Taylor C819, C821 Operating Instructions Manual

Models C819 & C821
Auto Lift Grills
Original Operating Instructions
073946-M
5/10/11 (Original Publication)
(Updated 10/14/11)
Complete this page for quick reference when service is required:
Taylor Distributor: Address: Phone: Service: Parts: Date of Installation:
Information found on data plate:
Model Number: Serial Number: Electrical Specs: Voltage Cycle
Phase Maximum Fuse Size: Amps Minimum Wire Ampacity: Amps Part Number:
E May, 2011 Taylor
All rights reserved. 073946-M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To th e Installer 1............................................
Installer Safety 1........................................................
Site Preparation 1.......................................................
Electrical Connections 1.................................................
Installation 2...........................................................
Section 2 To the Operator 3...........................................
Section 3 Safety 4....................................................
Section 4 Operator Parts Id entification 7...............................
C819 7................................................................
C821 8................................................................
Accessories 9..........................................................
Section 5 Important: To the Operator 10.................................
Section 6 Operating Procedures 11.....................................
Daily Opening Procedures 11..............................................
Loading Store Menu Items To USB 18......................................
Table of Contents Models C819 & C821
Table of Contents - Page 2
Loading Menu Items From USB 19.........................................
Operating Procedures 21.................................................
Daily Cleaning Procedures 23.............................................
Section 7 Troubleshooting Guide 31....................................
Section 8 Parts List 35.................................................
Wiring Diagrams 44......................................................
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of in structions.
E May, 2011 Taylor (Original Publication)
(Updated October, 2011) All rights reserved. 073946-M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Models C819 & C821 Table of Contents
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Section 1 To the Installer
The following are general installation instructions. For complete installation details, please see the checkout card.
cause severe injuries.
This unit has many sharp edges that can
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only Taylor authorized service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
The main power supply(s) to the equipment must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Site Preparation
Review the area where the unit will be installed before uncrating the unit. Make sure all possible hazards to the user or the equipment have been addressed.
Electrical Connections
The grill is supplied with one power cord. Check the data plate on the grill for voltage, cycle, phase and electrical specifications.
For proper power connections, refer to the wiring diagram provided inside the left side panel, attached to the gas manifold assembly. The power connection is located behind the access line cover on the front of the grill.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!
In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
The Proper Wire Size and Branch Circuit Overcurrent Device shall be selected according to the data label information and in accordance with CEC Part I 2006, Section 14-100(e)(i).
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
Models C819 & C821 To the Installer
1
FOLLOW YOUR LOCAL ELECTRICAL CODES!
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment's frame.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current and be installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
Installation
WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
This machine is designed for indoor use only.
DO NOT installthemachineinanarea
where a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock.
This grill must be installed on a level surface. Failure to comply may result in personal injury or equipment damage.
Installation of Cab le Kit
If the unit is permanently connected, the Cable Kit must be installed. Flexible conduit must be used when installing the appliance.
Ventilation and Clearance
To ensure proper operation of this appliance, it must be installed so that the products of combustion are efficiently removed.
After set up, do not store anything on top of the grill. Failure to follow this instruction may result in a fire hazard.
Grease Disposal Container
If the grill is not factory-equipped with grease disposal containers, the store is required to provide appropriate grease disposal containers in accordance with NSF Standard 4 requirements.
2
Models C819 & C821To the Installer
Section 2 To the Operator
The grill you have purchased has been carefully engineered and manufactured to provide dependable operation.
This grill, when properly operated and maintained, will produce a consistent quality product. Like all mechanical products, it will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures in this manual are followed closely.
This Operator's Manual should be read before operating or performing any maintenance on your equipment.
It is strongly recommended that all personnel responsible for the equipment's operation and cleaning review these procedures for proper training and assurance that no misunderstandings exist.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non-approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Models C819 & C821 To the Operator
3
Section 3 Safety
We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the grill and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the grill to further point out safety precautions to the operator.
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
To Operate Safely:
DO NOT operate the grill without reading
this Operator's Manual. This manual should be kept in a safe place for future reference.
S Stationary appliances which are not
equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current and be installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord, (Code designation 60245 IEC 57), installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
Per IEC 60335-1 and its part 2 standards, “This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety.”
Failure to follow the instructions below may result in severe injury or death from electrocution:
S DO NOT operate the grill unless it is
properly grounded.
S DO NOT operate the grill with larger fuses
than specified on the data label.
S DO NOT operate the grill unless all service
panels and access doors are attached with screws.
IMPORTANT: DO NOT use a water jet or
spray excessive water on or anywhere near the grill. Failure to follow this instruction may result in
serious electrical shock and cause permanent electrical and mechanical damage to internal parts.
Failure to follow this instruction may result in:
S serious electrical shock
S burns from hot steam
S liquid collecting inside the grill and
destroying electrical components
4
Models C819 & C821Safety
This appliance must be isolated from all combustible construction and materials including, but not limited to: walls, partitions, furniture, floors, curtains, paper, boxes, and decorations. Failure to comply may result in a fire and cause destruction and severe injury.
FORYOURSAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
USE EXTREME CAUTION while setting up,
operating, and cleaning the grill.
S Avoid coming in contact with hot grill
surfaces or with hot grease.
S DO NOT prepare or remove product without
proper equipment.
S DO NOT allow untrained personnel to
operate this grill. Failure to follow these instructions can result in burn
injuries.
Take caution to protect eyes, lungs, and all parts of the body from potential harm when using any chemical cleaner. Failure to follow this instruction may result in a chemical burn.
DO NOT use any abrasives or cleaners other than approved foodservice cleaners and degreasers. Failure to comply may cause illness to the consumer and may also damage grill surfaces.
For thorough cleaning, the grill must be pulled away from the wall. Before moving the grill, remove the grease cans. Turn off the gas at the quick connect shut-off valve on the flexible hose. Disconnect the gas quick connector. Disconnect the tether to the grill, which is located on the back panel of the unit. To return the grill to its original position, reverse the steps. Use extreme caution to smoothly and slowly roll the grill backward into place.
Failure to do so may cause the grill to tip and can result in severe equipment damage or personal injury.
DO NOT use cold water or ice to cool the upper platen or the lower cook surface. Failure to follow this instruction may result in:
S serious electrical shock
S burns from hot steam
S liquid collecting inside the grill and
destroying electrical components
S DO NOT obstruct the ventilation openings at
the rear of this appliance.
S DO NOT obstruct the flow of air in and
around the grill.
NOTICE all warning labels that have been attached to the grill to further point out safety precautions to the operator.
Models C819 & C821 Safety
5
This piece of equipment is made in America and has American sizes on hardware. All metric conversions are approximate and vary in size.
NOISE LEVEL: Airborne noise emission does not exceed 70 dB(A) when measured at a distance of
1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
These instructions are valid only if the country code symbol appears on the appliance. If the symbol does not appear on the appliance, refer to the technical instructions which give the necessary instructions for adapting the appliance to the utilization conditions of that country.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
6
Models C819 & C821Safety
Section 4 Operator Parts Identification
C819
Figure 1
ITEM DESCRIPTION PART NO.
