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MotionSuite Series Machine Controller
User Manual
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Programming Manual
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Yaskawa MotionSuite Series Machine Controller User Manual

MotionSuite™ Series Machine Controller
Software Manual
MotionSuite™ Series Machine Controller Software Manual Table of Contents
1 Outline of Programing Unit ...................................................................................... 1-1
1.1 Basic Specifications ............................................................................................ 1-2
1.1.1 Recommended PC Specifications .............................................................. 1-2
1.2 System Configuration ......................................................................................... 1-3
1.3 Basic Functions ................................................................................................... 1-4
1.3.1 Basic Functions List ................................................................................... 1-4
1.3.2 Detailed Function List ............................................................................... 1-5
1.3.3 Function Tree ............................................................................................. 1-8
2 Installation ................................................................................................................. 2-1
2.1 Installation Procedures ........................................................................................ 2-2
2.1.1 Preparing the Installation Disk .................................................................. 2-2
2.1.2 Set-up Preparation ...................................................................................... 2-2
2.1.3 Starting Set-up ........................................................................................... 2-3
2.1.4 User Registration ....................................................................................... 2-4
2.1.5 Selecting Destination Directory ................................................................. 2-5
2.1.6 Selecting Program Folder .......................................................................... 2-6
2.1.7 Modifying Input Information ..................................................................... 2-7
2.1.8 Starting File Copy ...................................................................................... 2-8
2.1.9 Completing File Copy ................................................................................ 2-9
2.1.10 Completing Set-up ................................................................................... 2-10
2.1.11 Created Folders Upon Installing .............................................................. 2-10
2.2 Communication Settings ................................................................................... 2-12
2.2.1 Calling up Communication Manager ....................................................... 2-12
2.2.2 Setting Communication Port .................................................................... 2-13
2.2.3 Saving Communication Port Setting Values ........................................... 2-14
2.2.4 Communication Process Completion ....................................................... 2-14
3 Basic Operation.......................................................................................................... 3-1
3.1 MotionWorks™ Basic Operation ....................................................................... 3-2
3.1.1 Basic Structural Elements of the MotionWorks™ Window ...................... 3-2
3.1.2 Keyboard and Mouse ................................................................................. 3-4
3.1.3 Cursor ......................................................................................................... 3-4
3.1.4 Title Bar ..................................................................................................... 3-5
3.1.5 Connection Information Bar ...................................................................... 3-6
3.1.6 Menu Bar ................................................................................................... 3-6
3.1.7 Window ...................................................................................................... 3-7
3.1.8 Boxes ......................................................................................................... 3-9
3.1.9 Scroll ........................................................................................................ 3-10
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MotionSuite™ Series Machine Controller Software Manual Table of Contents
3.1.10 Go to Page ................................................................................................ 3-10
3.2 Shortcut Keys .................................................................................................... 3-11
3.2.1 Major Keys Generally Used in Windows ................................................ 3-11
3.2.2 Major Keys Used in Dialog Boxes .......................................................... 3-11
3.3 Starting and Closing MotionWorks™ .............................................................. 3-12
3.3.1 Starting MotionWorks™ ......................................................................... 3-12
3.3.2 Selecting Controller ................................................................................. 3-13
3.3.3 Closing MotionWorks™ .......................................................................... 3-15
3.3.4 System Shut-off ....................................................................................... 3-17
3.4 Global Menus .................................................................................................... 3-18
3.4.1 Global Menu Items .................................................................................. 3-18
3.4.2 File (F) Menu ........................................................................................... 3-19
3.4.3 View (V) Menu ........................................................................................ 3-20
3.4.4 Window (W) Menu .................................................................................. 3-21
3.4.5 Help (H) Menu ......................................................................................... 3-23
4 File Manager .............................................................................................................. 4-1
4.1 Window Configuration ....................................................................................... 4-3
4.1.1 Folder and File Names ............................................................................... 4-4
4.1.2 File Manager Menu .................................................................................... 4-5
4.1.3 Global Menus ............................................................................................. 4-7
4.1.4 Menus for the Root and Group Folders ..................................................... 4-8
4.1.5 Menus for the Order Folder ....................................................................... 4-9
4.1.6 Menus for the Controller .......................................................................... 4-10
4.1.7 Menus for Program, Definition, and Table Data Folder .......................... 4-11
