YAMAHA EF5200/E, EF5200D, EF5200 PARTS CATALOGUE

YAMAHA GENERATOR
EF5200D EF5200/E EF5200
(7VX2) (120/240V–60Hz)
(7VX3) (220V–50Hz/60Hz)
(7VX4) (240V–50Hz)
A
2
OTHER
AUSTRALIA
217VX–400E1
EF5200D/EF5200E/EF5200
PARTS CATALOGUE
E2001 by Yamaha Motor Co., Ltd.
1st Edition, Mar. 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A
3
A
4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
5. Applicable Starting Serial No. and Color Code
MODEL
NAME
EF5200D 7VX2 OTHER 120/240V/60Hz 7VX–200101
EF5200 7VX3 OTHER 220V/50Hz 7VX–300101
EF5200E 7VX3 OTHER 220V/50Hz 7VX–330101
EF5200 7VX3 OTHER 220V/60Hz 7VX–340101
EF5200 7VX3 OTHER(ZAF) 220V/50Hz 7VX–350101
EF5200 7VX3 OTHER(CHN) 220V/50Hz 7VX–360101
EF5200E 7VX3 OTHER(CHN) 220V/50Hz 7VX–370101
EF5200 7VX4 AUSTRALIA 240V/50Hz 7VX–400101
Engine Serial No.
Color Code
00NJ FARAWAY BLUE FWB
6. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
MODEL
TYPE
Color Name
DESTINATION
Abbrevi-
VOLTAGE FRAME NO.
ation
MODEL
7VX2 7VX3 7VX4
Country
(destination)
OTHER OTHER
AUSTRALIA
A
7. The asterisk (*) before a reference number indicates modification items after the first edition.
5
FIG. 1 CYLINDER
REF. NO.
10 7RH–11166–00 PIPE, BREATHER 1 1 1 1
11 95607–08700 BOLT, STUD 2 2 2
PART NO. DESCRIPTION REMARKS
1 7RG–11111–01 HEAD, CYLINDER 1 1 1 1
2 7RG–11181–02 GASKET, CYLINDER HEAD 1 1 1 1
3 95817–10070 BOLT, FLANGE 4 4 4
4 99530–14016 PIN, DOWEL 2 2 2
5 95627–08618 BOLT, STUD 2 2 2
6 94702–00331 PLUG, SPARK (NGK BPR4ES) 1 1 1
7 7RH–11190–00 COVER, CYLINDER HEAD 1 1 1 1
8 JN6–11193–00 GASKET, HEAD COVER 1 1 1 1
9 95827–06030 BOLT, FLANGE 4 4 4
7VX2
7VX3
7VX4
B
2
FIG. 2 CRANKSHAFT. PISTON
REF. NO.
PART NO. DESCRIPTION REMARKS
1 7RH–11400–00 CRANKSHAFT ASSY 1 1 1
2 JN6–11631–00–A0 PISTON (STD) 1 1 1
JN6–11635–00 PISTON (0.25MM O/S) 1 1 1 AP
JN6–11636–00 PISTON (0.50MM O/S) 1 1 1 AP
3 JN6–11610–00 PISTON RING SET (STD) 1 1 1
JN6–11610–10 PISTON RING SET (0.25MM O/S) 1 1 1 AP
JN6–11610–20 PISTON RING SET (0.50MM O/S) 1 1 1 AP
4 447–11633–00 PIN, PISTON 1 1 1
5 93450–21053 CIRCLIP 2 2 2
6 JN6–11650–00 CONNECTING ROD ASSY 1 1 1
7 JN6–11654–00 .BOLT, CONNECTING ROD 2 2 2
8 JN6–11454–00 WEIGHT 1 1 1 1
7VX2
7VX3
7VX4
B
3
FIG. 3 GOVERNOR
REF. NO.
