
Pink — —
DI_15/31 I/I Digital input 14
36
Orange — — —
N.C.
37
Gray — — —
DO_01/17 O/O Digital output 0
38 White — — —
DO_03/19 O/O Digital output 2
39
Yellow — — —
OV_1/3 O/O Common Ground 1/3
40
Pink — — —
+24V_1 24V power supply 1
41
Orange — — — Continuous
DO_05/21 O/O Digital output 4
Page 90
14.5 LIO-04/05 Modules
14.5.15 Standard Cable Wiring Table
88
42 Gray — — — Continuous
DO_07/23 O/O Digital output 6
43 White — — — Continuous
N.C.
44
Yellow — — — Continuous
DO_09/25 O/O Digital output 8
45
Pink — — — Continuous
DO_11/26 O/O Digital output 10
46
Orange ————————
0V_2/4 Common Ground 2/4
47
Gray ————————
+24V_2 24V power supply 2
48 White ————————
DO_13/29 O/O Digital output 12
49
Yellow ————————
DO_15/31 O/O Digital output 14
50
Pink ————————
N.C.
Columns “Signal Name”, “I/O”, and “Function” display the values for connectors
CN1 and CN2 in the format “CN1/CN2” respectively.
Pin Wire Color Markings Signal Name I/O Function
Page 91
14.5 LIO-04/05 Modules
14.5.16 LIO-04 Module Connector Connection Examples
89
14.5.16 LIO-04 Module Connector Connection Examples
CN1 Connector Connection Example
Check the polarity of the external power supply when wiring. An adverse
connection may cause a load malfunction.
The pins 39 and 43 and the pins 46 and 50 are internally connected. Connect
them externally as well.
JEPMC-IO2303
+5V
+-
+-
24 VDC
࡮ ࡮ ࡮
Input 0
Input 1
Input 6
Input 7
࡮ ࡮ ࡮
+-
+-
24 VDC
6
7
32
10
35
1
2
27
5
30
CN1 connector pin No.
Com­mon 1
Com­mon 2
Input 8
Input 9
Input 14
Input 15
Internal circuit
5.6 kW
Photocoupler
R
R
Photocoupler
Fuse blowout detection circuit
38
12
13
41
17
42
16
L
L
L
L
L
24 VDC
+-
43
37
L
Output 0
39
15
Output 1
Output 2
Output 4
Output 5
Output 6
Output 7
Output 3
R
L
L
Photocoupler
45
19
20
48
24
49
23
L
L
L
L
L
24 VDC
+-
50
44
L
Output 8
46
22
Output 9
Output 10
Output 12
Output 13
Output 14
Output 15
Output 11
R
L
L
Fuse blowout detection circuit
L
Load
External Fuse (Installed by customer)
Page 92
14.5 LIO-04/05 Modules
14.5.16 LIO-04 Module Connector Connection Examples
90
CN2 Connector Connection Example
Check the polarity of the external power supply when wiring. An adverse
connection may cause a load malfunction.
The pins 39 and 32 and the pins 46 and 50 are internally connected. Connect
them externally as well.
JEPMC-IO2303
+5V
+-
+-
24 VDC
࡮ ࡮
Input 16
Input 17
Input 22
Input 23
࡮ ࡮ ࡮
+-
+-
24 VDC
6
7
32
10
35
1
2
27
5
30
CN2 connector pin No.
Com­mon 3
Com­mon 4
Input 24
Input 25
Input 30
Input 31
Internal circuit
5.6 kW
Photocoupler
R
R
Photocoupler
38
12
13
41
17
42
16
L
L
L
L
L
24 VDC
+-
43
37
L
Output 16
39
15
Output 17
Output 18
Output 20
Output 21
Output 22
Output 23
Output 19
R
L
L
Photocoupler
45
19
20
48
24
49
23
L
L
L
L
L
24 VDC
+-
50
44
L
Output 24
46
22
Output 25
Output 26
Output 28
Output 29
Output 30
Output 31
Output 27
R
L
L
Fuse blowout detection circuit
Fuse blowout detection circuit
L
Load
External Fuse (Installed by customer)
Page 93
14.5 LIO-04/05 Modules
14.5.17 LIO-05 Module Connector Connection Examples
91
14.5.17 LIO-05 Module Connector Connection Examples
CN1 Connector Connection Example
Check the polarity of the external power supply when wiring. An adverse
connection may cause a load malfunction.
The pins 15 and 40 and the pins 22 and 47 are internally connected. Connect
them externally as well.
࡮ ࡮ ࡮
࡮ ࡮ ࡮
+
-
-
+
24 VDC
Com­mon 1
Com­mon 2
1
CN1 connector pin No.