4.1.8 Menus for Interrupt DWG, Function, High Scan, Starting DWG,
and Low Scan Folder ............................................................................... 4-12
4.1.9 Menus for Program File ........................................................................... 4-14
4.1.10 Menus for Motion Folder ......................................................................... 4-16
4.1.11 Menus for Motion Group Folder ............................................................. 4-17
4.1.12 Menus for Motion Program File .............................................................. 4-18
4.1.13 Menus for Group Definition and Motion Parameter File ........................ 4-19
4.1.14 Tree-like Display Window ....................................................................... 4-20
4.1.15 List Display Window ............................................................................... 4-22
4.1.16 Detail Display Window ........................................................................... 4-26
4.2 Rename ............................................................................................................. 4-29
4.3 New Controller Registration ............................................................................. 4-31
4.3.1 Creating New Group Folder .................................................................... 4-31
4.3.2 Creating New Order Folder ..................................................................... 4-32
4.3.3 Creating New Controller Folder .............................................................. 4-34
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4.4 Changing Controller Configuration .................................................................. 4-39
4.5 Deleting Folder or File ...................................................................................... 4-43
4.6 CPU Log-on/Log-off ........................................................................................ 4-45
4.6.1 Logging on to the CPU ............................................................................ 4-45
4.6.2 Logging off from the CPU ....................................................................... 4-46
4.7 Switching On-line/Off-line Mode ..................................................................... 4-48
4.8 Switching CPU Status ....................................................................................... 4-50
4.9 Editing DWG/Function Program ...................................................................... 4-52
4.9.1 Copying Program ..................................................................................... 4-52
4.9.3 Switching Sub-program Unit Display ...................................................... 4-54
4.10 Updating Information ...................................................................................... 4-55
4.11 File Operation of the Motion Program ............................................................. 4-56
4.11.1 Copying Program ..................................................................................... 4-56
4.12 User Management ............................................................................................. 4-57
4.12.1 Registering A New User .......................................................................... 4-58
4.12.2 Changing User Information ..................................................................... 4-60
4.12.3 Deleting User ........................................................................................... 4-61
4.12.4 Saving User Manager Data ...................................................................... 4-62
4.12.5 Setting Default User ................................................................................. 4-62
4.13 File Transfer ...................................................................................................... 4-64
4.13.1 Opening File Transfer Window ............................................................... 4-64
4.13.2 All Transfer .............................................................................................. 4-65
4.13.3 Individual Transfer .................................................................................. 4-75
4.13.4 Changing Transfer Source and Transfer Destination .............................. 4-78
4.13.5 Setting Detailed Data ............................................................................... 4-78
4.13.6 Starting Transfer ...................................................................................... 4-79
4.13.7 Continuous Transfer ................................................................................ 4-80
4.13.8 Closing File Transfer Window ................................................................ 4-81
5 Engineering Manager................................................................................................. 5-1
5.1 Automatic Starting of the Engineering Manager ................................................ 5-2
5.1.1 Automatic Starting ..................................................................................... 5-2
5.1.2 Basic Function ........................................................................................... 5-3
5.1.3 Menus Displayed When the Function Windows are not Open .................. 5-3
5.1.4 Menus Displayed When the Function Windows are Open ........................ 5-5
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MotionSuite™ Series Machine Controller Software Manual Table of Contents
5.2 Closing the Engineering Manager ...................................................................... 5-6
6 Module Configuration................................................................................................ 6-1
6.1 Opening the Module Configuration Window ..................................................... 6-2
6.1.1 Calling up from the File Manager Window ............................................... 6-2
6.1.2 Calling up from the Engineering Manager Window ................................. 6-2
6.1.3 Main Module Configuration Window ....................................................... 6-3
6.2 Module Configuration ......................................................................................... 6-4
6.2.1 Module Configuration Menus .................................................................... 6-4
6.2.2 Setting the Module Configuration ............................................................. 6-5
6.2.3 Saving the Module Configuration .............................................................. 6-7
6.2.4 Deleting the Module Configuration ........................................................... 6-8
6.2.5 Closing the Module Configuration ............................................................ 6-8
6.3 Opening the Definition Window of the Module in the Slot ............................... 6-9
6.4 Serial Definition ................................................................................................ 6-10
6.4.1 Serial Definition Menus ........................................................................... 6-10
6.4.2 Setting the Serial Definition .................................................................... 6-10
6.4.3 Saving the Serial Definition ..................................................................... 6-13
