Telcoma STONE 300 GR, STONE 400 GR, STONE 600 GR Installation Manual

IO 18/E Rev. 00

OPERATORS FOR SWING GATES

STONE 300-400-600 GR / 220V

INSTALLATION MANUAL

Our compliments for your excellent choice. The STONE 300-400-600
GR electro-mechanical gear motor has been produced for reliability
and high quality.
This Manual will offer information you may need to install your gear
motor assuring long-lasting performance and to safeguard your safety.

HOWEVER CAUTION IS UNQUESTIONABLY INDISPENSABLE
AND NOTHING IS BETTER THAN PREVENTING ACCIDENTS.

GR products have been made to conform with rules and laws in force
at time of manufacture.

This manual is designed exclusively for the specialized
installation expert in the criteria of construction and equipment to
assist in the protection against accidents in the installation and use of
the gate; door and automation of such gates (adhere to the rules and
laws in force).

On completion the installer should issue to the end consumer an
instruction manual according to EN 12635.

Before proceeding with the installation the installer must provide
an analysis of the identification and management of risks as per the
standards EN 12453 and EN 12445.

All wiring of the various external electrical components
connected to the automation (e.g. Photocells, flashing lights, keypads
etc) must be carried out according to EN 60204-1 and the
amendments made of the point 5.2.2 of EN 12453.

It is prohibited to do any repair or adjustment of the equipment if
you have not taken all necessary precautions to avoid possible
accidents (example: power supply disconnected, engine block). All
mechanisms in motion must be equipped with appropriate protections.

The mains power line must be protected for maximum current in
locked rotor condition as per government electrical laws.

Install the gear motor on gates that conform to EN 12604.

Perform the measure of strength developed by the gear motor
and adopt the measures as per EN 12445.

Positioning photocells: These safety devices must be installed at
a height not exceeding 70cm from the ground and at a distance from
the floor movement of the door of no more than 20cm. Their proper
functioning of the photocells must be verified at the end of installation
according to Section 7.2.1 of EN12445.

Keep the activation controls of automation out of reach of
children. The controls should be installed at a minimum 1.5m height
above the ground and outside the range of actions of moving parts
such as the gate.

All activation actions must be executed only at points from
where the automation is fully visible.

Operate the remote only in view of automation.

Store carefully this manual in a suitable place known to all
interested people.

Any unauthorized and arbitrary modification made to this
product, releases the company CARDIN ELETTRONICA Spa and
from any liability resulting from damage or injury to things, people or
animals.

The non-observance of regulations and of safety standards here
listed releases the company CARDIN ELETTRONICA Spa from any
liability resulting from damage or injury to things, people or animals.

The automation must be coupled to a control board equipped

with torque regulation that provides an anti crushing safety as
described in EN 12453 - EN 12445

SAFETY RULES

During the installation and the use of the automation, pay attention to
the following safety rules:

Distance security!

Mechanisms moving!

Do not install automation in an environment saturated with

explosive mixtures!

Electric Shock!

Use gloves!

Use welding glasses!

Maintain ear protection!

MAINTENANCE

All repairs must be carried out by qualified people.

Before each intervention remove power through the switch and
lock in that position

The equipment must be maintained so as to preserve the
conditions that ensure safe and efficient operation

Always use original spare parts

Do not make interventions that modify the machine.

The modified equipment requires new CE mark

The settings of the operator must be performed by qualified
personnel, in accordance with the rules of reference. During these
operations provide the presence of two operators for safety.

IO 18/E Rev. 00

DEMOLITION

You have to operate the elimination of the materials in conformity with
the regulations in force. All materials must be divided by type (copper,
aluminium, plastic, electrical parts, etc)

DISMANTLING

In order to move away the automation, follow these instructions:
1 - cut off the power supply and disconnect the electrical installation;
2 - dismantle the control console and all the other components of the
installation.
If you have noticed that some components have been damaged, you
have to replace them.

CONFORMITY DECLARATION:

It’s in accordance with Machine Directive 39/89/CE and following

modify.
It’s in accordance with the following directive CE:
Electromagnetic compatibility Directive 89/336/CEE and following
modify.
Low tension Directive 73/23/CEE and following modify.
Have been applied the following harmonized norms:
EN292/1/2, EN 294, EN60335-1, UNI EN 12453, and what applicable
of the EN12445-2000.

