STIHL HT 100, HT 130, HT 131, HT 101 Instruction Manual

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STIHL HT 100, 101, 130, 131

Instruction Manual Manual de instrucciones

Warning!

Read and follow all safety precautions in Instruction Manual – improper use can cause serious or fatal injury.

Advertencia!

Lea y siga todas las precauciones de seguridad dadas en el manual de instrucciones – el uso incorrecto puede causar lesiones graves o mortales.

Instruction Manual 1 - 49

Manual de instrucciones 51 - 103

Contents

 

 

Guide to Using this Manual

2

 

 

Safety Precautions and Working

 

 

 

Techniques

3

Manual

 

Using the Unit

14

 

Mounting the Bar and Chain

16

Instruction

 

Checking Chain Tension

17

 

 

Tensioning the Chain

17

Original

 

Adjusting the Throttle Cable

18

 

4-MIX Engine

18

 

recycled.

Fuel

18

 

Chain Lubricant

21

 

 

Fueling

19

 

be

Filling Chain Oil Tank

21

 

can

 

Checking Chain Lubrication

22

 

paper

 

Adjusting the Telescoping Shaft

23

 

oils,

 

Fitting the Harness

23

paperfree-chlorineon vegetablecontaininks

Backpack Carrying System

24

 

 

 

 

Starting / Stopping the Engine

25

 

 

Operating Instructions

27

 

 

Taking Care of the Guide Bar

28

Printed

Printing

Cleaning the Air Filter

29

Engine Management

29

 

 

Adjusting the Carburetor

29

 

 

Spark Arresting Screen in Muffler

31

 

 

Spark Plug

31

2011

 

Replacing the Starter Rope and

 

 

Rewind Spring

33

STIHLANDREAS© AG & Co. KG,

D.-8621-246-0458M8-97.A11.CP. 0020000000568GB

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35

 

 

Storing the Machine

 

 

Checking and Replacing the Chain

 

 

 

Sprocket

35

 

 

Maintaining and Sharpening the

 

 

 

Saw Chain

36

Inspections and Maintenance by Dealer

Maintenance and Care Main Parts Specifications

Special Accessories Maintenance and Repairs

STIHL Incorporated Federal Emission Control Warranty Statement

Trademarks

English

 

Allow only persons who fully understand

40

this manual to operate your pole pruner.

 

41

To receive maximum performance and

43

satisfaction from your STIHL pole

45

pruner, it is important that you read,

understand and follow the safety

46

precautions and the operating and

46

maintenance instructions in chapter

 

"Safety Precautions and Working

 

Techniques" before using your pole

47

pruner. For further information you can

49

go to www.stihlusa.com.

 

Contact your STIHL dealer or the STIHL distributor for your area if you do not understand any of the instructions in this manual.

Warning!

Because a pole pruner is a high-speed, fast-cutting power tool with a very long reach, special safety precautions must be observed to reduce the risk of personal injury. Careless or improper use may cause serious or even fatal injury.

HT 100, HT 101, HT 130, HT 131

1

English

Guide to Using this Manual

Pictograms

The meanings of the pictograms attached to or embossed on the machine are explained in this manual.

Depending on the model concerned, the following pictograms may be on your machine.

Fuel tank for gasoline and engine oil mixture

Tank for bar and chain oil

Direction of chain rotation

Press to operate manual fuel pump

Manual fuel pump

Symbols in Text

Many operating and safety instructions are supported by illustrations.

The individual steps or procedures described in the manual may be marked in different ways:

N A bullet marks a step or procedure.

A description of a step or procedure that refers directly to an illustration may contain item numbers that appear in the illustration. Example:

N Loosen the screw (1). N Lever (2) ...

In addition to the operating instructions, this manual may contain paragraphs that require your special attention. Such paragraphs are marked with the symbols and signal words described below:

Danger!

Indicates an imminent risk of severe or fatal injury.

Warning!

Indicates a hazardous situation which, if not avoided, could result in severe or fatal injury.

Caution!

Indicates a risk of property damage, including damage to the machine or its individual components.

Engineering Improvements

STIHL’s philosophy is to continually improve all of its products. As a result, engineering changes and improvements are made from time to time. Therefore, some changes, modifications and improvements may not be covered in this manual. If the operating characteristics or the appearance of

your machine differs from those described in this manual, please contact your STIHL dealer for assistance.

2

HT 100, HT 101, HT 130, HT 131

Safety Precautions and

Working Techniques

Because a pole pruner is a high-speed, fast-cut- ting power tool with a

very long reach, special safety precautions must be observed to reduce the risk of personal injury.

It is important that you read, fully understand and observe the following safety precautions and warnings. Read the instruction manual and the safety precautions periodically. Careless or improper use may cause serious or fatal injury.

Have your STIHL dealer show you how to operate your power tool. Observe all applicable local safety regulations, standards and ordinances.

Warning!

Do not lend or rent your power tool without the instruction manual. Be sure that anyone using it understands the information contained in this manual.

Warning!

The use of this machine may be hazardous. The pole pruner chain has many sharp cutters. If the cutters contact your flesh, they will cut you, even if the chain is not moving.

Do not cut any material other than wood or wooden objects. Use your pole pruner for limbing only.

HT 100, HT 101, HT 130, HT 131

Warning!

Do not use it for other purposes, since misuse may result in personal injury or property damage, including damage to the machine.

Warning!

Minors should never be allowed to use this power tool. Bystanders, especially children, and animals should not be allowed in the area where it is in use.

Warning!

To reduce the risk of injury to bystanders and damage to property, never let your power tool run unattended. When it is not in use (e. g. during a work break), shut it off and make sure that unauthorized persons do not use it.

Most of these safety precautions and warnings apply to the use of all STIHL pole pruners. Different models may have different parts and controls. See the appropriate section of your instruction manual for a description of the controls and the function of the parts of your model.

Safe use of a pole pruner involves

1.the operator

2.the power tool

3.the use of the power tool.

English

THE OPERATOR

Physical Condition

You must be in good physical condition and mental health and not under the influence of any substance (drugs, alcohol, etc.) which might impair vision, dexterity or judgment. Do not operate this machine when you are fatigued.

Warning!

Be alert – if you get tired, take a break. Tiredness may result in loss of control. Working with any power tool can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating this machine.

Warning!

