YASKAWA MP2300Siec, MP2310iec, MP2310iec, MP2300Siec Hardware Manual

Page 1
YASKAWA MP23���iec
Machine Controller
Hardware Manual
YAI-SIA-IEC-2R
To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
Type: MP2300Siec, MP2310iec
MP2310iec
Page 2
Page 3
Table of Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
4 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6 EStop (RLY OUT) - MP2300Siec only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7 DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
8 Self-Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
9 LED Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
10 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
11 MECHATROLINK-II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
12 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
13 MECHATROLINK-II Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
14 Option Module - AI-01 (Analog Input) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
15 Option Module - AO-01 (Analog Output) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
16 Option Module - DO-01 (Digital Output) Module . . . . . . . . . . . . . . . . . . . . . . . . . . .56
17 Option Module - LIO-01/02 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
18 Option Module - LIO-04/05 Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
19 Option Module - LIO-06 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
20 Option Module – 218IF-Y1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
21 Terminal Block Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
22 Cable Shielding, Segregation & Noise Immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
23 Firmware Upgrade Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Copyright © 2014 YASKAWA AMERICA, INC. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 3
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4 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
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1 Introduction
1 Introduction
MP23iec Features
MP2300Siec and MP2310iec are small all-in-one machine controllers. They are characterized by the following standard features:
Deterministic motion network MECHATROLINK-II
• Controls up to 20 axes of servos or inverters supporting MECHATROLINK-II. Note: If using more than 16 nodes, a Yaskawa repeater must be used for the MECHATROLINK network to operate properly.
• Connects up to 21 total stations including remote I/O.
• Can include 6 virtual axes.
Ethernet (100Mbps)
• EtherNet/IP
• Modbus TCP
• Allows high-speed communications with MotionWorks IEC
• Enables communication with the application program by using a touch panel
• Enables communication with the application program from another controller
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 5
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1 Introduction
Battery cover
MECHATROLINK-
II
connector
(1 network, 2 ports)
DIP switch
(6 points+4 points)
Metal fittings
for attachment
LED
(8 points)
MP
LIO
3-pole connector
(24 VDC power supply)
Ethernet connector
with LEDs
2-pole connector
(RLY OUT)
Option slot
64 mm (2.52 in.)
130 mm
(5.12 in.)
108 mm
(4.25 in.)
0
0
01
23
Siec
0V
I/O
M-I/II
MP23iec Appearance
MP2300Siec Appearance
The following figure shows the external appearance of the Controller with metal fittings for attachment. The dimensions in the figure do not include the length of metal fittings.
6 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
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MP2310iec Appearance
100M
Ethernet LINK
SW2
E-INIT E-TEST
ON
BATTERY
POWER
DC 0
DC24
M-
I/II
RUN
ERR
BAT
SW1
RDY
ALM
MTX
STOP
SUP INIT
CNFG
MON
TEST
ON
IPTRX
MP2310iec
YASKAWA
DIP switch
(6 points+4 points)
LED
(8 points)
Battery cover
MECHATROLINK-II
connector
(1 line, 1 port)
3-pole connector
(24-V power supply)
Ethernet connector
with LED
Option Slots
The following figure shows the external appearance of the Controller
1 Introduction
MP23000iec Modules
The following table shows the names and specifications of the Controller and Option Modules.
Group Name Description Model Specifications
Option Modules
Motion
Modules
I/O Modules
16 inputs, 16 outputs (sink mode output) 1 encoder input
16 inputs, 16 outputs (source mode output) 1 encoder input
None currently supported
Analog Input Module AI-01 JAPMC-AN2300 Analog input, 8 channels
Analog Output Module AO-01 JAPMC-AN2310 Analog output, 4 channels
Output Module DO-01 JAPMC-DO2300 64 outputs (sink mode output)
I/O Module LIO-01 JAPMC-IO2300
I/O Module LIO-02 JAPMC-IO2301
I/O Module LIO-04 JAPMC-IO2303 32 inputs, 32 outputs (sink mode output)
I/O Module LIO-05 JAPMC-IO2304 32 inputs, 32 outputs (source mode output)
Multi-function Option Card LIO-06 JAPMC-IO2305-E
8 digital inputs, 8 digital outputs (sink mode), 1 analog input, 1 analog output, 1 encoder input
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 7
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1 Introduction
/25KGE
Relay connector (2P)
Power connector (3P)
Terminating resistor for MECHATROLINK (attachment)
Model nameplate
DIN rail (35mm width)
(10: when DIN rail is attached)
Units: mm
64
(42)
108
734-YE102
721-203/026-000
130
(9)
(14: when released)
Dimensions
MP2300Siec Controller
8 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
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MP2310iec Controller
1 Introduction
Four M4 mounting screws
Cable-end connector (three poles) 721-203/026-000
(4.5)
DC24V
DC 0V
MP2310
YASK AWA
BATTERY
POWER
4 M4 taps
1110.2
1210.2
120
111
RUN
RDY
ERR
ALM
BAT
MTX
IPTRX
STOP
SUP INIT
CNFG
SW1
MON
TEST
ON
SW2
E-INIT
E-TEST
ON
M-I/II
Ethernet LINK
100M
4.5
(4.5)
1214.5
130
Dimensions for mounting holes
(18)
108
Units: mm
* 1. The following cable-side connectors are attached to the power connectors.
• Power connector: 721-203/026-000
Note: Attachment
Handle for power connector (model: 231-131)
* These handles are used when connecting a cable to the cable-side connector.
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 9
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2 Power Connections
AC input
24 VDC
0 V
24 VDC
0 V
24-VDC
power
MP2300Siec
POWER
FG
FG
721-863
721-203/026
Wago Part #
2 Power Connections
Power Supply Connector
Specifications, Pin Arrangement, and Connection Procedure
Supply 24VDC to the MP23iec. Connect the power supply connector as shown in the diagram below.
Name Connector Name # of Pins
Power Supply
Connector
POWER
DC 24V
DC 0V
POWER 3 721-863 721-203/026 WAGO
Symbol Signal Name Description
24VDC 24V 24VDC input
0VDC 0V 0V input
Connector Model
Module Cable Manufacturer
FG
Frame ground
(Ground to 100 W or less.)
Use an insulated 24VDC power supply. Attach the power supply switch on the AC side. If the switch is attached on the 24VDC side, there will be an inrush current of approximately 40A when the power is turned ON.
10 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
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2 Power Connections
Connection Procedure
The power supply terminal has a removable connector. Use the following procedure to wire the terminal to the power
2
supply connector. Use 0.2 mm
1. Strip approx. 6.5 mm from the end of the wire.
2. Open the wire insert opening on the terminal with the tool shown in Fig. A or Fig. B.
to 0.51 mm2 (AWG24 to AWG20) twisted-pair cable.
6.5 mm
Fig. A (with lever) Fig. B (with screwdriver)
3. Insert the wire into the opening and then close the opening by releasing the lever or removing the screwdriver.
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 11
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2 Power Connections
System Connection Example (with E-Stop)
Note: Only the MP2300Siec is equipped with an E-Stop connector.
The following diagram shows a 200 VAC power supply connection example of a system using the MP2300Siec.
200-VAC power supply
RST
1MCCB
Noise filter
Turn ON the control power
MC
RA1
RA1
Shut OFF the control power
1MC
Turn ON the servo power
Shut OFF the servo power
2MC
Terminating Resistor
24-VDC power supply 1
Load equipment
24-VDC power supply 2
Emergency stop
*1
SUP
RA1
Ground resistance: 100W or less
24V
24V
1MC
MP2300Siec
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2MC
SUP
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*1
*1
470
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59
01
59
01
I/O module
Panel
Programming device
HUB
(or switch network)
Machine I/O
r
t
C N 6
C N 3
C N 1
Terminating resistance
R
S
T
MC
*1
SUP: Surge suppressor
SGDS
C N 6
L1 L2 L1C
C
L2C
N 3
B1/ B2
C N
U
1
V W
PGMPGMPGMPGM
SGDS SGDS SGDS
ޓޓޓ ޓޓޓ ޓޓޓ
C N 6
L1 L2 L1C L2C
B1/ B2
U V W
L2C
B1/
L1 L2 L1C
B2
C N 3
C N
U
1
V W
C N 6
L1 L2
C N 3
C N 1
L1C L2C
B1/ B2
U V W
Select the SERVOPACK, 24VDC power supply to use in accordance with the input power supply specification.
12 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
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3 Specifications
General Specifications
Item Specifications
Ambient Operating Temperature 0 to 55°C
Ambient Storage Temperature -25 to 85°C
Ambient Operating Humidity 30 to 95% (with no condensation)
Environmental Conditions
Mechanical Operating Conditions
Electrical Operating Conditions
Installation Requirements
Ambient Storage Humidity 5 to 95% (with no condensation)
Pollution Level Pollution level 1 (conforming to JIS B 3501)
Corrosive Gas There must be no combustible or corrosive gas
Operating Altitude 2,000 m above sea level or lower
Vibration Resistance
Shock Resistance
Noise Resistance
Ground Ground to 100 Max
Cooling Method Natural convection cooling
3 Specifications
Conforming to JIS B 3502:
• 10 to 57 Hz with single-amplitude of 0.075 mm
• 57 to 150 Hz with fixed acceleration of 9.8 m/s
• 10 sweeps each in X, Y, and Z directions (sweep time: 1 octave/min)
Conforming to JIS B 3502: Peak acceleration of 147 m/s directions
Conforming to EN 61000-6-2, EN 55011 (Group 1, Class A) Power supply noise (FT noise): 2 kV min., for one minute Radiation noise (FT noise): 1 kV min., for one minute
2
(15 G) twice for 11 ms each in the X, Y, and Z
2
Product Specifications
Item
Number of Optional Slots 1 slot 3 slots
Number of Control Axes Up to 20 axes of servo/inverter stations
Communication System MECHATROLINK-II (32 byte)
MECHATROLINK-II
I/O On-board I/O (via option card)
Ethernet
Memory Capacity
Programming Language IEC 61131-3
Communication Cycle (M-II) 0.5 ms, 1.5 ms, 2.0 ms, 2.5 ms, 3.0 ms, 3.5 ms, and 4.0 ms
Maximum Number of Connectable Stations (M-II)
Ethernet/IP MODBUS TCP
SDRAM 32 MB
SRAM 512 KB (Battery backup)
FLASH 8 MB
Program Capacity 5.5 MB
Ladder Language Yes
Structured Text Yes
Function Block Diagram Yes
SFC Yes
21 Slave nodes (up to 16 servo/inverter stations)
100Base-TX 1 port
MP2300Siec MP2310iec
Specification
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 13
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3 Specifications
Specifications of Controller
MP2300Siec Hardware Specifications
Item Specifications
Classification Controller
Name MP2300Siec
Model Number PMC–U–MP23S(see page 16)
Input Voltage 24VDC (± 20%)
Input Current 1A Max (during input/output rating)
Inrush Current
Power Unit
Motion Network
Communication Function Ethernet: 100BASE-TX/10BASE-T
Calendar
Connectors Power supply to Ethernet RLY OUT
Indicators
Switches STOP, SUP, INIT, CNFG, MON, TEST, E-INIT, E-TEST
Current Consumption 1A Max
Rated Voltage 5.0V
Rated Current 2.0A
Output Current Range 0.0 to 2.0A
Constant Voltage Precision
Battery Battery for memory retention attachable
40A Max (full discharge state, during output rating, or the secondary output of the external 24V power supply is turned ON)
±2% Max (including input voltage and output load fluctuations)
MECHATROLINK-II: 1 channel SERVOPACK and I/O for up to 20 slave nodes connectable (SERVOPACK for up to 20 axes) Baud rate: 10 Mbps (MECHATROLINK-II)
Seconds to year timer (Battery backup)
RDY(green), RUN(green), ALM(red), ERR(red), MTX(green), BAT(red), TRX(green), IP(green), LINK(yellow), 100M(green)
Dimensions (mm) 64 x 130 x 108 (W x H x D)
Mass 390 g
• For the external 24V power supply, select a power supply which satisfies the specifications below as well as the rated current (not more than 1A):
Allowable output load capacity: 1200F or more
Overcurrent detection is automatically restored by removing causes
• However, except that the primary side (AC side) of the external 24V power supply is turned ON/OFF.
14 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
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3 Specifications
MP2310Siec Hardware Specifications
Item Specifications
Classification Basic Module
Name MP2310
Model Number JEPMC-MP2310-E
Input Voltage 24VDC ( 20%)
Input Current* 1 A max. (during input/output rating)
Inrush Current*
Power Unit
Flash Memory 12 MB (User area 7.5 MBytes)
SDRAM 32 MB
SRAM 2 MB: M registers, S registers, trace memory, alarm history (Battery backup)
Motion Network
Communication Function Ethernet: 100BASE-TX/10BASE-T
Calendar
Connectors
Indicators
Switches STOP, SUP, INIT, CNFG, MON, TEST, E-INIT, and E-TEST
Current Consumption 1A max.
Rated Voltage 5.0 V
Rated Current 2.0 A
Output Current Range 0.0 to 2.0 A
Constant Voltage Precision
Battery Battery for memory retention attachable
40 A max. (full discharge state, during output rating, or the secondary output of the external 24V power supply is turned ON)
2% max. (including input voltage and output load fluctuations)
MECHATROLINK: 1 channel SERVOPACK and I/O for up to 21 stations connectable (SERVOPACK for up to 20 axes) Baud rate: 4 Mbps (MECHATROLINK-I) or 10 Mbps (MECHATROLINK-II)
Seconds to year timer (Battery backup)
POWER: Power supply connector M-I/II: MECHATROLINK connector Ethernet: Ethernet connector
RDY(green), RUN(green), ALM(red), ERR(red), MTX(green), BAT(red), TRX(green), IP(green), LINK(yellow), 100M(green)
Dimensions (mm) 120 130 108 (W H D)
Mass 450 g
• For the external 24V power supply, select a power supply which satisfies the specifications below as well as the rated current (not more than 1A):
Allowable output load capacity: 1200F or more
Overcurrent detection is automatically restored by removing causes
• However, except that the primary side (AC side) of the external 24V power supply is turned ON/OFF.
Note: Recommended external 24V power supply: RTW24-2R2 (manufactured by TDK)
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 15
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4 Part Numbers
4Part Numbers
Component Model Numbers
System Components
Type Model Part Number Note
PMC-U-MP23S04 4 axis, no I/O module
PMC-U-MP23S08 8 axis, no I/O module
PMC-U-MP23S16 16 axis, no I/O module
PMC-U-MP23S20 20 axis, no I/O module
PMC-U-MP23S04L1 4 axis, LIO-01 module
PMC-U-MP23S08L1 8 axis, LIO-01 module
PMC-U-MP23S16L1 16 axis, LIO-01 module
PMC-U-MP23S04L2 4 axis, LIO-02 module
PMC-U-MP23S08L2 8 axis, LIO-02 module
PMC-U-MP23S16L2 16 axis, LIO-02 module
PMC-U-MP23104 4 axis, no I/O module
PMC-U-MP23108 8 axis, no I/O module
PMC-U-MP23116 16 axis, no I/O module
PMC-U-MP23120 20 axis, no I/O module
NOTE: If using more than 16 nodes, a Yaskawa repeater must be used for the MECHATROLINK network to operate properly
MP2300Siec: Select one local I/O module
MP2310iec: Select up to 3 local I/O modules
JEPMC-IO2310 JEPMC-IO2330
IO2310: Sinking Output Type IO2330: Sourcing Output Type
Controller Base
Accessories
I/O Option cards
Other I/O
MP2300Siec
MP2310iec
Battery JZSP-BA01 Replacement
Panel Mounting Bracket JEPMC-OP2300S-E Only required for screw mounting
DIN Rail Clips for MP2000iec JEPMC-OP300 Set of 2 clips
RLY OUT Connector 734-YE102 Replacement (MP2300Siec only)
Power Supply Connector 721-203/026 Replacement
MECHATROLINK Repeater JEPMC-REP2000
AI-01 (Analog inputs) JAPMC-AN2300
AO-01 (Analog outputs) JAPMC-AN2310-E
DO-01 (Digital outputs) JAPMC-DO2300
LIO-01 (16 in, 16 out, enc) JAPMC-IO2300
LIO-02 (16 in, 16 out, enc) JAPMC-IO2301
LIO-04 (32 in, 32 out) JAPMC-IO2303
LIO-05 (32 in, 32 out) JAPMC-IO2304
LIO-06 (Multi-function card) JAPMC-IO2305-E
IO2310/IO2330 (64 Point I/O Module)
Ethernet Cable N/A Use common shielded ethernet cable
16 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 17
System Components
Typ e Model Part Number Note
AI-01 JEPMC-W6080-xx
AO-01 JEPMC-W6090-xx
LIO-01 / LIO-02 JEPMC-W2061-xx
LIO-04 / LIO-05 / DO-01 JEPMC-W6060-xx
Option Card
Cables (Pigtail)
LIO-06 JEPMC-W2064-xx-E
LIO-01 / LIO-02 CBK-U-MP2A-xx
LIO-04 / LIO-05 / LIO-06 CBK-U-MP2B-xx
IO2310/IO2330
Ter mina l
Block Kits
(64 Point I/O Module)
Network cable with connector at both ends
CBK-U-MP2C-xx
JEPMC-W6002-xx
xx denotes length:
A5: 0.5 meter 01: 1.0 meter 03: 3.0 meter
xx denotes length
A5: 0.5 meter 01: 1.0 meter 03: 3.0 meter
xx denotes length:
0.5 meter
1.0 meter
3.0 meter
5.0 meter
Network cable with connector at both ends, including ferrite core
JEPMC-W6003-xx
10.0 meter
20.0 meter
30.0 meter
40.0 meter
50.0 meter
MECHATROLINK-II Cables
Network Termination Resistor JEPMC-W6022 Resistor built into connector plug
MotionWorks IEC Express PDE-U-IESx denotes MotionWorks IEC Version
C = 1 2 = 2
MotionWorks IEC Pro PDE-U-IEPx
OPC Server PDE-U-OPCPx
Software
x denotes number of software licenses A = 1 B = 5 C = 10
x denotes number of software licenses A = 1 B = 5 C = 10 D = 20
4 Part Numbers
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 17
Page 18
5 Mounting
Mounting base
DIN rail
Gap from mounting base: 7.0 mm to 15.0 mm
r
5 Mounting
There are two methods for mounting the controller.