USE OF THE AUTOMATION

The gearmotor STONE 300-400-600 GR was designed and built for
the opening of gates with max of 5 m leaf or weight max. 200kg. The
CARDIN ELETTRONICA Spa assumes no responsibility for a purpose
other than that provided by gearmotor STONE 300-400-600 GR. Since
automation can be put into motion in view by button or remotely by
remote control, it is essential to check frequently the perfect efficiency
of all safety devices. It is advisable to check periodically (every six
months) the regulation of electronic friction of which must be equipped
the electronic control board.

PRELIMINARY CHECKS

1 - Read carefully the instructions enclosed in this manual.
2 - Make sure that the gate has a rather solid structure and that there
is no friction points in its movement.
3 - Make sure that the leaf is suitably balanced, even after the
installation of the gear motor.
4 - Check that the electrical installation is in accordance with the
characteristic required by the gear motor.

TECHINICAL DATA

SCHEDULED MAINTENANCE

DESCRIPTION

FREQUENCY

ENTRUSTED

OPERATION

Photocells cleaning

Monthly

Operator

Clean with damp cloth

Control of gate hinges and supports, balancing of the
gate

Annual

Operator

Check the status of welds and corrosion.
Unhook the engine and check the
balancing and the eventual points of
friction.

Controlling the sensitivity of electronic friction (torque
adjustment) of the control board.

Semiannual

Technician

Check the adjustment of the couple as
described in EN 12453 - EN 12445

Monitoring current dispersion

Annual

Technician

Verify that the dispersion of current is
less than 7.5 A

Control of signals

Semiannual

Operator

Verify that the safety warning signage is
complete and intact

EMERGENCY MANOEUVRE

For the manual door locking and unlocking act with the supplied key on the screw C (See FIG 1-2).
1 - Remove the protection cap
2 - insert the key into the seat allocation as in Figure 1
3 - Turn the key in the sense of the arrow to the top of the gearmotor to unlock and in the opposite block.

STONE 300 GR

STONE 400 GR

STONE 600 GR

Maximum length of the gate

3,0m

4,0 m

5,0 m

Maximum weight of the gate

200Kg

200Kg

200Kg

Stroche

30cm

40cm

60cm

Power

180 W

180 W

180 W

Power supply

220 V

220 V

220V

Absorption

0,9 A

0,9 A

0,9 A

Max. Thrust

1600 N

1600 N

1600 N

Operating temperature

-25°C +60°C

-25°C +60°C

-25°C +60°C

Opening time

17sec.

22sec.

33sec.

Thermal protection

150°C

150°C

150°C

Use frequency

35%

35%

35%

Lubrication

GREASE

ANTICLOCKWISE:

RELEASED

CLOCKWISE:

BLOCKED

FIG 1

IO 18/E Rev. 00

INSTALLATION

INSTALLATION

To operate a good installation of the gear motors STONE 300-400-600
GR, follow these instructions:

1 - Open the box and take out gear motor. Make sure that it has not
been damaged during the transport.
2 - Make sure that the leaf of the gate is perfectly horizontal.

3 - Place the gear motor inclined approximately 1º below the
horizontal line(picture 3 )

1°

4- Fix the support plate A on the pillar beside the leaf, taking in account
the measures shown in Table 1. Do not forget inclination.

1°

Z

W

6.0

Y

X

5 - Install the gear motor on to the support plate A and fix it with the bolt.

6 - With gate’s leaf closed, turn and slide the screw of gear motor’s D
shaft, until the end of the stroke-

7 - Screw D shaft back on 1 complete turn of 360º. (picture5)

8 - Place B support plate in the hole of D shaft and position it against
the gate leaf. Fix it to the gate leaf taking in account the inclination
(point nr.3).
9 - Proceed in the same way with the other gate leaf.
10 - Connect the electrical wires and safety devices: Place the
mechanical limit stops

11 – Place the cover on the unblocking screw (C) (picture 6)