Prolonged use of a power tool (or other machines) exposing the operator to vibrations may produce whitefinger disease (Raynaud's phenomenon) or carpal tunnel syndrome.

These conditions reduce the hand's ability to feel and regulate temperature, produce numbness and burning sensations and may cause nerve and circulation damage and tissue necrosis.

All factors which contribute to whitefinger disease are not known, but cold weather, smoking and diseases or physical conditions that affect blood vessels and blood transport, as well as high vibration levels and long periods of exposure to vibration are mentioned as factors in the development of whitefinger

3

English

disease. In order to reduce the risk of whitefinger disease and carpal tunnel syndrome, please note the following:

Most STIHL power tools are available with an anti-vibration ("AV") system designed to reduce the transmission of vibrations created by the machine to the operator's hands. An AV system is recommended for those persons using power tools on a regular or sustained basis.

Wear gloves and keep your hands warm.

Keep the AV system well maintained. A power tool with loose components or with damaged or worn AV elements will tend to have higher vibration levels.

Maintain a firm grip at all times, but do not squeeze the handles with constant, excessive pressure. Take frequent breaks.

All the above-mentioned precautions do not guarantee that you will not sustain whitefinger disease or carpal tunnel syndrome. Therefore, continual and regular users should closely monitor the condition of their hands and fingers. If any of the above symptoms appear, seek medical advice immediately.

Warning!

The ignition system of the STIHL unit produces an electromagnetic field of a very low intensity. This field may interfere with some pacemakers. To reduce the risk of serious or fatal injury, persons with a pacemaker should consult their physician and the pacemaker manufacturer before operating this tool.

Proper Clothing

Warning!

To reduce the risk of injury, the operator should wear proper protective apparel.

Warning!

To reduce the risk of injury to your eyes never operate your power tool

unless wearing goggles

or properly fitted protective glasses with

adequate top and side protection complying with ANSI Z 87.1 (or your applicable national standard). To reduce the risk of injury to your face STIHL recommends that you also wear a face shield or face screen over your goggles or protective glasses.

Wear an approved safety hard hat to reduce the risk of injury to your head.

Power tool noise may damage your hearing. Wear sound barriers (ear plugs or ear mufflers) to protect your hearing. Continual and regular users should have their hearing checked regularly.

Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.

Always wear gloves when handling the machine and the cutting tool. Heavy-duty, nonslip gloves improve your grip and help to protect your hands.

Clothing must be sturdy and snug-fitting, but allow

complete freedom of movement. Wear long pants made of heavy material to help protect your legs. Do not wear shorts, sandals or go barefoot.

Avoid loose-fitting jackets, scarfs, neckties, jewelry, flared or cuffed pants, unconfined long hair or anything that could become caught on branches, brush or the moving parts of the unit. Secure hair so it is above shoulder level.

Good footing is very important. Wear sturdy boots with nonslip soles. Steel-toed safety boots with cut retardant inserts are recommended.

THE POWER TOOL

For illustrations and definitions of the power tool parts see the chapter on "Main Parts".

4

HT 100, HT 101, HT 130, HT 131

Warning!

Never modify this power tool in any way. Only attachments supplied by STIHL or expressly approved by STIHL for use with the specific STIHL model are authorized. Although certain unauthorized attachments are useable with STIHL power tools, their use may, in fact, be extremely dangerous.

If this tool is subjected to unusually high loads for which it was not designed (e. g. heavy impact or a fall), always check that it is in good condition before continuing work. Check in particular that the fuel system is tight (no leaks) and that the controls and safety devices are working properly. Do not continue operating this machine if it is damaged. In case of doubt, have it checked by your STIHL servicing dealer.

THE USE OF THE POWER TOOL

Transporting the Power Tool

390BA000 KN

This power tool should be carried only in a horizontal position. Grip the shaft in a manner that the machine is balanced horizontally. Keep the hot muffler away from your body and the cutting attachment behind you. Accidental

acceleration of the engine can cause the chain to rotate and cause serious injuries.

Warning!

Always switch off the engine and fit the scabbard over the cutting attachment before transporting the power tool over long distances. When transporting it in a vehicle, properly secure it to prevent turnover, fuel spillage and damage to the unit.

Fuel

Your STIHL power tool uses an oilgasoline mixture for fuel (see the chapter on "Fuel" of your instruction manual).

Warning!

Gasoline is an extremely flammable fuel. If spilled and ignited by a spark or

other ignition source, it can cause fire and serious burn injury or

property damage. Use extreme caution when handling gasoline or fuel mix. Do not smoke or bring any fire or flame near the fuel or the power tool. Note that combustible fuel vapor may escape from the fuel system.

Fueling Instructions

Warning!

To reduce the risk of serious injury from burns, never attempt to refuel the unit until it has been completely removed from the operator.

English

Warning!

Fuel your power tool in well-ventilated areas, outdoors. Always shut off the engine and allow it to cool before refueling. Gasoline vapor pressure may build up inside the fuel tank depending on the fuel used, the weather conditions and the tank venting system.

In order to reduce the risk of burns and other personal injury from escaping gas vapor and fumes, remove the fuel filler cap on your power tool carefully so as to allow any pressure build-up in the tank to release slowly. Never remove the fuel filler cap while the engine is running.

Select bare ground for fueling and move at least 10 feet (3 m) from the fueling spot before starting the engine. Wipe off any spilled fuel before starting your machine.

Warning!

Check for fuel leakage while refueling and dur-

ing operation. If fuel leakage is found, do not start or run the engine until the leak is fixed and

any spilled fuel has been wiped away. Take care not to get fuel on your clothing. If this happens, change your clothing immediately.

Different models may be equipped with different fuel caps.

HT 100, HT 101, HT 130, HT 131

5

English

Toolless cap with grip

Warning!

In order to reduce the risk of fuel spillage and fire from an improperly tightened fuel cap, correctly position and tighten the fuel cap in the fuel tank opening.

001BA220 KN

To do this with this STIHL cap, raise the grip on the top of the cap until it is upright at a 90° angle. Insert the cap in the fuel tank opening with the raised positioning marks on the grip of the cap and on the fuel tank opening lining up. Using the grip, press the cap down firmly while turning it clockwise as far as it will go (approx. 1/4 turn).

Fold the grip flush with the top of the cap. Grip

the cap and check for tightness. If the grip does not lie completely flush with the cap and the detent on the grip does not fit in the corresponding recess in the filler opening, or if the cap is loose in the filler opening, the cap is not properly seated and tightened and you must repeat the above steps.