Input 0
Input 1
2
27
Input 6
Input 7
5
30
6
7
32
Input 8
Input 9
10
35
Input 14
Input 15
JEPMC-IO2304
+
-
-
+
DC24V
+5V
5.6 kW
Photocoupler
Internal
circuit
R
R
L
L
L
L
L
L
15
12
Output 0
37
Output 1
13
Output 2
38
40
24 VDC
+
-
41
17
42
16
39
Output 4
Output 5
Output 6
Output 7
Photocoupler
L
Output 3
R
R
L
L
L
L
L
L
L
22
19
Output 8
44
Output 9
20
Output 10
45
47
24 VDC
+
-
48
24
49
23
46
Output 12
Output 13
Output 14
Output 15
Photocoupler
L
Output 11
R
R
L
Fuse blowout detection circuit
Fuse blowout detection circuit
L
Load
External Fuse (Installed by customer)
Page 94
14.5 LIO-04/05 Modules
14.5.17 LIO-05 Module Connector Connection Examples
92
CN2 Connector Connection Example
Check the polarity of the external power supply when wiring. An adverse
connection may cause a load malfunction.
The pins 15 and 40 and the pins 22 and 47 are internally connected. Connect
them externally as well.
࡮ ࡮ ࡮
࡮ ࡮ ࡮
+
-
-
+
24 VDC
Com­mon 3
Com­mon 4
1
CN2 connector pin No.
Input 16
Input 17
2
27
Input 22
Input 23
5
30
6
7
32
Input 24
Input 25
10
35
Input 30
Input 31
JEPMC-IO2304
+
-
-
+
24 VDC
+5V
5.6 kW
Photocoupler
Internal
circuit
R
R
L
L
L
L
L
L
15
12
Output 16
37
Output 17
13
Output 18
38
40
24 VDC
+
-
41
17
42
16
39
Output 20
Output 21
Output 22
Output 23
Photocoupler
L
Output 19
R
R
L
L
L
L
L
L
L
22
19
Output 24
44
Output 25
20
Output 26
45
47
24 VDC
+
-
48
24
49
23
46
Output 28
Output 29
Output 30
Output 31
Photocoupler
L
Output 27
R
R
L
Fuse blowout detection circuit
Fuse blowout detection circuit
L
Load
External Fuse (Installed by customer)
Page 95
14.6 LIO-06 Module
14.6.1 Module External Appearance
93
14.6 LIO-06 Module
14.6.1 Module External Appearance
14.6.2 Outline of Functions
The LIO-06 Module has digital I/O, analog I/O, and pulse encoder functionality, including a registration latch input. The LIO-06 Module is fully compatible with the MP940 I/O connector.
14.6.3 LED Indicators and Switch Settings
The ALM light indicates the following conditions
• Fuse fault
• ASIC error
• A-phase disconnect
• B-phase disconnect
When converting equipment from the prior generation MP940 controller, users
should bear in mind that the analog inputs that had previously been wired to the V-REF and T-REF inputs on the SGDH must now be connected directly to the LIO-06 option module.
Display
Name
Color Status when Lit Staus when OFF
RUN
Green Normal Stopped. (No access by CPU)
ALM
Red Fault Normal operation
LIO-06
RUN ALM
CN1
Page 96
14.6 LIO-06 Module
14.6.4 Option Board Specifications
94
14.6.4 Option Board Specifications
Item Specification
Digital Input
Number of Inputs 8/Common
Input Method Sink/Source
Isolation Photocoupler Isolation
Input Voltage DC24V±20% (DC19.2 to 28.8V)
Input Current 4.1mA (TYP)
ON Voltage/Current At least 15V/At least 2mA
OFF Voltage/Current 5V Max/1mA Max
ON/OFF Time ON= 0.5ms Max/OFF= 0.5ms Max
Interrupt 1 (used together with DI_00)
Digital Output
Number of Outputs 8/Common
Output Method Transistor Sink Output
Isolation Photocoupler Isolation
External Power Supply Voltage DC24V±20% (DC19.2 to 28.8V)
Output Current 100mA (Max)
ON Voltage 1V Max
Leak Current at OFF 0.1mA Max
ON/OFF Time ON= 0.25ms Max/OFF= 1ms Max
Protection Classification Unprotected output
Error Detection Blown fuse detection
Analog Input
Number of Channels 1
Isolation Non-isolated
Analog Input Range -10 to +10V
Maximum Rated Input ±15V
Input Impedance Approx. 20k
Resolution 16bit (-31276 to +31276)
Absolute Accuracy 100mV Max
Accuracy
25ºC ±0.1%10mV)
0 to 55ºC ±0.3% (±30mV)
Input Filter
Time Constant
0.2×10
–3
Delay Time 1ms(Max) (when -10 to 10V)
Input Conversion Speed 50s
Analog Output
Number of Channels 1
Isolation Non-isolated
Analog Output Range -10 to +10V
Output Impedance 20 Max
Resolution 16bit (-31276 to +31276)
Accuracy
25ºC ±0.1%10mV)
0 to 55ºC ±0.3% (±30mV)
Maximum Permissible Load Current ±5mA
Output Delay Time 1.2ms (Time of change from -10+10V)
The time constant shows the characteristics according to the input filter
equivalent to the time to reach 0.632 × the input voltage.