1 CAN A.-GREASE X73944 2 SLIDE-GREASE CAN 073293 3 PANEL-SIDE UPPER-LEFT 073990 4 SCREW-10-32X3/8SLTD TRUS 024298 5 PANEL-SIDE-LOWER-LEFT 073992 6 PLATEN A.-SERVICE X73741-23 7 PANEL A.-BACK SERVICE X69664 8 DEFLECTOR A.-FLUE X69657
9 SCREW-3/8-16X1-1/2 SERR 020129 10 KIT A.-GREASE SHIELD X78330-SER 11 PANEL-SIDE UPPER-RIGHT 073989 12 PANEL-SIDE-LOWER-RIGHT 073991
Models C819 & C821 Operator Parts Identification
ITEM DESCRIPTION PART NO.
13 NUT-JAM 1 1/2-12 STEEL 073594 14 CASTER-5" 7-5/8 STEM 078377 15 CASTER-GRILL 5" SWIVEL
W/LOCK 16 KIT A.-GRILL CONTROL X73474-SER 17 PANEL A.-FRONT-LOWER X69660 18 SWITCH-ROCKER-DPST-10A 076989-WP 19 PLUG A.-USB CABLE 073808 20 BUTTON-OPERATOR-BLACK 076012 21 BUTTON-OPERATOR-RED 076011 22 PANEL A.-LIGHT X69678
7
073240
110902
C821
ITEM DESCRIPTION PART NO.
1 CAN A.-GREASE X73944 2 SLIDE-GREASE CAN 073293 3 PANEL-SIDE UPPER-LEFT 073990 4 SCREW-10-32X3/8SLTD TRUS 024298 5 PANEL-SIDE-LOWER-LEFT 073992 6 PLATEN A.-SERVICE X73741-23 7 PANEL A.-BACK SERVICE X69664 8 DEFLECTOR A.-FLUE X69657
9 SCREW-3/8-16X1-1/2 SERR 020129 10 KIT A.-GREASE SHIELD X78330-SER 11 PANEL-SIDE UPPER-RIGHT 073989 12 PANEL-SIDE-LOWER-RIGHT 073991
110902
Figure 2
8
ITEM DESCRIPTION PART NO.
13 NUT-JAM 1 1/2-12 STEEL 073594 14 CASTER-5" 7-5/8 STEM 078377 15 CASTER-GRILL 5" SWIVEL
W/LOCK 16 KIT A.-GRILL CONTROL X73474-SER 17 PANEL A.-FRONT-LOWER X69660 18 SWITCH-ROCKER-DPST-10A 076989-WP 19 PLUG A.-USB CABLE 073808 20 BUTTON-OPERATOR-BLACK 076012 21 BUTTON-OPERATOR-RED 076011 22 PANEL A.-LIGHT X69678
073240
Models C819 & C821Operator Parts Identification
Accessories
Figure 3
ITEM DESCRIPTION PART NO.
1 SHEET-RELEASE (BOX 9) 073442
*2 RETAINER-SHEET RELEASE
(RETENTION BAR)
**3 CLIP-RELEASE MATERIAL
W/TAB
4 SCRAPER-TEFLON WIPER 075887
072845
072673
Models C819 & C821 Operator Parts Identification
ITEM DESCRIPTION PART NO.
5 STRIP-REPLACEMENT 075888 6 CLEANER-STERA SHEEN
(CASE OF 6, 1 QT. BOTTLES)
***7 HOLDER-CLEANING 073736 ***8 PAD-CLEANING 073737
* SHOWN PER PLATEN ** SHOWN PER PLATEN
(NOTE: EXTRA CLIPS ARE SENT WITH GRILL)
*** SOLD SEPARATELY THROUGH YOUR LOCAL
DISTRIBUTOR
9
073160
110602
Section 5 Important: To the Operator
ITEM DESCRIPTION
1 RAISE BUTTON 2 STANDBY/COOK MODE BUTTON 3 MASTER POWER SWITCH 4 COVER A.-USB 5 CLEAN MODE KEY
Figure 4
10
ITEM DESCRIPTION
6 PROGRAM KEY 7 TEMPERATURE INDICATOR LIGHTS 8 POWER KEY 9 FUNCTION DISPLAY
10 MENU SELECT KEYS
Models C819 & C821Important: To the Operator
Section 6 Operating Procedures
The Models C819 and C821 are 24” (610 mm) grills. The C819 is equipped with two independent 12” (305 mm) upper platens and the Model C821 is equipped with one independent 12” (305 mm) upper platen.
These grills are capable of cooking a variety of products and feature two cooking options. They provide all the features of a flat grill as well as the advantages of two-sided cooking.
Note: The two platen Model C819 has been selected to illustrate the step-by-step procedures. For grills equipped with less than two platens, perform the following steps as appropriate for your grill platen configuration.
Daily Opening Procedures
Before operating the grill, the release material sheets must be installed on the upper platens. The release material sheets are reversed and rotated on a daily basis (black side vs. brown side.)
Step 1
Slide the release sheet retainer through the hemmed end of the release material sheet.
Figure 5
Step 2
Hook the release sheet retainer on the release material shoulder screws at the top of the upper platen.
Perform the following steps for installing the release material sheets:
CAUTION: Make sure the grill is COOL before attempting to install or remove release material sheets.
Models C819 & C821 Operating Procedures
11
Figure 6
110531
Step 3
Hold the non-hemmed end of the release material sheet. Gently pull the sheet tight, wrapping it around the platen in a side-to-side manner.
Step 5
Check the tightness of the release material sheet against the upper platen.
Figure 7
Note: Check the alignment of the release material sheet and make sure it fits smoothly over the upper platen.
Step 4
Place the release material clips over the release material sheet. Press them into place over the release material bar at the top of the platen.
Figure 8
Figure 9
Note: Installing the release material sheets too tightly may cause premature failure of the sheet.
Step 6 Repeat steps 1 through 5 for the remaining upper
platen. Note: Temperature checks should only be
conducted with the release material sheets removed.
12
Models C819 & C821Operating Procedures
The release material must be replaced when:
Care of Release Material Sheets
S Cleaning procedures fail to remove all
buildup and product sticks to the release material.
S A tear appears in the cooking area of the
release material, causing product to stick to the release material.
DO NOT:
S DO NOT fold or crease.
Figure 11
S DO NOT touch with sharp objects, grill
scrapers, or abrasive pads.
S DO NOT place under other equipment or
objects.
S DO NOT hot-hose or soak in water.
Figure 10
Note: It is not necessary to change the release material if small pin holes develop on the sheet.
CAUTION: The upper platen surface and release material are very hot. To prevent burn injuries, wear heat-resistant gloves when replacing release material.
DO:
S DO clean with a squeegee after each run of
product.
S DO wipe with a clean, sanitizer-soaked grill
cloth a minimum of 4 times per hour and more often during peak periods.
S DO clean daily on both sides, using an
approved high temperature grill cleaner and the grill cleaning pad and holder identified on page 9.
110602
Models C819 & C821 Operating Procedures
13
Start Up of the Grill
IMPORTANT! Clean the release sheets using the grill cleaning pad and holder identified on page 9 ONLY. Using any other pad and holder will damage the release sheets.
Figure 12
Note: Contact your local Taylor Distributor to purchase the grill cleaning pad and holder. (See page 9.)
S DO rinse to remove cleaner and allow to dry
onaflatsurface.
S DO rotate the release material daily and
re-install on opposite side than previously used (black side vs. brown side).
IMPORTANT! The lower grill surface and the upper platen MUST BE CLEAN before starting these procedures.
Step 1
Place the power switch in the ON position.
