TAYLOR C832, C834, C835, C836, C838 Service Manual

...

SERVICE MANUAL

McDonald's IntelliGap Grills

C832/C834/C835/C836/C838/C842/C844/C845

072768-S 4/19/11 (Original Publication)

(Updated 1/25/16)

Table of Contents

Section 1: Introduction 1...............................................

Safety 2.............................................................

Installation Instructions 4...............................................

Environmental Notices 5...............................................

Model C832 Specifications 6...........................................

Model C834 Specifications 7...........................................

Model C835 Specifications 8...........................................

Model C836 Specifications 9...........................................

Model C838 Specifications 10...........................................

Model C842 Specifications 11...........................................

Model C844 Specifications 12...........................................

Model C845 Specifications 13...........................................

Patty Placement Guides 14.............................................

Section 2: Controls and Systems 17......................................

Control Keys 18........................................................

Control Overview 21....................................................

Control Operation 22...................................................

LonWorks® Gateway 47................................................

Software Loading Procedures 50.........................................

Electrical Power Distribution 52..........................................

Amp Draw 53..........................................................

Pneumatic System 59..................................................

Model C835 & C845 Gas Connections 60.................................

Model C835 & C845 Heating System Operation - Domestic 63...............

Model C845 Heating System Operation - Pimple Pilot 64....................

Model C835 & C845 Ignition Detection Control - Domestic 65................

High Voltage Gas System - IDC Overview 66..............................

C832/C834/C835 (Two Platen Models) Exhaust Hoods 71..................

C842/C844/C845 (Three Platen Models) Exhaust Hoods 72.................

Table of Contents McDonald's Intelligap Grills

Table of Contents - Page 2

Section 3: Troubleshooting 73...........................................

General Troubleshooting Guide 74.......................................

Error Messages 81.....................................................

Motor/Platen Troubleshooting 82.........................................

“Probe Open” Troubleshooting Chart 91..................................

“Probe Fail“ Troubleshooting Chart 92....................................

“Clam Still Latched” Troubleshooting Chart 93.............................

“Clam Did Not Latch” Troubleshooting Chart 94............................

Meat Quality Troubleshooting 95.........................................

Section 4: Parts 97......................................................

Warranty Explanation 98................................................

C832 Exploded View 100................................................

C834 Exploded View 102................................................

C835 Exploded View 104................................................

C836 Exploded View 106................................................

C838 Exploded View 108................................................

C842 Exploded View 110................................................

C844 Exploded View 112................................................

C845 Exploded View 114................................................

Control A.-Box - X72514-12 (C832 - 60 Hz) 116.............................

Control A.-Box - X72514-40 (C832 - 50 Hz) 118.............................

Control A.-Box - X73133-12 (C835 - 60 Hz) 120.............................

Control A.-Box - X73133-40 (C835 - 50 Hz) 122.............................

Control A.-Box - X83099-27 (C836 & C838) 124............................

Control A.-LON - X83096-26 (C836 & C838, SN M5057035 & Prior) 125.......

Control A.-Lower - X72707-23 (60 Hz) -75 (50 Hz) (C842/C844) 126..........

McDonald's Intelligap Grills Table of Contents

Table of Contents - Page 3

Control A.-Lower - X73383-23 (60 Hz) -75 (50 Hz) (C845) 127................

Control A.-Upper - X72827-12 (C842 - 60 Hz) 128...........................

Control A.-Upper - X72889-40 (C842/C844 - 50 Hz) 129.....................

Control A.-Upper - X73384-12 (C845 - 60 Hz) 130...........................

Control A.-Upper - X73696-40 (C845 - 50 Hz) 132...........................

Control A.- Switch - X79377-SER / X79377-INT (C832/C834/C835) 134........

Control A.-Switch - X83527-INT (C836 & C838) 135.........................

Control A.-Switch - X72433 / X72433-INT (C842/C844) 136..................