Page 97
14.6 LIO-06 Module
14.6.4 Option Board Specifications
95
Item Specification
Encoder Input
Encoder Input
Number of Channels
1
Input Method
5V Differential
Max Frequency 4MHz
Isolation Non-isolated
Counting System
A/B Phase Pulse/Direction UP/DOWN Counter
Latch Input
Number of Input Circuits
2 (Z-phase latch or digital input latch) The digital input latch is used in conjunction with DI-01 on pin 39.
Z-phase Latch Digital Input Latch
Input Method Source Photocoupler I/F Sink/Source Photocoupler I/F
Isolation Photocoupler Isolation Photocoupler Isolation
Input Voltage
24VDC±20% 12VDC±20% 5VDC±20% 24VDC/12VDC/5VDC are switched by connector wiring
DC24V±20%
Input Current
DC24V: 11mA (TYP) DC12V: 12mA (TYP) DC5V: 13mA (TYP)
4.1mA (TYP)
ON Voltage
DC24V: 17V Min DC12V: 9V Min DC5V: 3.9V Min
15V Min
OFF Voltage
DC24V: 1.6V Max DC12V: 1.1V Max DC5V: 0.9V Max
5V Max
Response Time 1s Max 60s Max
Minimum ON Pulse Width
1s60s
COIN Output
1, digital output Used together with DO-07 (software switching)
Current Consumption
5V, 1A Max
Hot Swapping (Modules)
Not Possible
Connector
CN1: Digital I/O, Analog I/O, Encoder Input
Indicators
RUN (Green), ALM (Red)
Page 98
14.6 LIO-06 Module
14.6.5 Digital Input Circuit
96
14.6.5 Digital Input Circuit
The specifications of the LIO-06 module digital input circuit are shown below.
14.6.6 Digital Input Circuit Connection Example
Item Specification
Number of Inputs 8
Input Method Sink/Source
Isolation Photocoupler Isolation
Input Voltage DC24V±20%
Input Current 4.1mA (TYP)
ON Voltage/Current At least 15V/2.0mA
OFF Voltage/Current 5V Max/1.0mA Max
ON Time/OFF Time ON=0.5ms Max/OFF=0.5ms Max
Number of Commons 1
Other Functions
• DI_01 is used together with the position registration latch input, and when enabled, the position registration latch input latches with the pulse encoder when SI_01 is "ON".
Common
Internal Circuitry
Input Register
DI
PS2805-4
1000PF
750
5.6
0.5
Page 99
14.6 LIO-06 Module
14.6.7 Digital Output Circuit
97
14.6.7 Digital Output Circuit
The specifications of the LIO-06 digital output circuit are shown below.
14.6.8 Digital Output Circuit Connection Example
Item Specification
Number of Outputs 8
Output Method Transistor Open Collector Sink Output
Isolation Photocoupler Isolation
External Power Supply Voltage DC24V±20%
Output Current 100mA Max
Leak Current at OFF 0.1mA Max
ON Time/OFF Time ON=0.25ms Max/OFF=1ms Max
Number of Commons 1
Protection Circuit
The fuses are not for circuit protection. They are for fire protection at output shorts. A fuse should be attached outside each output when a protective circuit is necessary.
Fuse Rating 1A
Error Detection Blown fuse detection
R
DO
Vin
Output
Register
R
FU
Photocoupler
PS2801-4
0
Transistor
DTDS14GP
1.2kΩ
33kΩ
1000PF
Input Circuitry
Page 100
14.6 LIO-06 Module
14.6.9 Analog Input Circuit
98
14.6.9 Analog Input Circuit
The specifications of the LIO-06 analog input circuit are shown below.
14.6.10 Analog Input Circuit Connection Example
Item Specification
Analog Input Range
-10 to +10V
Number of Input Channels
1
Isolation
Non-isolated
Maximum Rated Input
±15V
Input Impedance
Approx. 20k
Resolution
16-bit (-31276 to +31276)
Accuracy
25ºC
±0.1%(±10mV)
0 to 55ºC
±0.3%(±30mV)
Input Filter
Time Constant
0.2×10
2
Delay Time
1ms (Max) (When -10+10V)
Conversion Speed
50s
The time constant shows the characteristics according to the input filter
equivalent to the time to reach 0.632 × the input voltage.
Ground
To A/D
Conversion
Internal Circuitry
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