Figure 13
The control will display the word “INITIALIZATION” for five seconds and then enter the OFF mode. The control will now display the word “OFF”. The temperature indicators will not be illuminated. A tone will sound for 20 seconds. This tone can be stopped immediately by touching the raise button, the standby button, or anywhere on the display screen.
110602
14
Figure 14
Models C819 & C821Operating Procedures
Step 2
Touch a menu key on the control to start the grill. The grill will start heating up to the proper temperature. The control will display the selected menu item and indicate “BOTTOM TOO COOL” and “TOP TOO COOL”. The grill temperature indicators will be illuminated in amber.
Figure 15
Note: If an ignition failure fault occurs upon start up, press the center of the control. The control will display “OFF”. Refer to problem #2, items a, b, and c of the Gas Grill Troubleshooting Guide on page 34. After five minutes has elapsed, press the menu key again. If the ignition failure fault was not resolved, please call your authorized service technician.
When the grill is at the proper temperature, the temperature statements will no longer display and the temperature indicators will be illuminated in green.
Figure 16
Figure 17
Models C819 & C821 Operating Procedures
15
Programming Menu Items
To enter the Program Mode, the grill control must be in the OFF or IDLE mode.
Step 1
Press and hold the PROGRAM key for approximately five seconds to enter the Program Mode.
Step 3
The PROGRAM MODE screen will appear.
Figure 20
UNITS Key
The UNITS key is used to select either English or metric units of measure. The UNITS key toggles between F and C with each key press.
Figure 18
Step 2
The PASSWORD screen will appear. Enter the following password: STORE1.PresstheOKkey.
Figure 19
ADJUST VOLUME Key
The ADJUST VOLUME key displays the current volume. To increase or decrease the volume, use the UP and DOWN arrow keys.
Figure 21
16
Models C819 & C821Operating Procedures
MENU EDIT Key
The MENU EDIT key is used to program a menu item. When the MENU EDIT key is pressed, the following screen will display.
Figure 22
If there is more than one screen of menu items, press the Previous or Next arrow keys to access the other menu items.
Press the menu item key to be programmed. The following screen will display.
To edit a menu item, press the menu item key to bring up a virtual keyboard. Type in the desired name (up to 8 characters per line) and then press the “X” key to return to the previous screen.
Figure 24
ACTIVE: YES or NO. This key displays the current selection. Pressing the key toggles to the opposite selection. Selecting YES will display the menu item on the main display screen.
TOP TEMP: This key displays the current set point temperature for the platen. To increase or decrease the temperature, use the UP and DOWN arrow keys.
BOTTOM TEMP: This key displays the current set point temperature for the lower grill surface. To increase or decrease the temperature, use the UP and DOWN arrow keys.
Note: When setting the temperatures for a given item, the limits are 150°F to 450°F (66°C to 232°C) for the upper platen and 150°F to 400°F (66°C to 204°C) for the lower grill surface. If the temperatures are set lower or higher than the temperature limits, the set point at the control will default to 150°F and 450°F (66°C and 232°C), respectively.
CLAM/FLAT: This key displays the current setting (CLAM or FLAT) associated with that function. Pressing the key toggles the mode to the opposite selection.
GAP: This key is only active if CLAM has been selected. The key displays the platen gap (in inches or mm) associated with the FUNCTION. To increase or decrease the gap setting, use the UP and DOWN
Figure 23
Models C819 & C821 Operating Procedures
arrow keys.
17
MULTIPLE TIMING FUNCTIONS: There is one
timing function for clam items and a maximum of 3 timing functions for each flat menu item. Each function has a set of parameters associated with it. The function currently associated with the menu item is displayed. Pressing either function 1, function 2, or function 3 will bring up the next function in the list. The functions provided are:
S REMOVE IN S TURN IN S SEAR IN
ALARM AUTO/MANUAL: This key displays the current status of the alarm mode. Pressing the key toggles the mode to the opposite selection.
If ALARM AUTO is selected, the alarm will automatically stop after five seconds has elapsed.
Selecting ALARM MANUAL requires the operator to manually stop the alarm by touching the raise button, the standby button, or anywhere on the display screen.
XXX SECONDS: This key displays the time associated with that menu item in seconds. To increase or decrease the seconds setting, use the UP and DOWN arrow keys.
VIEW HELP Key
The View Help key is not functional at this time (future development).
Loading Store Menu Items To USB
ThesameUSBflashdrivethatwasusedtoload softwareintothegrillcanbeusedtoperformthis procedure.
Step 1
Remove the USB cable cap from the USB connector to access the USB port.
Note: Grills built prior to serial number M1035495 will require the front control panel be lowered to access the control display boards.
Step 2
Insert the USB flash drive into the USB port.
Step 3
Press and hold the PROGRAM key for 5 seconds to enter the Program Mode.
Upon completion of all programming selections, save the selections by pressing the OK key. To return to the main display screen without saving the programming selections, press the X key.
SERVICE CONTACT INFORMATION Key
Press the SERVICE CONTACT INFORMATION key to view the programmed service contact information.
Figure 26
Step 4
Enter the Operator Password “STORE1” and press the OK key.
110603
Figure 25
18
Figure 27
Models C819 & C821Operating Procedures
Step 5
Press the MENU EDIT key.
Figure 28
Step 6
Press the STORE MENU TO USB key.
Loading Menu Items From USB
Once the proper software is loaded on the USB flash drive, the next control board can be programmed from the USB flash drive.
Step 1
Repeat Steps 1 through 5 from “Loading Store Menu Items to USB.”
Step 2
Press the LOAD MENU FROM USB key.
Step 3
The control can display up to 5 different menu options loaded on the USB flash drive. Select the key for the correct menu to load. The control will display “DONE” at the bottom of the screen when the menu is loaded.
Step 4
Remove the USB flash drive from the USB port and reinstall the USB cable cap on the USB connector.
Note: Grills built prior to serial number M1035495 will require the front control panel be reinstalled.
Figure 29
Step 7
Enter a file name (up to 8 characters) to save the menu items, using the keyboard displayed on the control. Press the OK key. The menu items are saved to the USB flash drive.
Step 8
Remove the USB flash drive from the USB port and reinstall the USB cable cap on the USB connector.
Note: Grills built prior to serial number M1035495 will require the front control panel be reinstalled.
Step 5
To load menu items from the USB flash drive to another control board, repeat these software loading procedures.
110603
Models C819 & C821 Operating Procedures
19
Patty Placement
Placement procedures of meat products must be followed on the grill. Meat must be placed on the lower grill surface from front to back. When the cook cycle is complete, the upper platen will raise.
Note: It is very important that all patties be removed from the lower grill surface in the same sequence that they were placed before cooking.
Patties must be removed immediately after the upper platen has been raised to the OPEN position and after the meat has been seasoned.
Patties are generally placed two at a time from front to back of grill and right to left. The removal order of the patties is shown in the diagram by the number shown in the center of each patty.
20
Models C819 & C821Operating Procedures
Operating Procedures
Cooking Product
Step 1
Select the menu item to be cooked. The grill is at the correct temperature if the control does not display any temperature statements and the grill temperature indicators are green.
Step 2
Quickly place the product on the lower grill surface, from front to back.
During the cooking cycle, the display will show the name of the current menu item, “REMOVE IN”, and the time remaining until the product should be removed.
Figure 31
Step 3
Press the STANDBY button once.