6.4.4 Deleting the Serial Definition .................................................................. 6-13
6.4.5 Closing the Serial Definition ................................................................... 6-14
6.5 Local I/O Configuration .................................................................................... 6-15
6.5.1 Local I/O Definition Menus ..................................................................... 6-15
6.5.2 Setting the Local I/O Configuration ........................................................ 6-16
6.5.3 Saving the Local I/O Configuration ......................................................... 6-17
6.5.4 Deleting the Local I/O Configuration ...................................................... 6-18
6.5.5 Closing the Local I/O Configuration ....................................................... 6-19
6.6 Network Configuration ..................................................................................... 6-20
6.6.1 Network Configuration Menus ................................................................ 6-21
6.6.2 Setting the Network Configuration .......................................................... 6-21
6.6.3 Saving the Network Configuration .......................................................... 6-28
6.6.4 Deleting the Network Configuration ....................................................... 6-28
6.6.5 Closing the Network Configuration ......................................................... 6-29
7 System Data Definition.............................................................................................. 7-1
7.1 Global System Data Setting Operations ............................................................. 7-3
7.1.1 On-line Mode and Off-line Mode .............................................................. 7-3
7.1.2 Types of Definition Screens ...................................................................... 7-4
7.1.3 Definition Screen Call-out ......................................................................... 7-4
7.1.4 New Definitions Files ................................................................................ 7-6
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MotionSuite™ Series Machine Controller Software Manual Table of Contents
7.2 Group Definition ................................................................................................. 7-7
7.2.1 Structure of Group Definition Window ..................................................... 7-7
7.2.2 Group Definition Setting ........................................................................... 7-7
7.2.3 Saving Group Definitions ........................................................................ 7-11
7.2.4 Group Definition Deletion ....................................................................... 7-11
7.2.5 Closing Group Definition ........................................................................ 7-12
7.3 Motion Parameter Definition ............................................................................ 7-13
7.3.1 Structure of Motion Parameter Window .................................................. 7-13
7.3.2 Fixed Parameter Setting ........................................................................... 7-14
7.3.3 Set-up Parameter ...................................................................................... 7-18
7.3.4 Servo Amplifier (Servopack) Parameter Setting ..................................... 7-23
7.3.5 Parameter Monitor Display ...................................................................... 7-26
7.3.6 Saving Motion Parameter Definitions ..................................................... 7-28
7.3.7 Deleting Motion Parameter Definitions ................................................... 7-29
7.3.8 Closing Motion Parameter Definition ...................................................... 7-29
7.4 System Configuration ....................................................................................... 7-30
7.4.1 Structure of the System Configuration Window ...................................... 7-30
7.4.2 System Configuration Data Setting ......................................................... 7-31
7.4.3 Setting of Common Memory Assignment Data ...................................... 7-34
7.4.4 PLC Status Change .................................................................................. 7-36
7.4.5 Saving System Configuration .................................................................. 7-38
7.4.6 Closing System Configuration ................................................................. 7-38
7.5 Scan Time Setting ............................................................................................. 7-39
7.5.1 Structure of the Scan Time Window ........................................................ 7-39
7.5.3 Saving Scan Time Settings ...................................................................... 7-41
7.5.4 Closing Scan Time Settings ..................................................................... 7-41
7.6 Application Information ................................................................................... 7-42
7.6.1 Structure of Application Information Window......................................... 7-42
7.6.3 Saving Application Information .............................................................. 7-44
7.6.4 Closing Application Information ............................................................. 7-44
7.7 Data Trace ......................................................................................................... 7-45
7.7.1 Structure of Data Trace Window ............................................................. 7-45
7.7.2 Data Trace Definition .............................................................................. 7-47
7.7.3 Saving Data Trace Definitions ................................................................. 7-51
7.7.4 Deleting Data Trace Definitions .............................................................. 7-51
7.7.5 Data Trace Data Writing and Deletion .................................................... 7-51
7.7.6 Trace Data Reading ................................................................................. 7-55
7.7.7 Data Trace Start ....................................................................................... 7-55
7.7.8 Trace Data List Display ........................................................................... 7-56
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MotionSuite™ Series Machine Controller Software Manual Table of Contents
7.7.9 Trace Data Trend Graph Display ............................................................. 7-61
7.7.10 Closing Data Trace Definition ................................................................. 7-64
7.8 Fault Monitor Data ............................................................................................ 7-65
7.8.1 Structure of the Fault Monitor Window .................................................. 7-65
7.8.3 Annunciator Signal Configuration ........................................................... 7-70
7.8.4 Fault Status .............................................................................................. 7-71
7.8.5 Display of Current Faults ......................................................................... 7-73
