Taylor C812, C810 User Manual

Models C810 & C812
Auto Lift Grills
Operating Instructions
073523-M
9/15/10
Complete this page for quick reference when service is required:
Taylor Distributor: Address: Phone: Service: Parts: Date of Installation:
Information found on data plate:
Model Number: Serial Number: Electrical Specs: Voltage Cycle
Phase Maximum Fuse Size: Amps Minimum Wire Ampacity: Amps Part Number:
E September, 2010 Taylor
All rights reserved. 073523-M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To th e Installer 1............................................
Installer Safety 1........................................................
Site Preparation 1.......................................................
Electrical Connections 1.................................................
Installation 2...........................................................
Installation of Cable Kit 2................................................
Ventilation and Clearance 2..............................................
Grease Disposal Container 2.............................................
Section 2 To the Operator 3...........................................
Section 3 Safety 4....................................................
Section 4 Operator Parts Id entification 6...............................
C810 Exploded View 6..................................................
C812 Exploded View 7..................................................
Accessories 8..........................................................
Models C810 & C812 Table of Contents
Table of Contents - Page 2
Section 5 Important: To the Operator 9.................................
Section 6 Operating Procedures 10.....................................
Daily Opening Procedures 10..............................................
Operating Procedures 17.................................................
Daily Cleaning Procedures 19.............................................
Section 7 Troubleshooting Guide 27....................................
Section 8 Parts List 31.................................................
Wiring Diagrams 44......................................................
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
E September, 2010 Taylor
All rights reserved. 073523-M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Table of Contents Models C810 & C812
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Section 1 To the Installer
The following are general installation instructions. For complete installation details, please see the checkout card.
cause severe injuries.
Installer Safety
Site Preparation
This unit has many sharp edges that can
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only Taylor authorized service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
The main power supply(s) to the equipment must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Review the area where the unit will be installed before uncrating the unit. Make sure all possible hazards to the user and the equipment have been addressed.
Electrical Connections
The grill is supplied with two power cords. Check the data plate on the grill for voltage, cycle, phase and electrical specifications. Refer to the wiring diagram provided inside the protective control panel door at the front of the grill for proper power connections. The power connection is located behind the access line cover on the front of the grill.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith, and proper maintenance, will result in an installation essentially free from hazard!
In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
The Proper Wire Size and Branch Circuit Overcurrent Device shall be selected according to the data label information and in accordance with CEC Part I 2006, Section 14-100(e)(i).
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
Models C810 & C812 To the Installer
1
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Installation
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment's frame.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source, must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57), installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
This machine is designed for indoor use only.
DO NOT installthemachineinanarea
where a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock.
This grill must be installed on a level surface. Failure to comply may result in personal injury or equipment damage.
Installation of Cable Kit
If the unit is permanently connected, the Cable Kit must be installed. Flexible conduit must be used when installing the appliance.
Ventilation and Clearance
To ensure proper operation of this appliance, it must be installed so that the products of combustion are efficiently removed.
After set up, do not store anything on top of the grill. Failure to follow this instruction may result in a fire hazard.
Grease Disposal Container
If the grill is not factory-equipped with grease disposal containers, the store is required to provide appropriate grease disposal containers in accordance with NSF Standard 4 requirements.
2
Models C810 & C812To the Installer
Section 2 To the Operator
The grill you have purchased has been carefully engineered and manufactured to provide dependable operation.
This grill, when properly operated and maintained, will produce a consistent quality product. Like all mechanical products, it requires cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures in this manual are followed closely.
This Operator's Manual should be read before operating or performing any maintenance on your equipment.
It is strongly recommended that all personnel responsible for the equipment's operation and cleaning review these procedures for proper training and assurance that no misunderstandings exist.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non-approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Models C810 & C812 To the Operator
3
Section 3 Safety
We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the grill and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the grill to further point out safety precautions to the operator.
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
To Operate Safely:
DO NOT operate the grill without reading
this Operator's Manual. This manual should be kept in a safe place for future reference.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or oth­er equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57), in­stalled with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the in­sulation of the conductors from abrasion.
IMPORTANT: DO NOT use a water jet or
spray excessive water on or anywhere near the grill. Failure to follow this instruction may result in
serious electrical shock and cause permanent electrical and mechanical damage to internal parts.