Figure 30
The display reads “MOVING DOWN” as the platen lowers to the cook surface.
At the end of the cook cycle, the control will display “DONE”, a tone will sound, and the platen will automatically raise.
Figure 32
Note: To cancel a cook cycle at any time, press the RAISE button. A tone will sound and the display will read “CANCEL” for five seconds and then enter an IDLE mode.
Models C819 & C821 Operating Procedures
21
Standby Procedures
Menu Parameters
Whenever the grill is idle and product is not being cooked, the upper platen must be placed in the STANDBY position.
Step 1
To place the upper platen in the STANDBY position, press the STANDBY button twice from the open position.
Figure 33
The control will display “GOING TO STANDBY” and then change to display “STANDBY”.
Step 2
To raise the upper platen to the OPEN position and resume cooking, press the RAISE button.
To view the settings and actual temperatures for the current item, press and hold the menu item key a minimum of 5 seconds. The screen will display the cook time, gap setting, temperature set points and actual temperature readings for each zone for that menu item.
Figure 35
If a key is not pressed for 20 seconds, the grill control will return to the normal display. Pushing the “X” key will bring the display back to the main display page.
Cleaning After Each Run of Product
Figure 34
CAUTION: Never use force to raise the upper platen. Damage to components may result. Only use the RAISE button to open the upper platen!
Step 1
Using the grill scraper, scrape the grease on the lower grill surface from front to back. Do not scrape across the rear of the lower grill surface with the grill scraper.
Figure 36
22
Models C819 & C821Operating Procedures
Step 2
Use the wiper squeegee to clean the release material sheet on the upper platen. Use a diagonal motion to clean the sheet. Hold the handle at a slight upward angle, with the wiper end facing downward.
Figure 37
Note: Do not use excessive pressure when wiping the release material sheet. Using excessive pressure can scratch or tear the sheet.
Step 3 Using the wiper squeegee, push the grease at the
rear of the lower grill surface into the grease can.
DO NOT use the grill scraper for this step.
CAUTION: The upper platen surface is very HOT! To prevent burn injuries, use extreme caution when wiping the release material sheet.
Daily Cleaning Procedures
Step 1
Raise the upper platen to the OPEN position by pressing the red RAISE button.
Figure 38
Step 4
Use the grill cloth to clean the back splash plate and the bullnose areas as needed during operation.
Note: To increase the life of the release material sheet, wipe it with a clean, sanitizer-soaked, folded grill cloth a minimum of four times every hour.
Models C819 & C821 Operating Procedures
upper platen. Damage to components may result. Only use the RAISE button to open the upper platen!
23
CAUTION: Never use force to raise the
Step 2
Press the CLEAN key. When the cook surfaces reach the proper temperature for cleaning, an alarm will sound and the message “READY TO CLEAN” will be displayed.
Figure 39
Step 3
Press the RAISE button to cancel the alarm.
Step 4
Put on heat-resistant gloves.
Figure 41
CAUTION: The upper platen surface and release material sheets are very hot. To prevent burn injuries, use extreme care.
Step 5
Wipe the exposed surface of the release material sheets with a clean, sanitizer-soaked grill cloth.
Figure 40
24
Figure 42
Models C819 & C821Operating Procedures
Step 6
Remove the release material clip, release sheet retainer, and the release material sheet. Take these parts to the sink to be washed and rinsed.
Figure 43
Step 7 Repeat steps 1 through 6 for the remaining upper
platen.
Step 10
Scrape the lower grill surface with the grill scraper, from front to back.
Figure 45
Step 11
Use the wiper squeegee to push residual grease into the grease cans.
Step 8
Wash and rinse the clips and retainers in the sink. Set them aside for future use.
Step 9
Set the release material sheets aside on a clean, flat surface next to the sink until further cleaning is performed. DO NOT fold, crease, or place them on
sharp objects.
Figure 46
Step 12
Remove, empty, and reinstall the grease cans.
Figure 44
Models C819 & C821 Operating Procedures
25
Figure 47
Step 13
Using an approved high temperature grill cleaner, pour approximately 3 oz. (90 ml) onto each 12” (305 mm) cook zone.
Figure 48
Step 14
Firmly attach the non-abrasive pad to the grill cleaning pad holder.
IMPORTANT! Use the grill cleaning pad and holder identified on page 9 ONLY. Using any other pad and holder will damage the release sheets.
DO NOT use metal scrapers, abrasive pads, screens, or wire brushes. This could result in damage to the components.
Step 17
Apply grill cleaner to the platen cook surfaces.
Figure 50
Step 18
Apply grill cleaner to the back side of the platens.
Step 15
Dip the pad into the grill cleaner.
IMPORTANT: DO NOT SCRUB while applying grill cleaner in the following steps:
Step 16
Apply grill cleaner to the front side of the upper platens.
Figure 49
Figure 51
Step 19
Apply grill cleaner to the outer edges of the platens.
Step 20
Press the STANDBY button to lower one of the platens.
Step 21
Apply grill cleaner to the inner edges of the platens.
Step 22
Press the RAISE button to raise the lowered platen.
110602
26
Models C819 & C821Operating Procedures
Step 23
Lightly scrub the front side of the platens with the non-abrasive pad until all soil has been liquified by the grill cleaner. For stubborn soils, apply additional grill cleaner and lightly scrub. Do not rinse the
platens at this time. Step 24
Lightly scrub the platen cook surfaces.
Figure 52
Step 30
With a clean, sanitizer-soaked grill cloth, rinse the front, sides, and back of the platen surfaces.
Figure 54
Step 31
With a clean, sanitizer-soaked grill cloth, rinse the platen cook surfaces.
Step 25
Lightly scrub the back side of the platens.
Figure 53
Step 26
Lightly scrub the outer edges of the platens.
Step 27
Press the STANDBY button to lower one of the platens.
Step 28
Lightly scrub the inner edges of the platens.
Step 29
Press the RAISE button to raise the lowered platen.
Figure 55
Step 32
Press the STANDBY button to lower one of the platens.
Step 33
With a clean, sanitizer-soaked grill cloth, rinse the inner edges of the platens.
Step 34
Press the RAISE button to raise the lowered platen.
Step 35
With a clean, sanitizer-soaked grill cloth, wipe the exterior of the platens, especially behind the rear of the platens (next to the arm assembly).
Step 36
Starting at the back of the lower grill, spread the remaining grill cleaner over the entire surface. Do
not scrub while applying product.
110602
Models C819 & C821 Operating Procedures
27
Step 37
Lightly scrub the surface with the non-abrasive pad until all soil has been liquified by the grill cleaner.
Figure 56
Step 38
Carefully pour warm water on the lower grill surface, starting from the back to the front. Use the squeegee to remove the cleaner from the grill surface.
Figure 57
Note: The rear of the upper platen, as well as the tubular arm, can easily be wiped from the front of the unit. If cleaning is performed on a daily basis, there should be no carbon build-up.
IMPORTANT!
DO NOT use a jet of water to clean or rinse
the grill.
DO NOT use cold water or ice to cool the
upper platen or the lower cook surface. Failure to follow these instructions may result in:
S serious electrical shock
S burns from hot steam
To avoid damaging the grill:
S Never use grill screens on the upper platen
or the lower grill surface
S Never use any abrasives or cleaners other
than the approved cleaner.
S Never allow the grill scraper or abrasive
cleaning materials to come in contact with the release material.