7.8.6 Fault Trace ............................................................................................... 7-74
7.8.7 Saving Fault Monitor Data ...................................................................... 7-75
7.8.8 Deletion Fault Monitor Data .................................................................... 7-75
7.8.9 Closing Fault Monitor Data ..................................................................... 7-75
8 Ladder Programming ................................................................................................. 8-1
8.1 Property Settings ................................................................................................. 8-3
8.1.1 Configuration of the Property Window ..................................................... 8-3
8.1.2 Definition of Structural Data ..................................................................... 8-4
8.1.3 I/O Definition ............................................................................................. 8-6
8.1.4 Symbol Definition ...................................................................................... 8-7
8.1.5 # Register Lists ........................................................................................ 8-12
8.1.6 Update History ......................................................................................... 8-16
8.1.7 Property Data Storage .............................................................................. 8-17
8.2 Ladder Program Editing .................................................................................... 8-19
8.2.1 Ladder Program Window Structure ......................................................... 8-19
8.2.2 Display Mode Switching ......................................................................... 8-25
8.2.3 Command Input ....................................................................................... 8-26
8.2.4 Program Editing ....................................................................................... 8-38
8.2.5 Creation of Branch Circuits ..................................................................... 8-43
8.2.6 Disable Coil Setting ................................................................................. 8-52
8.2.7 Jump ......................................................................................................... 8-54
8.2.8 Current Value Display ............................................................................. 8-55
8.2.9 Comment Creation ................................................................................... 8-56
8.2.10 Ladder Program Storage .......................................................................... 8-57
8.2.11 Ladder Program Printing ......................................................................... 8-59
8.2.12 Ladder Program Edit Completion ............................................................ 8-60
8.3 Tabular Format Program Creation .................................................................... 8-61
8.3.1 Tabular Format Program Window Configuration ................................... 8-61
8.3.2 Input Mode Switching ............................................................................. 8-64
8.3.3 Parameter Table ( # register) Data Input ................................................. 8-65
8.3.4 Parameter Table (M register) Data Input ................................................. 8-66
8.3.5 I/O Conversion Table Data Input ............................................................. 8-67
8.3.6 Interlock Table Data Input ....................................................................... 8-68
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MotionSuite™ Series Machine Controller Software Manual Table of Contents
8.3.7 Parts Assembling Table Data Input ......................................................... 8-71
8.3.8 Table Editing ............................................................................................ 8-73
8.3.9 Saving Tabular Format Programs ............................................................ 8-77
8.3.10 Printing of Tabular Format Programs ...................................................... 8-77
8.3.11 Ending Tabular Format Program Creation .............................................. 8-77
8.4 Tuning Panel Creation ...................................................................................... 8-78
8.4.1 Tuning Panel Window Structure .............................................................. 8-78
8.4.2 Input Mode Switching ............................................................................. 8-79
8.4.3 Tuning Panel Setting ................................................................................ 8-80
8.4.4 Editing the Tuning Panel ......................................................................... 8-81
8.4.5 Saving the Tuning Panel .......................................................................... 8-81
8.4.6 Printing from the Tuning Panel ............................................................... 8-82
8.4.7 Ending Tuning Panel Creation ................................................................. 8-82
8.5 C Register Creation ........................................................................................... 8-83
8.5.1 C Register List Window Configuration ................................................... 8-83
8.5.2 Table Operation with the List Window ................................................... 8-84
8.5.3 Structure of C Register Table Window .................................................... 8-85
8.5.4 Input Mode Switching ............................................................................. 8-87
8.5.5 C Register Table Setting .......................................................................... 8-87
8.5.6 Editing of C Register Tables .................................................................... 8-88
8.5.7 Saving C Register Tables ......................................................................... 8-89
8.5.8 Printing of C Register Table .................................................................... 8-89
8.5.9 Ending C Register Table Creation ........................................................... 8-89
8.6 Table Data Creation .......................................................................................... 8-90
8.6.1 Summary of Table Data Creation Procedure ........................................... 8-90
8.6.2 Structure of Table Data List Window ...................................................... 8-91
8.6.3 Table Operation in the List Window ....................................................... 8-94
8.6.4 Structure of the Column Attribute Window ............................................ 8-96
8.6.5 Setting Column Attributes ....................................................................... 8-97
8.6.6 Column Attribute Editing ........................................................................ 8-99
8.6.7 Saving Row Attributes ........................................................................... 8-102
8.6.8 Data Window Structure ......................................................................... 8-103
8.6.9 Table Data Setting ................................................................................. 8-104
8.6.10 Table Data Editing ................................................................................. 8-104