Failure to follow the instructions below may result in severe injury or death from electrocution:
S DO NOT operate the grill unless it is
properly grounded.
S DO NOT attempt any repairs unless the
power supply to the grill has been disconnected (must be performed by an authorized service technician).
S DO NOT operate the grill unless all service
panels are restrained with screws.
S Stationary appliances which are not
equipped with a power cord and a plug or other device to disconnect the appliance from the power source, must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
Failure to follow this instruction may result in:
S serious electrical shock
S burns from hot steam
S liquid collecting inside the grill and
destroying electrical components
4
Models C810 & C812Safety
DO NOT use cold water or ice to cool the
upper platen or the lower cook surface. Failure to follow this instruction may result in:
S serious electrical shock
S burns from hot steam
S liquid collecting inside the grill and
destroying electrical components
Failure to follow the instructions below may result in severe burns from high temperatures:
S DO NOT prepare or remove product without
proper equipment.
S DO NOT allow untrained personnel to
operate this grill.
S USE EXTREME CAUTION when cleaning
the grill.
Appropriate grill clearance must be maintained from all combustible materials. Failure to comply could result in a fire hazard.
The grill must be pulled away from the wall for thorough cleaning. Disconnect the tether to the grill, located on the back panel of the unit. When returning the grill to its original position, use extreme caution to smoothly and slowly roll the grill backward into place. Failure to do so may cause the grill to tip and will cause severe equipment damage or personal injury.
NOTICE all warning labels that have been attached to the grill to further point out safety precautions to the operator.
This piece of equipment is made in America and has American sizes on hardware. All metric conversions are approximate and vary in size.
NOISE LEVEL: Airborne noise emission does not exceed 70 dB(A) when measured at a distance of
1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
These instructions are valid only if the country code symbol appears on the appliance. If the symbol does not appear on the appliance, refer to the technical instructions which give the necessary instructions for adapting the appliance to the utilization conditions of that country.
Take caution to protect eyes, lungs, and all parts of the body from potential harm when using any chemical cleaner. Failure to follow this instruction may result in a chemical burn.
DO NOT use any abrasives or cleaners other than approved food service cleaners and degreasers. Failure to comply may cause illness to the consumer and may also damage grill surfaces.
This grill must be installed on a level surface. Failure to comply may result in personal injury or equipment damage.
Models C810 & C812 Safety
affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
5
If the crossed out wheeled bin symbol is
Section 4 Operator Parts Identification
C810 ExplodedView
ITEM DESCRIPTION PART NO.
1 CAN-GREASE 073294 2 SLIDE-GREASE CAN 073293 3 PANEL A.-SIDE-UPPER *LEFT X72962 4 PANEL-SIDE-LOWER*LEFT 073262
*5 KIT A.-GREASE SHIELD X78330-SER
6 PANEL-BACK-LOWER 073432 7 PANEL A.-BACK SERVICE X72951 8 SCREW-10-32X3/8SLTD TRUS 024298
9 PANEL A.-SIDE-UPPER *RIGHT X72965 10 PANEL-SIDE-LOWER*RIGHT 073261 11 NUT-JAM 1 1/2-12 STEEL 073594
101006
Figure 1
6
ITEM DESCRIPTION PART NO.
12 CASTER-5" 7-5/8 STEM 078377 13 CASTER-GRILL 5” SWIVELLOC 073240 14 PANEL-FRONT-LOWER 073650 15 CONTROL A.-SWITCH
(INCLUDES ITEMS 15a-15e) 15a PANEL A.-LIGHT X73270 15b BUTTON-OPERATOR-RED 076011 15c BUTTON-OPERATOR-BLACK 076012 15d SWITCH-ROCKER-DPST-10A 076989-WP 15e KIT A.-GRILL CONTROL-
GENERAL MARKET
*NOTE: 1 KIT PER PLATEN
X73659
X73474-SER
Models C810, C812, C816, C818Operator Parts Identification
C812 Exploded View
Figure 2
ITEM DESCRIPTION PART NO.