Step 39
Pour a small amount of lukewarm water on a clean, sanitizer-soaked grill cloth, while holding it over the lower grill surface. Wipe the lower grill surface until all residue is removed.
S liquid collecting inside the grill and
destroying electrical components
S damaged cook surfaces
110602
28
Figure 58
Models C819 & C821Operating Procedures
IMPORTANT! Step 40 must be performed
using the grill cleaning pad and holder indentified on page 9, ONLY. Using any other pad
and holder will damage the release material sheets. Note: Contact your local Taylor Distributor to
purchase the correct grill cleaning pad and holder. (See page 9.)
Step 40
Place the release material sheets flat on the lower grill surface. Gently clean both sides of the sheets with an approved high temperature grill cleaner and the grill cleaning pad and holder.
Step 43
Wipe the lower grill surface with a clean, sanitizer-soaked grill cloth. Repeat until no visible soil remains.
Step 44
Remove and empty the grease cans.
Figure 61
Step 45
Wash, rinse, and reinstall the grease cans.
Figure 59
Step 41
Rinse both sides of the release material sheets with a clean, sanitizer-soaked grill cloth.
Figure 60
Step 42
Place the release material sheets on a clean, sanitized, flat surface to air dry overnight.
24 Hour Stores Only:
Step 45
Re-install the release material sheets on the opposite side than previously used. Secure the sheets with the release material clips and retainers. Start up the grill per the instructions starting on page 11.
Figure 62
110602
Models C819 & C821 Operating Procedures
29
Non-24 Hour Stores Only:
Step 46
Wipe all areas with a clean, sanitizer-soaked grill cloth.
Step 47
Wipe all exterior panels.
Step 48
Apply a light coat of vegetable oil to the entire lower grill surface.
Step 49
Leave the upper platens in the OPEN position overnight.
Step 50
Place the power switch in the OFF position.
Figure 63
Figure 64
30
Models C819 & C821Operating Procedures
Section 7 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY
1. One side of the grill will not heat. The control will display the message, “FAULTY ELEMENT OR SHORTED PROBE” after the TOO COOL timer has elapsed.
2. One heat zone will not heat. (Display reads “TOO COOL”.)
3. One of the heat zones is overheating. (Display reads “TOO HOT”.)
4. The grill will not turn on when power switch is placed in the ON position.
a. The heater is faulty. a. Call a service technician.
b. The high limit switch is faulty. b. Call a service technician. c. The solid state relay is faulty. c. Call a service technician. a. The interface board is faulty. a. Call a service technician.
b. The solid state relay is faulty. b. Call a service technician. c. The control harness is faulty. c. Call a service technician. a. The interface board is faulty. a. Call a service technician.
b. The solid state relay is faulty. b. Call a service technician. a. The restaurant circuit breaker
has been tripped.
a. Reset the circuit breaker.
5. The upper platen will not stay in the STANDBY mode, but will stay in the COOK position.
b. The control cord is not
connected properly.
c. The fuse in the control box is
faulty. d. The power switch is faulty. d. Call a service technician. a. Incorrect use of the STANDBY
button.
b. Faulty wire connections. b. Call a service technician.
b. Reconnect the cord.
c. Call a service technician.
a. Press the STANDBY button
within five seconds of lowering theplatenintotheCOOK position.
Models C819 & C821 Troubleshooting Guide
31
PROBLEM PROBABLE CAUSE REMEDY
6. The upper platen will not stay in the COOK or STANDBY position.
7. The upper platen will not stay in the COOK position, but will stay in the STANDBY mode.
8. The upper platen opens too rapidly.
9. The display reads “PLATEN NOT LATCHED”.
a. Temperature is insufficient to
satisfy the indicator LED's.
b. The control harness is faulty. b. Call a service technician. c. The interface board is faulty. c. Call a service technician. d. The latch switch is faulty. d. Call a service technician. e. The latch solenoid is faulty. e. Call a service technician.
f. The processor control is faulty. f. Call a service technician.
g. The pneumatic system is
faulty.
a. The processor control is not set
properly.
a. The orifice/check valve is
incorrect or missing.
a. The pneumatic system is
faulty.
a. Wait until the indicator LED's
turn green.
g. Call a service technician.
a. Call a service technician.
a. Call a service technician.
a. Call a service technician.
10. The display reads “UPPER PLATEN STUCK”.
11. The platen will not lower to preset gap height.
b. The latch switch is faulty. b. Call a service technician. c. The latch solenoid is faulty. c. Call a service technician. a. The arm bearings are dirty. a. Call a service technician.
b. The air cylinder is faulty. b. Call a service technician. c. Plugged air lines to cylinders. c. Call a service technician. a. Defective motors and cables. a. Call a service technician.
b. Defective motor interface
board. c. Loose harness connections. c. Call a service technician. d. Defective main display
controller.
b. Call a service technician.
d. Call a service technician.
32
Models C819 & C821Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY
12. The product is under-cooked or overcooked.
13. The product is not cooking evenly.
a. The release material sheet is
worn.
b. Incorrect cooking time. b. Reset the processor control for
c. Incorrect temperature. c. Adjust the processor control to
d. The upper platen or lower grill
surface is not clean and/or has carbon build-up.
e. The preset gap height is
incorrect.
f. The heating zone is not
heating.
a. The upper platen or lower grill
surface is not clean and/or has carbon build-up.
a. Replace the release material
sheet.
the correct time.
the proper setting.
d. Closing procedures must be
followed to properly clean the upper platen and the lower grill surface, and to remove carbon build-up.
e. Call a service technician.
f. Call a service technician.
a. Closing procedures must be
followed to properly clean the upper platen and the lower grill surface, and to remove carbon build-up.
14. The display reads “PROBE OPEN”.
15. The display reads “HOME SWITCH STUCK ON.”
b. Release material sheet is worn. b. Replace release material
sheet. c. The platen is not level. c. Call a service technician. d. The preset gap height is
incorrect.
e. Air pressure is not high
enough.
a. The thermocouple or the
thermocouple interface board is faulty.
a. Defective motor control. a. Call a service technician.
b. Defective stepper motor. b. Call a service technician. c. Defective stepper motor wire
harness.
d. Defective Home switch. d. Call a service technician.
d. Call a service technician.
e. Call a service technician.
a. Call a service technician.
c. Call a service technician.
Models C819 & C821 Troubleshooting Guide
33
PROBLEM PROBABLE CAUSE REMEDY
16. The display reads “HOME SWITCH NOT SEEN.”
PROBLEM PROBABLE CAUSE REMEDY
1. The display reads “BLOWER FAILURE”.
2. The burner will not light. The display reads “IGNITION FAILURE”.
a. Defective motor control. a. Call a service technician.
b. Defective stepper motor. b. Call a service technician. c. Defective stepper motor wire
harness. d. Defective Home switch. d. Call a service technician. e. Broken platen cable. e. Call a service technician.
c. Call a service technician.
GAS ZONES ONLY
a. The blower is faulty. a. Call a service technician.
b. The pressure switch is faulty. b. Call a service technician. a. The quick disconnect gas hose
is not fully engaged.
a. Re-engage the quick
disconnect.
