YAMAHA EF5200(E), F6600(E), EF5200D, EF5200, EF5500TE PARTS CATALOGUE
...
EF5200D
(7WV2)
OTHER
EF5200(E)
EF5200
EF6600DE
(7WV3)
(7WV4)
(7WW2)
OTHER
AUS
OTHER
A2
EF6600(E)
EF6600E
EF5500TE
(7WW3)
(7WW4)
(7WW8)
217WV–400E1
OTHER
AUS
CHN
EF5200D/EF5200(E)/EF6600DE/
EF6600(E)/EF5500TE
PARTS CATALOGUE
E2001 by Yamaha Motor Co., Ltd.
1st Edition, Oct. 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
A4
FOREWORD
This PartsCatalogueisrelated tothe parts forthe model(s) in the below frame. When youare
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after issue of the Parts Catalogue
will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue according
to the YamahaParts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the
part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
5. Applicable Starting Serial No. andColor Code
Engine Serial No.
Color
Code
00NJ FARAWAY BLUE FWB
6. Note that the illustrations for reference in finding parts numbers, not to be used for
assembling. When assembling, please use the applicable service manual.
Color Name
Abbrevi-
ation
MODEL
7WV2
7WV3
7WV4
7WW2
7WW3
7WW4
7WW8
4. Number of component for assembly
The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
7. The asterisk (*) before a reference number indicates modification items after the first
edition.
A5
Engine Serial No.
This parts catalogue is related to the parts for the models in t he list below.
MODEL CODE MODEL NAME DESTINAITION SPECIFICATION (OUT LINE) ENGINE SERIAL NO
7WV2 EF5200D OTHER 120/240V–60Hz 7WV–200101
7WV3 EF5200 OTHER 220V–50Hz 7WV–300101
7WV3 EF5200 CHINA 220V–50Hz 7WV–320101
7WV3 EF5200E CHINA 220V–50Hz 7WV–330101
7WV3 EF5200E OTHER 220V–50Hz 7WV–360101
7WV3 EF5200
7WV3 EF5200 SOUTH AFRICA 220V–50Hz 7WV–380101
7WV4 EF5200 AUSTRALIA 240V–50Hz 7WV–400101
7WW2 EF6600DE OTHER 120/240V–60Hz 7WW–200101
7WW3 EF6600 OTHER 220V–50Hz 7WW–300101
7WW3 EF6600 CHINA 220V–50Hz 7WW–320101
7WW3 EF6600E CHINA 220V–50Hz 7WW–330101
7WW3 EF6600E OTHER 220V–50Hz 7WW–370101
7WW3 EF6600E
7WW3 EF6600E SOUTH AFRICA 220V–50Hz 7WW–390101
7WW4 EF6600E AUSTRALIA 240V–50Hz 7WW–400101
OTHER
(PER,PHL,SAU)
OTHER
(PER,PHL,SAU)
220V–60Hz 7WV–370101
220V–60Hz 7WW–380101
7WW8 EF5500TE CHINA 230/400V–50Hz 7WW–820101
A6
CONTENTS
CYLINDER B2.........................................
CRANKSHAFT. PISTON B3..............................
GOVERNOR 1 B4......................................
GOVERNOR 2 B5......................................
CAMSHAFT.VALVE B7..................................
AIR SHROUD. STARTER B8.............................
INTAKE 1 B9...........................................
INTAKE 2 B10...........................................
CARBURETOR 1 B11....................................
CARBURETOR 2 B12....................................
EXHAUST B13..........................................
CRANKCASE B14.......................................
FRAME B15............................................
FUEL TANK C2........................................
BATTERY TRAY (FOR EL. STARTMODEL) C3.............
FRONT WHEEL (OPTIONAL PARTS) C4..................
T.C.I.MAGNETO C5.....................................
STARTINGMOTOR (FOR EL. STARTMODEL) C6..........
GENERATOR 1 (FOR EF5200D/5200(E)) C7...............
GENERATOR 2 (FOR EF6600D/6600(E)) C9...............
