Sony MHC-V21, MHC-V21D Schematic

2018/08/2821:56:45(GMT+09:00)
MHC-V21/V21D
SERVICE MANUAL
Ver. 1.1 2018.08
Note:
Be sure to keep your PC used for service and checking of this unit always updated with the latest version of your anti-virus software. In case a virus aff ected unit was found during service, contact your Service Headquarters.
CD/DVD Section
Photo: MHC-V21D
Model Name Using Similar Mechanism MHC-V71D
CD/DVD Mechanism Type CDM90-DVBU204//M
Optical Pick-up Name CMS-S76RFS7G1 or CMS-S76RFS7GP
US Model
Canadian Model
MHC-V21
AEP Model
UK Model
E Model
MHC-V21D
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION: (US models only)
With 3 ohm loads, both channels driven, from 800 Hz – 20,000 Hz; rated 30 watts per channel minimum RMS power at stereo mode, with no more than 0.7% total harmonic distortion from 250 milliwatts to rated output.
Speaker section
Speaker system: 2-way, Bass Reflex Speaker unit:
Tweeter L/R: 66 mm (2 5/8 in), cone type Woofer: 200 mm (8 in), cone type
Inputs
AUDIO/PARTY CHAIN IN L/R (V21): Voltage 2 V, impedance 47 kilohms AUDIO/PARTY CHAIN IN (TV) L/R (V21D): Voltage 2 V, impedance 47 kilohms TV (ARC) (V21D): Supported audio signal: 2-channel Linear PCM MIC1: Sensitivity 1 mV, impedance 10 kilohms MIC2/GUITAR: Sensitivity 1 mV, impedance 10 kilohms (When guitar mode is turned off .) Sensitivity 200 mV, impedance 250 kilohms (When guitar mode is turned on.)
Outputs
AUDIO/PARTY CHAIN OUT L/R: Voltage 2 V, impedance 1 kilohm VIDEO OUT (V21D): Max. output level 1 Vp-p, unbalanced, Sync. negative load impedance 75 ohms HDMI OUT (TV) ARC (V21D): Supported audio signal: 2-channel Linear PCM (up to 48 kHz), Dolby Digital
SPECIFICATIONS
HDMI section (V21D)
Connector: Type A (19 pin)
Disc player section
System: Compact disc and digital audio and video system Laser Diode Properties Emission Duration: Continuous Laser Output*: Less than 44.6 μW * This output is the value measure-
ment at a distance of 200 mm from the objective lens surface on the Optical Pick-up Block with
7 mm aperture. Frequency response: 20 Hz – 20 kHz Video color system format (V21D): Latin American model: NTSC Other models: NTSC and PAL
USB section
Supported USB device: Mass Storage Class Maximum current: 1 A
(USB) port:
Type A
FM tuner section
FM stereo, FM superheterodyne tuner Antenna: FM lead antenna Tuning range:
87.5 MHz – 108.0 MHz (100 kHz step) (V21)
87.5 MHz – 108.0 MHz (50 kHz step) (V21D)
BLUETOOTH section
Communication system: BLUETOOTH Standard version 4.2 Output: BLUETOOTH Standard Power Class 2 Maximum output power (V21D): < 9.5 dBm Maximum number of devices to be registered: 8 devices
Maximum number of simultaneous connection (Multipoint): 3 devices Maximum communication range: Line of sight approx. 10 m (33 ft) Frequency band:
2.4 GHz band (2.4000 GHz –
2.4835 GHz) Modulation method: FHSS (Freq Hopping Spread Spectrum) Compatible BLUETOOTH profiles A2DP (Advanced Audio
Distribution Profile) AVRCP (Audio Video Remote Control Profile) SPP (Serial Port Profile) Supported codecs: SBC (Subband Codec) AAC (Advanced Audio Coding) LDAC
1)
The actual range will vary depending on
factors such as obstacles between devices, magnetic fields around a microwave oven, static electricity, reception sensitivity, antenna’s performance, operating system, software application, etc.
2)
BLUETOOTH standard profiles indicate
the purpose of BLUETOOTH communica­tion between devices.
NFC section
Operating frequency:
13.56 MHz
Supported audio formats
Supported bit rate and sampling frequencies: MP3: 32/44.1/48 kHz, 32 kbps – 320 kbps (VBR) AAC:
44.1 kHz, 48 kbps – 320 kbps (CBR/VBR) WMA:
44.1 kHz, 48 kbps – 192 kbps (CBR/VBR) WAV:
44.1/48 kHz (16 bit)
2)
:
HOME AUDIO SYSTEM
Supported video formats (V21D)
Xvid: Video codec: Xvid video Bit rate: 4.854 Mbps (MAX)
1)
Resolution/Frame rate: 720 × 480, 30 fps 720 × 576, 25 fps (except for Latin American model) Audio codec: MP3 MPEG4: File format: MP4 File Format Video codec: MPEG4 Simple Profi le (AVC is not compatible.) Bit rate: 4 Mbps Resolution/Frame rate: 720 × 480, 30 fps 720 × 576, 25 fps (except for Latin American model) Audio codec: AAC-LC (HE-AAC is not compatible.) DRM: Not compatible
General
Power requirements: US, CND models: AC 120 V, 60 Hz Except US, CND models: AC 120 V – 240 V, 50/60 Hz Power consumption: 70 W Power consumption (at the Power Saving mode) (V21D):
0.5 W (When “BT STBY” is set to “OFF” and [CONTROL FOR HDMI] is set to [OFF].) 2 W* (When “BT STBY” is set to “ON” and [CONTROL FOR HDMI] is set to [ON].) Dimensions (W/H/D) (Approx.): 324 mm × 600 mm × 286 mm (12 7/8 in × 23 3/4 in × 11 3/8 in) Mass (Approx.):