Misaligned, damaged or broken cap

NIf the cap does not drop fully into the opening when the positioning marks line up and/or if the cap does not tighten properly when twisted, the base of the cap may be prematurely rotated (in relation to the top) to the closed position. Such misalignment can result from handling, cleaning or an improper attempt at tightening.

001BA227 KN

Left:

Base of cap in closed posi-

 

tion (with open space)

Right:

Base of cap correctly posi-

 

tioned for installation

001BA226 KN

NTo return the cap to the open position for installation, turn the cap (with the grip up) until it drops fully into the tank opening. Next, twist the cap counterclockwise as far as it will go (approx. 1/4 turn) – this will twist

the base of the cap into the correct position. Then, twist the cap clockwise, closing it normally.

NIf your cap still does not tighten properly, it may be damaged or broken; immediately stop use of the unit and take it to your authorized STIHL dealer for repair.

Screw Cap

Warning!

Unit vibrations can cause an improperly tightened

fuel filler cap to loosen or

come off and spill quanti-

ties of fuel. In order to reduce the risk of fuel spillage and fire, tighten the fuel filler

cap by hand as securely as possible.

See also the "Fueling" chapter in your Instruction Manual for additional information.

Before Starting

Take off the chain guard (scabbard) and inspect the pole pruner for proper condition and operation. (See the maintenance chart near the end of the instruction manual.)

Warning!

Always check your power tool for proper condition and operation before starting, particularly the throttle trigger, throttle trigger lockout, stop switch and cutting attachment. The throttle trigger must move freely and always spring back to the idle position. Never attempt to modify the controls or safety devices.

6

HT 100, HT 101, HT 130, HT 131

Warning!

Never operate your power tool if it is damaged, improperly adjusted or maintained, or not completely or securely assembled.

Warning!

Check that the spark plug boot is securely mounted on the spark plug – a loose boot may cause arcing that could ignite combustible fumes and cause a fire.

Keep the handles clean and dry at all times; it is particularly important to keep them free of moisture, pitch, oil, fuel mix, grease or resin in order for you to maintain a firm grip and properly control your power tool.

For proper assembly of the bar and chain follow the procedure described in the chapter "Mounting the Bar and Chain" of your instruction manual.

STIHL Oilomatic chain, guide bar and sprocket must match each other in gauge and pitch.

Warning!

Proper chain tension is extremely important. In order to avoid improper setting, the tensioning procedure must be followed as described in your manual. Always make sure the hex nut(s) for the sprocket cover is (are) tightened securely after tensioning the chain. Check chain tension once more after having tightened the nut(s). Never start the pole pruner with the sprocket cover loose.

Adjust carrying harness and hand grip to suit your size before starting work.

Starting

To reduce the risk of fire and burn injuries, start the engine at least 10 feet (3 m) from the fueling spot, outdoors only.

Start and operate your pole pruner without assistance.

For specific starting instructions, see the appropriate section of your manual. Proper starting methods reduce the risk of injury.

275BA006 KN

Place the pole pruner on firm ground or other solid surface in an open area or, in the alternative, as shown in the above picture. Maintain good balance and secure footing.

Warning!

To reduce the risk of injury from loss of control, do not attempt to "drop start" your power tool.

English

Warning!

To reduce the risk of injury from loss of control be absolutely sure that the guide bar and chain are clear of you and all other obstructions and objects, including the ground, because when the engine starts at starting-throttle, engine speed will be fast enough for the clutch to engage the sprocket and turn the chain.

Once the engine has started, immediately blip the throttle trigger, which should release the starting throttle and allow the engine to slow down to idle.

With the engine running only at idle, attach the power tool to the spring hook of your harness (see appropriate chapter of this manual).

Warning!

When you pull the starter grip, do not wrap the starter rope around your hand. Do not let the grip snap back, but guide the starter rope to rewind it properly. Failure to follow this procedure may result in injury to your hand or fingers and may damage the starter mechanism.

HT 100, HT 101, HT 130, HT 131

7

English

Important Adjustments

Warning!

To reduce the risk of personal injury from loss of control or contact with the running cutting tool, do not use your unit with incorrect idle adjustment. At correct idle speed, the saw chain should not move. For directions on how to adjust idle speed, see the appropriate section of your instruction manual.

If you cannot set the correct idle speed, have your STIHL dealer check your power tool and make proper adjustments and repairs.

Proper chain tension is very important at all times. Check it at regular intervals (whenever the pole pruner is shut off). If the chain becomes loose while cutting, switch off the engine and then tighten. Never try to tighten the chain while the engine is running.

During Operation

Holding and Controlling the Power Tool

Always hold the unit firmly with both hands on the handles while you are working. Wrap your fingers and thumbs around the handles.

390BA026 KN

Place your left hand on the shaft and your right hand on rear grip and throttle trigger. Left-handers should follow these instructions, too. Keep your hands in this position to have your pole pruner under control at all times.

Warning!

Never attempt to operate your power tool with one hand. Loss of control of the power tool resulting in serious or fatal injury may result.

Warning!

In order to properly control your pole pruner, always maintain good balance and a firm foothold. Never work on a ladder, in a tree or on any other insecure support. Never hold the machine above shoulder height. Do not overreach. When working at a height above 15 feet (4.5 m) use a lift bucket. For pole pruner with adjustable shaft, expand the shaft only as far as necessary for the intended application.

Warning!

Special care must be taken in slippery conditions (wet ground, snow) and in difficult, overgrown terrain. Watch for hidden obstacles such as tree stumps, roots, rocks, holes and ditches to avoid stumbling. For better footing, clear away fallen branches, scrub and cuttings. Be extremely cautious when working on slopes or uneven ground.

Warning!

Take extreme care in wet and freezing weather (rain, snow, ice). Put off the work when the weather is windy, stormy or rainfall is heavy.

Working Conditions

Operate and start your power tool only outdoors in a well-ventilated area. Operate it under good visibility and daylight conditions only. Work carefully.

8

HT 100, HT 101, HT 130, HT 131

Warning!