• DIN rail (standard method for MP2300Siec)
• Screw mount (standard method for MP2310iec)
DIN Rail Method
DIN Rails and Spacer
Several types of DIN rails are available: with 7mm to 15mm gap from the mounting base as shown in the following diagram. If mounting a MP23 near the bottom to protect the MP23
iec using DIN rail with 10 mm gap, install a spacer on the rear of the MP23iec
iec from vibration and shock.
F
or a 10-mm gap
DIN rail
DIN rail clips may be ordered for mounting the MP2310iec (see page 17).
Space
18 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 19
5 Mounting
Front Back
Procedure for Mounting to DIN Rail
Use the following procedure to attach the DIN rail mounting parts to the MP23iec and then mount the MP23iec to the DIN rail.
1. Insert the DIN rails to the dotted line in the two slots on the rear of the MP23
iec as shown in the following figure.
MP2300Siec Rear Side
DIN rail mounting bracket
Insert the parts in these positions
DIN rail mounting bracket (inserted position)
• The following figure shows the front and back of a mounting clip. Insert each clip so that its front faces outward.
2. Pull the DIN rail mounting clips down to release them.
Clip
MP2300Siec
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01
59
01
Option Slot
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 19
Page 20
5 Mounting
b)
a)
DIN rail
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Option Slot
End plate
Mounting the DIN rail
Make sure to fix a DIN rail at 300mm or less pitch as shown in the figure below.
300 mm or less 300 mm or less
3. Hook the MP23
iec to the top of the DIN rail (a), and then push it towards the mounting base to secure it in place
(b).
4. Push the DIN rail mounting clips to lock them in place.
Clip
MP2300Siec
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59
01
Option Slot
5. Place end plates on both sides of the MP23
This completes the installation procedure.
20 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
iec to secure it to the DIN rail.
Page 21
5 Mounting
Two convex clamps
Two DIN fixing lock positions
When locked When released
Attachment for mounting bracket
Screw Mount Method
Use a panel mounting bracket (JEPMC-OP2300S-E) using the following procedure to mount an MP23iec on the panel. This adapter is only required if screw mounting an MP2300Siec.
1. Release DIN fixing locks (two) at the center of the panel mounting clamp.
2. Insert two convex portions at the top of the panel mounting clamp into holes of the controller chassis.
3. Push the clamp as indicated by an arrow above onto the controller chassis and use the DIN fixing locks to secure the mounting clamp.
4. Push the MP2300Siec mounted clamp onto the mounting plate as shown in the figure below, and use four mounting screws to firmly secure the clamp.
#3 #4
MP2300Siec
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Option Slot
#2
Mounting screw (M4 plus)
On this portion, use the screwdriver of no less than 10 cm in length.
Note: Vertically mount as shown.
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 21
Page 22
5 Mounting
10 mm or more
10 mm or more
40 mm or more
40 mm or more
/25KGE
Electronic product, Wall, Cable, Duct, etc.
Electronic product, Wall, Cable, Duct, etc.
Electronic product, Wall, Cable, Duct, etc.
Electronic product, Wall, Cable, Duct, etc.
Space Required for Mounting MP23iec
Install MP23iec so that enough space is left around it as shown in the figure below:
Mount Condition
• Vertical direction: 40 mm or more
• Horizontal direction: 10 mm or more
• Ambient Temperature: 55°C or less
22 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 23
5 Mounting
Replacing and Adding Option Modules
Preparations
1. Turn OFF the MP23iec Power Supply
2. Remove the MP23 Disconnect all cables from the MP2300Siec. Then remove the MP2300Siec from the panel or rack and place on a workbench or other area with sufficient space.
Removing Option Modules
1. Remove the battery cover. Pull the notch on the side of the MP23
iec
iec towards you to remove the battery cover.
2. Remove the Option Module Cover Insert the protruding part of the battery cover into the slot on top of the panel of the Option Module to unhook, as shown in the diagram. Face the front of the battery cover towards you for this operation.
• Remove the front cover from the empty slot before mounting an Option Module in an empty slot.
Unhook the bottom in the same way.
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 23
Page 24
5 Mounting
Round knob
Notch
Turn
Fulcrum
3. Remove the Option Module from the mounting base. Remove the top panel of the option module by pulling it towards you. A notch on the Option Module will be visible from the gap in the cover. Hook the round knob on the battery cover into the notch in the Option Module.
Hold the center of the battery cover as shown in the following diagram. Push the battery cover down and out, rotating from the round knob to disconnect the Module and mounting base connectors, and then pull the Option Module forward.
4. Pull out the Option Module Hold the Module on the top and bottom and pull it out straight. Hold the edges of the Module and avoid touching the parts on the Module.
Store the removed Module into the bag that was supplied with it.
24 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 25
5 Mounting
Guider rail
Installing Option Modules
1. Insert Option Modules Hold the top and bottom of the Module to be installed, line up the Module on the left-side guide rail inside the Option Slot, and then insert it straight.
• The FG bar on the inside bottom of the Unit Case may be damaged if the Module is not inserted straight
2. Mount on to the mounting base Once the Option Module has been completely inserted, place your hand on the front face of the Option Module and push hard until the Option Module has been inserted into the mounting base connectors. The front face of the Option Module and the hook will be aligned when the Option Module has been installed properly.
3. Install the panel of the Option Module Place the hole on the bottom of the panel of the Option Module onto the hook on the bottom of the MP23 hook the hole at the top of the panel of the Option Module onto the hook at the top of the MP23
iec.
iec. Next,
This completes the Option Module mounting procedure.
If the option slot is not used, attach the optional cover (model: JEPMC-OP2300).
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 25
Page 26
6 EStop (RLY OUT) - MP2300Siec only
RLY OUT
6 EStop (RLY OUT) - MP2300Siec only
RLY OUT Connector Details
The RLY OUT connector is a terminal for outputting state and NO contact relay output. A circuit between terminals is closed when RDY LED is lit, and opens when it is unlit.
• A state when RDY LED is lit indicates that a controller is operating normally. It does not indicate that a user program is running.
RLY OUT Connector Specifications and Pin Array
The following table provides the RLY OUT connector specifications.
Name Connector Name Number of Pins
RLY OUT RLY OUT 2 734-162 734-YE102 Wago Corporation
Module Side Cable Side Manufacturer
Connector Model
The following table shows the RLY OUT connector pin array.
Pin Number Signal Name Description
1 OUT
2 OUT
• Operating normally: Closed
• Error occurred: Opened
The following table provides the RLY OUT connector contact ratings.
Input Voltage Current Capacity
24VDC
125VAC
0.5A (resistance load)
0.25A (induced load)
0.4A (resistance load0
0.2A (induced load)
RLY OUT Connection Cable
For the RLY OUT connection cable, use a cable of line size AWG28 to AWG14 (0.08 mm2 to 1.5 mm2), maximum sheath diameter of 3.4 mm. The RLY OUT connector cable is similar in manufacture to the 24VDC power supply cable.
26 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 27
RLY OUT Connection Example
The following figure shows how to connect the RLY OUT connector:
6 EStop (RLY OUT) - MP2300Siec only
MP2300Siec
RLY OUT output
Operating normally: Closed Error occurred: OFF
Power supply
24 VDC
Power supply
Ground resistance: 100 Ω or less
RLY
OUT
24VDC
0VDC
POWER
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 27
Page 28
7 DIP Switches
SW
1
TEST
MON
CNFG
INT
SUP
STOP
NO
7 DIP Switches
Switch Settings
The DIP switch settings are only needed when the power is initially turned ON.
SW1
Switch Name Setting Operating Mode Default Details
S1-6 STOP
S1-5 SUP
S1-4 INIT
S1-3 CNFG
S1-2 MON
S1-1 TEST
ON User program stopped
OFF User program running
ON Firmware Load
OFF Normal Operation
SRAM/clock
ON
OFF Normal operation
ON
OFF Normal Operation
ON Network Boot
OFF ROM Boot
ON System Use
OFF Normal Operation
initialization and configuration bypass OFF
Self-configuration Mode
OFF Stops the user program execution.
OFF
OFF
OFF Always leave set to OFF.
OFF Always leave set to OFF.
If set to ON, the controller boots up in the mode that can
upgrade the firmare. See Section 23.
The INIT switch bypasses the loading of the saved configuration and initializes the SRAM contents and clock settings. Use after backup power has been lost, or if there are configuration issues causing alarms on the controller that may prevent connecting to the MPiec controller. If the INIT switch is ON and the CNFG switch is OFF, the controller will show no axes connected.
Set to ON to execute self-configuration for connected devices and option card.
28 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 29
7 DIP Switches
SW2
Sets the Ethernet port condition and other operating conditions. The switch setting is read only when the module is first turned ON.
SW E-INIT E-TEST
Switch Switch Name State Operation Mode Default Description
S2-4 -
S2-3 -
S2-2 E-INIT
S2-1 E-TEST
ON
OFF
ON
OFF
ON
OFF Normal Operation
ON Ethernet TEST
OFF Normal Operation
2
NO
Reserved OFF Reserved for future use
Reserved OFF Reserved for future use
Initialize Transition Parameters for Ethernet
OFF
OFF
When ON, transmission parameters such as an IP address are set to default at startup (192.168.1.1.).
For self-diagnosis of Ethernet
• If the E-INIT switch is in the “ON” position when the controller is powered up, the IP address of the controller will be 192.168.1.1. If the switch is in the “OFF” position at power on, then the IP address defined in the system configuration setup will be in effect.
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 29
Page 30
8 Self-Configuration
STOP
SUP
INIT
CNFG
MON
TEST
1. Turn OFF the power supply Turn OFF the 24 VDC power supply of the MP23
iec.
2. Set DIP Switches Turn ON CNFG in the DIP switch (SW1) of the MP23
iec.
ޓޓޓ
3. Turn ON the power supply Turn ON the 24 VDC power supply of the MP23iec.
4. Check the LED Indicators Check that LED display of the MP23
iec basic module is
changed as follows:
RDY
ALM
MTX
TRX
RUN
ERR
BAT
IP
RDY
ALM
MTX
TRX
RUN
ERR
BAT
IP
RDY
ALM
MTX
TRX
RUN
ERR
BAT
IP
ڎ
ڎ
5. DIP switch resetting Turn the CNFG DIP switch (SW1) of the MP23
iec to OFF.
ޓޓޓ
STOP
SUP
INIT
CNFG
MON
TEST
: Lit : Unlit : Blinking
8 Self-Configuration
DIP Switch
Self-configuration after Adding Devices such as Servopacks
By performing the following operation, a definition for devices detected on the MECHATROLINK-II network is created. Before performing the operation, turn ON the power supply for each network node.
MotionWorks IEC
The MotionWorks IEC (Express or Pro) configuration can detect the new configuration and provide the user with configuration choices.
30 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 31
9 LED Outputs
RDY
ALM
MTX
RUN
ERR
BAT
TRX IP
9 LED Outputs
Indicators
The following table shows the indicators that show the operating status of the controller and error information.
Indicator Color Status
RDY Green Lit during normal operation.
RUN Green Lit during execution of user program.
ALM Red Lit/blinking when warning occurs.
ERR Red Lit/blinking when malfunction occurs.
MTX Green Lit when transmitting MECHATROLINK-II data.
BAT Red Lit during battery alarm.
TRX Green Lit when transmitting or receiving Ethernet data.
IP Green Lit when an IP address setting is completed.
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 31
Page 32
10 Battery
10 Battery
Battery Installation
A 3.6V lithium battery must be installed as shown below prior to initial power ON. The battery is necessary for preserving select SRAM settings in the event of power loss, etc. This battery preserves all “Retain” variables and axis position offsets stored when using the MC_SetPosition function blocks with absolute encoders.
32 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 33
11 MECHATROLINK-II
1
2
3
4
Shell
Pin number
Name
(NC)
/D ATA
DATA
SH
Shield
130 Ω
JEPMC-W6022
11 MECHATROLINK-II
MECHATROLINK-II Connectors
The MECHATROLINK-II connector connects the MP23iec and the slave nodes via the MECHATROLINK-II cables.
Specifications and Pin Arrangement
Name # of Pins Connector Model Module Cable
MECHATROLINK-II Connector (M-11)
M-I/II
Note: The MP2310iec only has one MECHATROLINK-II connector and includes a built-in network terminator.
8 DUSB-AR B82-T11A-FA DUSB-APA42-B1-C50
Pin Signal Name Description Pin Signal Name Description
A1 B1
A2 SRD Signal  B2 SRD Signal 
A3
SRD
+
Signal + B3
SRD
+
Signal +
A4 SLD Shield B4 SLD Shield
Cable Connections between the MP23iec, I/O Units or Servopacks
Use the MECHATROLINK-II cable JEPMC-W6002- or JEPMC-W6003- with a ferrite core for connection between the MP23iec and I/O units or SERVOPACKS.
MP2300Siec
Signal Name
(NC)
/DATA
DATA
SH
Shield Shield
Pin number
1
2
3
4
Shell Shell
Standard model: JEPMC-W6002- and JEPMC-W6003-
I/O Unit or SERVOPACK
Signal Name
1
(NC)
2
/DATA
3
DATA
SH
4
Terminator Connections
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 33
Page 34
11 MECHATROLINK-II
L2
L1
L3
Ln
YASKAWA SERVOPACK
200V
SGDS-01A12A
SW1
CHARGE
C N 3
A/B
C N 1
N 2
C
C
N 4
L1
L2
L2C
L1C
B1/
B2
U
V
W
C N 6
CN1
IN1 OUT1 IN2 OUT2
A1 A1 A1 A1B1B1 B1 B1
YAS KAWA
JEPMC-IO2310
YASKAWA SERVOPACK
200V
SGDS-01A12A
SW1
CHARGE
C N 3
A/B
C N 1
N 2
C
C
N 4
L1
L2
L2C
L1C
B1/
B2
U
V
W
C N 6
YASKAWA SERVOPACK
200V
SGDS-01A12A
SW1
CHARGE
C N 3
A/B
C N 1
N 2
C
C
N 4
L1
L2
L2C
L1C
B1/
B2
U
V
W
C N 6
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Terminator: JEPMC-W6022
Terminator (terminating resistor: JEPMC-W6022)
Connection Example between MP2300Siec, SERVOPACK, and IO2310
• Use MECHATROLINK-II cables between modules.