8.4 kg (18 lb) Operating temperature: 5 °C to 35 °C (41 °F to 95 °F)
Continued on next page
9-890-697-02
2018H80-1
2018.08
©
Sony Corporation
Published by Sony EMCS (Malaysia) PG Tec
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MHC-V21/V21D
Ver. 1.1
* The power consumption of the system will be less than 0.5 W when
there is no HDMI connection and “BT STBY” is set to “OFF”.
Design and specifications are subject to change without notice.
Unpacking
• This unit (MHC-V21/V21D) (1)
• Remote control (1)
• R03 (size AAA) batteries (2)
• FM lead antenna (1)
• AC power cord (mains lead) (1)
• AC plug adaptor* (1) (supplied only for certain areas) (V21D) * This plug adaptor is not for the use in Chile, Paraguay and
Uruguay. Use this plug adaptor in the countries where it is necessary.
License and Trademark Notice
• “CD” logo is trademark.
is a trademark of DVD Format/Logo Licensing Corporation.
• “DVD+RW”, “DVD-RW”, “DVD+R”, “DVD-R”, “DVD VIDEO”,
and the “CD” logos are trademarks.
• WALKMAN
of Sony Corporation.
• MPEG Layer-3 audio coding technology and patents licensed from
Fraunhofer IIS and Thomson.
• Windows Media is either a registered trademark or trademark
of Microsoft Corporation in the United States and/or other countries.
• This product is protected by certain intellectual property rights
of Microsoft Corporation. Use or distribution of such technology outside of this product is prohibited without a license from Microsoft or an authorized Microsoft subsidiary.
• This system incorporates Dolby* Digital.
* Manufactured under license from Dolby Laboratories. Dolby,
• This system incorporates High-Definition Multimedia Interface
(HDMI™) technology. The terms HDMI and HDMI High­Definition Multimedia Interface, and the HDMI Logo are trademarks or registered trademarks of HDMI Licensing Administrator, Inc. in the United States and other countries.
• “BRAVIA” is a trademark of Sony Corporation.
• LDAC™ and LDAC logo are trademarks of Sony Corporation.
• The BLUETOOTH
marks owned by the Bluetooth SIG, Inc. and any use of such marks by Sony Corporation is under license. Other trademarks and trade names are those of their respective owners.
• The N-Mark is a trademark or registered trademark of NFC
Forum, Inc. in the United States and in other countries.
• Android is a trademark of Google LLC.
• Google Play and the Google Play logo are trademarks of Google
LLC.
• Apple, iPhone, and iPod touch are trademarks of Apple Inc.,
registered in the U.S. and other countries. App Store is a service mark of Apple Inc., registered in the U.S. and other countries.
• Use of the Made for Apple badge means that an accessory has
been designed to connect specifically to the Apple product(s) identified in the badge, and has been certified by the developer to meet Apple performance standards. Apple is not responsible for the operation of this device or its compliance with safety and regulatory standards.
• THIS PRODUCT IS LICENSED UNDER THE MPEG-4 VISUAL
PATENT PORTFOLIO LICENSE FOR THE PERSONAL AND NON-COMMERCIAL USE OF A CONSUMER FOR
(i) ENCODING VIDEO IN COMPLIANCE WITH THE MPEG-4
AND/OR
(ii) DECODING MPEG-4 VIDEO THAT WAS ENCODED BY
NO LICENSE IS GRANTED OR SHALL BE IMPLIED FOR ANY
OTHER USE. ADDITIONAL INFORMATION INCLUDING THAT RELATING TO PROMOTIONAL, INTERNAL AND COMMER­CIAL USES AND LICENSING MAY BE OBTAINED FROM MPEG LA, L.L.C.
HTTP://WWW.MPEGLA.COM
• All other trademarks are trademarks of their respective owners.
• In this manual, ™ and
®
and WALKMAN® logo are registered trademarks
Dolby Audio, and the double-D symbol are trademarks of Dolby Laboratories.
®
word mark and logos are registered trade-
VISUAL STANDARD (“MPEG-4 VIDEO”)
A CONSUMER ENGAGED IN A PERSONAL AND NON­COMMERCIAL ACTIVITY AND/OR WAS OBTAINED FROM A VIDEO PROVIDER LICENSED TO PROVIDE MPEG-4 VIDEO.
®
marks are not specified.
NOTES ON CHIP COMPONENT REPLACEMENT
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
FLEXIBLE CIRCUIT BOARD REPAIRING
• Keep the temperature of the soldering iron around 270 °C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)
To Exposed Metal Parts on Set
AC
1.5 kΩ0.15 μF
voltmeter (0.75 V)
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC­TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON­NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
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MHC-V21/V21D
Ver. 1.1