Control A.- Switch - X73393 (C845) 137....................................

Transformer A. - X73649 (60 Hz) -26 (50 Hz) (C845) 138....................

Platen A.-Ser - X73333-23 (60 Hz) -75 (50 Hz) (C832/C834/C835/C836/C838) . . . 139

Platen A.-Serv - X73182-23 / -21 (C842/C844/C845 ) 141....................

Platen A.-2450W 230V Serv - X73183-75 (C842/C844/C845) 143.............

Platen A.-Serv WA - X73598-23 / -21 (C842) 145...........................

Platen A.-Serv WA - X73599-75 (C842) 147................................

Springs (C832/C834/C835/C836/C838) 149................................

Springs (C842/C844/C845) 150...........................................

Motor A.-Mount - X73115 (C832/C834/C835/C836/C838) 151................

Motor A.-Mount - X72403 (C842/C844/C845) 152...........................

Manifold Assembly - 073129 (C832/C834/C835) 153........................

Manifold Assembly - 083762 (C836 & C838) 154............................

Manifold Assembly - 072695 (C842/C844/C845) 155........................

Manifold Assembly - X79373-02 (C835) 156................................

Manifold Assembly - X78891-40 (C835 High Voltage) 157....................

Manifold Assembly - X73109-02 (C845) 158................................

Manifold Assembly - X73695-03 (C845 High Voltage) 159....................

Table of Contents McDonald's Intelligap Grills

Table of Contents - Page 4

Compressor A.-Air - X73128-12 (60 Hz) -27 (50 Hz) (C832) 160..............

Compressor A.-Air - X73288-27 (C834) 161................................

Compressor A.-Air - X73143- (C835) 162..................................

Compressor A.-Air - X83304-34 (C836 & C838) 163.........................

Compressor A.-Air - X72724-12 (60 Hz) -27 (50 Hz) (C842/C844) 164.........

Compressor A.-Air - X73108-12 (60 Hz) -27 (50 Hz) (C845) 165..............

Accessories (C832/C834/C835/C836/C838) 166............................

Accessories (C842/C844/C845) 167.......................................

Parts List 168...........................................................

Wiring Diagrams 200....................................................

CAUTION: Information in this manual is intended to be used by Taylor Authorized Service Technicians only.

Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.

Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.

E 2011 Carrier Commercial Refrigeration, Inc. (Original Publication)

(Updated January, 2016) 072768-S Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this

work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072

McDonald's Intelligap Grills Table of Contents

Section 1: Introduction

S Safety

S Installation Instructions

S Specifications

S Environmental Notices

S Patty Placement Guides

McDonald's Intelligap Grills

Introduction

Safety

We, at Taylor Company, are deeply committed to manufacturing safe operating and serviceable equipment. The many built-in safety features that are part of all Taylor equipment are aimed at protecting operators and trained service technicians alike.

This manual is intended exclusively for

Taylor Company authorized service personnel.

DO NOT operate the grill before reading

the Operator's Manual. Failure to follow this instruction may result in equipment damage, poor grill performance, health hazards, or personal injury.

In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.

Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.

S Only authorized Taylor service personnel

should perform installation and repairs on

the equipment.

S Authorized service personnel should consult

OSHA Standard 29CFRI910.147 or the

applicable code of the local area for the

industry standards on lockout/tagout

procedures before beginning any installation

or repairs.

S Authorized service personnel must ensure

that the proper PPE (Personal Protective

Equipment) is available and worn when

required during installation and service.

S Authorized service personnel must remove

all metal jewelry, rings, and watches before

working on electrical equipment.

Take precautions to protect eyes, lungs, and all parts of the body from potential harm when using any chemical cleaner. Failure to follow this instruction may result in a chemical burn. Please refer to the product MSDS for additional safety information.

Use extreme caution when installing, servicing, operating, and cleaning the grill.

S AVOID CONTACT with hot grill surfaces or

hot grease.

S DO NOT prepare or remove product without

proper equipment.