1 CAN-GREASE 073294 2 SLIDE-GREASE CAN 073293 3 PANEL A.-SIDE UPPER-LEFT X72962 4 PANEL-SIDE-LOWER-LEFT 073262 5 PLATEN A.-2600W 208V X73272-23 6 PANEL-BACK-LOWER 073432 7 PANEL A.-BACK SERVICE X72951 8 SCREW-10-32X3/8SLTD TRUS 024298 9 KIT A.-GREASE SHIELD X78330-SER
10 PANEL A.-SIDE UPPER-RIGHT X72965
Models C810 & C812 Operator Parts Identification
ITEM DESCRIPTION PART NO.
11 PANEL-SIDE-LOWER-RIGHT 073261 12 CASTER-5" 7-5/8 STEM 078377 13 CASTER-GRILL 5" SWIVEL
W/LOCK
14 PANEL-FRONT-LOWER 073650 15a CONTROL A.-SWITCH X73659 15b BUTTON-OPERATOR-RED 076011 15c BUTTON-OPERATOR-BLACK 076012 15d SWITCH-ROCKER-DPST-10A 076989-WP 15e KIT A.-GRILL CONTROL X73474-SER
7
073240
Accessories
ITEM DESCRIPTION PART NO.
1 SHEET-RELEASE (BOX 9) 073442
*2 RETAINER-SHEET RELEASE
(RETENTION BAR)
**3 CLIP-RELEASE MATERIAL
W/TAB
4 SCRAPER-TEFLON WIPER 075887
110207
072845
072673
Figure 3
8
ITEM DESCRIPTION PART NO.
5 STRIP-REPLACEMENT 075888 6 HOLDER-CLEANING 073736 7 PAD-CLEANING 073737 8 CLEANER-STERA SHEEN 6
1QT/CS
* SHOWN PER PLATEN ** SHOWN PER PLATEN
(NOTE: EXTRA CLIPS ARE SENT WITH GRILL)
073160
Models C810 & C812Operator Parts Identification
Section 5 Important: To the Operator
Figure 4
ITEM DESCRIPTION
1 RAISE BUTTON 2 STANDBY/COOK MODE BUTTON 3 MASTER POWER SWITCH 4 CLEAN MODE KEY 5 PROGRAM KEY
Models C810 & C812 Important: To the Operator
ITEM DESCRIPTION
6 TEMPERATURE INDICATOR LIGHTS 7 POWER KEY 8 FUNCTION DISPLAY 9 MENU SELECT KEYS
9
Section 6 Operating Procedures
The Model C810 has three independent upper platens. The Model C812 has two independent upper platens. These grills are capable of cooking a variety of products and feature two cooking options.
They provide all of the features of a flat grill, as well as the advantages of two-sided cooking.
Note: The three platen Model C810 has been selected to illustrate the step-by-step procedures. For grills equipped with less than three platens, perform the following steps as appropriate for your grill platen configuration.
Daily Opening Procedures
Before operating the grill, the release material sheets must be installed on the upper platens.
Perform the following steps for installing release material sheets:
CAUTION: Make sure the grill is COOL before attempting to install or remove release material sheets.
Step 2
Hook the release sheet retainer on the release material shoulder screws at the top of the upper platen.
Figure 6
Step 3
Hold the non-hemmed end of the release material sheet. Gently pull the sheet tight, wrapping it around the platen in a side-to-side manner.
Step 1
Slide the release sheet retainer through the hemmed end of the release material sheet.
Figure 5
Figure 7
Note: Check the alignment of the release material and make sure it fits smoothly over the upper platen.
10
Models C810 & C812Operating Procedures
Step 4
Place the release material clips over the release material sheet. Press them into place over the release material bar at the top of the platen.
Figure 8
Step 5
Check the tightness of the release material against the upper platen.
Step 6 Repeat steps 1 through 5 for the remaining upper platens.
Note: It is not necessary to change the release
material if small pin holes develop. Note: Rotate and reverse the release the material
sheets on a daily basis.
The release material must be changed when:
S Product sticks to the release material. S Carbon builds up, causing problems in taste
or appearance.
S There is a tear in the release material in the
cooking area.
Figure 9
Note: Installing the release material sheets too tightly may cause premature failure of the sheet.
Figure 10
S The release material substance is worn from
the release material sheet.
Note: Temperature checks should only be conducted with the release material sheets removed.
Note: Rotate and reverse the release material sheets on a daily basis.
Models C810 & C812 Operating Procedures
11
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