3. The burner lights but will not stay lit.
4. The burner lights but the zone is cool or overheats.
b. The manual shutoff valve is in
the OFF position.
c. Air is in the gas hose. c. Wait 5 minutes before
d. The processor control is faulty. d. Call a service technician. e. The spark ignition module is
faulty.
f. The gas solenoid is faulty. f. Call a service technician. g. The electrode is faulty. g. Call a service technician. h. The interface board is faulty. h. Call a service technician. a. The electrode is faulty. a. Call a service technician.
b. Improper ground. b. Call a service technician. a. The grill is out of calibration. a. Call a service technician.
b. The processor control is faulty. b. Call a service technician.
b. Turn the valve to the ON
position.
relighting.
e. Call a service technician.
c. The thermocouple is faulty. c. Call a service technician.
34
Models C819 & C821Troubleshooting Guide
Section 8 Parts List
REMARKS
WARR.
CLASS
C821
QTY.
C819
QTY.
PART
NUMBER
DESCRIPTION
+SEAL-ARM 079952 4 2 000
ACTUATOR-HOME SWITCH 079792 2 1 103
C81923N879 - 208V 60HZ 3PH - NATURAL GAS - CANADA & C82123NW39 - 208V 60HZ 3PH - NATURAL GAS - 1 PLATEN LEFT - ROHS COMPLIANT
+ Available Separately
ARM A.-TUBE *C845* X73031 2 1 103
Models C819 & C821
BACKSPLASH A. *C819* X69653 1 103
BACKSPLASH A. *C822* X69653-R 1 103
BAFFLE A.-COMBINATION X73937 1 1 103
BAFFLE A.-COMBINATION X73939 1 1 103
BAFFLE-INNER* L 073022 1 1 103
BAFFLE-INNER* R 073021 1 1 103
BAR A.-RELEASE MATERIAL X72843 2 1 103
+NUT-10-32 WHIZ FLANGE LOCKNUT 020983 10 5 000
+SCREW-SHOULDER 10-32X1/4X.125L 072849 4 2 000
BAR-BELLY *C820* 073540 1 1 103
BEARING-FLANGE 3/4 X 15/16 077042 8 4 000
35
BEARING .753 X 1.000 X 2.000 072541 4 2 000
BEARING 3/4 ID-SELF ALIGN 078730 4 2 103
BLOCK-CONTACT 1 NO *11/12/15 076013 4 4 103
BLOCK-TERMINAL 1P 073423 1 1 103
BLOCK-TERMINAL 2P .25 SPD-24X 073033 1 1 103
BLOCK-TERMINAL 3P 20A, 300V 051331 3 3 103
BULLNOSE A.-*C819* X69670 1 1 103
BURNER-I.R. 073334 2 2 103
+BRACKET-BURNER-SIDE 073010 4 4 103
+BRACKET-BURNER-SHORT 073016 4 4 103
BUSHING-FLG .627IDX.12WOILITE 052394 4 2 103
BUSHING-SNAP 11/16 ID X 7/8OD 010548 6 6 103
BUSHING-SNAP 1-3/8IDX 1-3/4OD 027712 4 4 103
BUSHING-SNAP 1-5/16IDX 1-1/2 017008 3 3 103
BUSHING-SNAP .391 ID X.500 OD 073910 2 2 103
BUTTON-OPERATOR-BLACK 076012 2 2 103
BUTTON-OPERATOR-RED 076011 2 2 103
111014
Parts List
CAN A.-GREASE X73944 2 2 103
WARR.
CLASS
C821
QTY.
C819
QTY.
PART
NUMBER
DESCRIPTION REMARKS
+SLIDE-GREASE CAN 073293 2 2 103
CARD-CHECKOUT GEN MKT INF GAP 073484 1 1 000
CABLE-PLATEN-F-REAR 073251 4 2 103
CABLE-PLATEN-FRONT 073252 4 2 103
CASTER-GRILL 5" SWIVEL W/LOCK 073240 2 2 103
CASTER-5" 7-5/8 STEM 078377 2 2 103
CLEANER-STERA SHEEN 6 1 QT/CS 073160 000 SAMPLE SENT WITH NEW EQUIPMENT
CLEVIS-ROD 1/2-20 THD 079777 2 1 000
+ Available Separately
Parts List Models C819 & C821
CLIP-RELEASE MATERIAL-W/TAB 072673 4 4 000
COMPRESSOR-AIR-230V SERV 032129SER2 1 1 ***
+ADAPTOR-1/4MPT X 1/4 OD TUBE 052563-2 2 2 103
+CROSS-1/4 FPT * 1.562 SQ 077339-M 1 1 103
+FITTING-SWIVELELBOW 1/4 OD 072695-6 1 1 103
+PLUG-HOLE 7/8 DIA. BLACK 010077 1 1 000
+PLUG-1/4 NPT-PARKER:VS219P-4 065156-6 1 1 103
36
+SWITCH-PRESSURE 240V,3HP 077879-C 1 1 103
+TEE-1/4OD X 1/4OD X 1/4OD TUBE 052562 1 1 103
+TUBE-TEFLON .188IDX.250OD R403022 10' 5' 000
+VALVE-CHECK 1/4MP 020959 1 1 103
CONTROL-GRILL TOUCH PAD------> SEE KIT A.-GRILL CONTROL - X73474-SER
+GASKET-CONTROL 072914 2 2 000
CONTROL-HI-LIMIT 450F RESET 070279 2 2 103
CONTROL-IGNITOR UTC X70301-02S 2 2 103
CONTROL-LIMIT W/SCREWS 078721 2 1 103
CONTROL-MOTOR X69621-SER 2 2 212
CONTROL-MOTOR -GRILL X73279-SER 212 REPLACED BY X69621-SER
CORD A.-POWER-250V-30A 4 WIRE 073668 1 1 103
+SHIELD-POWER CORD *C820* 073729 1 1 103
COVER A.-PLATEN X73256 2 1 103
COVER A.-USB WATERPROOF 073809 2 2 103
COVER-FRONT *C819* 073748 1 1 103
CROSS-1/4 FPT * 1.562 SQ 077339-M 1 1 103
CYLINDER-AIR 6IN STROKE C/C 079160 2 1 103
WARR.
CLASS
C821
QTY.
C819
QTY.
PART
NUMBER
DESCRIPTION REMARKS
DEFLECTOR A.-FLUE *C819* X69657 1 1 103
DIAGRAM-WIRING *C819* 073814-23 1 000
DIAGRAM-WIRING *C821* 069842-23 1 000
E-RING 1/4 BLACK PHOS 032190 4 4 000
E-RING-3/4STEEL 077046 8 4 000
+ Available Separately
Models C819 & C821
FAN-BLOWER 60CFM 120/230 VAC 079326-12 2 1 103
FASTENER-SNAP IN 1/4X15/16 078329 24 24 000
FILTER A.-*M22E*WHT/BLK X79256 2 1 103
FILTER-CORCOM 6EH1 040140-001 2 2 103
FITTING-1/4MPTX1/4OD TUBE 90DG 052560-2 5 5 103
FITTING-5/16X5/16X3/16 COMP 073911 2 2 103
FITTING-SWIVELELBOW 1/4 OD TB 072695-6 2 2 103
FITTING-DIFFUSER1/4 MPT 072695-8 1 1 103
FORM-QUALITY REPORT BY FAX 065712 1 1 000
FUSE-7 AMP MDQ-7 079837-070 1 1 000
37
+HOLDER-FUSE-15 A, 250 V 076299 1 1 103
GAUGE-130 PSI 1/8 MPT BACK MNT 072695-3 1 103
GASKET-BRAIDED-HITEMP R70113 10 000
GASKET-GORE-TEX .250 DIA 000 SEE SEALANT-GORE TEX R700033
GASKET-CONTROL *C842* 072914 2 2 000
GASKET-FRONT SHROUD *C819* 073753 1 1 000
GASKET-FRONT VIEW PORT 072985 2 2 000
GUIDE-PATTY PLACEMENT GEN MKT 073440 1 1 103
HANDLE-PLATEN 073250 2 1 103
HARNESS A.-COMP. VALVE X73703 1 103
HARNESS A.-COMP. VALVE *C820 X73703-R 1 103
HARNESS A.-MOTOR *C820* 073892 2 2 103
HARNESS-BLOWER 073608 2 2 103
HARNESS-COMPRESSOR 073422 1 103
HARNESS-FAN *C819* 069716 1 1 103
HARNESS-FAN *C819* 069717 1 1 103
HARNESS-HIGH LIMIT 073471-L 1 1 103
Parts List
HARNESS-HIGH LIMIT 073471-R 1 1 103
WARR.