S DO NOT allow untrained personnel to

operate the grill.

S Use extreme caution when cleaning the grill.

Failure to follow these instructions could result in severe burns from high temperatures.

This equipment must be properly grounded!

Do not operate this unit unless it is properly grounded and all service panels and access doors are restrained with screws. Failure to do so can result in severe personal injury from electrical shock!

S DO NOT operate the grill with larger fuses

than specified on the data label.

S DO NOT attempt any repairs unless the

power supply to the grill has been

disconnected.

Failure to follow these instructions may result in severe personal injury from electrical shock.

Introduction

McDonald's Intelligap Grills

This unit has many sharp edges that can

cause severe injuries.

This unit must NOT be installed in an area

where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow these instructions may result in electrocution, burns from hot steam, or liquid collecting inside the grill and destroying electrical components.

This grill must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.

S DO NOT store flammable vapors, liquids, or

combustible material in the vicinity of the grill.

S Appropriate grill clearance must be

maintained.

Failure to comply could result in a fire hazard.

NOISE LEVEL: Airborne noise emission does not exceed 70 dB(A) when measured at a distance of

1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.

McDonald's Intelligap Grills

Introduction

Installation Instructions

The following are general installation instructions. For complete installation details, please see the checkout card.

Site Preparation

Review the area where the unit is to be installed before uncrating the unit. Make sure all possible hazards to the user and the equipment have been addressed.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70°  75°F (21°  24°C). The unit has successfully performed in high ambient temperatures of 104°(40°C) at reduced capacities.

This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more people are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.

When uncrating the unit, inspect the unit for damage. Report any damage to your Taylor Distributor.

This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.

Electrical Connections

Three dedicated electrical connections are required for the models C832, C834, C842, and C844 (two 3 phase and one interlock/control single phase). Two dedicated electrical connections are required for the models C835, C836, C838, and C845 (one 3 phase and one interlock/control single phase). Check the data plate on the grill for voltage, cycle, phase and electrical specifications. The power connections are located behind the access line cover on the rear of the control box under the front staging side of the grill.

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!

In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

The proper wire size and fused circuit should be selected according to grill data label information. Incoming power must be connected to the terminals with black characters on a white background.

This equipment must be properly

grounded!

Introduction

This equipment is provided with a grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on the removable panel and the frame.

McDonald's Intelligap Grills

Ventilation and Clearance

Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.

Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an allpole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

Supply cords used with this unit shall be oilresistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomersheathed cord (Code designation 60245 IEC 57). They must be installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

To ensure proper operation of this appliance, it must be installed away from all combustible products.

Failure to allow proper clearance and airflow may cause poor performance, damage to the machine, or unsafe operating conditions.

After set up, DO NOT store anything on top of this appliance. Failure to follow this instruction may result in a fire.

DO NOT store flammable vaporous, liquids, or combustible material in the vicinity of the grill. This includes, but is not limited to walls, floors, partitions, furniture, curtains, and decorations.

Grease Disposal Container

In order to comply with NSF Standard 4 requirements, an appropriate grease disposal container must be provided. This container is supplied by the KES, not the Taylor Company.

The main power supply(s) to the grill must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts, as well as poor performance or damage to the equipment.

Note: Grills require electrical power for operation. In the event of a power outage, place the unit in the OFF position.

DO NOT install the grill in an area where a

water jet could be used to clean or rinse the grill. Failure to follow this instruction may result in serious electrical shock.

Environmental Notices

______________________________

If the crossed-out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive for Waste Electric/ Electronic Goods (WEEE) as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed and cannot be disposed of as unsorted municipal waste.

The user is responsible for returning the product to the appropriate collection facility, as specified by your local codes.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

McDonald's Intelligap Grills

Introduction

Model C832 Specifications

See the data label for exact specifications.

Electrical

Standard is 208/60/3 phase.