GENERATOR (FOR EF5500TE) C11.......................
CONTROL BOX 1 (220V–50/60Hz:CHN,OTHER,ZAF) C13....
CONTROL BOX 2 (120/240V–60Hz:OTHER) C15............
CONTROL BOX 3 (240V–50Hz:AUS) D3..................
CONTROL BOX 4 (220V–50/60Hz:OTHER,CHN,ZAF) D4....
CONTROL BOX 5 (120/240V–60Hz:OTHER) D7............
CONTROL BOX 6 (240V–50Hz:AUS) D10..................
CONTROL BOX 7 (230/400V–50Hz:CHN) D12..............
EMBLEM.LABEL 1 D14..................................
INDEX
NUMERICAL INDEX M1.................................
FIG. 1 CYLINDER
REF.
NO.
10 7RH–11166–00 PIPE, BREATHER 1 1 1 1
11 95607–08700 BOLT , STUD 2 2 2
PART NO. DESCRIPTION REMARKS
1 7WE–11111–00 HEAD, CYLINDER 1 1
7WG–11111–00 HEAD, CYLINDER 1 1 1
2 7WE–11181–00 GASKET, CYLINDER HEAD 1 1
7WG–11181–00 GASKET, CYLINDER HEAD 1 1 1
3 95817–10070 BOLT, FLANGE 4 4 4
4 99530–14016 PIN, DOWEL 2 2 2
5 95627–08618 BOLT, STUD 2 2 2
6 94702–00331 PLUG, SPARK (NGK BPR4ES) 1 1 1
7 7WG–11190–00 COVER, CYLINDER HEAD 1 1 1 1
8 JN6–11193–00 GASKET, HEAD COVER 1 1 1 1
9 95827–06030 BOLT, FLANGE 4 4 4
5200
6600
5500
B2
FIG. 2 CRANKSHAFT. PISTON
REF.
NO.
PART NO. DESCRIPTION REMARKS
1 7WR–11400–00 CRANKSHAFT ASSY 1
7WR–11400–10 CRANKSHAFT ASSY 1 1
2 JN6–11631–00–A0 PISTON (STD) 1
7RH–11631–00–A0 PISTON (STD) 1 1
JN6–11635–00 PISTON (0.25MM O/S) 1 AP
7RH–11635–00 PISTON (0.25MM O/S) 1 1 AP
JN6–11636–00 PISTON (0.50MM O/S) 1 AP
7RH–11636–00 PISTON (0.50MM O/S) 1 1 AP
3 JN6–11610–00 PISTON RING SET (STD) 1
7RH–11603–00 PISTON RING SET (STD) 1 1
JN6–11610–10 PISTON RING SET (0.25MM O/S) 1 AP
7RH–11604–00 PISTON RING SET (0.25MM O/S) 1 1 AP
JN6–11610–20 PISTON RING SET (0.50MM O/S) 1 AP
7RH–11605–00 PISTON RING SET (0.50MM O/S) 1 1 AP
4 447–11633–00 PIN, PISTON 1
5200
6600
5500
B3
583–11633–00 PIN, PISTON 1 1
5 93450–21053 CIRCLIP 2 2 2
6 JN6–11650–00 CONNECTING ROD ASSY 1 1 1
7 JN6–11654–00 .BOLT, CONNECTING ROD 2 2 2
8 7WG–11454–00 WEIGHT 1 1 1 1
FIG. 3 GOVERNOR 1
REF.
NO.