As soon as the engine is running, this product generates toxic exhaust fumes containing chemicals, such as unburned hydrocarbons (including

benzene) and carbon monoxide, that are known to cause respiratory problems, cancer, birth defects, or other reproductive harm. Some of the gases (e. g. carbon monoxide) may be colorless and odorless. To reduce the risk of serious or fatal injury / illness from inhaling toxic fumes, never run the machine indoors or in poorly ventilated locations. If exhaust fumes become concentrated due to insufficient ventilation, clear obstructions from work area to permit proper ventilation before proceeding and / or take frequent breaks to allow fumes to dissipate before they become concentrated.

Warning!

Inhalation of certain dusts, especially organic dusts such as mold or pollen, can cause susceptible persons to have an allergic or asthmatic reaction. Substantial or repeated inhalation of dust and other airborne contaminants, in particular those with a smaller particle size, may cause respiratory or other illnesses. This includes wood dust, especially from hardwoods, but also from some softwoods such as Western Red Cedar. Control dust at the source where possible. Use good work practices, such as such as always cutting with a properly sharpened chain (which produces wood chips rather than fine dust) and operating the unit so that the wind or operating process directs any dust raised by the power tool away from the operator. Follow the recommendations of EPA / OSHA / NIOSH and occupational and trade associations with respect to dust ("particulate matter"). When the inhalation of dust cannot be substantially controlled, i.e., kept at or near the ambient (background) level, the operator and any bystanders should wear a respirator approved by NIOSH / MSHA for the type of dust encountered.

English

Warning!

Breathing asbestos dust is dangerous and can cause severe or fatal injury, respiratory illness or cancer. The use and disposal of asbestos-containing products have been strictly regulated by OSHA and the Environmental Protection Agency. If you have any reason to believe that you might be cutting asbestos, immediately contact your employer or a local OSHA representative.

Warning!

This power tool has a large range. In order to reduce the risk of personal or even fatal injury to bystanders from falling objects or inadvertent contact with the moving chain of your power tool always keep bystanders at least 50 feet (15 m) away when the power tool is running.

Warning!

Even though bystanders should be kept away from the running saw, never work alone. Keep within calling distance of others in case help is needed.

Stop the engine immediately if you are approached.

HT 100, HT 101, HT 130, HT 131

9

English

Operating Instructions

15m

(50ft)

15m

Danger!

Your power tool is not insulated against electric shock. To reduce the risk of electrocution, never operate this power tool in the vicinity of any wires or

cables (power, etc.) which may be carrying electric current.

Electricity can jump from one point to another by means of arcing. Higher voltage increases the distance electricity can arc. Electricity can also move through branches, especially if they are wet. Maintain a clearance of at least 50 feet (15 m) between the pole pruner (including any branches it is contacting) and any electrical line carrying live current. Before working with less clearance, contact your electric utility and make sure the current is turned off.

Warning!

Do not operate your power tool using the starting throttle position, as you do not have control of the engine speed.

In the event of an emergency, switch off the engine immediately – move the slide control / stop switch to 0 or STOP.

Warning!

To reduce the risk of cut injuries, keep hands and feet away from the saw chain. Never touch a moving chain with your hand or any other part of your body. The saw chain continues to move for a short period after the throttle trigger is released (inertia effect).

Accelerating the engine while the chain is blocked increases the load and will cause the clutch to slip continuously. This may result in overheating and damage to important components (e. g. clutch, polymer housing components) – which can then increase the risk of injury from the chain moving while the engine is idling.

Warning!

If the chain becomes clogged, always turn off the engine and make sure the chain has stopped before cleaning.

Make sure that the saw chain does not touch any foreign materials such as rocks, fences, nails and the like. Such objects may be flung off and injure the operator or bystanders, or damage the saw chain.

Warning!

Prior to limbing, clear the working area from interfering limbs and brush. Then, establish an escape area away from where the cut limbs can fall, and remove all obstacles.

Keep work area clear – move away fallen limbs. Place all tools and equipment at a safe distance from the branches being limbed, but not in the escape area.

Warning!

Always observe the general condition of the tree. Look for decay and rot in the trunk and branches. If it is rotted inside, it could snap and fall toward the operator while being cut. Also look for broken or dead branches which could vibrate loose and fall on the operator. If branch is thick or heavy, make a shallow relief cut on the bottom of the branch before cutting down from the top to help prevent splitting of the branch.

10

HT 100, HT 101, HT 130, HT 131

275BA005 KN

Warning!

To reduce the risk of severe or even fatal injury from falling objects do not cut vertically above your body. Hold the pole pruner at an angle of not more than 60° from the horizontal level (see picture). Objects may fall in unexpected directions. Do not stand directly underneath the limb being cut!

Watch for falling wood! As soon as the limbed branch starts to fall, step aside and keep a sufficient distance away from the falling wood.

Warning!

Always pull the unit out of the cut with the chain running to reduce the possibility of pinching the cutting attachment. Don't put pressure on the pole pruner when reaching the end of a cut. The pressure may cause the bar and rotating chain to pop out of the cut or kerf, go out of control and strike some other object.

If the bar becomes pinched and caught in the branch so that the chain can no longer move, shut off the pole pruner and carefully move the branch to open the pinch and release the bar.

Warning!

The muffler and other parts of the engine (e. g. fins of the cylinder, spark plug) become hot during operation and remain hot for a while after stopping the engine. To reduce risk of burns do not touch the muffler and other parts while they are hot.

Warning!

To reduce the risk of fire and burn injury, keep the area around the muffler clean. Remove excess lubricant and all debris such as pine needles, branches or leaves. Let the engine cool down sitting on concrete, metal, bare ground or solid wood (e. g. the trunk of a felled tree) away from any combustible substances.

English

Warning!

Never modify your muffler. The muffler could be damaged and cause an increase in heat radiation or sparks, thereby increasing the risk of fire and burn injury. You may also permanently damage the engine. Have your muffler serviced and repaired by your STIHL servicing dealer only.

Catalytic Converter

Warning!

Some STIHL power tools are equipped with a catalytic converter, which is designed to reduce the exhaust emissions of the engine by a chemical

process in the muffler. Due to this process, the muffler does not cool down as rapidly as conventional mufflers when the engine returns to idle or is shut off. To reduce the risk of fire and burn injuries, the following specific safety precautions must be observed.

Warning!

Since a muffler with a catalytic converter cools down less rapidly than conventional mufflers, always set your power tool down in the upright position and never locate it where the muffler is near dry brush, grass, wood chips or other combustible materials while it is still hot.

HT 100, HT 101, HT 130, HT 131

11

English

Warning!