CLASS
C821
QTY.
C819
QTY.
PART
NUMBER
DESCRIPTION REMARKS
CLIP-RELEASE MATERIAL-W/TAB 072673 4 4 000
RETAINER-SHEET RELEASE 072845 2 2 103
SCRAPER-TEFLON WIPER 075887 1 1 000
SCREW-10-32X3/8SLTD TRUSS 024298 9 9 000
SCREW-3/8-16X1 HEX HEAD CAP 001082 2 2 000
SHEET-RELEASE BOX(9) GEN MRK 073442 1 1 000
STRIP-REPLACEMENT 075888 1 1 000
WASHER-3/8 USS FLAT CR3 000653 2 2 000
SHIELD-GREASE 078285 4 2 103
KIT A.-GREASE SHIELD* X78330-SER 2 1 000
FASTENER-SNAP IN 1/4X15/16 078329 24 24 000
KIT A.-GRILL CONTROL-GEN MRKT X73474-SER 2 2 312
+GASKET-CONTROL 072914 2 2 000
LABEL-ELEC-CAUTION-CANADA 075484-CAN 1 1 000
+ORIFICE A.-IGNITOR 073826-003 2 2 103
+ORIFICE A.-IGNITOR 073826-005 2 2 103
+WIRE A.-IGNITOR*C845* X73147-12 2 2 103
HARNESS-IDC BOARD 073429-L 1 1 103
HARNESS-IDC BOARD 073429-R 1 1 103
HARNESS-IGNITION-GROUND * 069757 1 1 103
HARNESS-PCB/GR SWITCH 072529 2 2 103
HARNESS-RHT-GAS-DETECT *C 073731 1 103
HARNESS-SSR-LEFT 073095 1 1 103
HARNESS-SSR-RIGHT 073097 1 103
HARNESS-SWITCH 073728 1 1 103
HARNESS-TOUCH-CONTROL 073369 2 2 103
HOLDER-FUSE-15 A, 250 V 076299 1 1 103
HOSE ASSEMBLY-FLEXIBLE GAS 073941 1 1 103
HOSE-BEV.-.250IDX.438OD-100' R30317 5' 5' 000
IGNITOR-SPARK 073812 2 2 103
+ Available Separately
Parts List Models C819 & C821
38
KIT A.-3FT RESTRAIN CABLE 074948 1 1 103
KIT A.-ACCESSORY *C820* X73606 1 1 000
LABEL-INST-LIGHT 079567 1 1 000
WARR.
CLASS
C821
QTY.
C819
QTY.
PART
NUMBER
DESCRIPTION REMARKS
LABEL-INST-LIGHT*15E*FREN 079567-F 1 1 000
LABEL-NOTICE-CASTERS-CANADA 076389-CAN 1 1 000
LABEL-WARN-GAS GRILL-CANA 078075-CAN 1 1 000
LABEL-WARN-GRILL-MCD-SVC-CAN 072658-CAN 3 3 000
LENS-MICA 072986 2 2 000
+ Available Separately
Models C819 & C821
+GASKET-FRONT VIEW PORT 072985 2 2 000
MAN-OPER C819 073946-M 1 1 000
MAN-OPER C819 FRENCH CANADIA 073946FCM 1 1 000
MANIFOLD A.- AIR COMPRESSOR 073129 1 103
MANIFOLD A. 073129-R 1 103
CONNECTOR-MATE LOCK 4 CIR-PIN 500534 1 103
FITTING-DIFFUSER1/4 MPT 072695-8 1 1 103 COMPLETE A. - X73273-SER MOTOR A.-MOUNT
FITTING-SWIVELELBOW 1/4 OD 072695-5 2 1 103
FITTING-SWIVELELBOW 1/4 OD 072695-6 1 1 103
GAUGE-130 PSI 1/8 MPT BACK M 072695-3 1 1 103
39
PIN-.084 OD/14-20 AWG-STRIP 021624 1 103
PLUG-1/8 MP-NICKEL PLATED 020988 1 103
REGULATOR-PRESSURE 0-120 PSI 072695-2 1 1 103
VALVE-PRESSURE RELIEF 70 PSI 072695-4 1 1 103
VALVE-SOLENOID 3 WAY 12 VDC 072695-1 1 1 103
MANIFOLD A.-GAS *C819* X73872-02 1 1 103
ELBOW-3/8 MPT X 5/16 076370 2 2 103
ELBOW-3/8MPTX3/8FPT-BLACK 078890 1 1 103
FITTING-REDUCER-1/2FPT-3/8FP 077364 1 1 103
VALVE-GAS REDUNDANT 3-1/2 WC 079329-02 2 2 103
MOTOR-FAN 95.3 CFM 2700 RPM 062253-27 1 1 103
MOTOR-GEAR *M32/35* STEPPER V3 073247 2 1 103
+SCREW-SHOULDER 5/16 X 1 073249 4 2 103
+NUT-1/4-20 WHIZ FLANGE LOCK 017523 4 2 103
O-RING-1-3/16OD X .103W 052733-120 8 4 000
ORIFICE-HEX PLUG GAS-#40 076554-40 2 2 103
ORIFICE-HEX PLUG GAS-#53 076554-53 2 2 103
Parts List
PANEL A.-BACK SERVICE *C819* X73768 1 103
WARR.
CLASS
C821
QTY.
C819
QTY.