• Use under the conditions where L1 + L2 + L3 + . . . + Ln 50 m
34 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 35
Connection Example between MP2310iec, SERVOPACK, and IO2310
L2
L1
L3
Ln
YASKAWA SERVOPACK
200V
SGDS-01A12A
SW1
CHARGE
C N 3
A/B
C N 1
N 2
C
C
N 4
L1
L2
L2C
L1C
B1/
B2
U
V
W
C N 6
CN1
IN1 OUT1 IN2 OUT2
A1 A1 A1 A1B1B1 B1 B1
YASKAWA
JEPMC-IO2310
YASKAWA SERVOPACK
200V
SGDS-01A12A
SW1
CHARGE
C N 3
A/B
C N 1
N 2
C
C
N 4
L1
L2
L2C
L1C
B1/
B2
U
V
W
C N 6
YASKAWA SERVOPACK
200V
SGDS-01A12A
SW1
CHARGE
C N 3
A/B
C N 1
N 2
C
C
N 4
L1
L2
L2C
L1C
B1/
B2
U
V
W
C N 6
100M
Ethernet LINK
RUN
ERR
BAT
SW1
SW2
RDY
ALM
MTX
STOP
SUP
INIT CNFG MON TEST
E-INIT E-TEST
ON
ON
BATTERY
POWER
DC 0V
DC24V
M-I/II
IPTRX
MP2310iec
YASKAWA
Terminator: JEPMC-W6022
11 MECHATROLINK-II
• Use MECHATROLINK-II cables between modules.
• Use under the conditions where L1 + L2 + L3 + . . . + Ln 50 m
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 35
Page 36
11 MECHATROLINK-II
Power supply connector
MECHATROLINK-II connectors
DIP switch
(SW)
LED indicators
(CN1, CN2)
(CN3)
POWER
POWER
TX1
TX1
TX2
TX2
MECHATROLINK Repeater
Overview
The JEPMC-REP2000 (hereinafter referred to as REP2000 or Repeater) is a repeater for MECHATROLINK-II transmission system and serves as a module to extend the distance of MECHATROLINK-II network and increasethe number of connectable slave stations.
The REP2000 has two MECHATROLINK-II connection ports: One port to connect to the terminal of Masterside network, and the other to connect to the terminal of the extended network. These two ports are functionally identical. A terminator is built in each port.
The internal circuit of REP2000 eliminates receive signal waveform deformation caused by radiation and noise on the transmission route.
The REP2000 has three LED indicators to indicate the status: Power-ON, CN1 busy, and CN2 busy.
A +24 VDC power supply is required for operation.
External View and Components
The external view and components of REP2000 are shown below:
LED Indicators
The following LED indicators indicate the REP2000 status.
LED Location
Front Surface
(The surface with the
nameplate)
36 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Right Side
Name
POWER
TX1
TX2
Indicator
Color
Green
Green
Green
Meaning When Lit
Power ON
CN1 busy (in transmitting data)
CN2 busy (in transmitting data)
Page 37
11 MECHATROLINK-II
CN1
CN2
Pin No. Signal Name Description
1 FG Frame ground
2 024V 0 VDC input
3 +24V 24 VDC input
CN3
DC24V
DC 0V
SW
OP
SP D2 D1
1
O
N
MECHATROLINK-II Connectors CN1 and CN2
The Master-side MECHATROLINK-II network and the extended line of MECHATROLINK-II network are connected via MECHATROLINK-II connection port connectors CN1 and CN2 on the REP2000.
Pin No.
Signal Name
1 (NC) Disconnected
2 /S MECHATROLINK-II
3 S MECHATROLINK-II
4FGFrame ground
Power Supply Connector
Connect an external +24 VDC power supply to the power supply connector.
DIP Switch
The DIP switch is for future use. All pins should be set to OFF.
OP Function SP Function D2 D1 Function
OFF None (Factory setting) OFF None (Factory setting) OFF OFF None (Factory setting)
ON None ON None OFF ON None
Description
ON OFF None
ON ON None
System Configuration Example
The figure below shows the configuration example of MECHATROLINK-II network system with a REP2000.
For 30m Maximum Extension of Network Distance
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 37
Page 38
11 MECHATROLINK-II
snoitacificepSmetI
Environmental Conditions
Ambient Operating Temperature
0 to +55 °C
Storage Te mp e ra t ur e
-25 to +85 °C
Ambient Operating Humidity
30 to 95% RH (without condensation)
Storage Humidity 5 to 95% RH (without condensation)
Pollution Level Conforming to JIS B3501 (Pollution level 1)
Corrosive Gas Not subjected to inflammable or corrosive gas
Operating Altitude 2,000m max. above sea level
Mechanical Operating Conditions
Vibration Resistance
Conforming to JIS B3502 Vibration amplitude at acceleration: 10 ≤ f < 57 Hz with half-amplitude of 0.075 mm
57 ≤ f ≤ 150 Hz at constant acceleration of 9.8 m/s
2
10 sweeps in the X, Y, and Z directions (sweep time: 1 octave/min.)
Shock Resistance
Conforming to JIS B3502
Peak acceleration of 147 m/s
2
twice for 11 ms in the X, Y, and Z
directions
Electrical Operating Conditions
Noise Resistance
Conforming to EN 61000-6-2 and EN 55011 (Group1 ClassA)
Power supply noise (FT noise): 2 kV or more for 1 min. Radiation noise (FT noise): 1 kV or more for 1 min. Ground noise (Impulse noise): 1 kV or more for 10 min. Static electricity noise (Contact radiation): 4 kV or more 10 times
Installation Requirements
Grounding Ground to 100 Ω or less
Cooling Method Natural cooling
For 50m Maximum Extension of Network Distance
Specifications
General Specifications
The table below shows the general specifications REP2000.
38 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 39
Hardware Specifications
The table below shows the hardware specifications of REP2000.
Name REP2000 Repeater
Model Number JEPMC-REP2000
Communication board
Indicator Lamps (LED)
Others
Applicable Communication Protocol
Number of MECHATROLINK Ports
Master-side Port
Extended-network-side Port
Arbiter
Terminator One (130 Ω) for each port
Status Indication
Mounting Orientation Vertical or horizontal (The nameplate upward)
Required External Power Supply
Dimensions in mm 30 × 160 × 77 (W× H × D)
Mass 0.4 kg
MECHATROLINK-II (10 Mbps)
2 (CN1 and CN2)
Connect either CN1 or CN2 to the Master-side network, and the other to the extended network.
Connect to the Master-side network
No. of connectable slave stations for Master-side network: 15 stations for the network distance of 30m max. 14 stations for the network distance of 50m max. Refer to Maximum Number of Slave Stations of 11.2.5
Restrictions for details
Connect to the extended network
No. of connectable slave stations for extended network: 16 stations for the network distance of 30m max. 15 stations for the network distance of 50m max. Refer to Maximum Number of Slave Stations of 11.2.5
Restrictions for details
First request for higher priority. CN1 has a priority at simultaneous requests
3 LED indicator lamps POWER (green): Power ON TX1 (green): CN1 busy (in transmitting data) TX2 (green): CN2 busy (in transmitting data)
+24 VDC (+19.2 to +28.8V), 100 mA
11 MECHATROLINK-II
snoitacificepSmetI
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 39
Page 40
11 MECHATROLINK-II
* 1. The number of connectable slave stations (16 stations for 30m cable length, 15 stations for
50m cable length) includes a REP2000 as a REP2000 applies load for one station.
* 2. Install a terminator on the slave station that is the terminal of the extended network.
Note: 1. Total number of slave stations in a whole network depends on the specifications of Master station.
2. The REP2000 is not included in the total number of slave stations specified in the specifications of Master station.
3. The minimum distance between stations is 0.5m no matter whether a REP2000 is connected or not.
Classification Cable Length Number of Slave Stations
Master-side Network
*1
30m max. 15 stations max. 50m max. 14 stations max.
Extended-side Network
*2
30m max. 16 stations max. 50m max. 15 stations max.
ions of Master station.
Application
Restrictions
Maximum Number of Slave Stations
The number of connectable stave stations in the Master-side network or the extended network is limited by the MECHATROLINK-II cable length as shown in the table below.
Prohibited Use of Multiple Repeaters
More than one REP2000 cannot be connected in a network. The figure below shows the network examples that must not be designed.
40 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 41
Mounting Orientation
The REP2000 can be mounted either vertically or horizontally (with the nameplate upward).
Do not mount the REP2000 up-side-down or horizontally with the nameplate downward.
Recommended Mounting Orientation.
11 MECHATROLINK-II
Prohibited Mounting Orientation.
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 41
Page 42
11 MECHATROLINK-II
• Operation Example of LED Indicators
In this example, CN1 is connected to the Master-side network.
1. TX2 lights when the MECHATROLINK-II Master station is transmitting data.
2. TX2 lights also when receiving response from Slave 1, 2, or 3.
Because the signals sent from Slave 1, 2, and 3 are the CN1 receiving signals for the REP2000.
3. When Slave 4 returns a response, TX1 lights. As a result, TX2 lights 8 times while TX1 lights once in 1 transmission cycle.
Operation
Connection to MECHATROLINK
Connect either CN1 or CN2 to the Master-side network, and the other to the extended network.
Arbiter
Two ports CN1 and CN2 are normally in the status ready to receive data. The port that starts receiving data firstbecomes the data receiving port, and the other becomes the data transmitting port.
Two ports return to the status ready to receive data after having completed receiving or transmitting data. With the MECHATROLINK-II protocol, the Master station and a slave station transmit data alternately, there will be no conflict of receiving data between two ports.
LED Indicators for Transmission Status
The LED indicator TX1 or TX2 lights when the port CN1 or CN2 is transmitting data respectively: TX2 lights when CN1 is the data receiving port and CN2 is the data transmitting. TX1 lights when CN1 is the data transmitting port and CN2 is the data receiving port. However, data are frequently received and transmitted in a short cycle, you can see both indicators as if they were lit simultaneously. The Master-side LED lights normally darker than the other. It is because the extended side LED lights when either the Master or a Master-side slave station is transmitting data while the Master-side LED lights when an extended side slave is transmitting data. Accordingly, the Master-side LED lights more brightly as the number of extended-side slave stations increases.
42 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 43
12 Ethernet
Ethernet Connector Details
Connects to a personal computer or HMI device by Ethernet (100Base-TX/10Base-T).
Ethernet Connector Specification and Pin Array/Indicator Light
The following table provides the Ethernet connector specifications.
12 Ethernet
Connector Name Number of Pins
Ethernet 8 RJ-45 CAT5 Socket RJ-45 CAT5 Plug Pulse Engineering
Module Side Cable Side Manufacturer
Connector Model
The following table provides Ethernet connector pin array / indicator light details.
Pin Number Signal Name Description
1 TXD+ Transmitted data + side
'VJGTPGV
.+0-
/
Display Name Display Color Description
LINK Yellow
100M Green
2 TXD- Transmitted data – side
3 RXD+ Received data + side
4–
5–
6 RXD- Received data – side
7–
8–
Lit: Connect Unlit: Unconnected
Lit: Connected at 100Mbps, or automatically negotiating Unlit: Connected at 10Mbps
Ethernet Cable
For the Ethernet cable, use a twisted pair cable with RJ-45 connector. Yaskawa strongly recommends the use of shielded ethernet cables.
Ethernet Type Category Remarks
10Base-T Category 3 or more • When connecting to remote equipment through a hub:
Straight cable
100Base-T Category 5 or more
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 43
• When connecting to remote equipment without using a hub: Cross cable
Page 44
12 Ethernet
Hub
or Switch
MP2300Siec
Hub
or Switch
10Base-T
&%
4.; 176
'VJGTPGV
&%
8
.+0-
/
0V
MP2300Siec
;#5-#9#
6'56
4&;
#./
/6:
64:
470
'44
$#6
+2
59 
59 
/10
%0()
+06
572
5612
$#66'4;
㪧㪦㪮㪜㪩
'
M-I/II
+0+6
01
01
'
6'56
(Straight cable)
Station
StationStation
Up to 100mUp to 100m
Up to 100m
Up to 100m
Up to 100m
Station
Up to 100m
When connecting to a HUB without using the auto-negotiation function, set the HUB side to half-duplex mode.
Option
&%
4.; 176
'VJGTPGV
&%
8
.+0-
/
0V
MP2300Siec
Option
;#5-#9#
6'56
4&;
#./
/6:
64:
470
'44
$#6
+2
59 
59 
/10
%0()
+06
572
5612
$#66'4;
㪧㪦㪮㪜㪩
'
M-I/II
+0+6
01
01
'
6'56
10 Base-T (crossover cable, up to 100m)
MP23iec
Ethernet Connection Examples
The following are examples of Ethernet network connections via 10Base-Tx cable:
Connection Example 1 (When using a repeater HUB)
Specification
Item When Connecting to a Repeater HUB When Connecting to a Switching HUB
Cable Length between Node-HUB 100m or less 100 m or less
Cable Length between HUBs 100m or less 100 m or less
Number of HUBs between Nodes Up to four Unlimited
Connection Example 2
The following are examples of Ethernet network connections via 100Base-Tx cable:
44 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 45
12 Ethernet
CAUTION
High frequency wave noise from other devices in the installation environment may cause errors in communications using Ethernet or MECHATROLINK-II connections. When designing a system, use protective measures to avoid the influence of high frequency wave noise as follows:
1. Wiring Wire Ethernet or MECHATROLINK-II cables so that they are well-separated from other cable systems such as the main circuit or power lines.
2. Communication system (Ethernet)
• Communicate data to a remote device through TCP/IP communication.
• If necessary, increase the number of communication retries.
• Yaskawa strongly recommends shielded Ethernet cables.
Attach a ferrite core. Ethernet: Attach it to the communication port side and the external equipment side of the MP23
* MECHATROLINK-II: Attach it only to the communication port side of the MP23
MP2300Siec
MP2300Siec
4&;
470
;#5-#9#
#./
'44
/6:
$#6
+2
$#66'4;
64:
5612
572
+06
59
%0()
/10
6'56
01
59
'
+0+6
'
6'56
01
M-I/II
4.; 176
.+0-
&%
8
&%
0V
/
㪧㪦㪮㪜㪩
Option
'VJGTPGV
Core
SERVOPACK
YASKAWA SERVOPACK
200V
SGDS-01A12A
SW1
C N 6
CHARGE
L1
L2
L1C
L2C
B1/
B2
U
V
W
A/B
C N 3
C N 1
C N 2
C N 4
Core
100Base-T
iec unit.
(straight cable)
iec unit.
Other station
Servomotor
MotionWorks IEC
Note: Recommended ferrite core
Model Manufacturer
E04SR301334 Seiwa Electric Mfg. Co., Ltd
Core
Hub
or Switch
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 45
Page 46
13 MECHATROLINK-II Devices
13 MECHATROLINK-II Devices
Devices Connectable via MECHATROLINK-II
The devices that are compatible with MECHATROLINK-II and can be connected to the controller are listed below. The MP2300Siec supports devices with 10MB/sec communication speed only.
Servopacks
The following table shows Servopacks that are compatible with MECHATROLINK-II and can be connected to the controller.
Model Details
SGDH-E JUSP-NS115
SGDS-1 Sigma III Series AC Servo amplifiers SGDV--1 V Series AC Servo amplifiers
I/O Modules
The following table shows the module that is compatible with MECHATROLINK-II and can be connected to the controller.
Sigma II Series SGDH Servo amplifiers with NS115 MECHATROLINK-II Interface Unit
JEPMC-IO2310
Model Details
64-point I/O Module 24VDC, 64 inputs, 64 outputs
46 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 47
14 Option Module - AI-01 (Analog Input) Module
AI-01
LED indicator
Analog input connector CN1
RUN
CN1
CN2
Analog input connector CN2
125 mm
95 mm
19.3 mm
14 Option Module - AI-01 (Analog Input) Module
Appearance
Module Functions
The AI-01 module is an analog input module with voltage and/or current input modes.
Module Specifications
The following table shows the AI-01 Module hardware specifications.
Analog Input
Accuracy
Item Specifications
Classification I/O Module
Name AI-01
Model JAPMC-AN2300
Analog Input Range -10 to +10V 0 to +10V 0 to 20 mA
Number of Channels 8 ((4/ connector)×2)
Number of Channels to be Used Any number from 1 to 8
Isolation
Max. Rated Input ±15V ±30 mA
Input Impedance 20 k 250 k
Resolution 16-bit (-31276 to +31276) 15-bit (0 to +31276)
Absolute Accuracy 100 mV Max 0.3 mA Max
Input Conversion Time 1.4 msec Max
Connectors
LED Indicator RUN (green)
25°C ±0.1% (±10 mV) ±0.1% (±0.02 mA)
0 to 55°C ±0.3% (±30 mV) ±0.3% (±0.06 mA)
Between input connector and system power supply: Photocoupler isolation
Between channels: Not isolated.