An improperly mounted or damaged cylinder housing or a damaged / deformed muffler shell may interfere with the cooling process of the catalytic converter.

To reduce the risk of fire or burn injury, do not continue work with a damaged or improperly mounted cylinder housing or a damaged / deformed muffler shell.

Your catalytic converter is furnished with screens designed to reduce the risk of fire from the emission of hot particles. Due to the heat from the catalytic reaction, these screens will normally stay clean and need no service or maintenance. If you experience loss of performance and you suspect a clogged screen, have your muffler maintained by a STIHL servicing dealer.

Reactive Forces

Warning!

Reactive forces may occur any time the chain is rotating.The force used to cut wood can be reversed and work against the operator. If the rotating chain is suddenly stopped by contact with any solid object such as a branch or is pinched, the reactive forces may occur instantly. These reactive forces may result in loss of control, which, in turn, may cause personal injury. An understanding of the causes of these reactive forces may help you avoid the element of surprise and loss of control.

Because of the design of the pole pruner, the reactive forces experienced when working with it are generally not as severe as those encountered with a chainsaw. Nevertheless, you should

always maintain a proper grip and good footing to control the power tool when you experience such forces.

The most common reactive forces are:

kickback,

pushback,

pull-in.

Kickback

Kickback may occur when the moving saw chain near the upper quadrant of the bar nose contacts a solid object or is pinched.

002BA230 KN

The reaction of the cutting force of the chain causes a rotational force on the chainsaw in the direction opposite to the chain movement. This may cause the bar to move upward.

To Avoid Kickback

The best protection from kickback is to avoid kickback situations:

1.Be aware of the location of the guide bar nose at all times.

2.Never let the nose of the guide bar contact any object. Do not cut limbs with the nose of the guide bar. Be especially careful near wire fences and when cutting small, tough limbs, which may easily catch the chain.

3.Cut only one limb at a time.

A = Pull-in

A

001BA037 KN

 

 

Pull-in occurs when the chain on the bottom of the bar is suddenly stopped when it is pinched, caught or encounters a foreign object in the wood. The reaction of the chain pulls the saw forward.

Pull-in frequently occurs when the chain is not rotating at full speed before it contacts the wood.

To Avoid Pull-in

1.Be alert to forces or situations that may cause material to pinch the chain at the bottom of the bar.

2.Always start a cut with the chain rotating at full speed.

12

HT 100, HT 101, HT 130, HT 131

B = Pushback

B

001BA038 KN

 

 

Pushback occurs when the chain on the top of the bar is suddenly stopped when it is pinched, caught or encounters a foreign object in the wood. The reaction of the chain may drive the saw rapidly straight back toward the operator. Pushback frequently occurs when the top of the bar is used for cutting.

To Avoid Pushback

1.Be alert to forces or situations that may cause material to pinch the chain at the top of the bar.

2.Do not cut more than one limb at a time.

3.Do not twist the bar when withdrawing it from an underbuck cut because the chain can pinch.

MAINTENANCE, REPAIR AND STORING

Maintenance, replacement, or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual. However, if you make a warranty claim for a component which has not been serviced or

maintained properly or if nonapproved replacement parts were used, STIHL may deny coverage.

Warning!

Use only identical STIHL replacement parts for maintenance and repair. Use of non-STIHL parts may cause serious or fatal injury.

Strictly follow the maintenance and repair instructions in the appropriate sections of your instruction manual.

Please refer to the maintenance chart in this manual.

Warning!

Always stop the engine and make sure that the chain is stopped before doing any maintenance or repair work or cleaning the power tool. Do not attempt any maintenance or repair work not described in your instruction manual. Have such work performed by your STIHL servicing dealer only.

Wear gloves when handling or performing maintenance on the cutting attachment.

English

Warning!

Use the specified spark plug and make sure it and the ignition lead are always clean and in good condition. Always press spark plug boot snugly onto spark plug terminal of the proper size. (Note: If terminal has detachable SAE adapter nut, it must be securely attached.) A loose connection between spark plug terminal and the ignition wire connector in the boot may create arcing that could ignite combustible fumes and cause a fire.

Warning!

Never test the ignition system with the ignition wire boot removed from the spark plug or with a removed spark plug, since uncontained sparking may cause a fire.

Warning!

Do not operate your power tool if the muffler is damaged, missing or modified. An improperly maintained muffler will increase the risk of fire and hearing loss. If your muffler was equipped with a spark-arresting screen to reduce the risk of fire, never operate your power tool if the screen is missing or damaged. Remember that the risk of forest fires is greater in hot or dry weather.

HT 100, HT 101, HT 130, HT 131

13

English

Warning!

Keep the chain, bar and sprocket clean; replace worn sprockets or chains. Keep the chain sharp. You can spot a dull chain when easy-to-cut wood becomes hard to cut or burn marks appear on the wood. Keep chain at proper tension.

Tighten all nuts, bolts and screws except the carburetor adjustment screws after each use.

For maintenance items please also refer to the maintenance chart in this manual.

Do not clean your machine with a pressure washer. The solid jet of water may damage parts of the machine.

Store the power tool in a dry and high or locked location out of reach of children.

Before storing for longer than a few days, always empty the fuel tank. See chapter "Storing the machine" in this manual.

Store fuel and chain oil in approved and properly labeled safety-type canisters only. Take care when handling gasoline! Avoid direct contact with the skin and avoid inhaling fuel vapor!

Using the Unit

Preparations

NWear suitable protective clothing, observe safety precautions.

NAdjust telescoping shaft to the required length (HT 101, HT 131 only).

N Starting the engine

N Put on the shoulder strap.

Cutting Sequence

To allow branches a free fall, always cut the lower branches first. Prune heavy branches (large diameter) in several controllable pieces.

Never stand directly underneath the branch you are cutting – be wary of falling branches. Note that a branch may spring back at you after it hits the ground – risk of injury.

Disposal

Do not throw cuttings into the garbage can – they can be composted.

Working Techniques

Hold the control handle with your right hand, and the shaft with your left hand. Your left arm should be extended to the most comfortable position.

HT 100, HT 130

Always hold the shaft with your left hand in the area of the handle hose.

390BA018 KN

The shaft should always be held at an angle of 60° or less.

The least tiring working position is a tool angle of 60°.

Any lesser angle may be used to suit the situation concerned.