10 90468–12006 CLIP 1 1 1
11 7RH–11901–00 GOVERNOR ASSY 1 1 1
12 97027–06030 BOLT 1 1 1
13 92907–06600 WASHER, PLATE 1 1 1
14 90173–06017 NUT, SQUARE 1 1 1
15 7RH–11928–00 ROD, LINK 1 1 1
PART NO. DESCRIPTION REMARKS
1 7RH–11970–00 FLYWEIGHT SHAFT ASSY. 1 1 1
2 7RH–11913–00 .WEIGHT 3 3 3
3 7FK–11914–00 .SHAFT, WEIGHT 3 3 3
4 90201–065K7 WASHER, PLATE 1 1 1
5 93440–06107 CIRCLIP 1 1 1
6 90201–067L0 WASHER, PLATE 1 1 1
7 7KY–11917–00 COLLAR 1 1 1
8 7RH–11922–00 FORK, GOVERNOR 1 1 1
9 90201–08092 WASHER, PLATE 2 2 2
7VX2
7VX3
7VX4
B
16 90506–04458 SPRING, TENSION 1 1 1
17 73A–11941–00 STAY 1 1 1
18 73A–11931–00 LEVER 1 1 1
19 98507–06035 SCREW, PAN HEAD 1 1 1
20 90501–10264 SPRING, COMPRESSION 1 1 1
21 7VX–11925–00 SPRING, GOVERNOR 1 1 1
22 95807–06012 BOLT, FLANGE 1 1 1
4
FIG. 4 CAMSHAFT.VALVE
REF. NO.
10 22F–12159–00 SCREW, VALVE ADJUSTING 2 2 2
11 90170–05302 NUT 2 2 2
12 J38–12156–00 SHAFT, ROCKER 2 1 1 1
13 JN6–12154–00 ROD, VALVE PUSH 2 2 2
14 4G0–12119–00 SEAL, VALVE STEM 1 1 1
PART NO. DESCRIPTION REMARKS
1 7RH–12170–00 CAMSHAFT ASSY 1 1 1 1
2 7NJ–12287–00 .SPRING, DECOMPRESSION 1 1 1
3 JN6–12111–01 VALVE, INTAKE 1 1 1
4 7RH–12121–00 VALVE, EXHAUST 1 1 1
5 JN6–12153–00 LIFTER, VALVE 2 2 2
6 90501–264A9 SPRING, COMPRESSION 2 2 2
7 J38–12117–01 RETAINER, VALVE SPRING 2 2 2
8 J38–12118–00 COTTER, VALVE 2 2 2
9 JN6–12151–00 ARM, VALVE ROCKER 2 2 2
7VX2
7VX3
7VX4
B
5
FIG. 5 AIR SHROUD. STARTER
REF. NO.
10 7RH–15715–00 .SPRING, FRICTION 1 1 1
11 JK4–15743–00 .SPRING, RETURN 2 2 2
12 7NJ–15793–00 .SCREW 1 1 1
13 7RH–15751–00 .WIRE, STARTER 1 1 1
14 7RH–15755–00 .HANDLE, STARTER 1 1 1
15 95807–06008 BOLT, FLANGE 4 4 4
PART NO. DESCRIPTION REMARKS
1 7RH–12621–00 CASE, FAN 1 1 1
2 95807–06012 BOLT, FLANGE 5 5 5
3 7RH–12651–01 AIR SHROUD, CYLINDER 1 1 1 1
4 7RH–15710–00 STARTER ASSY 1 1 1
5 7RH–15711–00 .CASE, STARTER 1 1 1
6 7RH–15714–00 .DRUM, SHEAVE 1 1 1
7 7RH–15713–00 .SPRING, STARTER 1 1 1
8 7RH–15741–00 .PAWL, DRIVE 2 2 2
9 7RH–15716–00 .PLATE, DRIVE 1 1 1
7VX2
7VX3
7VX4
B
16 7RH–15723–00 PULLEY, STARTER 1 1 1
6
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