CN1: Input connector CN2: Input connector
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 47
Page 48
14 Option Module - AI-01 (Analog Input) Module
L 150 mm
26-core Loose wires
NP JEPMC-W6080-05
Marking tube (Label)
Item Specifications
Current Consumption 500 mA Max
Dimensions 125×95 (H×D)
Mass 100 g
LED Indicator
Indicator
Indicator
Color
Status when Lit Status when not Lit
RUN Green Normal operation Operation stopped (no access from CPU)
Connector Specifications
Connector Name # of Pins
CN1/CN2 26 10226-52A3PL
Applicable Cable: JEPMC-W6080-oo
Module Side Cable Side Manufacturer
• Connector 10126-3000VE
•Shell 10326-52A0-008 (Screw locking), or 10326-52F0-008 (One-touch locking)
Standard Cable Model and External Appearance
Model Length External Appearance (JEPMC-W6080-oo)
JEPMC-W6080-05 0.5 m
Connector Model
Sumitomo 3M Corporation
JEPMC-W6080-10 1.0 m
JEPMC-W6080-30 3.0 m
48 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 49
14 Option Module - AI-01 (Analog Input) Module
25
26
13
12
15
1
2
14
1
V5
14
MDP5
2
G5
15
G5
3 A5 16 MDN5
4 V6 17 MDP6
5G6 18G6
6 A6 19 MDN6
7 V7 20 MDP7
8G7 21G7
9 A7 22 MDN7
10 V8 23 MDP8
11 G8 24 G8
12 A8 25 MDN8
13 26
Connector Pin Arrangement
The AI-01 Module Connector (CN1/CN2) pin arrangement is shown below.
CN1 Connector Pin Arrangement
Pin Arrangement Viewed from Wiring Side
1
14
2
15
G1
2
4 V2 17 MDP2
25
12
26
13
6 A2 19 MDN2
8G3 21G3
10 V4 23 MDP4
12 A4 25 MDN4
V1
1
15
3 A1 16 MDN1
5G2 18G2
7 V3 20 MDP3
9 A3 22 MDN3
11 G4 24 G4
13 26
CN2 Connector Pin Arrangement
G1
MDP1
14
Pin Arrangement Viewed from Wiring Side
Standard Cable Wiring Table
The wiring table for the standard cable JEPMC-W6080- is shown below.
Pin Wire Color
1 Gray Red – – – V1/V5 V1/V5 Voltage input 1/5
2
3 Orange Black – – – A1/A5 A1/A5 Current input 1/5
14
16
4 Pink Red – – V2/V6 V2/V6 Voltage input 2/6
5
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 49
Gray Black – – – G1V/G5V
Orange Red – – – G1A/G5A
Yellow Red DP1/DP5 MDP1/MDP5 Mode switching terminal 1/5
Yellow Black DN1/DN5 MDN1/MDN5 Mode switching terminal 1/5
Pink Black – – G2V/G6V
Yellow Black – – G2A/G6A
Color Marking
Marking
Label on Marking
Tube
Signal Name Function
G1/G5 Ground 1/5
G2/G6 Ground 2/6
Page 50
14 Option Module - AI-01 (Analog Input) Module
DANGER
Pin Wire Color
6 Yellow Black – – A2/A6 A2/A6 Current input 2/6
17 White Red DP2/DP6 MDP2/MDP6 Mode switching terminal 2/6
19 White Black DN2/DN6 MDN2/MDN6 Mode switching terminal 2/6
7 White Red – – V3/V7 V3/V7 Voltage input 3/7
8
9 Gray Black – – A3/A7 A3/A7 Current input 3/7
20
22 White Black DN3/DN7 MDN3/MDN7 Mode switching terminal 3/7
10
11
12 Pink Black – – A4/A8 A4/A8 Current input 4/8
23
25
White Black – – G3V/G7V
Gray Red – – G3A/G7A
Gray Red DP3/DP7 MDP3/MDP7 Mode switching terminal 3/7
Orange Red – – V4/V8 V4/V8 Voltage input 4/8
Orange Black – – GV4/GV8
Pink Red – – G4A/G8A
Orange Red – – DP4/DP8 MDP4/MDP8 Mode switching terminal 4/8
Orange Black – – DN4/DN8 MDN4/MDN8 Mode switching terminal 4/8
Marking
Color Marking
Label on Marking
Tub e
Signal Name Function
G3/G7 Ground 3/7
G4/G8 Ground 4/8
Columns “Label on Marking Tube”, “Signal Name”, and “Function” display the values for connectors CN1 and CN2 in the format “CN1/CN2”, respectively.
50 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 51
Circuit Configuration
DC/DC
Converter
+5V
0V
+15V
-15V
0V
D/A
Converter
Internal circuit
+5V
Photocoupler
Voltage input
Current input
Mode
10
12
25
23
-
+
GND
CH8
11
Multiplexer
Ground
Voltage input
Current input
Mode
4
6
19
17
-
+
GND
CH2
5
Voltage input
Current input
Mode
Ground
1
3
16
14
2
-
+
GND
CH1
Ground
Shell
R R
R
RR
R
RR
R
10k
10k
256.5
10k
10k
256.5
10k
10k
256.5
14 Option Module - AI-01 (Analog Input) Module
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 51
Page 52
14 Option Module - AI-01 (Analog Input) Module
DANGER
DC/DC
Converter
+5V
0V
+15V
-15V
0V
D/A
Converter
Internal circuit
+5V
Photocoupler
Voltage input
Current input
Mode
10
12
25
23
-
+
GND
CH8
11
Multiplexer
Ground
Voltage input
Current input
Mode
4
6
19
17
-
+
GND
CH2
5
Voltage input
Current input
Mode
Ground
1
3
16
14
2
-
+
GND
CH1
Ground
Shell
R R
R
RR
R
RR
R
10k
10k
256.5
10k
10k
256.5
10k
10k
256.5
CN1 Connector Connection Example
• Use the standard cable (JEPMC-W6080-) for AI-01 Modules to connect to external devices. Use a relay terminal
block to connect the AI-01 module to external devices because the wiring distance varies between the AI-01 module and each external device.
• Ground the cable shield between an external device and the relay terminal block on the external device side.
52 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 53
15 Option Module - AO-01 (Analog Output) Module
15 Option Module - AO-01 (Analog Output) Module
Appearance
LED indicator
Analog output connector CN1
AO-01
RUN
CN1
19.3 mm
125 mm
95 mm
Module Functions
The AO-01 module has four channels for analog output. Two types of analog output ranges are available; -10 to +10V and 0 to +10V.
Module Specifications
The following table shows the AO-01 Module hardware specifications.
Item Specifications
Name AO-01
Model JAPMC-AN2310-E
Number of Channels 4
Isolation
Between channels: Not isolated. Between output connector and system power supply: Photocoupler isolation
Analog Output Range ±10V 0 to +10V
Resolution 16-bit (-31276 to +31276) 15-bit (0 to +31276)
Absolute Accuracy 100 mV Max 0.3 mA Max
Analog Output
Accuracy
25°C ±0.1% (±10 mV)
0 to 55°C ±0.3% (±30 mV)
Input Conversion Time 1.2 msec Max
Connectors CN1: Output connector
LED Indicator RUN (green)
Current Consumption 500 mA Max
Dimensions 125 × 95 (H×D)
Mass 90 g
Indicators
Indicator
Indicator
Color
Status when Lit Status when not Lit
RUN Green Normal operation Operation stopped (no access from CPU)
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 53
Page 54
15 Option Module - AO-01 (Analog Output) Module
Connector Specifications
Name
Analog Output
Connector
Connector
Name
CN1 20 10220-52A3PL
# of Pins
Module Side Cable Side Manufacturer
Applicable Cable: JEPMC-W6090-oo
Standard Cable Model and External Appearance
Model Length External Appearance (JEPMC-W6090-oo)
JEPMC-W6090-05 0.5 m
JEPMC-W6090-10 1.0 m
JEPMC-W6090-30 3.0 m
CN1 Pin Layout Diagram
Connector Model
• Connector 10126-3000VE
• Shell 10326-52A0-008 (Screw locking), or 10326-52F0-008 (One-touch locking)
Sumitomo 3M
Corporation
Standard Cable Wiring Table
The following shows the pin arrangement for standard cable JEPMC-W6090.
Pin Wire Color
1 Orange Red Analog Output 0
2
3
4 Gray Black A_Pulse+
5
6 White Red Pulse input ground
7
8 White Black (-)
9
10~20 Twisted-pair cable
54 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Gray Red Analog Output 1
Orange Black Ground 0
Yellow Red (-)
Yellow Black C-Phase latch input common (5V)
Marking
Color
Function
Page 55
15 Option Module - AO-01 (Analog Output) Module
DANGER
AO-01 Module Connector Connection Example
CN1 Connector Connection Example
• Use the AO-01 standard cable (JEPMC-W6090-) for the connection to the external device. Use the junction
terminal block because the distance between the external devices and the module are different as seen on the above diagram.
• Ground the cable shield between the external devices and the junction terminal block by the external device side.
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 55
Page 56
16 Option Module - DO-01 (Digital Output) Module
DANGER
0
24
DO_24V
Output register
DO_OUT
DO_COM
+24V
R
Photocoupler
R
Transistor
16 Option Module - DO-01 (Digital Output) Module
Appearance/Indicators
Module Functions
The DO–01 module is equipped with 64 digital outputs.
Output Circuit Specifications
The following table shows the DO-01 Module output circuit specifications.
Item Specifications
Outputs 64 points
Output Format Transistor/open collector, sink mode output
Isolation Method Photocoupler
Output Voltage + 24VDC (+19.2 to +28.8V)
Output Current 100 mA Max
Leakage Current When OFF 0.1 mA Max
ON Time/OFF Time
Number of Commons 8 points
Protection Circuit Fuse connected to each common line
Fuse Rating 1A
Error Detection Fuse blowout detection
ON: 0.5 ms Max OFF: 1 ms Max
DO-01 Digital Output Circuit (Sink Mode Output) Connection Example
A fuse is inserted into the output common line of the DO-01 Module for circuit protection. However, the fuse may not be blown out in the cases such as layer shorts in outputs. To ensure the circuit protection, provide a protective element such as fuse in each output as shown in the above diagram.
DO-01 Module Connections
Connects the DO-01 Module to external output signals.
56 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 57
External outputs: 64 points
50-core Loose wires
1
3
5
7
9
11
13
15
17
19
21
23
25
+24V_1
DO_02
DO_06
+24V_2
DO_10
DO_14
+24V_3
DO_18
DO_22
+24V_4
DO_26
DO_30
N.C.
26
28
30
32
34
36
38
40
42
44
46
48
50
OV_1
DO_03
DO_07
OV_2
DO_11
DO_15
OV_3
DO_19
DO_23
OV_4
DO_27
DO_31
N.C.
27
29
31
33
35
37
39
41
43
45
47
49
DO_01
DO_15
OV_1
DO_09
DO_13
OV_2
DO_17
DO_21
OV_3
DO_25
DO_29
OV_4
50
49
25
24
26
27
1
2
Pin Arrangement Viewed from Wiring Side
2
4
6
8
10
12
14
16
18
20
22
24
DO_00
DO_04
OV_1
DO_08
DO_12
OV_2
DO_16
DO_20
OV_3
DO_24
DO_28
OV_4
16 Option Module - DO-01 (Digital Output) Module
Name
External I/O
Connector
Connector
Name
CN1/CN2 50 10250-52A2JL
No of
Pins
Module Side Cable Side Manufacturer
Applicable Cable: JEPMC-W6060-oo
Standard Cable Model and External Appearance
Name Model Length External Appearance (JEPMC-W6060-oo)
JEPMC-W6060-05 0.5 m
Cables for DO-01
Modules
JEPMC-W6060-10 1.0 m
JEPMC-W6060-30 3.0 m
Connector Model
• Connector
• 10150-3000VE
•Shell
• 10350-52A0-008
• (Screw locking), or
• 10350-52F0-008
• (One-touch locking)
Sumitomo 3M
Corporation
Connector Pin Arrangement
The DO-01 Module Connector (CN1 and CN2) pin arrangement is shown below.
CN1 Connector Pin Arrangement
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 57
Page 58
16 Option Module - DO-01 (Digital Output) Module
1
3
5
7
9
11
13
15
17
19
21
23
25
+24V_5
DO_34
DO_38
+24V_6
DO_42
DO_46
+24V_7
DO_50
DO_54
+24V_8
DO_58
DO_62
N.C.
26
28
30
32
34
36
38
40
42
44
46
48
50
OV_5
DO_35
DO_39
OV_6
DO_43
DO_47
OV_7
DO_51
DO_55
OV_8
DO_59
DO_63
N.C.
27
29
31
33
35
37
39
41
43
45
47
49
DO_33
DO_37
OV_5
DO_41
DO_45
OV_6
DO_49
DO_53
OV_7
DO_57
DO_61
OV_8
50
49
25
24
26
27
1
2
Pin Arrangement Viewed from Wiring Side
2
4
6
8
10
12
14
16
18
20
22
24
DO_32
DO_36
OV_5
DO_40
DO_44
OV_6
DO_48
DO_52
OV_7
DO_56
DO_60
OV_8
CN2 Connector Pin Arrangement
Standard Cable Wiring Table
The wiring table for the standard cable JEPMC-W6060- is shown below
Pin Wire Color Marking Signal Name Function
1 Orange +24V_1/5 24V power supply 1/5
Gray DO_00/32 Digital output 0/32
2
3 White DO_02/34 Digital output 2/34
Yellow DO_04/36 Digital output 4/36
4
Pink DO_06/38 Digital output 6/38
5
Orange — — 0V_1/5 Common ground 1/5
6
7 Gray — — +24V_2/6 24V power supply 2/6
8 White — — DO_08/40 Digital output 8/40
Yellow — — DO_10/42 Digital output 10/42
9
10 Pink — — DO_12/44 Digital output 12/44
11
12
13 White — — — +24V_3/7 24V power supply 3/7
14
15
16 Orange — — — — DO_20/52 Digital output 20/52
17
18 White — — — — 0V_3/7 Common ground 3/7
19
20
21
22 Gray — — — — Continuous DO_28/60 Digital output 28/62
23 White — — — — Continuous DO_30/62 Digital output 30/64
24
25
26 Orange 0V_1/5 Common ground 1/5
27 Gray DO_01/33 Digital output 1/33
28 White DO_03/35 Digital output 3/35
58 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Orange — — — DO_14/46 Digital output 14/46
Gray — — — 0V_2/6 Common ground 2/6
Yellow — — — DO_16/48 Digital output 16/48
Pink — — — DO_18/50 Digital output 18/50
Gray — — — — DO_22/54 Digital output 22/54
Yellow — — — — +24V_4/8 24V power supply 4/8
Pink — — — — DO_24/58 Digital output 24/58
Orange — — — — Continuous DO_26/68 Digital output 26/60
Yellow — — — — Continuous 0V_4/8 Common ground 4/8
Pink — — — — Continuous N.C
Page 59
16 Option Module - DO-01 (Digital Output) Module
DANGER
Pin Wire Color Marking Signal Name Function
29 Ye l lo w DO_05/37 Digital output 5/37
30
31
32 Gray — — 0V_2/6 Common ground 2/6
33 White — — DO_09/41 Digital output 9/41
34
35
36 Orange — — — DO_15/47 Digital output 15/47
37
38 White — — — 0V_3/7 Common ground 3/7
39
40
41
42 Gray — — — Continuous DO_23/55 Digital output 23/55
43 White — — — Continuous 0V_3/7 Common ground 3/7
44
45 Pink — — — Continuous DO_25/57 Digital output 25/57
46
47
48 White ———————— DO_31/63 Digital output 31/63
49
50
Pink DO_07/39 Digital output 7/39
Orange — — 0V_1/5 Common ground 1/5
Ye ll o w — — DO_11/43 Digital output 11/43
Pink — — DO_13/45 Digital output 13/45
Gray — — — 0V_2/6 Common ground 2/6
Ye ll o w — — — DO_17/49 Digital output 17/49
Pink — — — DO_19/51 Digital output 19/51
Orange — — — Continuous DO_21/53 Digital output 21/53
Ye ll o w — — — Continuous 0V_4/8 Common ground 4/8
Orange — — — — DO_27/59 Digital output 27/59
Gray ———————— DO_29/61 Digital output 29/61
Ye ll o w ———————— 0V_4/8 Common ground 4/8
Pink ———————— N.C
Columns “Signal Name” and “Function” display the values for connectors CN1 and CN2 in the format “CN1/CN2” respectively.
