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FST

Xylem FST Installation, Operation And Maintenance Manual

Installation, Operation, and
Maintenance Manual
887673_1.0
FST
Table of Contents
1 Introduction and Safety............................................................................................ 3
1.3.1 Power lock-out........................................................................................... 5
1.3.2 Qualification of personnel........................................................................ 5
2 Product Description.................................................................................................. 7
3 Mechanical Installation............................................................................................. 9
4 Electrical Installation...............................................................................................13
4.1.1 Battery.......................................................................................................13
4.5 Connect a flowmeter to the control panel................................................... 16
5 System Setup........................................................................................................... 25
Table of Contents
FST Installation, Operation, and Maintenance Manual 1
6 Operation.................................................................................................................28
6.1.1 View the device data...............................................................................28
6.2.1 Download customer documents........................................................... 28
6.3.1 Change device details............................................................................ 29
6.4.1 Configure a service plan.........................................................................29
6.5.1 Acknowledge an alarm...........................................................................29
6.5.2 View Service Advisor...............................................................................30
6.7.1 Filter the locations................................................................................... 30
6.8.1 User administration................................................................................. 30
6.8.2 Device administrator...............................................................................32
6.8.3 Location administration.......................................................................... 32
6.8.4 Input output............................................................................................. 34
6.8.5 Alarm administration...............................................................................35
6.9.1 Control panel........................................................................................... 35
6.9.2 Data log.................................................................................................... 36
7 Maintenance............................................................................................................ 37
7.1.1 Battery.......................................................................................................37
8 Troubleshooting......................................................................................................38
8.1.1 Battery.......................................................................................................38
9 Technical Reference................................................................................................40
Table of Contents
2 FST Installation, Operation, and Maintenance Manual
1 Introduction and Safety
1.1 Introduction
Purpose of the manual
The purpose of this manual is to provide necessary information for installation, operation, and maintenance of the unit.
Read and keep the manual
Save this manual for future reference, and keep it readily available at the location of the unit.
CAUTION:
Read this manual carefully before installing and using the product. Improper use of the product can cause personal injury and damage to property, and may void the warranty.
The equipment, and its functioning, may be impaired if used in a manner not specified by the manufacturer.
Intended use
WARNING:
Operating, installing, or maintaining the unit in any way that is not covered in this manual could cause death, serious personal injury, or damage to the equipment and the surroundings. This includes any modification to the equipment or use of parts not provided by Xylem. If there is a question regarding the intended use of the equipment, please contact a Xylem representative before proceeding.
1.2 Safety terminology and symbols
About safety messages
It is extremely important that you read, understand, and follow the safety messages and regulations carefully before handling the product. They are published to help prevent these hazards:
• Personal accidents and health problems
• Damage to the product and its surroundings
• Product malfunction
1 Introduction and Safety
FST Installation, Operation, and Maintenance Manual 3
Hazard levels
Hazard level Indication
DANGER:
A hazardous situation which, if not avoided, will result in death or serious injury
WARNING:
A hazardous situation which, if not avoided, could result in death or serious injury
CAUTION:
A hazardous situation which, if not avoided, could result in minor or moderate injury
NOTICE:
Notices are used when there is a risk of equipment damage or decreased performance, but not personal injury.
Special symbols
Some hazard categories have specific symbols, as shown in the following table.
Electrical hazard Magnetic fields hazard
Electrical Hazard:
CAUTION:
1.3 User safety
Introduction
All government regulations, local health and safety directives must be observed.
Prevent danger due to electricity
All danger due to electricity must be avoided. Electrical connections must always be carried out in compliance with the following:
• The standard connections shown in the product documentation that is delivered together with the product
• All international, national, state, and local regulations. (For details, consult the regulations of your local electricity supplier.)
For more information about requirements, see sections dealing specifically with electrical connections.