8.6.11 Saving Table Data .................................................................................. 8-105
8.6.12 Ending Table Data Creation .................................................................. 8-105
9 Motion Programming................................................................................................. 9-1
9.1 Outline of Motion Program Creation .................................................................. 9-2
9.2 Motion Properties ............................................................................................... 9-3
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MotionSuite™ Series Machine Controller Software Manual Table of Contents
9.3 Motion Editor ...................................................................................................... 9-5
9.3.1 Starting the Motion Editor ......................................................................... 9-5
9.3.2 Motion Editor Window .............................................................................. 9-6
9.3.3 Motion Editor Menu .................................................................................. 9-7
9.3.4 Motion Editor Commands ......................................................................... 9-9
9.3.5 Special Motion Editor Commands ........................................................... 9-16
9.3.6 Closing the Motion Editor ....................................................................... 9-19
9.4 Compiler ........................................................................................................... 9-20
9.4.1 Compiler Operation ................................................................................. 9-20
9.4.2 Compiler Operation Steps ........................................................................ 9-21
9.4.3 Normal Completion of Compilation ........................................................ 9-21
9.4.4 Abnormal Completion of Compilation .................................................... 9-21
10 Monitor .................................................................................................................... 10-1
10.1 Register List ...................................................................................................... 10-2
10.1.1 Structure of the Register/Register List Window ...................................... 10-2
10.1.2 Register Value Display ............................................................................ 10-3
10.1.3 Display Format Change ........................................................................... 10-5
10.1.4 Register Value Change ............................................................................ 10-8
10.1.5 Closing the Register/Register List Windows ........................................... 10-8
10.2 Motion Program Monitor .................................................................................. 10-9
10.2.1 Structure of the Motion Program Monitor Window ................................ 10-9
10.2.2 Monitor Display of the Motion Program ................................................. 10-9
10.2.3 Releasing and Reviewing the Monitor Display ..................................... 10-11
10.3 Position Monitor ............................................................................................. 10-13
10.3.1 Structure of the Position Monitor Window ............................................ 10-13
10.3.2 Position Monitor Display ....................................................................... 10-14
10.3.3 Closing the Position Monitor ................................................................. 10-16
10.4 Task Monitor ................................................................................................... 10-17
10.4.1 Structure of the Task Monitor Window ................................................. 10-17
10.4.2 Status View of the Motion Program ...................................................... 10-18
10.4.3 Closing the Task Monitor ...................................................................... 10-20
10.5 Motion Alarm ................................................................................................. 10-21
10.5.1 Structure of the Motion Alarm Window ................................................ 10-21
10.5.2 Motion Alarm View ............................................................................... 10-23
10.5.3 Closing the Motion Alarm ..................................................................... 10-24
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MotionSuite™ Series Machine Controller Software Manual Table of Contents
11 Debug Operation...................................................................................................... 11-1
11.1 Structure of the Debug Window ....................................................................... 11-2
11.1.1 Opening the Debug Window ................................................................... 11-2
11.1.2 Debug Menus ........................................................................................... 11-3
11.1.3 Debug Tool Icons ..................................................................................... 11-4
11.1.4 Debug Function Keys .............................................................................. 11-5
11.1.5 Debug Status Bar ..................................................................................... 11-5
11.2 Debug Operation ............................................................................................... 11-6
11.2.1 Debug Mode ON/OFF ............................................................................. 11-6
11.2.2 Debug Operation Window ....................................................................... 11-7
11.2.3 Step Execution ......................................................................................... 11-9
11.2.4 Multi-step Execution .............................................................................. 11-11
11.2.5 Hold Enable/Disable .............................................................................. 11-12
11.2.6 Abort ...................................................................................................... 11-13
11.2.7 Current Value Update ............................................................................ 11-15
11.2.8 Editing During the Debug Operation ..................................................... 11-16
11.2.9 Restrictions During the Debug Operation ............................................. 11-20
12 Printing..................................................................................................................... 12-1
12.1 Structure of Print Manager Window ................................................................. 12-2
12.2 Program Print Data Selection ........................................................................... 12-5
12.2.1 Program Print Set-up ............................................................................... 12-5
12.2.2 Detailed Program Setting ......................................................................... 12-7
12.3 Selecting Register Print Data .......................................................................... 12-10
12.3.1 Register Print Settings ........................................................................... 12-10