14

HT 100, HT 101, HT 130, HT 131

Cross-cut

390BA052 KN

To avoid pinching the bar in the cut, position the cutting attachment with the hook against the branch and then perform the cross-cut from the top downwards.

Relieving cut

2

390BA041 KN

To avoid tearing the bark on thick branches, always start by performing a relieving cut (1) on the underside of the branch.

NTo do this, apply the cutting attachment and pull it across the bottom of the branch in an arc as far as the bar nose.

NPerform the cross-cut (2) – position the bar with the hook against the branch and then perform the crosscut.

Flush-cutting thick branches

A

4 3

390BA024 KN

If branch diameter is more than 4 in (10 cm), first

Nperform undercut (3) and then cross-cut at a distance of about 8 in./20 cm (A) from the final cut. Then carry out the flush-cut (4), starting with a relieving cut and finishing with a cross-cut.

English

Cutting above obstacles

390BA020 KN

The unit's long reach makes it possible to prune branches that are overhanging obstacles, such as rivers or lakes. The tool angle in this case depends on the position of the branch.

Cutting from a lift bucket

390BA058 KN

The unit's long reach enables cutting to be performed next to the trunk without the risk of the lift bucket damaging other branches. The tool angle in this case depends on the position of the branch.

HT 100, HT 101, HT 130, HT 131

15

English

30° angle drive (special accessory)

1

2

390BA053 KN

The angle drive keeps the cutting attachment at an angle of 30° to the drive tube.

The angle drive may be adjusted on the drive tube to the following positions only:

1For cross-cutting vertical branches and bushes.

2For a better view of the cutting attachment.

Mounting the Bar and

Chain

Removing the chain sprocket cover

390BA042 KN

NUnscrew the nut and remove the cover.

1

2

KN

 

390BA043

NTurn the screw (1) counterclockwise until the tensioner slide (2) butts against the left end of the housing slot, then back it off 5 full turns.

Fitting the chain

390BA003 KN

Wear work gloves to protect your hands from the sharp cutters.

N Fit the chain – start at the bar nose.

16

HT 100, HT 101, HT 130, HT 131

5

1

 

4

3

 

390BA044KN

NFit the guide bar over the screw (3) and engage peg of tensioner slide in the hole (4) – place the chain over the sprocket (5) at the same time.

NTurn the tensioning screw (1) clockwise until there is very little chain sag on the underside of the bar – and the drive link tangs are engaged in the bar groove.

NRefit the cover and screw on the nut fingertight.

NGo to chapter on "Tensioning the Saw Chain"

Tensioning the Chain

1 KN390BA045

Retensioning during cutting work: N Stopping the engine

N Loosen the nut.

N Hold the bar nose up.

NUse a screwdriver to turn the tensioning screw (1) clockwise until the chain fits snugly against the underside of the bar.

NWhile still holding the bar nose up, tighten down the nut firmly.

N Go to "Checking Chain Tension".

A new chain has to be retensioned more often than one that has been in use for some time.

NCheck chain tension frequently – see chapter on "Operating Instructions".

English

Checking Chain Tension

390BA046 KN

N Shut off the engine

NWear work gloves to protect your hands.

NThe chain must fit snugly against the underside of the bar and it must still be possible to pull the chain along the bar by hand.

N If necessary, retension the chain.

A new chain has to be retensioned more often than one that has been in use for some time.

NCheck chain tension frequently – see chapter on "Operating Instructions".

HT 100, HT 101, HT 130, HT 131

17

English

Adjusting the Throttle

Cable

A properly adjusted throttle cable is the precondition for correct operation in the full throttle, starting throttle and idle positions.

NAdjust the throttle cable only when the unit is completely and properly assembled.

002BA163 KN

NUse a suitable tool to push the slide to the end of the slot (see illustration).

1

 

KN

2

002BA161

 

NPress down the throttle trigger lockout (1) and squeeze the throttle trigger (2) (full throttle) – this sets the throttle cable correctly.

 

 

 

4-MIX Engine

Fuel

 

 

 

The STIHL 4-MIX engine features mixture lubrication and must be run on a fuel mixture of gasoline and engine oil.

It operates otherwise on the 4-stroke principle.

This engine is certified to operate on unleaded gasoline and the STIHL twostroke engine oil at a mix ratio of 50:1.

Your engine requires a mixture of highquality gasoline and quality two-stroke air cooled engine oil.

Use mid-grade unleaded gasoline with a minimum octane rating of 89 (R+M/2). If the octane rating of the mid-grade gasoline in your area is lower, use premium unleaded fuel.

Fuel with a lower octane rating may increase engine temperatures. This, in turn, increases the risk of piston seizure and damage to the engine.

The chemical composition of the fuel is also important. Some fuel additives not only detrimentally affect elastomers (carburetor diaphragms, oil seals, fuel lines, etc.), but magnesium castings and catalytic converters as well. This could cause running problems or even damage the engine. For this reason STIHL recommends that you use only high-quality unleaded gasoline!

Gasoline with an ethanol content of more than 10% can cause running problems and major damage in engines with a manually adjustable carburetor and should not be used in such engines.

Engines equipped with M-Tronic can be run on gasoline with an ethanol content of up to 25% (E25).

Use only STIHL two-stroke engine oil or equivalent high-quality two-stroke engine oils that are designed for use only in air cooled two-cycle engines.

18

HT 100, HT 101, HT 130, HT 131

We recommend STIHL HP Ultra 2-Cycle Engine Oil since it is specially formulated for use in STIHL engines.

Do not use BIA or TCW rated (twostroke water cooled) mix oils or other mix oils that state they are for use in both water cooled and air cooled engines (e.g., outboard motors, snowmobiles, chain saws, mopeds, etc.).

Take care when handling gasoline. Avoid direct contact with the skin and avoid inhaling fuel vapor. When filling at the pump, first remove the canister from your vehicle and place the canister on the ground before filling. Do not fill fuel canisters that are sitting in or on a vehicle.

The canister should be kept tightly closed in order to avoid any moisture getting into the mixture.

The machine‘s fuel tank and the canister in which fuel mix is stored should be cleaned as necessary.

Fuel mix ages

Only mix sufficient fuel for a few days work, not to exceed 3 months of storage. Store in approved fuel-canisters only. When mixing, pour oil into the canister first, and then add gasoline. Close the canister and shake it vigorously by hand to ensure proper mixing of the oil with the fuel.