1 Introduction and Safety
4 FST Installation, Operation, and Maintenance Manual
1.3.1 Power lock-out
DANGER: Electrical Hazard
Before starting work on the unit, make sure that the unit and the control panel are isolated from the power supply and cannot be energized. This applies to the control circuit as well.
Equipment
locked out by
Name .......................
DANGER
1.3.1.1 Battery
Check that the cable has been disconnected from the negative battery terminal, as part of the power lock-out process.
1.3.2 Qualification of personnel
WARNING: Electrical Hazard
Risk of electrical shock or burn. A certified electrician must supervise all electrical work. Comply with all local codes and regulations.
All work on the product must be carried out by certified electricians or Xylem authorized mechanics.
Xylem disclaims all responsibility for work done by untrained, unauthorized personnel.
1.4 End of life product disposal
Handle and dispose of all waste in compliance with local laws and regulations.
1 Introduction and Safety
FST Installation, Operation, and Maintenance Manual 5
EU only: Correct disposal of this product — WEEE Directive on waste electrical and electronic equipment
WS009973A
This marking on the product, accessories or literature indicates that the product should not be disposed of with other waste at the end of its working life.
To prevent possible harm to the environment or human health from uncontrolled waste disposal, please separate these items from other types of waste and recycle them responsibly to promote the sustainable reuse of material resources.
Waste from electrical and electronic equipment can be returned to the producer or distributor.
1.5 Spare parts
CAUTION:
Only use the manufacturer’s original spare parts to replace any worn or faulty components. The use of unsuitable spare parts may cause malfunctions, damage, and injuries as well as void the warranty.
1.6 Warranty
For information about warranty, see the sales contract.
1.7 Support
Xylem only supports products that have been tested and approved. Xylem does not support unapproved equipment.
1 Introduction and Safety
6 FST Installation, Operation, and Maintenance Manual
2 Product Description
2.1 Introduction
The FST module collects the engine and the pump data. This data is transmitted to the cloud application for view, monitor, and data log purposes.
The FST application shows the same information that shows on the PrimeGuard 2 or PV102P control panel.
The module communicates through cellular and satellite networks. The application allows the pump engine to start and stop from a remote
location.
2.2 Features
• Monitor the engine and pump parameters for the following functions:
– Remote troubleshooting with the ECU codes – Ensure a correct system operation – Bypass without a pump monitoring
• Start, stop, and vary the engine speed from a remote location for the improved system control
• Allow cellular and satellite communication
• Log data and hours for an accurate and easy reporting
• Send alarm notification for on or off, and failure of the engine
• Send automatic geofence alerts with a streamlined tracking
• Manage equipment from a single platform, and integrate with asset management software
2.3 Parts
 

1
2
4
3
6
7
8
5
WS011147A
2 Product Description
FST Installation, Operation, and Maintenance Manual 7
1. FST module
2. FST module cover
3. 21-pin connector
4. Satellite antenna
5. Cellular antenna
6. PCB assembly
7. Modem
8. Mounting bracket
2.4 Extra parts
Part number Item Description
Optional MJK flowmeter Connects with the PrimeGuard 2 and PV102P
control panel to measure the flow of the liquid
Optional Suction pressure transducer Connects with the PrimeGuard 2 and PV102P
control panel to measure the suction pressure in psi
Optional Discharge pressure
transducer
Connects with the PrimeGuard 2 and PV102P control panel to measure the discharge pressure in psi
Optional Fuel level transducer Connects with the PrimeGuard 2 and PV102P
control panel to measure the fuel level in %
Optional Sump level transducer Connects with the PrimeGuard 2 and PV102P
control panel to measure the sump level in ft
Optional Vibration sensor Connects with the I/O extension cable to
measure the vibration
FSTWIREHARNESS Wiring harness for the FST
module
Connects the FST module and the control panel
FSTIOEXTCABLE I/O extension cable for the
FST module
Connects digital input and analog input devices such as floats, flowmeters, transducers to the FST module
4000174 Pigtail harness Connects with the PrimeGuard 2 control panel
GPFSTBRKT Mounting bracket Used to install the FST module on the pump
engine enclosure
2902829 Signal isolator Used to connect the flowmeter to the
PrimeGuard 2 and PV102P control panel
2 Product Description
8 FST Installation, Operation, and Maintenance Manual
3 Mechanical Installation
3.1 Precautions
Before starting work, make sure that the safety instructions in the chapter
Introduction and Safety on page 3 have been read and understood.