12.3.2 Detailed Register Settings ...................................................................... 12-10
12.4 Selecting Definition Print Data ....................................................................... 12-13
12.4.1 Definition Print Settings ........................................................................ 12-13
12.4.2 Detailed Definition Settings ................................................................... 12-13
12.5 Motion Print Data Selection ........................................................................... 12-15
12.5.1 Motion Print Set-up ............................................................................... 12-15
12.5.2 Detailed Motion Setting ......................................................................... 12-16
12.6 Print Execution ............................................................................................... 12-17
12.7 Print Status Display from the List Manager ................................................... 12-18
12.7.1 Structure of List Manager Window ....................................................... 12-18
12.7.2 Print Status Display ............................................................................... 12-19
12.7.3 Print Cancellation .................................................................................. 12-20
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MotionSuite™ Series Machine Controller Software Manual Table of Contents
12.8 Editing of Print Setting File ............................................................................ 12-21
12.8.1 Reading Print Setting Files .................................................................... 12-21
12.8.2 Deletion of Print Setting Files ............................................................... 12-21
12.8.3 Saving Print Setting Files ...................................................................... 12-21
12.9 Sample of Print Results ................................................................................... 12-23
12.9.1 Cover Sheet Sample ............................................................................... 12-23
12.9.2 Contents Sample .................................................................................... 12-24
12.9.3 Drawing Tree Sample ............................................................................ 12-25
12.9.4 Drawing List Sample ............................................................................. 12-25
12.9.5 Drawing Program Print Sample ............................................................. 12-26
12.9.6 M Register Map Print Sample ............................................................... 12-28
12.9.7 M Register List Sample ......................................................................... 12-29
13 Compilation Error Message List.............................................................................. 13-1
13.1 Compilation Error Message List ....................................................................... 13-2
14 Command List.......................................................................................................... 14-1
14.1 Command List for Drawing/Function Creation ................................................ 14-2
14.1.1 Program Control Commands ................................................................... 14-2
14.1.2 Direct Input Commands ........................................................................... 14-3
14.1.3 Ladder Circuit Commands ....................................................................... 14-3
14.1.4 Logical Operation Commands ................................................................. 14-4
14.1.5 Numerical Operation Commands ............................................................ 14-4
14.1.6 Numerical Conversion Commands .......................................................... 14-5
14.1.7 Numerical Comparison Commands ......................................................... 14-5
14.1.8 Data Operation Commands ...................................................................... 14-6
14.1.9 Basic Function Commands ...................................................................... 14-7
14.1.10 DDC Commands ...................................................................................... 14-7
14.1.11 Table Data Operation Commands ............................................................ 14-8
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MotionSuite™ Series Machine Controller Software Manual Chapter 1: Outline of Programming Unit
1 Outline of Programing Unit
This chapter explains the MotionWorks™ programing unit and outlines its function using the MP9xx.
1.1 Basic Specifications ............................................................................................ 1-2
1.1.1 Recommended PC Specifications .............................................................. 1-2
1.2 System Configuration ......................................................................................... 1-3
1.3 Basic Functions ................................................................................................... 1-4
1.3.1 Basic Functions List ................................................................................... 1-4
1.3.2 Detailed Function List ............................................................................... 1-5
1.3.3 Function Tree ............................................................................................. 1-8
1-1
MotionSuite™ Series Machine Controller Software Manual Chapter 1: Outline of Programming Unit
1.1 Basic Specifications
MotionWorks™ is a programing software used to program the MotionSuite™ series machine controller on a PC. MotionWorks™ and the controller are connected by an RS-232C communication inter­face.
Installation CD-ROM
.
RS-232C
Programing Unit
1.1.1 Recommended PC Specifications
The recommended PC specifications for operating MotionWorks™ are shown as fol­lows:
Hardware/Software Specifications
PC Architecture IBM PC compatible
CPU Pentium 133MHZ or greater (or equivalents)
Display Resolution 800 × 600 dot or greater
Memory 32MB or greater
Hard Disk 100MB Free space
Operating System Windows95/98/NT
Controller
1-2
MotionSuite™ Series Machine Controller Software Manual Chapter 1: Outline of Programming Unit
1.2 System Configuration
This section explains the MotionWorks™ system configuration in a Windows95 environ­ment. MotionWorks™ is composed of File Manager, Engineering Manager, and List Manager which are in charge of user interface, as well as the Communication Process which handles communication with the controller. Various programing tools are included in these management programs.
1.2.1 MotionWorks™ System
The MotionWorks™ software runs multiple programs simultaneously in a Windows environment.
Windows95
MotionWorks™ File Manager
PC
MotionWorks™
Engineering Manager
MotionWorks™
List Manager
MotionWorks™
Communication Process
Controller
Programing Tool
Servo Amp. Servo Amp.
...
1-3
Axis 1
Axis 2
MotionSuite™ Series Machine Controller Software Manual Chapter 1: Outline of Programming Unit
1.3 Basic Functions
In this section, all functions provided by MotionWorks™ are shown in the following list.
1.3.1 Basic Functions List
MotionWorks™ basic functions can be classified in nine (9) primary functions. The nine primary functions are further categorized into secondary and tertiary functions.