PART
NUMBER
DESCRIPTION REMARKS
PANEL A.-CONTROL UPPER *C819 X73816 2 103
PANEL A.-LIGHT *C819* X73881 1 103
PANEL A.-SIDE UPPER-LT X72962 1 103
PANEL A.-SIDE UPPER-RT X72965 1 103
PANEL-FRONT-LOWER *C819* 073902 1 103
PANEL-SIDE-LOWER-LEFT 073262 1 103
PANEL-SIDE-LOWER-RIGHT 073261 1 103
PANEL A.-BACK SERVICE- X69664 1 103
PANEL A.-FRONT-LOWER- X69660 1 103
PANEL A.-LIGHT *C819* X69678 1 103
PANEL-SIDE-LOWER-RIGHT 073991 1 103
PANEL-SIDE-LOWER-LEFT 073992 1 103
PANEL-SIDE UPPER-RT 073989 1 103
PANEL-SIDE UPPER-LT 073990 1 103
PIN-SPRING UPPER- 072542 2 000
PLATE A.-AIR SHUTTER SLIDE X79485 2 103
PLATE A.-DOOR HINGE-L X73569 1 103
PLATE A.-DOOR HINGE-R X73570 1 103
PLATEN A.-SERVICE *C820* 2600W X73741-23 2 1 212
PLUG A.-USB CABLE 073808 2 2 103
PLUG-HOLE 7/8 DIA. BLACK 010077 6 6 000
PLUG-HOLE 1-3/4 DIA. 027132 2 2 000
PLUG-HOLE 1-3/8 DIA.-BLACK 053361 1 1 000
PLUG-HOLE 3/8 DIA BLACK PLASTIC 050988 1 2 103
PULLEY-PLATEN CABLE 072662 4 2 103
PULLEY-PLATEN-LEFT 073248-L 2 1 103
PULLEY-PLATEN-RIGHT 073248-R 2 1 103
REGULATOR-PRESSURE 0-120 PSI 072695-2 1 1 103
RELAY-SS 25A NON-ALARM 240 V 074210-02 4 2 103
RELAY-3P-50A 208/240 COIL 051890-27 2 1 103
ROD-AIR SHUTTER ADJUST 073304 2 2 103
SCRAPER-TEFLON WIPER 075887 1 1 000
+ Available Separately
Parts List Models C819 & C821
40
+STRIP-REPLACEMENT 075888 1 1 000
WARR.
CLASS
C821
QTY.
C819
QTY.
PART
NUMBER
DESCRIPTION REMARKS
SCREW-1/4-20X3/8 SLTD ROUND 011694 15 30 000
SCREW-1/4-20X5/8 SERRATED HWH 017522 23 17 000
SCREW-10-24X1/2TORX TRUSS T20 002077 4 4 000
SCREW-10-32X1/2SERRATED HWH 020982 18 14 000
SCREW-10-32X1/2SLTD TRUSS 037734 20 10 000
+ Available Separately
Models C819 & C821
SCREW-10-32X3/8SLTD TRUSS 024298 31 22 000
SCREW-10-32X3/8UNSL HWH SERR 039381 14 16 000 SEE KIT A.-GREASE SHIELD
SCREW-10X3/8 SLOTTED HEX WSHR 015582 36 36 000
SCREW-6-32X3/8SLTD BINDER 002201 4 4 000
SCREW-6-32X5/8UNSLTD HWH 041363 12 12 000
SCREW-8X1/4 SLTD HEX WASHER 009894 4 4 000
SCREW-SHOULDER 4-40X.3755 SOC 058381 12 12 000
SCREW-SHOULDER 3/8X3-1/4 052010 8 4 103
SCREW-SHOULDER 10-32X1/4X.125L 072849 4 2 103
SCREW-SHOULDER 5/16 X 1 073249 4 2 103
41
+FASTENER-SNAP IN 1/4X15/16 078329 24 24 000
CLIP-RELEASE MATERIAL-W/TAB 072673 4 4 103
RETAINER-SHEET RELEASE (RETENTION BAR) 072845 4 2 000
SEALANT-GORE-TEX 1/4 UNCOMP. R700033 10' 6' 000
SEALANT-JOINT 1/2 IN TEADIT R70003 10' 5 000
SEAL-ARM 079952 4 2 000
SHEET-RELEASE BOX(9) GEN MRK 073442 1 1 000
SHIELD A.-HEAT X73597 2 2 103
SHIELD-COUPLING FRONT 072926 2 1 103
SHIELD-COUPLING REAR 072927 4 2 103
SHIELD-GREASE 078285 4 2 103 SEE - KIT A.-GREASE SHIELD X78330-SER
SHIELD-PLATE SHROUD 072465 6 3 103
SHIELD-PLATE SHROUD-OUTER 072466 6 3 103
SHIELD-PLATE TUBE 072467 6 3 103
SHIELD-PLATE TUBE INNER 072467-1 6 3 103
SHIELD-POWER CORD 073729 1 1 000
SHROUD A.-COMBINATION *C819* X73751 1 1 103
Parts List
SHROUD A.-PLATEN X72835 2 1 103
WARR.
CLASS
C821
QTY.
C819
QTY.
PART
NUMBER
DESCRIPTION REMARKS
SUPPLY-POWER-10W 12VDC 073336 2 2 103
SWITCH A.-LATCH X73775 2 2 103
SWITCH-SCREW TERMINAL 075780 2 2 103
SWITCH-HOME POSITION 073764 2 1 103
+ACTUATOR-HOME SWITCH 079792 2 1 103
SWITCH-PRESSURE 240V,3HP 077879-C 1 1 103
SWITCH-PRESSURE 074314 2 2 103
SWITCH-PUSHBUTTON-SPST 079442 2 103
SWITCH-ROCKER-DPST-10AMPIP65 076989-WP 1 1 103
SWITCH-SCREW TERMINAL 075780 2 2 103
TANK-ACCUMULATOR 10LB-NPT 078820 1 1 103 ACCUMULATOR A. *C820*
TEE-1/4OD X 1/4OD X 1/4OD TUBE 052562 1 1 103
THERMOCOUPLE K *M 15* 076222-K 4 4 103
42
THERMOCOUPLE-K TYPE SS BRAID 079622 4 2 103
TRANS.-100VA 120/208/240 PRI 079800 2 2 103
TRIM-CORNER-LEFT 073263 1 103
TRIM-CORNER- RIGHT 073264 1 103
TRIM-CORNER- FRONT-RIGHT 073973 1 103
TRIM-CORNER- FRONT-LEFT 073974 1 103
TRIM-CORNER-REAR-RIGHT 073987 1 103
TRIM-CORNER- REAR-LEFT 073988 1 103
TUBE A.-GAS BACK *C819* X73873 1 1 103
TUBE-.170ID X .250OD R403021 7' 7' 000
TUBE-NYLOBRADE 1/4ID X 7/16O 020568-20 1 1 000
TUBE-NYLOBRADE 1/4ID X 7/16O 020568-24 1 1 000
+CLAMP-HOSE 7/16-WIRE DICHROMAT 051742 2 2 000
TUBE-TEFLON .188IDX.250OD R403022 10' 6' 000
VALVE-CHECK W/#69 ORIFICE 078332 2 1 103
VALVE-CHECK 1/4MP 020959 1 1 103
VALVE-GAS REDUNDANT 3-1/2 WC 079329-02 2 2 103
+PIN-SPRING UPPER 072542 4 2 000
SPRING-EXTENSION LATCH 072617 8 4 000
+ Available Separately
Parts List Models C819 & C821
VALVE-PRESSURE RELIEF 70 PSI 072695-4 1 1 103
WARR.
CLASS
C821
QTY.
C819
QTY.
PART
NUMBER
DESCRIPTION REMARKS
+LENS-MICA 072986 2 2 000
+GASKET-FRONT VIEW PORT 072985 2 2 000
VALVE-SOLENOID 3 WAY 12 VDC 072695-1 2 1 103
VARISTOR A.-230VAC W/#10 SPADE X51733-C 2 2 103
WINDOW-FRONT VIEW PORT 073013 2 2 103
+ Available Separately
Models C819 & C821
WIRE A.-IGNITOR X73147-12 2 2 103
43
Parts List
C819 073814-23 9/11
C821 069842-23 9/11
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