Three dedicated electrical connections are required; two, three phase and one interlock/control single phase. See electrical chart for proper electrical requirements. Manufactured to be permanently connected. Consult your KES or local Taylor distributor for cord and receptacle specifications as local codes allow.

Electrical Total

Amp

208/60/3 56 20 120/60/1 7A

240/60/3 48 20 120/60/1 7A

480/60/3 24 20 120/60/1 7A

400/50/3n~ 29 20 230/50/1 4A

TotalKWInterlock/

Control Voltage

Interlock

Fuse Size

Dimensions

Width: 38” (965 mm) Depth: 37-7/8” (962 mm)

Height : 49-1/2 to 54-1/2” (1257 to 1384 mm) Cooking Surface Height: 29 to 34” (737 to 864 mm)

Floor Clearance: 3-3/4 to 8-3/4” (96 to 223 mm) (Casters may be adjusted.)

Approximate Weight

Net: 880 lbs. (399.2 kgs.)

Crated: 924 lbs. (419.1 kgs.)

Volume

54 cu. ft. (1.51 cu. m.)

150520

Introduction

Figure 1

McDonald's Intelligap Grills

Model C834 Specifications

See the data label for exact specifications.

Electrical

Standard is 400/50/3 phase.

Electrical Total

Amp

208/60/3 56 20 120/60/1 7A

220/380/60/3 31 20 230/60/1 4A

400/50/3n~4w 29 20 230/50/1 4A

TotalKWInterlock/

Control Voltage

Interlock

Fuse

Size

Dimensions

Width: 38” (965 mm)

Depth: 32-3/4” (832 mm) Height : 49-9/16 to 54-9/16” (1258 to 1385 mm)

Cooking Surface Height: 29 to 34” (737 to 864 mm)

Floor Clearance: 4-1/4 to 9-1/4” (108 to 235 mm)

Approximate Weight

Net: 758 lbs. (343.8 kgs.)

Crated: 872 lbs. (395.5 kgs.)

Volume

53.7 cu. ft. (1.52 cu. m.)

McDonald's Intelligap Grills

Figure 2

150520

Introduction

Model C835 Specifications

See the data label for exact specifications.

Electrical

Standard is 208/60/3 phase.

Two dedicated electrical connections are required; one, three phase and one interlock/control single phase. See the electrical chart for the proper electrical requirements. Manufactured to be permanently connected. Consult your KES or local Taylor distributor for cord and receptacle specifications as local codes allow.

Electrical Total

Amp

208/60/3 30 8.4 120/60/1 7A

240/60/3 24 8.4 120/60/1 7A

200/50/60/3 27 8.4 100/60/1 4A

220/380/60/3 14 8.4 220/60/1 4A

220/50/60/3 30 9.0 120/60/1 7A

400/50/3n~ 4w 14 8.4 220/50/1 4A

TotalKWInterlock/

Control Voltage

Interlock

Fuse

Size

Gas

Two ceramic infrared burners: 30,000 BTUH each. Manifold pressure: 3.5” w.c. natural, 10.5” w.c. propane.

Dimensions

Width: 38” (965 mm) Depth: 39-3/4” (1010 mm) Height : 49-9/16 to 54-9/16” (1258 to 1385 mm) Cooking Surface Height: 29 to 34” (737 to 864 mm) Floor Clearance: 3-3/8 to 8-3/8” (86 to 213 mm)

(Casters may be adjusted.)

Approximate Weight

Net: 861 lbs. (390.5 kgs.)

Crated: 970 lbs. (440.0 kgs.)

Volume

53.7 cu. ft. (1.52 cu. m.)

150520

Introduction

Figure 3

McDonald's Intelligap Grills

Model C836 Specifications

See the data label for exact specifications.

Electrical

Two dedicated electrical connections are required. See the electrical chart for the proper electrical requirements. Manufactured to be permanently connected. Consult your KES or local Taylor distributor for cord and receptacle specifications as local codes allow.