Number Primary Function Secondary Function
File Management
1 File Manager
2 System Configuration
3 Module Configuration
4Tools
5 Document Print
6 Ladder Programing
7 C Register C Register Creation
8 Table Data Definition Table Data Creation
9 Motion Programing
User Management
File Transfer
System Configuration
Scan Time Set-up
Application Information
Fault Monitor
Data Trace
Group Definition
Motion Parameter
Configuration Definition
General Serial Definition
Local I/O Definition
Network Definition
Register List
Cross Reference
Disable Coil List
Register Number Search/replace
Comment Bar
Property Set-up
Main Program Creation
Table Format Program Creation
Tuning Panel Creation
Motion Edit
Position Monitor
Task Monitor
Motion Alarm
1-4
MotionSuite™ Series Machine Controller Software Manual Chapter 1: Outline of Programming Unit
1.3.2 Detailed Function List
In addition to the primary and the secondary functions, the tertiary functions are listed as follows:
Primary Functions Secondary Functions Tertiary Functions
Rename
New PLC Registration
PLC Information Change
Folder/file Deletion
File Management
File Manager
User Management
File Transfer
System Configuration
Scan Time
Application Information
System Configuration
Fault Monitor
Log On/log Off To CPU
On-line/off-line Mode Switching
CPU Status Switching
Dwg/function Program Edit
Information Update
User Management
Default User Set-up
Batch Transfer
Individual Transfer
Continuous Transfer
Flash Memory Transfer
Multi-CPU Transfer
System Configuration
Configuration Data Save
PLC Selection
Scan Time Set-up
Set-up Data Save
Information Set-up
Information Save
Fault Definition
Annunciator Signal Definition
Fault Status Display
Fault Display During Operation
Fault Trace Display
Definition Data Save
Definition Data Deletion
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MotionSuite™ Series Machine Controller Software Manual Chapter 1: Outline of Programming Unit
Trace Data Definition
Definition Data Save
Definition Data Deletion
Data Trace
System Configuration
Group Definition
Motion Parameter
Configuration Definition
General Serial Definition
Module Configuration
Local I/O Definition
Network Definition
Register List
Cross Reference Cross Reference Execution
Tools
Document Print
Disable Coil List Disable Coil Search
Register Number Search/Replace
Comment Bar
Trace Data Write
Trace Data Read
Data Trace Start
Trace Data List Display
Trend Graph Display
Group Set-up
Save
Delete
Parameter Set-up
Save
Delete
Monitor
Configuration Set-up
Save
Delete
Serial Port Set-up
Save
Delete
Local I/O Set-up
Save
Delete
Network Set-up
Save
Delete
Monitor Register Value
Change Display Format
Change Register Value
Data Input
Search/Replace Execution
Comment Creation
Update Comment Information
Print Data Set-up
Print Execution
Print Status Display
Print Set-up File Edit
Print Result Sample
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MotionSuite™ Series Machine Controller Software Manual Chapter 1: Outline of Programming Unit
Information Definition
Input/Output Definition
Property Set-up
Main Program Creation
Ladder Programing
Table Format Program Creation
Tuning Panel Creation
C Register C Register Creation
Table Data Definition Table Data Creation
Motion Edit
Motion Programing
Position Monitor Display Current Position
Task Monitor Display Task Status
Motion Alarm Display Error
Symbol Definition
#Register List
Revision History
Property Set-up Data Save
Display Mode Switch
Command Input
Program Save
Program Print
Input Mode Switch
Table Data Input
Table Edit
Table Format Program Save
Input Mode Switching
Definition Data Input
Tuning Panel Edit
Tuning Panel Save
C Register Table List
C Register Table Creation
Table Dat a L ist
String Data Attribute Set-up
Table Data Set-up
Motion Property
Import/export
Text Edit
Debug
Position Instruction
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MotionSuite™ Series Machine Controller Software Manual Chapter 1: Outline of Programming Unit
1.3.3 Function Tree
Each function unfolded from the File Manager Window is shown as follows:
Ladder Converter
C
Communication Process
List Manager
File Manager
Transfer
Definition
Group Definition
Motion Parameter
Scan Set-up
Data Trace Motion Alarm
Fault Monitor
Motion
Position Monitor
Task Monitor
Edit
Print Set-up
Too l
Register List
Cross Reference
Disable List
Comment Parameter List
Register Replace
Register Table
Engineering Manager
C Register
Tab le
List
Register List
Program
New Drawing
Property
Main Program
Module Configuration
System Definition
Application Set-up
General Serial
Local I/O
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Tuning Panel
Network
MotionSuite™ Series Machine Controller Software Manual Chapter 2: Installation
2 Installation
This chapter explains how to install the MotionWorks™ system on the PC, as well as the communication settings necessary for connecting to the PLC.