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 59
Page 60
17 Option Module - LIO-01/02 Module
LIO-01
LED indicators
Switch
I/O connector
17 Option Module - LIO-01/02 Module
Appearance
External Appearance
The following figure shows the external appearance of the LIO-01/02 Modules
Outline of Functions
The LIO-01 Module provides digital I/O and encoder input functions. There are 16 digital inputs (DI) and 16 digital outputs (DO) for the digital I/O function. There is also one encoder input.
The following diagram gives an outline of the LIO-01 Module functions. The only functional difference between the LIO­01 and the LIO-02 is the active state of the output circuits
Refer to LIO-01 Digital Output Circuit (Sink Mode Output) Connection Example on page 63 and Refer to LIO-02 Digital Output Circuit (Source Mode Output) Connection Example on page 63.
LED Indicators and Switch Settings
The LIO-02 Module status display LED indicators (LD1 to LD8) change based on the SW1 rotary switch settings. The following table shows the ON/OFF indicator display for digital input and digital output.
60 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 61
17 Option Module - LIO-01/02 Module
LD3
LD2
LD1
LD4
LD7
LD6
LD5
LD8
SW1
0
5
1
2
3
4
6
7
8
9
Indicators
Indicator Color SW1 Status when Lit
Board Status Indicators
LD1 Normal operation: Lit, Error: Not lit
LD2 DI-00 to DI-07 status. Lit when any digital input is turned ON.
LD3 DO-00 to DO-07 status. Lit when any digital output is turned ON.
0
LD1 to LD8 Green
1 Digital input indicators: When DI00 to DI07 turn ON, corresponding indicators (LD1 to LD8) are lit.
2 Digital input indicators: When DI08 to DI15 turn ON, corresponding indicators (LD1 to LD8) are lit.
3 Digital output indicators: When DO00 to DO07 turn ON, corresponding indicators (LD1 to LD8) are lit.
4 Digital output indicators: When DO08 to DO15 turn ON, corresponding indicators (LD1 to LD8) are lit.
5
LD4 Pulse A/B input. Lit when phase A/B is turned ON.
LD5 Normal operation: Lit, Error: Not lit
LD6 DI-08 to DI-15 status. Lit when any digital input is turned ON.
LD7 DO-08 to DO-15 status. Lit when any digital output is turned ON.
LD8 Pulse Z input. Lit when phase Z is turned ON.
PI input Indicators
LD1 LD2 LD3 LD4
Pulse A input Pulse B input Pulse Z input
-
LD5 LD6 LD7 LD8
High speed output set Phase-Z latch Digital input latch
-
Specifications
Module Specifications
Item Specifications
Name LIO-01/02
Model JAPMC-IO2300/JAPMC-IO2301
16 inputs
Digital Inputs
Digital Outputs
Encoder Input
Switches Rotary switch (SW1)
Dimensions (mm) 125 x 95 (H x D)
Mass 80 g
24VDC, 4.1 mA, combined sink mode/source mode inputs (DI_01 also used for position registation latch.)
16 outputs 24VDC transistor open-collector outputs, sink mode (-01)/Source mode (-02) outputs.
Phase A/B/Z inputs Phase-A/B: 5V differential input, not isolated, Max frequency: 4MHz Phase-Z: 5V/12V photocoupler input, Max frequency: 500 kHz Latch input Position registration latch on phase-C or DI_01.
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 61
Page 62
17 Option Module - LIO-01/02 Module
5.6k Ω/0.5 W
Vcc
DI_COM
+24 V
DI_IN
Input register
0
24
R
R
R
R
5.6 k
Ω/ 0.5 W
Vcc
680 Ω
DI_COM
+24 V
DI_IN
22 kΩ
1 k
Ω
2200PF
0.01 μF
Input register
0
24
R
R
R
R
Input Circuit Specifications
Item Specifications
Inputs 16 points
Input Format Sink mode/Source mode input
Isolation Method Photocoupler
Input Voltage ±24VDC, ±20mv
Input Current 4.1 mA (typ.)
ON Voltage/Current 15V min./2.0 mA min.
OFF Voltage/Current 5V Max/1.0 mA Max
ON Time/OFF Time
ON: 0.5 ms Max OFF: 0.5 ms Max
Number of Commons 8 points (DI_COM0: DI_00 to DI_07, DI_COM1: DI_08 to DI_15)
Other Functions
DI_01 is shared with position registration latch. If DI_01 is turned ON while position registration latch inputs are enabled, the encoder position will be latched.
Digital Input Circuit (Sink Mode Input) Connection Example
Digital Input Circuit (Source Mode Input) Connection Example
Output Circuit
The following table shows the LIO-01/02 Module output circuit specifications.
Item Specifications
Outputs 16 points
Output Format
Isolation Method Photocoupler
Output Voltage +24VDC, ±20mv
Output Current 100 mA Max
Leakage Current When OFF 0.1 mA Max
ON Time/OFF Time
62 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
LIO-01 Transistor, open collector sink mode outputs
LIO-02 Transistor, open collector source mode outputs
ON: 1 ms Max OFF: 1 ms Max
Page 63
17 Option Module - LIO-01/02 Module
R
R
R
0
24
DO_24V
Output
register
DO_OUT
DO_COM
+24 V
0
24
+24V
DO_24V
Output
register
DO_OUT
DO_COM
R
R
R
Item Specifications
Number of Commons 16 points
Protection Circuit
The fuses are not for circuit protection. They are for fire protection at output shorts. Attach a fuse externally to each output if circuit protection is required.
Error Detection Blown fuse detection
Other Functions DO_01 is shared with encoder position detection
LIO-01 Digital Output Circuit (Sink Mode Output) Connection Example
LIO-02 Digital Output Circuit (Source Mode Output) Connection Example
Pulse Input Circuit
The following table shows the LIO-01/02 Module encoder circuit specifications.
Item Specifications
Number of Encoders 1 (Phase-A/B/Z input)
Phase-AB: 5V differential input, not isolated, Max frequency: 4 MHz Phase-Z: 5V/12V photocoupler input, Max frequency: 500 kHz
Position registration latch on phase-Z or DI_01. Response time: 5 ms Max for phase-Z input; 60 ms Max for DI_01 input.
Encoder Circuit
Input Mode Phase-A/B, signed, incremental/decremental
Latch Input
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 63
Page 64
17 Option Module - LIO-01/02 Module
+5 V
0 V
Phase-A
A1
220Ω
Pulse Generator
Phase-B
PA
PAL
PB
PBL
GND
B1
A2
B2
B3
B4
A4
A3
+5 V
Latch input or phase-Z pulse
PC
PCL5
PCL12
R
R
R
220Ω
R
B1A1
B24A24
Encoder Circuit Connection Example
LIO–01/02 Standard Cable Wiring Table
Connector Pin Arrangement
The following table shows the connector pin arrangement for LIO-01/02 Modules viewed from the wiring side.
Pin Wire Color
A1
A2
Orange Red PA I Phase-A pulse (+)
Gray Red PB I Phase-B pulse (+)
Wire Marking
Color Marking
Signal
Name
I/O Function
A3 White Red PC I Phase-C pulse (+)
A4
A5
Yellow Red GND I Pulse input ground
Pink Red DO_COM P Output common
A6 Orange Red — — DO_24V P +24VDC input
A7
Gray Red — — DO_15 O Output 15
A8 White Red — — DO_13 O Output 13
A9
A10
A11
Yellow Red — — DO_11 O Output 11
Pink Red — — DO_09 O Output 9
Orange Red — — — DO_07 O Output 7
A12 Gray Red — — — DO_05 O Output 5
A13 White Red — — — DO_03 O Output 3
A14
Yellow Red — — — DO_01 O Output 1
A15 Pink Red — — — DI_15 I Input 15
A16
A17
Orange Red — — — — DI_13 I Input 13
Gray Red — — — — DI_11 I Input 11
A18 White Red — — — — DI_09 I Input 9
A19
A20
Yellow Red — — — — DI_07 I Input 7
Pink Red — — — — DI_05 I Input 5
A21 Orange Red — — — — Continuous DI_03 I Input 3
A23 White Red — — — — Continuous DI_COM0 P Input common 0
A24 Shield FG - Frame ground
B1
B2
B3 White Black PCL5 I
B4
64 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
A22
Gray Red — — — — Continuous DI_01 I Input 1
Orange Black PAL I Phase-A pulse (–)
Gray Black PBL I Phase-B pulse (–)
Yellow Black PCL12 I
Phase-C pulse (-5V input)
Phase-C pulse (-12V input)
Page 65
17 Option Module - LIO-01/02 Module
Pin Wire Color
B5 Pink Black DO_COM P Output common
B6
B7 Gray Black — — DO_14 O Output 14
B8 White Black — — DO_12 O Output 12
B9
B10
B11 Orange Black — — — DO_06 O Output 6
B12
B13 White Black — — — DO_02 O Output 2
B14
B15
B16
B17 Gray Black — — — — DI_10 I Input 10
B18 White Black — — — — DI_08 I Input 8
B19
B20 Pink Black — — — — DI_04 I Input 4
B21
B22
B23 White Black — — — — Continuous DI_COM1 P Input common 1
B24 Shield FG - Frame ground
Orange Black — — DO_24V P +24V input
Yellow Black — — DO_10 O Output 10
Pink Black — — DO_08 O Output 8
Gray Black — — — DO_04 O Output 4
Yellow Black — — — DO_00 O Output 0
Pink Black — — — DI_14 I Input 14
Orange Black — — — — DI_12 I Input 12
Yellow Black — — — — DI_06 I Input 6
Orange Black — — — — Continuous DI_02 I Input 2
Gray Black — — — — Continuous DI_00 I Input 0
Color Marking
Wire Marking
Signal
Name
I/O Function
• P: Power supply input; I: Input signal; O: Open-collector output
Connector Specifications
Connects the external I/O signals and encoder input signals.
External output: 16 points, Encoder input: 1 channel
Name
I/O Connector I/O 48 FCN-365P048-AU
Connector
Name
# of Pins
Module Cable Manufacturer
Connector Model
FCN-360C048-E (cover), FCN-361J048-AU (jack)
Cables
Name Model Number Length (JEPMC-W2061-oo)
JEPMC-W2061-A5 0.5 m
Cable for LIO­01/02 Modules
JEPMC-W2061-01 1.0 m
JEPMC-W2061-03 3.0 m
Fujitsu component
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 65
Page 66
17 Option Module - LIO-01/02 Module
DANGER
Phase-A
Pulse Generator
Fuse
Pulse input
Latch input or phase-Z pulse
Latch input or phase-Z pulse
Digital input
Digital input
Digital output
External input signals
External input signals
External output signals
Phase-B
24 VDC
24 VDC
Fuse blown detection circuit
Fuse
220Ω
220Ω
+5V
0V
+5V
5V
A2
B2
A4
PB
PBL
GND
PC
PCL5
PCL12
A3
A24 B24
B3
B4
PA
PAL
A1
B1
DI_COM0
DI_01
DI_02
DI_03
DI_04
DI_05
DI_06
DI_07
DI_00
A23
B22
A22
B21
A21
B20
A20
B19
A19
R
R
DI_COM1
DI_09
DI_10
DI_11
DI_12
DI_13
DI_14
DI_15
DI_08
B23
B18
A18
B17
A17
B16
A16
B15
A15
R
R
R
R
R
R
R
L L L L L L L L L L L L L L L L
DO_00
DO_01
DO_02
DO_03
DO_04
DO_05
DO_06
DO_24V
DO_07
DO_08
DO_09
DO_10
DO_11
DO_12
DO_13
DO_14
DO_15
DO_COM
DO_COM
B6
A6
B14
A14
B13
A13
B12
A12
B11
A11
B10
A10
B9
A9
B8
A8
B7
A7
A5
B5
R
LIO-01 Module Connections
• Connect a fuse suitable for the load specifications in the output signal circuit in series with the load. If an external fuse is not connected, load shorts or overloads could result in fire, destruction of the load device, or damage to the output element.
• The pins A5 and B5, and the pins A6 and B6 are internally connected. Connect them externally as well.
66 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 67
LIO-02 Module Connections
Pulse input
+5V
Latch input or phase-Z pulse
Digital input
17 Option Module - LIO-01/02 Module
Pulse generator
PA
A1
R
PAL
B1
PB
A2
R
PBL
B2
GND
A4
Phase-A
Phase-B
A24 B24
PC
A3
R
R
R
R
PCL5
B3
B4
PCL12
R
DI_COM0
A23
DI_00
B22
DI_01
A22
DI_02
B21
DI_03
A21
DI_04
B20
DI_05
A20
DI_06
B19
DI_07
A19
5V
+5V
0V
Latch input or phase-Z pulse
24 VDC
External input signals
Digital input
Digital output
Fuse open detection circuit
R
Fuse
DI_COM1
R
R
B18
A18
B17
A17
B16
A16
B15
A15
B6
A6
B14
A14
B13
A13
B12
A12
B11
A11
B10
A10
B9
A9
B8
A8
B7
A7
A5
B5
DI_08
DI_09
DI_10
DI_11
DI_12
DI_13
DI_14
DI_15
DO_24V DO_24V
DO_00
DO_01
DO_02
DO_03
DO_04
DO_05
DO_06
DO_07
DO_08
DO_09
DO_10
DO_11
DO_12
DO_13
DO_14
DO_15
DO_COM
DO_COM
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
B23
Fuse
24 VDC
External input signals
24 VDC
External output signals
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 67
L
Load
External Fuse
Page 68
18 Option Module - LIO-04/05 Modules
DANGER
LED indicators
I/O connector (CN1)
LIO-04
RUN
FU
CN2
CN1
I/O connector (CN2)
FURUN
18 Option Module - LIO-04/05 Modules
External Appearance
The following figure shows the external appearance of the LIO-04/05 Modules.
Outline of Functions
The LIO-04/05 Modules are Optional Boards for the MP2300Siec which provide a digital I/O function. There are 32 digital inputs (DI) and 32 digital outputs (DO) (sink mode outputs) for the digital I/O function.
Indicators
The following table shows the status of LIO-04/05 Module LED indicators.
Indicator Name Indicator Color Status
RUN Green
FU Red
The burnout detection circuit will not function when there is no external 24V power supply.
Lit: Module normal Not lit: Module error
Lit: One of the output protection fuses is blown. Not lit: All of the output protection fuses are normal.
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Page 69
18 Option Module - LIO-04/05 Modules
LD3
LD2
LD1
LD4
LD7
LD6
LD5
LD8
SW1
0
5
1
2
3
4
6
7
8
9
Indicators
Switch Settings
The LIO-04/05 Module status display the LED indicators (LD1 to LD8) change based on the SW1 rotary switch setting. The following table shows the ON/OFF indicator display for digital input and digital output.
Indicator Color SW1 Status when Lit
Board Status Indicators
LD1 Normal operation: Lit, Error: Not lit
LD2 DI_00 to DI_07 status. Lit when any digital input is turned ON.
LD3 DO_00 to DO_07 status. Lit when any digital output is turned ON.
0
LD4 Pulse A/B input. Lit when phase A/B is turned ON.
LD5 Normal operation: Lit, Error: Not lit
LD6 DI_08 to DI_15 status. Lit when any digital input is turned ON.
LD7 DO_08 to DO_15 status. Lit when any digital output is turned ON.
LD1 to LD8 Green
LD8 Pulse Z input. Lit when phase Z is turned ON.
1 Digital input indicators: When DI_00 to DI_07 turn ON, corresponding indicators LD1 to LD8 are lit.
2 Digital input indicators: When DI_08 to DI_15 turn ON, corresponding indicators LD1 to LD8 are lit.
3 Digital output indicators: When DO_00 to DO_07 turn ON, corresponding indicators LD1 to LD8 are lit.
4 Digital output indicators: When DO_08 to DO_15 turn ON, corresponding indicators LD1 to LD8 are lit.
PI Input Indicators
LD1
5
LD2 LD3 LD4
Pulse A input Pulse B input Pulse Z input
-
LD5 LD6 LD7 LD8
Coincidence detection Phase-Z latch Digital input latch
-
Module Specifications
The following table shows the hardware specifications of the LIO-04/05 Module.