10 90468–12006 CLIP 1
11 7RH–11901–00 GOVERNOR ASSY 1
12 97027–06030 BOLT 1
13 92907–06600 WASHER, PLATE 1
14 90173–06017 NUT, SQUARE 1
15 7RH–11928–00 ROD, LINK 1
PART NO. DESCRIPTION REMARKS
1 7RH–11970–00 FLYWEIGHT SHAFT ASSY. 1
2 7RH–11913–00 .WEIGHT 3
3 7FK–11914–00 .SHAFT, WEIGHT 3
4 90201–065K7 WASHER, PLATE 1
5 93440–06107 CIRCLIP 1
6 90201–067L0 WASHER, PLATE 1
7 7KY–11917–00 COLLAR 1
8 7RH–11922–00 FORK, GOVERNOR 1
9 90201–08092 WASHER, PLATE 2
5200
6600
5500
B4
16 90506–04458 SPRING, TENSION 1
17 73A–11941–00 STAY 1
18 73A–11931–00 LEVER 1
19 98507–06035 SCREW, PAN HEAD 1
20 90501–10264 SPRING, COMPRESSION 1
21 7VX–11925–00 SPRING, GOVERNOR 1
22 95807–06012 BOLT, FLANGE 1
FIG. 4 GOVERNOR 2
REF.
NO.
10 90468–12006 CLIP 1 1
11 7RH–11901–00 GOVERNOR ASSY 1 1
12 97027–06030 BOLT 1 1
13 92907–06600 WASHER, PLATE 1 1
14 90173–06017 NUT, SQUARE 1 1
15 7RH–11928–00 ROD, LINK 1 1
PART NO. DESCRIPTION REMARKS
1 7RH–11970–00 FLYWEIGHT SHAFT ASSY. 1 1
2 7RH–11913–00 .WEIGHT 3 3
3 7FK–11914–00 .SHAFT, WEIGHT 3 3
4 90201–065K7 WASHER, PLATE 1 1
5 93440–06107 CIRCLIP 1 1
6 90201–067L0 WASHER, PLATE 1 1
7 7KY–11917–00 COLLAR 1 1
8 7RH–11922–00 FORK, GOVERNOR 1 1
9 90201–08092 WASHER, PLATE 2 2
5200
6600
5500
B5
16 90506–04458 SPRING, TENSION 1 1
17 73A–11941–00 STAY 1 1
18 73A–11931–00 LEVER 1 1
19 98507–06035 SCREW, PAN HEAD 1 1
20 90501–10264 SPRING, COMPRESSION 1 1
21 7VX–11925–00 SPRING, GOVERNOR 1 1
22 95807–06012 BOLT, FLANGE 1 1
23 7RH–11998–00 BRACKET 1 1 1 FOREL. STARTMODEL
24 95807–08016 BOLT, FLANGE 2 2 FOR EL. STARTMODEL
25 7X6–11960–00 DIAPHRAGM ASSY 1 1 FOREL. START MODEL
26 95707–08500 NUT, FLANGE 1 1 FOREL. STARTMODEL
27 7RH–13545–10 HOSE 1 1 1 FOREL. STARTMODEL
FIG. 4 GOVERNOR 2
REF.
NO.
28 7RH–13545–00 HOSE 1 1 1 FOREL. STARTMODEL
PART NO. DESCRIPTION REMARKS
5200
6600
5500
B6
FIG. 5 CAMSHAFT.VALVE
REF.
NO.
10 22F–12159–00 SCREW, VALVE ADJUSTING 2 2 2
11 90170–05302 NUT 2 2 2
12 J38–12156–00 SHAFT, ROCKER 2 1 1 1
13 JN6–12154–00 ROD, VALVE PUSH 2 2 2
14 4G0–12119–00 SEAL, VALVE STEM 1 1 1
PART NO. DESCRIPTION REMARKS
1 7WG–12170–00 CAMSHAFT ASSY 1 1 1 1
2 7WG–12287–00 .SPRING, DECOMPRESSION 1 1 1
3 JN6–12111–01 VALVE, INTAKE 1 1 1
4 7RH–12121–00 VALVE, EXHAUST 1 1 1
5 JN6–12153–00 LIFTER, VALVE 2 2 2
6 90501–264A9 SPRING, COMPRESSION 2 2 2
7 J38–12117–01 RETAINER, VALVE SPRING 2 2 2
8 J38–12118–00 COTTER, VALVE 2 2 2
9 JN6–12151–00 ARM, VALVE ROCKER 2 2 2
5200
6600
5500
B7
FIG. 6 AIR SHROUD. STARTER
REF.