2.1 Installation Procedures ........................................................................................ 2-2
2.1.1 Preparing the Installation Disk .................................................................. 2-2
2.1.2 Set-up Preparation ...................................................................................... 2-2
2.1.3 Starting Set-up ........................................................................................... 2-3
2.1.4 User Registration ....................................................................................... 2-4
2.1.5 Selecting Destination Directory ................................................................. 2-5
2.1.6 Selecting Program Folder .......................................................................... 2-6
2.1.7 Modifying Input Information ..................................................................... 2-7
2.1.8 Starting File Copy ...................................................................................... 2-8
2.1.9 Completing File Copy ................................................................................ 2-9
2.1.10 Completing Set-up ................................................................................... 2-10
2.1.11 Created Folders Upon Installing .............................................................. 2-10
2.2 Communication Settings ................................................................................... 2-12
2.2.1 Calling up Communication Manager ....................................................... 2-12
2.2.2 Setting Communication Port .................................................................... 2-13
2.2.3 Saving Communication Port Setting Values ........................................... 2-14
2.2.4 Communication Process Completion ....................................................... 2-14
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MotionSuite™ Series Machine Controller Software Manual Chapter 2: Installation
2.1 Installation Procedures
This section explains how to install the MotionWorks™ software.
2.1.1 Preparing the Installation Disk
 Starting the CD-ROM
Double-click the “set-up.exe” to start the installation.
2.1.2 Set-up Preparation
The preparation screen of the set-up is shown as follows. Wait during the installation preparation until the next screen is displayed.
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MotionSuite™ Series Machine Controller Software Manual Chapter 2: Installation
2.1.3 Starting Set-up
When the preparation is complete, the whole screen is initialized; and the installation is started. Read the message displayed on the screen, then click the Next button to start the set-up. The set-up can be terminated by clicking the Cancel button.
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MotionSuite™ Series Machine Controller Software Manual Chapter 2: Installation
2.1.4 User Registration
The user registration screen is displayed. Input name, company name, and serial number. As in item 2.1.3 above, the process moves forward when the Next button is clicked, returns to the previous screen when the Back button is clicked; and the set-up operation terminates when the Cancel button is clicked.
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MotionSuite™ Series Machine Controller Software Manual Chapter 2: Installation
2.1.5 Selecting Destination Directory
The destination directory can either be default or chosen.
The above screen shows the installation destination directory. C:\YeTools\ is the system default. User designation is available by clicking the Browse button; however, using C:\YeTools\ is recommended. When Browse is selected, the following directory selection screen is displayed. Any of these directories can be selected.
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MotionSuite™ Series Machine Controller Software Manual Chapter 2: Installation
2.1.6 Selecting Program Folder
The program folder selection screen is shown below. Designate the program folder to register a group of applications. It is possible to select an existing folder other than the default, but the default “YE-Applications” is recommended.
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MotionSuite™ Series Machine Controller Software Manual Chapter 2: Installation
2.1.7 Modifying Input Information
The information input until now is displayed when starting to coy files. Move forward if modification is not needed; click the Back button to return to the appropriate screen if modification is necessary.
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MotionSuite™ Series Machine Controller Software Manual Chapter 2: Installation
2.1.8 Starting File Copy
File copying starts. The status of the copying progress can be viewed on the bottom of the screen. Wait until copying is complete.
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MotionSuite™ Series Machine Controller Software Manual Chapter 2: Installation
2.1.9 Completing File Copy
When copying is complete, the set-up completion screen is displayed. There are 2 check items on the screen. Choose the necessary one, then click the Finish button.
a. “Open the Readme File”
Displays the Readme file in which the updated information is written. Do not check this item if it is not necessary.
b. “Execute the File Manager”
Starts applications after the set-up is complete.
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MotionSuite™ Series Machine Controller Software Manual Chapter 2: Installation
2.1.10 Completing Set-up
When the set-up is complete, the program folder (default: YE-Application), which is the platform of the application group, is built in your PC.
When the YE-Applications program folder is clicked, the following contents are displayed.
Click on the Start button on the lower-left corner of the screen; program menus are displayed. The application can also be started by selecting from the menus.
2.1.11 Created Folders Upon Installing
During installation, the file corresponding to the folder created for each file component* was copied.
File Component Created Folder
1 Readme (update information) file, etc. \...\YeTools
2 MotionWorks™ program file \...\YeTools\Cp717sys
3 MotionWorks™ data file \...\Yetools\Cp717usr
4 WindowsNT communication driver \...\WINDIR\System32\Drives
5 Windows95 communication driver \...\WINDIR\System
6 Joint DLL
7 MotionWorks™ communication program file \...\YeTools\CpComSys
* The files are divided by group according to function unit.
\...\WINDIR\system32 (NT) \...\WINDIR\system (95)
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MotionSuite™ Series Machine Controller Software Manual Chapter 2: Installation
a. \...\YeTools
This is the most important folder because it is the base of the MotionWorks™ system. Most files are installed in this folder. The folder name can be changed, but using this standard name is recommended.
b. \...\WINDIR
This is the folder installed in the Windows 95/NT system. It is indicated as “\...\Windows” in the standard Windows installation. Files such as the communication driver or joint DLL which depend on the Windows system are installed.
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