Item Specifications
Name LIO-04/LIO-05
Model JAPMC-IO2303/JAPMC-IO2304
32 inputs 24VDC, 4.1 mA, combined sink mode/source mode inputs (DI_00, 01, 16, and 17 also used for interrupts.)
Digital Inputs
Digital Outputs
Indicators
Dimensions (mm) 125 x 95 (H x D)
Mass 80 g
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 69
Simultaneously ON Inputs 16 points (8 inputs/common): At ambient temperature of 55°C and 24VDC 10 points (5 inputs/common): At ambient temperature of 55°C and 28.8VDC Refer to the following characteristics graph for details.
32 outputs 24VDC transistor open-collector outputs, sink mode outputs
RUN (green) ERR (red)
Page 70
18 Option Module - LIO-04/05 Modules
5.6kΩ/ 0.5W
Vcc
DICOM
+24V
DI_IN
Input register
0
24
Photocoupler
R
R
R
R
5.6kΩ/ 0.5W
Vcc
DICOM
+24V
DI_IN
Input register
0
24
R
R
R
R
Photocoupler
Input Circuit Specifications
The following table shows the LIO-04/05 Modules input circuit specifications.
Item Specifications
Inputs 32 points
Input Format Sink mode, source mode input
Isolation Method Photocoupler (PS2805-4)
Input Voltage ±24VDC (+19.2 to +28.8V)
Input Current 4.1 mA (typ.)
ON Voltage/Current 15VDC min./2.0 mA min.
OFF Voltage/Current 5VDC min./1.0 mA min.
ON Time/OFF Time
Number of Commons 8 points
ON: 0.5 ms Max OFF: 0.5 ms Max
Digital Input Circuit (Sink Mode Input) Connection Example
Digital Input Circuit (Source Mode Input) Connection Example
Output Circuit
The following table shows the LIO-04/05 Module’s output circuit specifications.
Item Specifications
Outputs 32 points
LIO-04 Transistor, sink mode output
LIO-05 Transistor, source mode output
Output Format
Isolation Method Photocoupler
Output Voltage +24VDC (+19.2 to +28.8VDC)
Output Current 100 mA Max
Leakage Current When OFF 0.1 mA Max
70 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 71
18 Option Module - LIO-04/05 Modules
0
24
+24V
Output register
DO_OUT
0V
+24V
R
Photocoupler
R
Transistor
0
24
+24V
Output register
DO_OUT
0V
+24V
R
Photocoupler
Transistor
R
R
Item Specifications
ON Time/OFF Time
ON: 0.5 ms Max OFF: 1 ms Max
Number of Commons 1 per 8 outputs
Protection Circuit
The fuses are not for circuit protection. They are for fire protection at output shorts. Attach a fuse externally to each output if circuit protection is required.
Fuse Rating 1A
Error Detection Fuse blowout detection
LIO-04 Digital Output Circuit (Sink Mode Output) Connection Example
LIO-05 Digital Output Circuit (Source Mode Output) Connection Example
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Page 72
18 Option Module - LIO-04/05 Modules
LIO-04 Module Connector Pin Arrangement
The LIO-04 Module Connector (CN1 and CN2) pin arrangements are shown below.
CN1 Connector Pin Arrangement
Pin Arrangement Viewed from Wiring Side
1
26
27
2
49
24
50
25
2
4
6
8
10
12
14
16
18
20
22
24
DI_00
DI_04
DICOM_2
DI_10
DI_14
DO_00
N.C.
DO_04
N.C.
DO_10
+24V_2
DO_14
1
3
5
7
9
11
13
15
17
19
21
23
25
DICOM_1
DI_02
DI_06
DI_08
DI_12
N.C.
DO_02
+24V_1
DO_06
DO_08
N.C.
DO_12
N.C.
27
DI_01
29
DI_05
31
N.C.
33
DI_11
35
DI_15
37
DO_01
39
OV_1
41
DO_05
43
N.C.
45
DO_11
47
N.C.
49
DO_15
26
N.C.
28
DI_03
30
DI_07
32
DI_09
34
DI_13
36
N.C.
38
DO_03
40
N.C.
42
DO_07
44
DO_09
46
OV_2
48
DO_13
50
OV_2
CN2 Connector Pin Arrangement
Pin Arrangement Viewed from Wiring Side
1
26
27
2
49
24
50
25
2
4
6
8
10
12
14
16
18
20
22
24
DI_16
DI_20
DICOM_4
DI_26
DI_30
DO_16
N.C.
DO_20
N.C.
DO_26
+24V_4
DO_30
1
3
5
7
9
11
13
15
17
19
21
23
25
DICOM_3
DI_18
DI_22
DI_24
DI_28
N.C.
DO_18
+24V_3
DO_22
DO_24
N.C.
DO_28
N.C.
27
DI_17
29
DI_21
31
N.C.
33
DI_27
35
DI_31
37
DO_17
39
OV_3
41
DO_21
43
N.C.
45
DO_27
47
N.C.
49
DO_31
• P: Power supply input, I: Input signal, O: Open collector output
Standard Cable Wiring Table
The wiring table for the standard cable JEPMC-W6060- is shown below.
26
N.C.
28
DI_19
30
DI_23
32
DI_25
34
DI_29
36
N.C.
38
DO_19
40
N.C.
42
DO_23
44
DO_25
46
OV_4
48
DO_29
50
OV_4
Pin Wire Color Markings Signal Name I/O Function
1
2
Orange DICOM_1/3 P/P Digital Input common 1/3
Gray DI_00/16 I/I
Digital input 0/16 (shared with interrupt input)
3 White DI_02/18 I/I Digital input 2/18
4
5
Ye ll o w DI_04/20 I/I Digital input 4/20
Pink DI_06/22 I/I Digital input 6/22
72 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 73
18 Option Module - LIO-04/05 Modules
DANGER
Pin Wire Color Markings Signal Name I/O Function
6 Orange — — DICOM_2/4 P/P Digital Input common 2/4
7
8 White — — DI_10/26 I/I Digital input 10/26
9
10
11
12
13 White — — — DO_02/18 O/O Digital output 2/18
14
15
16 Orange — — — — DO_04/20 O Digital output 4/20
17
18 White — — — — N.C.
19
20
21
22 Gray — — — — Continuous +24V_2/4 P Digital Output 24V supply 2/4
23 White — — — — Continuous DO_12/28 O Digital output 12/28
24
25 — — — — Continuous N.C.
26
27 Gray DI_01/17 I/I
28 White DI_03/19 I/I Digital input 3/19
29
30
31
32 Gray — — DI_09/25 I/I Digital input 9/25
33 White — — DI_11/27 I/I Digital input 11/27
34
35 Pink — — DI_15/31 I/I Digital input 15/31
36
37
38 White — — — DO_03/19 O/O Digital output 3/19
39
40
41 Orange — — — Continuous DO_05/21 O/O Digital output 5/21
42
43 White — — — Continuous N.C.
44
45
46
47 Gray ———————— N.C.
48 White ———————— DO_13/29 O/O Digital output 13/19
49
50
Gray — — DI_08/24 I/I Digital input 8/24
Yellow — — DI_12/28 I/I Digital input 12/28
Pink — — DI_14/30 I/I Digital input 14/30
Orange — — — N.C.
Gray — — — DO_00/16 O/O Digital output 0/16
Yellow — — — N.C.
Pink — — — +24V_1/3 P/P Digital output 24V supply 1/3
Gray — — — — DO_06/22 O Digital output 6/22
Yellow — — — — DO_08/24 O/O Digital output 8
Pink — — — — DO_10/26 O/O Digital output 10
Orange — — — — Continuous N.C.
Yellow — — — — Continuous DO_14/30 O Digital output 14/30
Orange —N.C.
Digital input 1/17 (shared with interrupt input)
Yellow DI_05/21 I/I Digital input 5/21
Pink DI_07/23 I/I Digital input 7/23
Orange — — N.C.
Yellow — — DI_13/29 I/I Digital input 13/29
Orange — — — N.C.
Gray — — — DO_01/17 O/O Digital output 1/17
Yellow — — — 0V_1/3 P/P Digital Output 0VDC common 1/3
Pink — — — N.C.
Gray — — — Continuous DO_07/23 O/O Digital output 7/23
Yellow — — — Continuous DO_09/25 O/O Digital output 9/25
Pink — — — Continuous DO_11/27 O/O Digital output 11/27
Orange — — — — 0V_2/4 P/P Digital Output 0VDC common 2/4
Yellow ———————— DO_15/31 O/O Digital output 15/31
Pink ———————— N.C.
Columns “Signal Name”, “I/O”, and “Function” display the values for connectors CN1 and CN2 in the format “CN1/ CN2” respectively.
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 73
Page 74
18 Option Module - LIO-04/05 Modules
LIO-05 Module Connector Pin Arrangement
The LIO-05 Module Connector (CN1 and CN2) pin arrangements are shown below.
CN1 Connector Pin Arrangement
Pin Arrangement Viewed from Wiring Side
1
26
27
2
49
24
50
25
10
12
14
16
18
20
22
24
2
4
6
8
DI_00
DI_04
DICOM_2
DI_10
DI_14
DO_00
N.C.
DO_04
N.C.
DO_10
+24V_2
DO_14
11
13
15
17
19
21
23
25
1
3
5
7
9
DICOM_1
DI_02
DI_06
DI_08
DI_12
N.C.
DO_02
+24V_1
DO_06
DO_08
N.C.
DO_12
N.C.
27
DI_01
29
DI_05
31
N.C.
33
DI_11
35
DI_15
37
DO_01
39
OV_1
41
DO_05
43
N.C.
45
DO_11
47
+24V_2
49
DO_15
26
N.C.
28
DI_03
30
DI_07
32
DI_09
34
DI_13
36
N.C.
38
DO_03
40
+24V_1
42
DO_07
44
DO_09
46
OV_2
48
DO_13
50
N.C.
• P: Power supply input, I: Input signal, O: Open collector output
CN2 Connector Pin Arrangement
Pin Arrangement Viewed from Wiring Side
1
26
27
2
49
24
50
25
2
4
6
8
10
12
14
16
18
20
22
24
DI_16
DI_20
DICOM_4
DI_26
DI_30
DO_16
N.C.
DO_20
N.C.
DO_26
+24V_4
DO_30
1
3
5
7
9
11
13
15
17
19
21
23
25
DICOM_3
DI_18
DI_22
DI_24
DI_28
N.C.
DO_18
+24V_3
DO_22
DO_24
N.C.
DO_28
N.C.
27
DI_17
29
DI_21
31
N.C.
33
DI_27
35
DI_31
37
DO_17
39
OV_3
41
DO_21
43
N.C.
45
DO_27
47
+24V_4
49
DO_31
Standard Cable Wiring Table
The wiring table for the standard cable JEPMC-W6060- is shown below.
26
N.C.
28
DI_19
30
DI_23
32
DI_25
34
DI_29
36
N.C.
38
DO_19
40
+24V_3
42
DO_23
44
DO_25
46
N.C.
48
DO_29
50
N.C.
Pin Wire Color Markings Signal Name I/O Function
Orange DICOM_1/3 I/I Digital Input common 1/3
1
2 Gray DI_00/16 I/I Digital input 0/16
3 White DI_02/18 I/I Digital input 2/18
Ye ll o w DI_04/20 I/I Digital input 4/20
4
Pink DI_06/22 I/I Digital input 6/22
5
74 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 75
18 Option Module - LIO-04/05 Modules
DANGER
Pin Wire Color Markings Signal Name I/O Function
6 Orange — — DICOM_2/4 P/P Digital Input common 2/4
Gray — — DI_08/24 I/I Digital input 8/24
7
8 White — — DI_10/26 I/O Digital input 10/26
Ye ll o w — — DI_12/28 I/O Digital input 12/28
9
Pink — — DI_14/30 I/O Digital input 14/30
10
Orange — — — N.C.
11
Gray — — — DO_00/16 O/O Digital output 0/16
12
13 White — — — DO_02/18 O/O Digital output 2/18
Ye ll o w — — — N.C.
14
Pink — — — +24V_1/3 P/P Digital Output 24V supply 1/3
15
16 Orange — — — — DO_04/20 O Digital output 4/20
Gray — — — — DO_06/22 O Digital output 6/22
17
18 White — — — — N.C.
Ye ll o w — — — — DO_08/24 O Digital output 8/24
19
Pink — — — — DO_10/26 O Digital output 10/26
20
Orange — — — — Continuous N.C.
21
22 Gray — — — — Continuous +24V_2/4 P Digital Output 24V supply 2/4
23 White — — — — Continuous DO_12/28 O Digital output 12/28
Ye ll o w — — — — Continuous DO_14/30 O Digital output 14/30
24
25 Pink — — — — Continuous N.C.
Orange —N.C.
26
Gray DI_01/17 I/I Digital input 1/17
27
28 White DI_03/19 I/I Digital input 3/19
Ye ll o w DI_05/21 I/I Digital input 5/21
29
Pink DI_07/23 I/I Digital input 7/23
30
31 Orange — — N.C.
Gray — — DI_09/25 I/I Digital input 9/25
32
33 White — — DI_11/27 I/I Digital input 11/27
Ye ll o w — — DI_13/29 I/I Digital input 13/29
34
Pink — — DI_15/31 I/I Digital input 15/31
35
Orange — — — N.C.
36
37 Gray — — — DO_01/17 O/O Digital output 1/17
38 White — — — DO_03/19 O/O Digital output 3/19
Ye ll o w — — — 0V_1/3 P/P Digital Output 0VDC common 1/3
39
40 Pink — — — +24V_1/3 P/P Digital Output 24V supply 1/3
Orange — — — Continuous DO_05/21 O/O Digital output 5/21
41
Gray — — — Continuous DO_07/23 O/O Digital output 7/23
42
43 White — — — Continuous N.C.
Ye ll o w — — — Continuous DO_09/25 O/O Digital output 9/25
44
Pink — — — Continuous DO_11/26 O/O Digital output 11/26
45
46 Orange ———————— 0V_2/4 Digital Output 0VDC common 2/4
Gray ———————— +24V_2/4 Digital Output 24V supply 2/4
47
48 White ———————— DO_13/29 O/O Digital output 13/29
Ye ll o w ———————— DO_15/31 O/O Digital output 15/31
49
Pink ———————— N.C.
50
Columns “Signal Name”, “I/O”, and “Function” display the values for connectors CN1 and CN2 in the format “CN1/ CN2” respectively.
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 75
Page 76
18 Option Module - LIO-04/05 Modules
DANGER
LIO-04 Module Connector Connection Examples
CN1 Connector Connection Example
JEPMC-IO2303
24 VDC
+-
+-
࣭ ࣭ ࣭
24 VDC
+-
+-
࣭ ࣭ ࣭
L
Load
External Fuse (Installed by customer)
Com­mon 1
Input 0
Input 1
Input 6
Input 7
Com­mon 2
Input 8
Input 9
Input 14
Input 15
CN1 connector
pin No.
1
5.6 kΩ
2
R
27
5
30
Photocoupler
6
7
32
10
35
R
Photocoupler
+5V
Photocoupler
R
R
Fuse blowout detection circuit
Fuse blowout detection circuit
Internal circuit
15
12
37
13
38
16
41
17
42
43
39
22
19
44
20
45
23
48
24
49
50
46
Output 0
Output 1
Output 2
Output 3
Output 4
Output 5
Output 6
Output 7
Output 8
Output 9
Output 10
Output 11
Output 12
Output 13
Output 14
Output 15
24 VDC
+-
L
L
L
L
L
L
L
L
24 VDC
+-
L
L
L
L
L
L
L
L
• Check the polarity of the external power supply when wiring. An adverse connection may cause a load malfunction.
• The pins 39 and 43 and the pins 46 and 50 are internally connected. Connect them externally as well.
76 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 77
CN2 Connector Connection Example
DANGER
JEPMC-IO2303
+5V
+-
+-
24 VDC
࣭ ࣭
Input 16
Input 17
Input 22
Input 23
࣭ ࣭ ࣭
+-
+-
24 VDC
6
7
32
10
35
1
2
27
5
30
CN2 connector pin No.
Com­mon 3
Com­mon 4
Input 24
Input 25
Input 30
Input 31
Internal circuit
5.6 kΩ
Photocoupler
R
R
Photocoupler
38
12
13
41
17
42
16
L
L
L
L
L
24 VDC
+-
43
37
L
Output 16
39
15
Output 17
Output 18
Output 20
Output 21
Output 22
Output 23
Output 19
R
L
L
Photocoupler
45
19
20
48
24
49
23
L
L
L
L
L
24 VDC
+-
50
44
L
Output 24
46
22
Output 25
Output 26
Output 28
Output 29
Output 30
Output 31
Output 27
R
L
L
Fuse blowout detection circuit
Fuse blowout detection circuit
L
Load
External Fuse (Installed by customer)
18 Option Module - LIO-04/05 Modules
• Check the polarity of the external power supply when wiring. An adverse connection may cause a load malfunction.