Gaso-

Oil (STIHL 50:1 or equiva-

line

lent high-quality oils)

US gal.

US fl.oz

1

2.6

2 1/2

6.4

5

12.8

Dispose of empty mixing-oil canisters only at authorized disposal locations.

English

Fueling

Preparations

002BA420 KN

NBefore fueling, clean the filler cap and the area around it so that dirt cannot fall into the tank.

NAlways position the machine so that the filler cap is facing upwards.

One of two different filler caps is installed as standard at the factory.

002BA418 KN

Toolless filler cap (with folding grip)

HT 100, HT 101, HT 130, HT 131

19

STIHL HT 100, HT 130, HT 131, HT 101 Instruction Manual

English

002BA419 KN

Threaded filler cap

Opening the toolless filler cap

Refueling

Take care not to spill fuel while fueling, and do not overfill the tank. STIHL recommends use of the STIHL filling system (special accessory).

Closing the toolless filler cap

249BA053 KN

NSwing the grip into an upright position.

249BA055 KN

NPosition the cap with the grip in an upright position; the raised positioning marks must line up.

NTurn cap clockwise as far as it will go (approx. 1/4 turn).

249BA054 KN

249BA056 KN

N Turn the cap counterclockwise

N Fold the grip down so that it is flush

with the surface.

(approx. 1/4 turn).

If the grip is not flush with the surface

N Remove the filler cap.

and the lug on the clip does not engage

 

 

entirely in the recess (arrow), the cap is

 

not properly closed and the steps

described above must be repeated. See also the "Toolless cap with grip" section in the Safety Precautions.

Opening the threaded filler cap

200BA421 KN

NTurn the cap counterclockwise until it can be removed from the tank opening.

N Remove the filler cap.

Refueling

Take care not to spill fuel while fueling and do not overfill the tank. STIHL recommends use of the STIHL filling system (special accessory).

20

HT 100, HT 101, HT 130, HT 131

Closing the threaded filler cap

English

 

 

 

Chain Lubricant

Filling Chain Oil Tank

 

 

 

200BA422 KN

N Position cap.

NTurn the cap clockwise as far as it will go and tighten it as securely as possible by hand.

For automatic and reliable lubrication of the chain and guide bar – use only an environmentally compatible quality chain and bar lubricant. Rapidly biodegradable STIHL Bioplus is recommended.

Biological chain oil must be

resistant to aging (e.g. STIHL Bioplus) since it will otherwise quickly turn to resin. This results in hard deposits that are difficult to remove, especially in the area of the chain drive and chain. It may even cause the oil pump to seize.

The service life of the chain and guide bar depends on the quality of the lubricant. It is therefore essential to use only a specially formulated chain lubricant.

Do not use waste oil. Renewed contact with waste oil can cause skin cancer. Moreover, waste oil is

environmentally harmful.

Waste oil does not have the necessary lubricating properties and is unsuitable for chain lubrication.

A full chain oil tank is sufficient for only half a tankful of fuel. Check

the oil level regularly during cutting work. Never allow the oil tank to run dry.

Preparations

390BA047 KN

NThoroughly clean the oil filler cap and the area around it to ensure that no dirt falls into the tank.

NPosition the machine so that the filler cap is facing up.

HT 100, HT 101, HT 130, HT 131

21

English

Opening the filler cap

 

Closing the filler cap

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Checking Chain

Lubrication

402BA036 KN

The bayonet-type oil tank filler cap with hinged grip can be opened and closed without tools.

NTo open the tank, swing the grip to the vertical position.

NTurn the filler cap counterclockwise as far as stop and remove.

Filling up with chain oil

N Filling up with chain oil

Take care not to spill chain oil while refilling and do not overfill the tank.

402BA037 KN

NTo close the oil tank, place the filler cap in position with the grip upright, making sure the recesses are in alignment.

NTurn the filler cap clockwise as far as stop.

NFold the grip down so that it is flush with the top of the cap.

If the oil level in the tank does not go down, the reason may be a fault in the oil supply system: Check chain lubrication, clean the oilways, contact your dealer for assistance if necessary STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer.

390BA048 KN

The saw chain must always throw off a small amount of oil.

Never operate your saw without chain lubrication. If the chain runs

dry, the whole cutting attachment will be irretrievably damaged within a very short time. Always check chain lubrication and the oil level in the tank before starting work.

Every new chain has to be broken in for about 2 to 3 minutes.

After breaking in the chain, check chain tension and adjust if necessary – see "Checking Chain Tension".

22

HT 100, HT 101, HT 130, HT 131

Adjusting the Telescoping

Shaft

HT 101, HT 131 only

Always shut off the engine and fit the chain guard

390BA049 KN

N Loosen the screw.

N Adjust shaft to the required length. N Tighten down the screw firmly.

Fitting the Harness

The type and style of the harness depend on the market.

Shoulder strap

1

2

390BA040 KN

N Put on the shoulder strap (1). N Adjust the length of the strap.

NWith the power tool attached, the carabiner (2) must be at about the same height as your right hip.

English

Full harness (HT 100, HT 101 only)

1

2 3

KN386BA012

NPut on the full harness (1) and sling (2) as described in the instruction sheet provided.

NAdjust the harness and thigh strap (3) as required.

NRest the powerhead in the sling during cutting work.

HT 100, HT 101, HT 130, HT 131

23

English

Backpack Carrying System

HT 100, HT 130 only

1

2

246BA015 KN

NPut the backpack carrying

system (1) on your back and adjust it as described in the instruction sheet provided.

NAttach the carabiner (2) to the machine's carrying ring.

NAttach the pole pruner to the carrying strap when cutting.

4

5

3

246BA016 KN

NAdjust the hip belt (3), both shoulder straps (4) and the carrying strap (5).

HT 101, HT 131 only

1

2

246BA010 KN

NPut the backpack carrying

system (1) on your back and adjust it as described in the instruction sheet provided.

NSecure the sliding adjuster (2) to the shaft.

NAttach the pole pruner to the carrying strap when cutting.

24

HT 100, HT 101, HT 130, HT 131

4

5

3

246BA011KN

NAdjust the hip belt (3), both shoulder straps (4) and the carrying strap (5).

246BA012 KN

NSqueeze the grips to move the sliding adjuster up or down the shaft.