Electrical Total

Amp

400/50/3n~ 16 8.8 230/50/1 4A

TotalKWInterlock/

Control Voltage

Interlock

Fuse Size

Dimensions

Width: 20” (508 mm) Depth: 32-5/8” (829 mm) Height : 48-1/2” to 53-1/2” (1232 to 1359 mm) Cooking Surface Height: 29 to 34” (737 to 864 mm) Floor Clearance: 5-5/8 to 10-5/8” (143 to 270 mm)

(Casters may be adjusted.)

Approximate Weight

Net: 386 lbs. (173.7 kgs.)

Crated: 466 lbs. (209.7 kgs.)

Volume

33.1 cu. ft. (0.9 cu. m.)

McDonald's Intelligap Grills

Figure 4

150520

Introduction

Model C838 Specifications

See the data label for exact specifications.

Electrical

Electrical Total

Amp

400/50/3n~ 18 9.3 230/50/1 4A

TotalKWInterlock/

Control Voltage

Interlock

Fuse

Size

Dimensions

Width: 20” (508 mm) Depth: 38” (965 mm) Height : 48-1/2” to 53-1/2” (1232 to 1359 mm) Cooking Surface Height: 29 to 34” (737 to 864 mm) Floor Clearance: 5-5/8 to 10-5/8” (143 to 270 mm)

(Casters may be adjusted.)

Approximate Weight

Net: 487 lbs. (219.2 kgs.)

Crated: 567 lbs. (255.2 kgs.)

Volume

33.1 cu. ft. (0.9 cu. m.)

150520

Introduction

Figure 5

McDonald's Intelligap Grills

Model C842 Specifications

See the data label for exact specifications.

Electrical

Standard is 208/60/3 phase.

Electrical Total

Amp

208/60/3 69 25 120/60/1 10A

220/50/60/3 66 25 220/50/60/1 10A

220/380/60/3 38 25 220/60/1 10A

400/50/3n~4w 32 22 230/50/1 10A

TotalKWInterlock/

Control Voltage

Interlock

Fuse

Size

Dimensions

Depth: 38” (965 mm)

Width: 37-7/8” (962 mm)

Height : 50-1/2 to 55-1/2” (1283 to 1410 mm)

Cooking Surface Height: 29 to 34” (737 to 864 mm)

Floor Clearance: 5-3/16 to 10-3/16” (132 to 259 mm) (Casters may be adjusted.)

Approximate Weight

Net: 940 lbs. (426.4 kgs.)

Crated: 990 lbs. (449.1 kgs.)

Volume

54 cu. ft. (1.51 cu. m.)

McDonald's Intelligap Grills

Figure 6

150520

Introduction

Model C844 Specifications

See the data label for exact specifications.

Electrical

Electrical Total

Amp

208/60/3 63 22.5 120/60/1 7A

220/380/60/3 38 24.9 220/60/1 4A

400/50/3n~ 32 22.0 230/50/1 4A

220/50/60/3 64 24.2 220/50/60/1 7A

TotalKWInterlock/

Control Voltage

Interlock

Fuse

Size

Dimensions

Width: 38” (965 mm) Depth: 34-15/16” (887 mm) Height : 50-1/2 to 55-1/2” (1283 to 1410 mm) Cooking Surface Height: 29 to 34” (737 to 864 mm) Floor Clearance: 5-3/16 to 10-3/16”

(132 to 259 mm) (Casters may be adjusted.)

Approximate Weight

Net: 870 lbs. (394.6 kgs.)

Crated: 945 lbs. (428.6 kgs.)

Volume

53.7 cu. ft. (1.52 cu. m.)

150520

Introduction

Figure 7

McDonald's Intelligap Grills

Model C845 Specifications

See the data label for exact specifications.

Electrical

Standard is 208/60/3 phase.