• The pins 39 and 32 and the pins 46 and 50 are internally connected. Connect them externally as well.
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 77
Page 78
18 Option Module - LIO-04/05 Modules
DANGER
࡮ ࡮ ࡮
࡮ ࡮ ࡮
+
-
-
+
24 VDC
Com­mon 1
Com­mon 2
1
CN1 connector pin No.
Input 0
Input 1
2
27
Input 6
Input 7
5
30
6
7
32
Input 8
Input 9
10
35
Input 14
Input 15
JEPMC-IO2304
+
-
-
+
DC24V
+5V
5.6 kΩ
Photocoupler
Internal
circuit
R
R
L
L
L
L
L
L
15
12
Output 0
37
Output 1
13
Output 2
38
24 VDC
+
-
41
17
42
16
39
Output 4
Output 5
Output 6
Output 7
Photocoupler
L
Output 3
R
R
L
L
L
L
L
L
L
22
19
Output 8
44
Output 9
20
Output 10
45
24 VDC
+
-
48
24
49
23
46
Output 12
Output 13
Output 14
Output 15
Photocoupler
L
Output 11
R
R
L
Fuse blowout detection circuit
Fuse blowout detection circuit
L
Load
External Fuse (Installed by customer)
LIO-05 Module Connector Connection Examples
CN1 Connector Connection Example
Check the polarity of the external power supply when wiring. An adverse connection may cause a load malfunction.
78 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 79
CN2 Connector Connection Example
DANGER
24 VDC
-
+
-
+
࣭ ࣭ ࣭
24 VDC
-
+
-
+
࣭ ࣭ ࣭
Com­mon 3
Input 16
Input 17
Input 22
Input 23
Com­mon 4
Input 24
Input 25
Input 30
Input 31
CN2 connector pin No.
1
5.6 kW
2
R
27
5
30
6
7
32
10
35
Photocoupler
R
Photocoupler
JEPMC-IO2304
+5V
R
R
R
circuit
Internal
Fuse blowout detection circuit
Fuse blowout detection circuit
18 Option Module - LIO-04/05 Modules
Output 16
Output 17
Output 18
Output 19
Output 20
Output 21
Output 22
Output 23
L
L
L
L
L
L
L
L
24 VDC
-
+
24 VDC
-
+
15
12
37
13
38
16
41
17
42
39
22
L
Load
External Fuse (Installed by customer)
Photocoupler
R
Output 24
19
44
20
45
23
48
24
49
46
Output 25
Output 26
Output 27
Output 28
Output 29
Output 30
Output 31
L
L
L
L
L
L
L
L
Check the polarity of the external power supply when wiring. An adverse connection may cause a load malfunction.
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 79
Page 80
19 Option Module - LIO-06 Module
DANGER
19 Option Module - LIO-06 Module
Module External Appearance
LIO-06
ALMRUN
CN1
Outline of Functions
The LIO-06 Module has digital I/O, analog I/O, and pulse encoder functionality, including a registration latch input. The LIO-06 Module is fully compatible with the MP940 I/O connector.
When converting equipment from the prior generation MP940 controller, users should bear in mind that the analog inputs that had previously been wired to the V-REF and T-REF inputs on the SGDH must now be connected directly to the LIO-06 option module.
LED Indicators and Switch Settings
Display Name Color Status when Lit Staus when OFF
RUN Green Normal Stopped. (No access by CPU)
ALM Red Fault Normal operation
The ALM light indicates the following conditions
• Fuse fault
• ASIC error
• A-phase disconnect
• B-phase disconnect
80 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 81
Option Board Specifications
DANGER
Item Specification
Number of Inputs 8/Common
Input Method Sink/Source
Isolation Photocoupler Isolation
Input Voltage DC24V±20% (DC19.2 to 28.8V)
Digital Input
Digital Output
Analog
Input
Analog Output
Input Current 4.1mA (TYP)
ON Voltage/Current At least 15V/At least 2mA
OFF Voltage/Current 5V Max/1mA Max
ON/OFF Time ON= 0.5ms Max/OFF= 0.5ms Max
Interrupt 1 (used together with DI_00)
Number of Outputs 8/Common
Output Method Transistor Sink Output
Isolation Photocoupler Isolation
External Power Supply Voltage DC24V±20% (DC19.2 to 28.8V)
Output Current 100mA (Max)
ON Voltage 1V Max
Leak Current at OFF 0.1mA Max
ON/OFF Time ON= 0.25ms Max/OFF= 1ms Max
Protection Classification Unprotected output
Error Detection Blown fuse detection
Number of Channels 1
Isolation Non-isolated
Analog Input Range -10 to +10V
Maximum Rated Input ±15V
Input Impedance Approx. 20k
Resolution 16bit (-31276 to +31276)
Absolute Accuracy 100mV Max
Accuracy
Input Filter
Input Conversion Speed 50s
Number of Channels 1
Isolation Non-isolated
Analog Output Range -10 to +10V
Output Impedance 20 Max
Resolution 16bit (-31276 to +31276)
Accuracy
Maximum Permissible Load Current ±5mA
Output Delay Time 1.2ms (Time of change from -10+10V)
25ºC ±0.1% (±10mV)
0 to 55ºC ±0.3% (±30mV)
19 Option Module - LIO-06 Module
25ºC ±0.1% (±10mV)
0 to 55ºC ±0.3% (±30mV)
Time Constant
Delay Time 1ms(Max) (when -10 to 10V)
0.2×10
–3
The time constant shows the characteristics according to the input filter equivalent to the time to reach 0.632 × the input voltage.
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 81
Page 82
19 Option Module - LIO-06 Module
Item Specification
Number of Channels 1
Input Method 5V Differential Max Frequency 4MHz
Isolation Non-isolated
A/B Phase
Counting System
Encoder Input
Number of Input Circuits
Input Method Source Photocoupler I/F Sink/Source Photocoupler I/F
Isolation Photocoupler Isolation Photocoupler Isolation
Encoder
Input
Current Consumption 5V, 1A Max
Hot Swapping (Modules) Not Possible
Connector CN1: Digital I/O, Analog I/O, Encoder Input
Indicators RUN (Green), ALM (Red)
Input Voltage
Input Current
Latch Input
ON Voltage
OFF Voltage
Response Time 1s Max 60s Max
Minimum ON Pulse Width 1s60s
COIN Output
Pulse/Direction UP/DOWN Counter
2 (C-Phase latch or digital input latch) The digital input latch is used in conjunction with DI-01 on pin 39.
C-Phase Latch Digital Input Latch
24VDC±20% 12VDC±20% 5VDC±20% 24VDC/12VDC/5VDC are switched by connector wiring
DC24V: 11mA (TYP) DC12V: 12mA (TYP) DC5V: 13mA (TYP)
DC24V: 17V Min DC12V: 9V Min DC5V: 3.9V Min
DC24V: 1.6V Max DC12V: 1.1V Max DC5V: 0.9V Max
1, digital output Used together with DO-07 (software switching)
DC24V±20%
4.1mA (TYP)
15V Min
5V Max
Digital Input Circuit
The specifications of the LIO-06 module digital input circuit are shown below.
Item Specification
Number of Inputs 8
Input Method Sink/Source
Isolation Photocoupler Isolation
Input Voltage DC24V±20%
Input Current 4.1mA (TYP)
ON Voltage/Current At least 15V/2.0mA
OFF Voltage/Current 5V Max/1.0mA Max
ON Time/OFF Time ON=0.5ms Max/OFF=0.5ms Max
Number of Commons 1
Other Functions
82 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
DI_01 is used together with the position registration latch input, and when enabled, the position registration latch input latches with the pulse encoder when SI_01 is "ON".
Page 83
Digital Input Circuit Connection Example
Common
Internal Circuitry
Input Register
DI
PS2805-4
1000PF
750
5.6
0.5
R
DO
Vin
Output
Register
R
FU
Photocoupler
PS2801-4
0
Transistor
DTDS14GP
1.2kΩ
33kΩ
1000PF
Input Circuitry
Digital Output Circuit Connection Example
19 Option Module - LIO-06 Module
Digital Output Circuit
The specifications of the LIO-06 digital output circuit are shown below.
Item Specification
Number of Outputs 8
Output Method Transistor Open Collector Sink Output
Isolation Photocoupler Isolation
External Power Supply Voltage DC24V±20%
Output Current 100mA Max
Leak Current at OFF 0.1mA Max
ON Time/OFF Time ON=0.25ms Max/OFF=1ms Max
Number of Commons 1
Protection Circuit
Fuse Rating 1A
Error Detection Blown fuse detection
YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R 83
The fuses are not for circuit protection. They are for fire protection at output shorts. A fuse should be attached outside each output when a protective circuit is necessary.
Page 84
19 Option Module - LIO-06 Module
DANGER
Ground
To A/D
Conversion
Internal Circuitry
Analog Input Circuit
The specifications of the LIO-06 analog input circuit are shown below.
Item Specification
Analog Input Range -10 to +10V
Number of Input Channels 1
Isolation Non-isolated
Maximum Rated Input ±15V
Input Impedance Approx. 20k
Resolution 16-bit (-31276 to +31276)
Accuracy
Input Filter
Conversion Speed 50s
The time constant shows the characteristics according to the input filter equivalent to the time to reach 0.632 × the input voltage.
25ºC ±0.1%(±10mV)
0 to 55ºC ±0.3%(±30mV)
Time Constant
Delay Time 1 ms (Max) (When -10+10V)
0.2×10
–2
Analog Input Circuit Connection Example
Analog Input Characteristics Response Chart
The following shows an analog input response chart and input characteristics diagram for the LIO-06 module.
Input Characteristics Response Chart
Analog Input Value Input Register Value
-10.5V -32768
-10.0V -31276
-5.0V -15638
0.0V 0
+5.0V 15638
+10.0V 31276
+10.5V 32767
• Minimum linearity of +10.0V cannot be assured.
84 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
Page 85
Voltage Input Characteristics Diagram
Analog Input
Value
Analog Output Circuit
19 Option Module - LIO-06 Module
The specifications of the LIO-06 analog output circuit are shown below.
Item Specification
Output Range -10 to +10V
Number of Output Channels 1
Isolation Non-isolated
Maximum Permissible Load Current ±5mA
Resolution 16-Bit (-31276 to +31276)
Absolute
Output Delay Time 1.2ms (Time of change from -10+10V)
25ºC ±0.1% (±10mV)
0 to 55ºC ±0.3% (±30mV)
Analog Output Circuit Connection Example
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19 Option Module - LIO-06 Module
Analog Output
Value
Output Register Value
Analog Output Characteristics Response Chart
The following shows an analog output response chart and output characteristics diagram for the LIO-06 module.
Output Characteristics Response Chart
Analog Output Value Output Register Value
-10.5V -32768
-10.0V -31276
-5.0V -15638
0.0V 0
+5.0V 15638
+10.0V 31276
+10.5V 32767
Voltage Output Characteristics Diagram
Encoder Circuit
The specifications of the LIO-06 encoder circuit are shown below.
Item Specification
Number of Encoders 1 channel (A/B/C-Phase Input)
Input Circuits
Input Mode A/B-phase, code, UP/DOWN counter, pulse, and direction
Latch Input
86 YASKAWA America, Inc. MP2300iec Hardware Manual YAI-SIA-IEC-2R
A/B-phase: 5V differential input, non-isolated, max frequency 4MHz C-Phase: 5V/12V/24V photocoupler input, max frequency 500kHz
Position registration latch with C-Phase of DI_01 Response Time: Max 5s during C-Phase input, During DI_01 Input: Max 60s
Page 87
Encoder Input Circuit Connection Example
A-phase
Pulse Generator
B-phase
50-core Loose wires
19 Option Module - LIO-06 Module
LIO-06 Connectors and Pin Layouts
• Connectors
Item Description
Use Connector 10250-52A3PL (Sumitomo 3M) LIO-06 Connector (RoHS-compatible)
10150-3000VE (Sumitomo 3M) Connector unit
Mating Connector
Standard Cable JEPMC-W2064-oo-E Pigtail
10150-3000PE (Sumitomo 3M) Connector Unit (RoHS-compatible)
10350-52A0-008 (Sumitomo 3M) Shell screw lock type
10350-52F0-008 (Sumitomo 3M) One-touch lock type
Standard Cable Model and External Appearance
Name Model Length External Appearance (JEPMC-W2064-oo-E)
Cable for LIO-06 Module (Single loose wire)
JEPMC-W2064-A5-E 0.5 m
JEPMC-W2064-01-E 1 m
JEPMC-W2064-03-E 3 m
Standard Cable Wiring Table
The following shows the standard cable wiring for the JEPMC-W2064 cable.
Pin Wire Color Markings Signal Name Function
1 Orange AO Analog Output
2 Gray AI Analog Input
3 White N.C.
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19 Option Module - LIO-06 Module
Pin Wire Color Markings Signal Name Function
4 Yellow PA+ A_Pulse+
5 Pink PA- A_Pulse-
6 Orange — — GND Pulse Input Ground
7Gray N.C.
8 White — — N.C.
9 Yellow — — PILC5V C-Phase Latch Input Common (5V)
10 Pink — — PILC24V C-Phase Latch Input Common (24V)
11 Orange — — — N.C.
12 Gray — — — N.C.
13 White — — — DICOM Digital Input Common
14 Yellow — — — DI_00 Digital Input 0
15 Pink — — — DI_02 Digital Input 2
16 Orange — — — — DI_04 Digital Input 4
17 Gray — — — — DI_06 Digital Input 6
18 White — — — — N.C.
19 Yellow — — — — N.C.
20 Pink — — — — DO_24V Digital Output 24V Power Supply
21 Orange — — — — Continuous DO_00 Digital Output 0
22 Gray — — — — Continuous DO_02 Digital Output 2
23 White — — — — Continuous DO_04 Digital Output 4
24 Yellow — — — — Continuous DO_06 Digital Output 6
25 Pink — — — — Continuous DO_GND Digital Output Common Ground
26 Orange AO_GND Analog Output Ground
27 Gray AI_GND Analog Input Ground
28 White N.C.
29 Yellow PB+ B_Pulse+
30 Pink PB- B_Pulse-
31 Orange — — GND Pulse input ground
32 Gray — — N.C.
33 White — — N.C.
34 Yellow — — PILC12V C-Phase latch input common (12V)
35 Pink — — PIL C-Phase latch input
36 Orange — — — N.C.
37 Gray — — — N.C.
38 White — — — DICOM Digital Input Common
39 Yellow — — — DI_01 Digital Input 1
40 Pink — — — DI_03 Digital Input 3
41 Orange — — — Continuous DI_05 Digital Input 5
42 Gray — — — Continuous DI_07 Digital Input 7
43 White — — — Continuous N.C.
44 Yellow — — — Continuous N.C.
45 Pink — — — Continuous DO_24V Digital output 24V Power Supply
46 Orange ———————— DO_01 Digital Output 1
47 Gray ———————— DO_03 Digital Output 3
48 White ———————— DO_05 Digital Output 5
49 Yellow ———————— DO_07 Digital Output 7
50 Pink ———————— DO_GND Digital output common ground
Shell Shield Wire
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Page 89
LIO-06 Module Connector Connection Example
DANGER
L
Load
External Fuse (Installed by customer)
FG
Relay Terminal Block
1
L
External Device
-10
+10V
V
-10 +10V
FG
External Device
+5V
0V
Pulse Generator
FG
L
L L
L L
L L
L
External Input
Signal
External Output
Signal
26
2
27
4
5
29 30
6
31
10
34
9
35
13
38 14
15
16
17
39
40
41
42
20
45 21
22
23
24
46
47
48
49
25 50
AO AO_GND
AI AI_GND
PA+ PA-
PB+ PB-
GND GND
PILC(24V) PILC(12V)
PILC(5V)
PIL
DICOM
DICOM DI_00
DI_01 DI_02
DI_03 DI_04
DI_05 DI_06
DI_07
DO_24V DO_24V
DO_00
DO_01
DO_02 DO_03
DO_04 DO_05
DO_06
DO_07 DO_GND
DO_GND
+
-
+15 V
-15V
+
-
+15 V
-15V
+5V
Fuse Break Detection Circuit
Analog Output
Analog Input
Pulse Input
Z-phase Latch
Input
Digital Input
Digital Output
FG Connector
Shell)
L
Load
External Fuse (Installed by customer)
An example of LIO-06 module connector connection is shown below.