3.2 Prepare for an open engine unit
1. Drill a 6.35 mm (0.25 in) diameter hole at a distance of 127 mm (5 in) from the lifting bail plate.
2. Drill one more 6.35 mm (0.25 in) diameter hole at a distance of
57.15 mm (2.25 in) from the first hole.
127 mm
(5 in)
57.15 mm (2.25 in)
∅ 6.35 mm
(0.25 in)
WS011176A
3.3 Prepare for an enclosed engine unit
1. Drill two 6.35 mm (0.25 in) diameter holes as high as possible on the enclosure.
3 Mechanical Installation
FST Installation, Operation, and Maintenance Manual 9
WS011189A
∅ 6.35 mm
(0.25 in)
127 mm
(5 in)
12.7 mm (0.5 in)
50.8 mm (2 in)
111.1 mm (4.375 in)
238.1 mm (9.375 in)
∅ 25.4 mm
(1 in)
2. Drill a 25.4 mm (1 in) diameter hole 127 mm (5 in) below the
6.35 mm (0.25 in) diameter holes.
3. Install a cable gland or a grommet on the 25.4 mm (1 in) diameter hole.
4. Route the cable harness through the 25.4 mm (1 in) hole.
3.4 Install the FST module
1. Install the following on the mounting frame: – the mounting bracket
– the two flat washers – the two hexagon head bolts
2. Install the four isolators on the mounting bracket.
3. Install the FST module on the four isolators.
4. Tighten the four hexagon nuts on the isolators.
3 Mechanical Installation
10 FST Installation, Operation, and Maintenance Manual
1
2
3
4
5
6
WS011188A
1. Hexagon head screw
2. Flat washer
3. Mounting bracket
4. Isolator
5. FST module
6. Hexagon nut
Figure 1: Installation of the FST module
WS011191A
Figure 2: Installation of the FST module on an open unit
3 Mechanical Installation
FST Installation, Operation, and Maintenance Manual 11
WS011190A
Figure 3: Installation of the FST module on an enclosed unit
3 Mechanical Installation
12 FST Installation, Operation, and Maintenance Manual
4 Electrical Installation
4.1 Precautions
Before starting work, make sure that the safety instructions in the chapter
Introduction and Safety on page 3 have been read and understood.
DANGER: Electrical Hazard
Before starting work on the unit, make sure that the unit and the control panel are isolated from the power supply and cannot be energized. This applies to the control circuit as well.
DANGER: Crush Hazard
Moving parts can entangle or crush. Always disconnect and lock out power before servicing to prevent unexpected startup. Failure to do so could result in death or serious injury.
WARNING: Electrical Hazard
Risk of electrical shock or burn. A certified electrician must supervise all electrical work. Comply with all local codes and regulations.
WARNING: Electrical Hazard
There is a risk of electrical shock or explosion if the electrical connections are not correctly carried out, or if there is fault or damage on the product. Visually inspect equipment for damaged cables, cracked casings or other signs of damage. Make sure that electrical connections have been correctly made.
CAUTION: Electrical Hazard
Prevent cables from becoming sharply bent or damaged.
4.1.1 Battery
Check that the cable has been disconnected from the negative battery terminal, as part of the power lock-out process.
4.2 Cables
These requirements apply for cable installation:
4 Electrical Installation
FST Installation, Operation, and Maintenance Manual 13
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