Starting / Stopping the

Engine

Controls

7

 

-STOP

 

4

 

 

STOP

 

 

3

5

START

 

 

6

 

 

2

1

002BA181 KN

1Throttle trigger lockout

2Throttle trigger

3Slide control

Positions of slide control

4STOP-0 – engine off – the ignition is switched off

5F– normal run position – the engine is running or can start

6START – the ignition is switched on

– the engine can start

English

Symbol on slide control

7h– stop symbol and arrow. To stop the engine, push the slide control in the direction of the arrow on the stop symbol (h) to STOP-0.

Starting

NPress down the trigger lockout lever and squeeze the throttle trigger.

N and hold them in that position.

NMove the slide control to START and hold it there.

NNow release the throttle trigger, slide control and trigger lockout in that order. This is the starting throttle position.

9

8

249BA007 KN

N Set the choke knob (8):

HT 100, HT 101, HT 130, HT 131

25

English

g if the engine is cold

efor warm start – also use this position if the engine has been running but is still cold.

NPress the fuel pump bulb (9) at least five times – even if the bulb is already filled with fuel.

Starting

NRemove the blade scabbard. Check that the chain is not touching the ground or any other obstacles.

NPlace the unit on the ground: It must rest securely on the engine support and the hook. If necessary, rest the hook on a raised support (e.g. a branch, mound or something similar).

Check that nobody is standing within the working range of the pruner.

NMake sure you have a safe and secure footing.

NHold the unit with your left hand on the fan housing and press it down firmly – your thumb should be under the fan housing.

26

Do not stand or kneel on the drive tube. This will bend the drive tube

and may result in permanent damage.

Alternative method:

NRemove the chain guard. Position the shaft on a branch so that it is held by the hook.

NHold the unit firmly with your left hand on the fan housing – your thumb should be under the fan housing.

NHold the starter grip with your right hand.

NPull the starter grip slowly until you feel it engage and then give it a brisk strong pull.

Do not pull out the starter rope all the way – it might otherwise

break.

NDo not let the starter grip snap back. Guide it slowly back into the housing so that the starter rope can rewind properly.

NCrank the engine until it begins to fire. After no more than five attempts, turn the choke knob to e.

N Continue cranking.

As soon as the engine runs

NBlip the throttle trigger. The slide control moves to the normal run position F– and the engine settles down to idle speed.

Make sure the carburetor is

correctly adjusted. The saw chain must not rotate when the engine is idling.

Your machine is now ready for operation.

Shut off the engine.

NPush the slide control in the direction of the arrow on the stop symbol (h) to STOP-0.

At very low outside temperatures:

As soon as the engine runs:

NBlip the throttle trigger to disengage the starting throttle position. The slide control moves to the normal run position (F) – and the engine settles down to idle speed.

N Open the throttle slightly.

NWarm up the engine for a short period.

HT 100, HT 101, HT 130, HT 131

If the engine does not start

Choke knob

If you did not turn the choke knob to e quickly enough after the engine began to fire, the combustion chamber is flooded.

N Turn the choke knob to e.

NSet the slide control, lockout lever and throttle trigger to the starting throttle position.

NStart the engine by pulling the starter rope briskly – 10 to 20 pulls may be necessary.

If the engine still does not start

N Move the slide control to STOP-0.

NRemove the spark plug – see "Spark Plug".

N Dry the spark plug.

NCrank the engine several times with the starter to clear the combustion chamber.

NRefit the spark plug – see "Spark Plug".

N Move the slide control to START.

NSet the choke knob to e– even if the engine is cold.

N Now start the engine.

Throttle cable adjustment

NCheck adjustment of throttle cable – see chapter on "Adjusting the Throttle Cable".

Fuel tank run until completely dry

NAfter refueling, press the fuel pump bulb at least five times – even if the bulb is filled with fuel.

NSet the choke knob according to engine temperature.

N Start the engine.

English

Operating Instructions

During break-in period

A factory-new machine should not be run at high revs (full throttle off load) for the first three tank fillings. This avoids unnecessary high loads during the break-in period. As all moving parts have to bed in during the break-in period, the frictional resistances in the engine are greater during this period. The engine develops its maximum power after about 5 to 15 tank fillings.

During Operation

Do not make the mixture leaner to achieve an apparent increase in

power – this could damage the engine – see "Adjusting the Carburetor".

Check chain tension frequently

A new chain has to be retensioned more often than one that has been in use for some time.

Chain cold

Tension is correct when the chain fits snugly against the underside of the bar and can still be pulled along the bar by hand. Retension if necessary – see "Tensioning the Saw Chain".

HT 100, HT 101, HT 130, HT 131

27

English

Chain at operating temperature

The chain stretches and begins to sag. The drive links must not come out of the bar groove – the chain may otherwise jump off the bar. Retension the chain – see "Tensioning the Saw Chain".

The chain contracts as it cools down. If it is not slackened off, it

can damage the gear shaft and bearings.

After long period of full-throttle operation

Allow engine to run for a short while at idle speed so that engine heat can be dissipated by the flow of cooling air. This protects engine-mounted components (ignition, carburetor) from thermal overload.

After Finishing Work

NSlacken off the chain if you have retensioned it at operating temperature during cutting work.

Always slacken off the chain after finishing work. The chain

contracts as it cools down. If it is not slackened off, it can damage the gear shaft and bearings.

Storing your saw for a short period

Wait for the engine to cool down. Drain the fuel tank. Store the machine in a dry location. Check the tightness of all accessible screws and nuts (not adjusting screws) at regular intervals and retighten if necessary.

Storing for a long period

See chapter on "Storing the Machine"

28

Taking Care of the Guide

Bar

 

2

 

1

3

KN

390BA050

 

 

NTurn the bar over – every time you sharpen the chain and every time you replace the chain – this helps avoid one-sided wear, especially at the nose and underside of the bar.

NRegularly clean the oil inlet hole (1), the oilway (2) and the bar

groove (3).

NMeasure the groove depth – with the scale on the filing gauge (special accessory) – in the area used most for cutting.

Chain type

Chain pitch

Minimum

 

 

groove

 

 

depth

Picco

3/8" P

0.20"

 

 

(5.0 mm)

Rapid

1/4"

0.16"

 

 

(4.0 mm)

If groove depth is less than specified: N Replace the guide bar.

The drive link tangs will otherwise scrape along the bottom of the groove – the cutters and tie straps will not ride on the bar rails.

HT 100, HT 101, HT 130, HT 131

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