NO.
10 7RH–15715–00 .SPRING, FRICTION 1 1 1
11 JK4–15743–00 .SPRING, RETURN 2 2 2
12 7NJ–15793–00 .SCREW 1 1 1
13 7RH–15751–00 .WIRE, STARTER 1 1 1
14 7RH–15755–00 .HANDLE, STARTER 1 1 1
15 95807–06008 BOLT, FLANGE 4 4 4
PART NO. DESCRIPTION REMARKS
1 7WG–12621–10 CASE, FAN 1 1 1
2 95807–06012 BOLT, FLANGE 5 5 5
3 7RH–12651–01 AIR SHROUD, CYLINDER 1 1 1 1
4 7RH–15710–00 STARTER ASSY 1 1 1
5 7RH–15711–00 .CASE, STARTER 1 1 1
6 7RH–15714–00 .DRUM, SHEAVE 1 1 1
7 7RH–15713–00 .SPRING, STARTER 1 1 1
8 7RH–15741–00 .PAWL, DRIVE 2 2 2
9 7RH–15716–00 .PLATE, DRIVE 1 1 1
5200
6600
5500
B8
16 7RH–15723–00 PULLEY, STARTER 1 1 1
FIG. 7 INTAKE 1
REF.
NO.
10 7RH–14451–00 ELEMENT, AIR CLEANER 1
11 7RH–14429–00 SCREW 2
12 7LV–14477–00 PLATE 1
13 95707–08500 NUT, FLANGE 2
14 95807–06016 BOLT, FLANGE 1
PART NO. DESCRIPTION REMARKS
1 7RH–14283–00 COVER, CARBURETOR 1 1 FOREL. STARTMODEL
2 90480–13016 GROMMET 1 FOREL. STARTMODEL
3 7RH–13557–00 GASKET 1 FOREL. STARTMODEL
4 7RH–13596–00 JOINT, CARBURETOR 2 1 FOREL. STARTMODEL
7RH–13596–10 JOINT, CARBURETOR 2 1
5 7RH–13557–00 GASKET 2
6 7RH–13567–00 GASKET 1
7 7RH–14411–01 CASE, AIR CLEANER 1 1
8 7RH–14412–01 CAP, CLEANER CASE 1 1
9 7RH–14468–00 PLATE,ELEMENT FITTING 1
5200
6600
5500
B9
15 90445–08743 HOSE (L120) 1 FOR EL. STARTMODEL
FIG. 8 INTAKE 2
REF.
NO.
10 7RH–14468–00 PLATE,ELEMENT FITTING 1 1
11 7RH–14451–00 ELEMENT, AIR CLEANER 1 1
12 7RH–14429–00 SCREW 2 2
13 7LV–14477–00 PLATE 1 1
14 95707–08500 NUT, FLANGE 2 2
PART NO. DESCRIPTION REMARKS
1 7G5–87188–00 BINDER 1 1
2 7RH–14283–00 COVER, CARBURETOR 1 1 1 FOREL. STARTMODEL
3 90480–13016 GROMMET 1 1 FOREL. STARTMODEL
4 7RH–13557–00 GASKET 1 1 FOREL. STARTMODEL
5 7RH–13596–00 JOINT, CARBURETOR 2 1 1 FOREL. STARTMODEL
7RH–13596–10 JOINT, CARBURETOR 2 1
6 7RH–13557–00 GASKET 2 2
7 7RH–13567–00 GASKET 1 1
8 7RH–14411–01 CASE, AIR CLEANER 1 1 1
9 7RH–14412–01 CAP, CLEANER CASE 1 1 1
5200
6600
5500
B10
15 95807–06016 BOLT, FLANGE 1 1
16 7LV–13546–00 HOSE 2 1 1 FOR EL. STARTMODEL
17 90445–08741 HOSE (L45) 1 1 FOREL. STARTMODEL
18 90413–05013 WAY 3 1 1 FOREL. STARTMODEL
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