Electrical Total

Amp

208/60/3 22 7.8 120/60/1 10A

200/50/60/3 23 7.8 100/50/60/1 10A

220/380/60/3 12 7.8 230/60/1 10A

220/50/60/3 20 7.8 220/60/1 10A

400/50/3n~4w 11 7.8 230/50/1 10A

TotalKWInterlock/

Control Voltage

Interlock

Fuse

Size

Gas

Three ceramic infrared burners: 25,000 BTUH each. Manifold pressure: 3.5” w.c. natural, 10.5” w.c. propane.

Dimensions

Width: 38” (965 mm) Depth: 38-1/2” (978 mm) Height : 50-1/2 to 55-1/2” (1283 to 1410 mm) Cooking Surface Height: 29 to 34” (737 to 864 mm) Floor Clearance: 3-3/4 to 8-3/4”

(96 to 223 mm) (Casters may be adjusted.)

Approximate Weight

Net: 923 lbs. (418.7 kgs.)

Crated: 1032 lbs. (468.1 kgs.)

Volume

52.6 cu. ft. (1.49 cu. m.)

McDonald's Intelligap Grills

Figure 8

150520

Introduction

Patty Placement Guides

Placement procedures of meat products must be followed on the clamshell grill. Meat must be placed on the lower grill plate two patties at a time, front to back and right to left. When the cook cycle is complete, the upper platen will raise.

Note: It is very important that all patties be removed from the lower grill plate in the same sequence that they were placed before cooking.

Patties must be removed immediately after the upper platen has been raised to the OPEN position and after the meat has been seasoned.

The sandblasted outlines on the lower cook surface show where product should be placed.

The following charts are to be used as patty placement guides:

Introduction

McDonald's Intelligap Grills

Figure 9

Patty placement procedures for International Markets may differ. Follow the recommendations of your local McDonald's authorities.

150210

McDonald's Intelligap Grills

Introduction

Figure 10

Patty placement procedures for International Markets may differ. Follow the recommendations of your local McDonald's authorities.

Introduction

McDonald's Intelligap Grills

Section 2: Controls and Systems

S Control Keys

S Control Overview

S Control Operation

S LonWorks® Gateway

S Software Loading Procedures

S Electrical Power Distribution

S Amp Draw

S Pneumatic System

S Model C835 & C845 Gas Connections

McDonald's Intelligap Grills

S Model C835 & C845 Heating System Operation

S Model C835 & C845 Ignition Detection Control

S High Voltage Gas System - IDC Overview

S Exhaust Hoods

Controls and Systems

Control Keys

ITEM DESCRIPTION

1 FAN INTERLOCK SWITCH

2 ON/OFF KEY

3 AM/PM KEY

4 MANUAL/AUTO KEY

5 LEFT ARROW KEY

6 DOWN ARROW KEY

7 OK KEY

140922

Controls and Systems

Figure 11

ITEM DESCRIPTION

8 RIGHT ARROW KEY

9 UP ARROW KEY

10 PROGRAM KEY

11 TEMPERATURE KEY

12 COOK TIME KEY

13 LIQUID CRYSTAL DISPLAY

McDonald's Intelligap Grills

Key Functions

To better communicate in the International arena, the words on many of our operator keys have been replaced by symbols to indicate their functions. The following keys are used on units built after 2011.

ON/OFF Key

Primary Function: Turns controller on

and off to start a preheating mode and to auto-gap the platen. It requires a 3-second continuous press to activate, preventing unintended operation.

Secondary Function 1: Creates blank spaces and removes un-used letters in the “ADD MENU” programming process.

Secondary Function 2: In Programming mode, moves cursor to next numerical digit (hundreds, tens, ones).

AM/PM Key

Toggles back and forth between the AM and PM menu item lists.

MANUAL/AUTO Key

Toggles back and forth between the Manual and Auto modes.

Program Key

Enters and exits Programming mode.

Cook Time Key (Inactive in Auto mode)

Primary Function: Used in Programming

mode to change “Remove Time” of a specific menu item.