TAB 1

MOTOR

ROTATION 95 °

ROTATION 120 °

W X Y Z W X Y Z

STONE300

922

140

140

378

922

160

120

378

STONE400

1122

145

145

478

1122

170

110

478

STONE600

1532

280

280

678

1532

310

120

678

A

A – Pillar bracket
B – Gate bracket
D – Piston rod
C – Release

FIG 2

360°

FIG 3

FIG 4

FIG 5

FIG 6

IO 18/E Rev. 00

SPARE PARTS

PART

QTy

CODE

DESCRIPTION

PART

Q.TY

CODE

DESCRIPTION

1 1 100645

REDUCTION GEAR COVER LF. BLACK

20 1 100715

BLACK ALUMINIUM TUBE 400mm STROKE

1 1 100644

REDUCTION GEAR COVER RG. BLACK

20 1 100763

GREY ALUMINIUM TUBE 400mm STROKE

1 1 100759

REDUCTION GEAR COVER LF. GREY

20 1 100739

BLACK ALUMINIUM TUBE 600mm STROKE

1 1 100758

REDUCTION GEAR COVER RG. GREY

20 1 100764

GREY ALUMINIUM TUBE 600mm STROKE

2 1 100647

MOTOR CASING RG. BLACK

21 1 100829

PISTON ROD GUIDE

2 1 100761

MOTOR CASING RG. GREY

22 1 100625

SCRAPER RING

3 1 100840

STATOR 220V 4 POLES 45mm 1400rpm

23 1 100827

PISTON ROD LOCK NUT

4 1 100651

IRREVERSIBLE MOTOR SHAFT

24 1 100828

FEMALE SCREW

5 1 100841

ROTOR 45mm

25 1 100823

WALL BRACKET

6 1 100278

BEARING 6202 ZZ

26 2 100705

GRUB SCREW M14X10

7 2 100706

HELASTIC RING E15

27 1 100646

ALUMINIUM PISTON ROD TERMINAL BLACK

8 1 100291

BEARING 6202 2RS

27 1 100906

ALUMINIUM PISTON ROD TERMINAL GREY

10 1 100650

IRREVERSIBLE TOOTH WHEEL

28 1 100624

ALUMINIUM UNCLAMPING

11 2 100789

HELASTIC RING E20

29 2 100657

O-RING

12 1 100709

BEARING 6004 ZZ

30 1 100825

GATE BRACKET

13 2 100658

TOWING BALL

31 2 100654

PIN

14 1 100655

UNCLAMPING PIN

32 1 100218

UNCLAMPING KEY

15 1 100641

UNCLAMPING SPRING

33 1 100707

BEARING 6003 ZZ

17 1 100661

ALUMINIUM LOCK NUT

34 1 100184

CAPACITOR 8µF

17 100909

FIBRE LOCK NUT

35 1 100755

UNCLAMPING CAP

19 1 100712

STAINLESS STEEL TUBE 300mm STROKE

36 1 100748

CABLE PRESS

19 1 100713

STAINLESS STEEL TUBE 400mm STROKE

37 + 40

1

100716 + 100998

ENDLESS SCREW 40 + release shaft

19 1 100738

STAINLESS STEEL TUBE 600mm STROKE

37 + 40

1

100717 + 100998

ENDLESS SCREW 50 + release shaft

20 1 100714

BLACK ALUMINIUM TUBE 300mm STROKE

37 + 40

1

100740 + 100998

ENDLESS SCREW 70 + release shaft

20 1 100762

GREY ALUMINIUM TUBE 300mm STROKE

38 4 100313

CAP SCREW M5X16

CARDIN ELETTRONICA Spa

Via Del Lavoro, 73

31013 Codognè, Fraz. Cimavilla TV

Tel. [phone] Fax. [phone]

www.cardin.it

1

ZVL933.00 Mod: 12-05-2016

ITALIANO

ENGLISH

FRANÇAIS

DEUTSCH

ESPAÑOL

ATTENTION! Before installing this device read the

following instructions carefully!

Conformity declaration Page 2
Important remarks Page 8
Electrical connection Pages 8-9
Programming procedure Pages 10-11
Remote control Page 12
Function modes Page 12
Indications on the display Page 12
Technical specications Page 28

ATTENTION! Avant de commencer la pose, lire atten­tivement les instructions!

Déclaration de conformité Page 2
Consignes importantes Page 13
Branchement électrique Pages 13-14
Procédé de programmation Pages 15-16
Commande via radio Page 17
Modes de fonctionnement Page 17
Indications de l’afcheur Page 17
Caractéristiques techniques Page 28

ACHTUNG! Bevor mit der Installation begonnen wird,
sollte die Anleitung aufmerksam gelesen werden.