19 Option Module - LIO-06 Module
The cable shield between the external equipment and the junction terminal block should be installed on the external device side.
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20 Option Module – 218IF-Y1
20 Option Module – 218IF-Y1
Outline of Functions
The 218IF-01 Module has an RS-232C serial interface and an Ethernet interface mounted in it. Personal computers, HMI devices, and controllers manufactured by other companies can be connected to the 218IF-01 Module via the serial or Ethernet connectors.
Hardware
Item Specifications
Name 218IF-Y1
Model JAPMC-CM2301-E
Communication Ports
Indicators
Switches
Dimensions (mm) 125 × 95 (H × D)
Mass 85 g
RS-232C 1 port (PORT)
Ethernet 1 port (10Base-T)
Module status LED indicators RUN (green), ERR (red), STRX (green), COL (red), TX (green), RX (green)
INIT
TEST
Functional Specification
Item 218IF-Y1
Interface RS-232 D-sub 9 Ethernet RJ-45
Transmission distance 15 m 100 M/segment (500m in total extension)
Transmission speed Configurable between 9600 and 57600 bps. 10 Mbps
Access method Start-stop synchronization IEEE802.3
Frame format - Ethernet Ver.2 (DIX specification)
Connection type - TCP/UDP/IP/ARP
Connection status 1:1 1:N
Data bit length: 5, 6, 7, or 8 Bit
Transmission format
Stop bit: 1 or 2 Bit Parity bit: none, odd, or even
-
Indicators
Reference Light Name Display Color State When Lit Remarks
D1
D2
D3
RUN Green normally operation Software control (Out port)
ERR Red Error condition Software control (Out port)
STRX Green
COL Green Ethernet collision Hardware control (LAN controller)
TX Green Transmitting Ethernet data. Hardware control (LAN controller)
RX Green Receiving Ethernet data. Hardware control (LAN controller)
Sending and receiving RS-232 data.
Hardware control (LAN controller)
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20 Option Module – 218IF-Y1
Switch Settings
Reference Switch Name State Operational mode Default Setting Remarks
S1_4 -
S1_3 -
S1_2 INIT
S1_1 TEST
ON Reserved
OFF Usually reserved
ON
OFF
ON Forced IP address
OFF
ON
OFF
Reserved OFF reserved
Use IP settings stored on controller.
Reserved OFF reserved
OFF
OFF reserved
reserved
All switches on the 218IF-Y1 card must remain off.
Connector Table
Port Connector (CN1)
Item Typ e Names of Parts and Maker
Use connector D-sub 9pin Socket 17LE-13090-27D2BC)-FA (DDK)
Engagement connector
Pin layout
D-sub 9pin Plug 17JE-23090-02(D8B) Another (DDK)
Number Signal name I/O Remarks Number Signal name I/O Remarks
1 FG O Protective ground 6 DR I Transmission control
2 SD O Transmission data 7 GND P Signal ground
3 RD I Received data 8 - - -
4 RS O Transmission request 9 ER O Data terminal ready
5CS I
RS-232C cable for MP2xxx JEPMC-W5311-**
It is possible to transmit
Ethernet Connector (CN2)
Item Typ e Names of Parts and Maker
Use connector RJ-45 (cat.5) 5555153-1 (Tyco AMP)
Engagement connector
Pin layout
RJ-45 (cat.5) Plug
Number Signal name I/O Remarks Number Signal name I/O Remarks
1 TXD+ I/O
2 TXD- O
3 RXD+ O Receive data + side 7 - - -
4- -- 8 - --
Transmission data + side
Transmission data + Side
5- --
6 RXD- I Received data side
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21 Terminal Block Kits
21 Terminal Block Kits
CBK-U-MP2A-xx
Terminal Block Kit for LIO-01/LIO-02
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21 Terminal Block Kits
Signal Function Signal Function
A1 PA Phase-A pulse (+) A13 DO_03 Output 3
B1 PAL Phase-A pulse (-) B13 DO_02 Output 2
A2 PB Phase-B pulse (+) A14 DO_01
Output 1 (Shared with high speed output (COIN) function)
B2 PBL Phase-B pulse (-) B14 DO_00 Output 0
A3 PC Phase-C latch pulse (+) A15 DI_15 Input 15
B3 PCL5
Phase-C latch pulse (-) for 5vdc input
B15 DI_14 Input 14
A4 GND Encoder input ground A16 DI_13 Input 13
B4 PCL12
Phase-C latch pulse (-) for 12vdc input
B16 DI_12 Input 12
A5 DO_COM Output 0V common A17 DI_11 Input 11
B5 DO_COM Output 0V common B17 DI_10 Input 10
A6 DO_24V Digital output +24V supply A18 DI_09 Input 9
B6 DO_24V Digital output +24V supply B18 DI_08 Input 8
A7 DO_15 Output 15 A19 DI_07 Input 7
B7 DO_14 Output 14 B19 DI_06 Input 6
A8 DO_13 Output 13 A20 DI_05 Input 5
B8 DO_12 Output 12 B20 DI_04 Input 4
A9 DO_11 Output 11 A21 DI_03 Input 3
B9 DO_10 Output 10 B21 DI_02 Input 2
A10 DO_09 Output 9 A22 DI_01
Input 1 (Shared with pulse latch input)
B10 DO_08 Output 8 B22 DI_00 Input 0
A11 DO_07 Output 7 A23 DI_COM0 Input common 0
B11 DO_06 Output 6 B23 DI_COM1 Input common 1
A12 DO_05 Output 5 A24 FG Frame ground
B12 DO_04 Output 4 B24 FG Frame ground
LIO-01 (JAPMC-IO2300) LIO-02 (JAPMC-IO2301)
Pin No.
Pin
No.
LIO-01 (JAPMC-IO2300) LIO-02 (JAPMC-IO2301
Functionality Chart for CBK-U-MP2A-xx
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21 Terminal Block Kits
CBK-U-MP2B-xx
Terminal Block Kit for LIO-04/LIO-05/LIO-06
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21 Terminal Block Kits
CN1 Signal CN1 Function CN2 Signal CN2 Function Signal Function
1 DICOM_1 Digital input common 1 DICOM_3 Digital input common 3 AO Analog output 2DI_00
Digital input 0 DI_16 Digital input 16 AI Analog input
3 DI_02 Digital input 2 DI_18 Digital input 18 - ­4 DI_04 Digital input 4 DI_20 Digital input 20 PA+ Phase A pulse (+) 5 DI_06 Digital input 6 DI_22 Digital input 22 PA- Phase A pulse (-) 6 DICOM_2 Digital input common 2 DICOM_4 Digital input common 4 GND Encoder input ground 7 DI_08 Digital input 8 DI_24 Digital input 24 - ­8 DI_10 Digital input 10 DI_26 Digital input 26 - ­9 DI_12 Digital input 12 DI_28 Digital input 28 PILC5V
Phase-C latch pulse (-) for 5VDC input
10 DI_14 Digital input 14 DI_30 Digital input 30 PILC24V
Phase-C latch pulse (-) for 24VDC input
11 - - - - - ­12 DO_00 Digital output 0 DO_16 Digital output 16 - ­13 DO_02 Digital output 2 DO_18 Digital output 18 DICOM Digital input common 14 - - - - DI_00
Digital input 0
15 +24V_1 Digital output supply 1 +24V_3 Digital output supply 3 DI_02 Digital input 2 16 DO_04 Digital output 4 DO_20 Digital output 20 DI_04 Digital input 4 17 DO_06 Digital output 6 DO_22 Digital output 22 DI_06 Digital input 6 18 - - - - - ­19 DO_08 Digital output 8 DO_24 Digital output 24 - ­20 DO_10 Digital output 10 DO_26 Digital output 26 DO_24V Digital output 24V supply 21 - - - - DO_00 Digital output 0 22 +24V_2 Digital output supply 2 +24V_4 Digital output supply 4 DO_02 Digital output 2 23 DO_12 Digital output 12 DO_28 Digital output 28 DO_04 Digital output 4 24 DO_14 Digital output 14 DO_30 Digital output 30 DO_06 Digital output 6 25 - - - - DO_GND Digital output 0V common 26 - - - - AO_GND Analog output ground 27 DI_01
Digital input 1 DI_17 Digital input 17 AI_GND Analog input ground
28 DI_03 Digital input 3 DI_19 Digital input 19 - ­29 DI_05 Digital input 5 DI_21 Digital input 21 PB+ Phase-B pulse (+) 30 DI_07 Digital input 7 DI_23 Digital input 23 PB- Phase-B pulse (-) 31 - - - - GND Encoder input ground 32 DI_09 Digital input 9 DI_25 Digital input 25 - ­33 DI_11 Digital input 11 DI_27 Digital input 27 - ­34 DI_13 Digital input 13 DI_29 Digital input 29 PILC12V
Phase-C latch pulse (-) for 12VDC input
35 DI_15 Digital input 15 DI_31 Digital input 31 PIL Phase-C latch pulse (+) 36 - - - - - ­37 DO_01 Digital output 1 DO_17 Digital output 17 - ­38 DO_03 Digital output 3 DO_19 Digital output 19 DICOM Digital input common 39 0V_1 Digital output 0VDC 1 0V_3 Digital output 0VDC 3 DI_01
Digital input 1 (shared with pulse latch input)
40 - - - - DI_03 Digital input 3 41 DO_05 Digital output 5 DO_21 Digital output 21 DI_05 Digital input 5 42 DO_07 Digital output 7 DO_23 Digital output 23 DI_07 Digital input 7 43 - - - - - ­44 DO_09 Digital output 9 DO_25 Digital output 25 - ­45 DO_11 Digital output 11 DO_27 Digital output 27 DO_24V Digital output 24V supply 46 0V_2 Digital output 0VDC 2 0V_4 Digital output 0VDC 4 DO_01 Digital output 1 47 - - - - DO_03 Digital output 3 48 DO_13 Digital output 13 DO_29 Digital output 29 DO_05 Digital output 5
49 DO_15 Digital output 15 DO_31 Digital output 31 DO_07
Digital output 7 (shared with position agreement 'COIN' signal)
50 - - - - DO_GND Digital output 0V comm on
LIO-06 (JAPMC- IO2305-E)
LIO-04 (JAPMC-IO2303) / LIO-05 (JAPMC-IO2304)
Pin No.
Functionality Chart for CBK-U-MP2B-xx
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21 Terminal Block Kits
CBK-U-MP2C-xx
Terminal Block Kit for IO2310/IO2330 (64-Point I/O Module)
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21 Terminal Block Kits
IN1 signal IN1 function IN2 signal IN2 function OUT1 signal OUT1 function OUT2 signal OUT2 function
A1 - - - - 024V_6 Common ground 6 024V_8 Common ground 8 B1 - - - - 024V_6 Common ground 6 024V_8 Common ground 8 A2 +24V_2 24V power supply 2 +24V_4 24V power supply 4 +24V_6 24V power supply 6 +24V_8 24V power supply 8 B2 +24V_2 24V power supply 2 +24V_4 24V power supply 4 +24V_6 24V power supply 6 +24V_8 24V power supply 8 A3 IN32 Input 32 IN64 Input 64 OUT32 Output 32 OUT64 Output 64 B3 IN31 Input 31 IN63 Input 63 OUT31 Output 31 OUT63 Output 63 A4 IN30 Input 30 IN62 Input 62 OUT30 Output 30 OUT62 Output 62 B4 IN29 Input 29 IN61 Input 61 OUT29 Output 29 OUT61 Output 61 A5 IN28 Input 28 IN60 Input 60 OUT28 Output 28 OUT60 Output 60 B5 IN27 Input 27 IN59 Input 59 OUT27 Output 27 OUT59 Output 59 A6 IN26 Input 26 IN58 Input 58 OUT26 Output 26 OUT58 Output 58 B6 IN25 Input 25 IN57 Input 57 OUT25 Output 25 OUT57 Output 57 A7 IN24 Input 24 IN56 Input 56 OUT24 Output 24 OUT56 Output 56 B7 IN23 Input 23 IN55 Input 55 OUT23 Output 23 OUT55 Output 55 A8 IN22 Input 22 IN54 Input 54 OUT22 Output 22 OUT54 Output 54 B8 IN21 Input 21 IN53 Input 53 OUT21 Output 21 OUT53 Output 53 A9 IN20 Input 20 IN52 Input 52 OUT20 Output 20 OUT52 Output 52
B9 IN19 Input 19 IN51 Input 51 OUT19 Output 19 OUT51 Output 51 A10 IN18 Input 18 IN50 Input 50 OUT18 Output 18 OUT50 Output 50 B10 IN17 Input 17 IN49 Input 49 OUT17 Output 17 OUT49 Output 49 A11 IN16 Input 16 IN48 Input 48 OUT16 Output 16 OUT48 Output 48 B11 IN15 Input 15 IN47 Input 47 OUT15 Output 15 OUT47 Output 47 A12 IN14 Input 14 IN46 Input 46 OUT14 Output 14 OUT46 Output 46 B12 IN13 Input 13 IN45 Input 45 OUT13 Output 13 OUT45 Output 45 A13 IN12 Input 12 IN44 Input 44 OUT12 Output 12 OUT44 Output 44 B13 IN11 Input 11 IN43 Input 43 OUT11 Output 11 OUT43 Output 43 A14 IN10 Input 10 IN42 Input 42 OUT10 Output 10 OUT42 Output 42 B14 IN09 Input 9 IN41 Input 41 OUT09 Output 9 OUT41 Output 41 A15 IN08 Input 8 IN40 Input 40 OUT08 Output 8 OUT40 Output 40 B15 IN07 Input 7 IN39 Input 39 OUT07 Output 7 OUT39 Output 39 A16 IN06 Input 6 IN38 Input 38 OUT06 Output 6 OUT38 Output 38 B16 IN05 Input 5 IN37 Input 37 OUT05 Output 5 OUT37 Output 37 A17 IN04 Input 4 IN36 Input 36 OUT04 Output 4 OUT36 Output 36 B17 IN03 Input 3 IN35 Input 35 OUT03 Output 3 OUT35 Output 35 A18 IN02 Input 2 IN34 Input 34 OUT02 Output 2 OUT34 Output 34 B18 IN01 Input 1 IN33 Input 33 OUT01 Output 1 OUT33 Output 33 A19 - - - - 024V_5 Common ground 5 024V_7 Common ground 7 B19 - - - - 024V_5 Common ground 5 024V_7 Common ground 7 A20 +24V_1 24V power supply 1 +24V_3 24V power supply 3 +24V_5 24V power supply 5 +24V_7 24V power supply 7 B20 +24V_1 24V power supply 1 +24V_3 24V power supply 3 +24V_5 24V power supply 5 +24V_7 24V power supply 7
JEPMC-IO2310 and JEPMC-IO2330
Pin No.
Functionality Chart for CBK-U-MP2C-xx
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22 Cable Shielding, Segregation & Noise Immunity
Connector Case
Terminal Block
Shields tied
back at device
PROPER
Shield tied back at
terminal block.
b)
SMC 3010
Connector Case
Terminal Block
PROPER
Shield connected across terminal block.
Shields tied
back at device
a)
PROPER
Shields of field
cables grounded at
one point
Connector
Case
Terminal Block
Shields tied
back at device
b)
Connector Case
Terminal Block
WRONG
Shield grounded at
more than one point.
Shields tied
back at device
a)
WRONG
Shields of field
cables ungrounded
22 Cable Shielding, Segregation & Noise Immunity
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Page 99
23 Firmware Upgrade Procedure
23 Firmware Upgrade Procedure
1. Turn on the SUP DIP Switch.
2. Reboot the controller.
3. Use Internet Explorer to connect to the MP23iec Web server. Type in the IP address of the controller in the
brower’s address bar.
4. Under the “Maintenance” section at the left of the screen, select “Upgrade Firmware.”
5. Browse the appropiate firmware “zip” file.
6. Press the “upload” button.
7. When the controller upgrade is complete, the screen will indicate to switch off the SUP DIP switch and reboot the controller.
8. The firmware update is complete.
More detailed instructions (including firmware history) are available for download from Yaskawa’s website: www.yaskawa.com/iecfw.
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23 Firmware Upgrade Procedure
This Page Intentionally Blank
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