Secondary Function 1: Press and hold 5 seconds to directly enter Programming “COOK TIME” in Service Menu.

Advantages:

1. Minimizes key strokes.

2. Speeds up cook time adjustment.

Secondary Function 2: Press and hold 5 seconds when in “ADD ITEM” program. Scroll to “REMOVE IN” screen. Resets the “ADD ITEM” Programming back to factory defaults.

Advantage:

1. Allows correction of programming errors.

Left Arrow Key

Used in Programming mode to scroll through menu items. (Inactive in Auto mode)

Temperature Key

Primary Function: Displays the

temperature of each zone.

Secondary Function: Press and hold for 5 seconds to enter Programming mode “CALIBRATION” screen in Service Menu.

Advantages:

1. Minimizes key strokes.

2. Speeds up “CAL” process.

Right Arrow Key

Used in Programming mode to scroll through menu items. (Inactive in Auto mode)

Down Arrow Key

Used in Programming mode to decrease a numerical value and to scroll through the letters of the alphabet and numbers when entering a new menu item or modifying an old one. (Inactive in Auto mode)

Up Arrow Key

Used in Programming mode to increase a numerical value and to scroll through the letters of the alphabet and numbers when entering a new menu item or modifying an old one. (Inactive in Auto mode)

OK Key

Accepts the information entered.

McDonald's Intelligap Grills

140922

Controls and Systems

The following keys were used on units built before 2011.

ON/OFF Key

Primary Function: Turns controller on

and off to start a preheating mode and to auto-gap the platen. It requires a 3-second continuous press to activate, preventing unintended operation.

Secondary Function 1: Creates blank spaces and removes un-used letters in the “ADD MENU” programming process.

Secondary Function 2: In Programming mode, moves cursor to next numerical digit (hundreds, tens, ones).

AM/PM Key

Toggles back and forth between the AM and PM menu item lists.

MANUAL/AUTO Key

Toggles back and forth between the Manual and Auto modes.

Program Key

Enters and exits Programming mode.

Cook Time Key (Inactive in Auto mode)

Primary Function: Used in Programming

mode to change “Remove Time” of a specific menu item.

Secondary Function 1: Press and hold 5 seconds to directly enter Programming “COOK TIME” in Service Menu.

Advantages:

1. Minimizes key strokes.

2. Speeds up cook time adjustment.

Secondary Function 2: Press and hold 5 seconds when in “ADD ITEM” program. Scroll to “REMOVE IN” screen. Resets the “ADD ITEM” Programming back to factory defaults.

Advantage:

1. Allows correction of programming errors.

Left Arrow Key

Used in Programming mode to scroll through menu items. (Inactive in Auto mode)

Temperature Key

Primary Function: Displays the

temperature of each zone.

Secondary Function: Press and hold for 5 seconds to enter Programming mode “CALIBRATION” screen in Service Menu.

Advantages:

1. Minimizes key strokes.

2. Speeds up “CAL” process.

Right Arrow Key

Used in Programming mode to scroll through menu items. (Inactive in Auto mode)

Down Arrow Key

Used in Programming mode to decrease a numerical value and to scroll through the letters of the alphabet and numbers when entering a new menu item or modifying an old one. (Inactive in Auto mode)

Up Arrow Key

Used in Programming mode to increase a numerical value and to scroll through the letters of the alphabet and numbers when entering a new menu item or modifying an old one. (Inactive in Auto mode)

Enter Key

Accepts the information entered.

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Controls and Systems

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Control Overview

McDonald's Intelligap Grills

Figure 12

Controls and Systems

Control Operation

To Cook in the Flat Grill Mode

Step 1

To select a flat grill menu item, press the key and select “AM” or “PM”.

Step 2

Press the key for the MANUAL Mode. Scroll

to the desired flat menu item by pressing the

or keys. The display may show “TOO COOL” or “TOO HOT”, until the grill reaches the set temperatures.