Konformitätserklarung Seite 2
Wichtige Hinweise Seite 18
Elektrischer Anschluss Seiten 18-19
Programmierverfahren Seiten 20-21
Funkbefehl Seite 22
Betriebsmodus Seite 22
Displayanzeigen Seite 22
Technische Eigenschaften Seite 28

¡ATENCIÓN! Antes de iniciar la instalación del sistema,
leer atentamente las instrucciones.

Declaración de conformidad Página 2
Advertencias importantes Página 23
Conexionado eléctrico Páginas 23-24
Procedimiento de programación Página 25-26
Mando vía radio Página 27
Modalidad de funcionamiento Página 27
Indicaciones en el display Página 27
Datos técnicas Página 28

ATTENZIONE! Prima di iniziare l'installazione leggere
le istruzioni attentamente!

Dichiarazione di conformità Pagina 2
Avvertenze importanti Pagina 3
Collegamento elettrico Pagine 3-4
Procedura di programmazione Pagine 5-6
Comando via radio Pagina 7
Modalità di funzionamento Pagina 7
Indicazioni del display Pagina 7
Caratteristiche tecniche Pagina 28

230 Vac Motors

PROGRAMMATORE ELETTRONICO PER IL COMANDO DI PORTE E PORTONI MOTORIZZATI
ELECTRONIC PROGRAMMER CONTROLLING MOTORISED GATES AND DOORS
PROGRAMMATEUR ÉLECTRONIQUE POUR LA COMMANDE DE PORTES ET PORTAILS MOTORISÉS
ELEKTRONISCHER STEUERUNGSEINHEIT FÜR DIE AUTOMATISIERUNG VON TÜREN UND TOREN
PROGRAMADOR ELECTRONICO PARA EL CONTROL DE LAS PUERTAS MOTORIZADAS

Questo prodotto è stato testato e collaudato nei laboratori della casa costruttrice, la quale ne ha verificato la

perfetta corrispondenza delle caratteristiche con quelle richieste dalla normativa vigente. This product has been
tried and tested in the manufacturer's laboratory who have verified that the product conforms in every aspect to
the safety standards in force. Ce produit a été testé et essayé dans les laboratoires du fabriquant. Pour l'installer
suivre attentivement les instructions fournies. Dieses Produkt wurde in den Werkstätten der Herstellerfirma
auf die perfekte Übereinstimmung ihrer Eigenschaften mit den von den geltenden Normen vorgeschriebenen
getestet und geprüft. Este producto ha sido probado y ensayado en los laboratorios del fabricante, que ha
comprobado la perfecta correspondencia de sus características con las contempladas

por la normativa vigente.

Model

Date

Instruction manual

Series

PRG230M2

V0.2

01-04-2016

ZVL593.00

CARDIN ELETTRONICA spa

Via del lavoro, 73 – Z.I. Cimavilla
31013 Codognè (TV) Italy
Tel: [phone]
Fax: [phone]
email (Italian): [e-mail]
email (Europe): [e-mail]
Http: www.cardin.it

V. 02.2017

ZVL601

CENTRALE COMANDO PER 1-2 MOTORI 230V
Istruzioni d’uso e di programmazione

CENTRALE DE COMMANDE POUR 1-2 MOTEURS 230V
Notice d'emploi et de programmation

CENTRAL DE MANDO PARA 1 O 2 MOTORES DE 230 V
Instrucciones de uso y programación

ELECTRONIC CONTROL UNIT FOR 1 or 2 230V-MOTORS
Programming and user instructions

STEUERZENTRALE FÜR 1-2 MOTOREN MIT 230V
Gebrauchs- und Programmierungsanweisungen

BESTURINGSKAST VOOR 1-2 230V MOTOREN
Gebruiksaanwijzing en programmeerinstructies

I

F

E

GB

D

NL

mod. T600

1

2

28

29

P1 (P/P)

STOP*

PA

Spia

PC

P2 (PED)

Led

3 4 5 86 9 10

12

14

15

16

18

19

20

13

17

11

22 21232627 2425

7

Art. XXXOC2

Art. TAST 3F

30

32

31

MEMORIA

Fig. A Fig. B

1

7

222

190

150

50

118

280

220

(mm)

8