Step 3

After placing product in the prescribed method, press the STANDBY button to start the cook cycle.

Step 4

Perform the functions that appear on the display (i.e., sear, turn). Pressing the RAISE button will cancel the cook cycle.

To Display the Current Temperatures

Note: The actual temperatures may be displayed at

any time, including during a Cook cycle.

Step 1

Press the key. A series of screens will display. The first screen will display as follows.

Top Bck (AM/PM) Top Frt

Back Cntr Frt

Step 2

The next display will show the actual temperatures. See the following example.

426 Now/Deg F 425

348 350 349

Step 5

When the cook cycle is complete, the display will flash the message “REMOVE” and an audible alert will sound. Remove the product per the prescribed method.

To Transition From Breakfast to Lunch

Step 1

If the grill is in the AM AUTO Mode, press the key to select PM.

Step 2

If the grill is set to a certain breakfast item in the

MANUAL Mode, press the key to select PM. The display may show “TOO COOL” or “TOO HOT”, until the grill reaches the set temperatures.

Note: If the key is pressed once and the

key is pressed five times, the temperatures

will remain on the screen until the key is pressed again.

Step 3

The next display will show the set point temperatures. See the following example.

425 Set/Deg F 425

350 350 350

Step 4

The display will then return to the selected menu item.

Controls and Systems

McDonald's Intelligap Grills

Auto Leveling

Step 1

Make sure the grill surfaces are clean and the release sheets are installed.

Step 2

Allow the grill to reach operating temperature (minimum of 45 minutes).

Control Menu Access

The Control Menu gives access to all Menu items, System Set Up items, Software Versions, and Service Menu items.

Step 1

Step 3

While the grill is in the MANUAL or AUTO Mode,

press the key twice. The following screen will be displayed.

PRESS ENTER FOR

AUTO LEVELING

Step 4

Press the key. The following screen appears.

CLOSE GRILL CLAM FOR

AUTO LEVELING

Step 5

Press the STANDBY button. The following screen appears.

To access the Control Menu, press the key once to display “PROGRAMMING.”

Step 2

Press the key to display the passcode entry screen.

Figure 13

Step 3

Enter the Service passcode by pressing the keys in this order:

PLEASE WAIT FOR

AUTO LEVELING

Step 6

The platen will raise after it has auto-leveled.

McDonald's Intelligap Grills

Step 4

Press the key.

Controls and Systems

Menu Items

Step 2

After the Service passcode has been entered, changes to the Menu Items can be made.

IMPORTANT: Changing Numerical Digits in Menu Items

When making changes to numerical digits, pressing

the keys will increase or decrease digits in single increments. To change the digits in increments of 10's and 100's, adjust the first digit

using the keys and then press the

key to move the cursor to the next digit.

Repeat this sequence for each digit until the correct setting is displayed.

IMPORTANT: Exiting Programming Mode

After making and saving a menu item programming selection, pressing the OK key exits the programming mode immediately. If the OK key is not pressed, the display automatically times-out after 3-5 seconds and exits the programming mode.

To change the setting, press the key until the desired AM or PM selection is displayed.

Press the key to save the selection.

Remove In

The REMOVE IN feature is used to set an alarm to activate when the product should be removed from the grill.

Step 1

After selecting the item, press the key until the screen displays “REMOVE IN __”.

10:1 - CLAM

REMOVE IN: 044

AM-N PM-Y

This feature is used to select the time of day the product will be cooked, either in the AM, PM, or both.

Step 1

After selecting the item, press the key. The screen will display the item and “AM Y/N PM Y/N.”

10:1 - CLAM

AM N PM Y

Step 2

To change the setting, press the keys to display the correct setting for the first numerical digit.

Step 3

Press the key to move the cursor to the next numerical digit.

Step 4

Repeat this sequence for each numerical digit until the correct setting is displayed.

Press the key to save the selection.

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Controls and Systems

McDonald's Intelligap Grills

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