TABLE OF CONTENTS

1. SERVICING NOTES ............................................. 4
2. DISASSEMBLY
2-1. Disassembly Flow ........................................................... 10
2-2. Side Panel L, R ............................................................... 11
2-3. Top Panel Section ........................................................... 12
2-4. Loading Panel Assy ........................................................ 13
2-5. CDM Section .................................................................. 14
2-6. CDM90-DVBU204//M ................................................... 15
2-7. Service, Optical Device (7G), Flexible Flat Cable ......... 16
2-8. Back Panel ...................................................................... 17
2-9. MOTHERBOARD Board ............................................... 18
2-10. SMPS Board, Chassis Section ........................................ 19
2-11. Front Panel Section ......................................................... 20
2-12. Loudspeaker (20CM) (Woofer) (SP3) ............................ 21
3. TEST MODE ............................................................ 22
4. ELECTRICAL CHECK ......................................... 23
5. TROUBLESHOOTING .......................................... 24
6. DIAGRAMS
6-1. Block Diagram
- RS SERVO, USB, HDMI Section - .............................. 31
6-2. Block Diagram - MAIN Section - ................................... 32
6-3. Block Diagram - AMP Section - ..................................... 33
6-4. Block Diagram
- PANEL, POWER SUPPLY Section - ........................... 34
6-5. Block Diagram - SMPS Section - ................................... 35
6-6. Printed Wiring Board - MOTHERBOARD Board
(Component Side) - ......................................................... 37
6-7. Printed Wiring Board - MOTHERBOARD Board
(Conductor Side) - .......................................................... 38
6-8. Printed Wiring Board - PANEL Board - ......................... 39
6-9. Schematic Diagram - PANEL Board - ............................ 40
6-10. Printed Wiring Board - SMPS Board - ........................... 41
6-11. Printed Wiring Board - MIC USB Board - ..................... 42
6-12. Schematic Diagram - MIC USB Board - ........................ 43
6-13. Printed Wiring Board - IR Board - .................................. 44
6-14. Schematic Diagram - IR Board - .................................... 44
6-15. Printed Wiring Board - SPK LED Board - ..................... 44
6-16. Schematic Diagram - SPK LED Board - ........................ 44
6-17. Printed Wiring Board - NFC Board - .............................. 45
7. EXPLODED VIEWS
7-1. Side Panel Section .......................................................... 46
7-2. Panel Loading Section .................................................... 47
7-3. MOTHERBOARD Board Section .................................. 48
7-4. Chassis Section ............................................................... 49
7-5. Front Panel Section ......................................................... 50
7-6. Speaker Cabinet Section ................................................. 51
7-7. Top Panel Section ........................................................... 52
7-8. CDM Section .................................................................. 53
7-9. DVD Mechanism Section
(CDM90-DVBU204//M) ................................................ 54
8. ELECTRICAL PARTS LIST .............................. 55
Accessories are listed in the last part of the electrical parts list.
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MHC-V21/V21D
Ver. 1.1
SECTION 1

SERVICING NOTES

UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 °C.
Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
CAUTION
Use of controls or adjustments or performance of procedures other than those specifi ed herein may result in hazardous radiation exposure.
MODEL IDENTIFICATION
– Rear View –
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suff er electrostatic break-down because of the potential diff erence generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The fl exible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc refl ective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
For customers in AEP, UK
This appliance is classifi ed as a CLASS 1 LASER product under IEC 60825-1:2007. This marking is located on the rear exterior.
For customers in EA
This appliance is classifi ed as a CLASS 1 LASER product under IEC 60825-1:2007. This marking is located on the rear exterior.
MODEL NUMBER LABEL
AEP, UK, RU, AR, AUS, E12, EA, E4, LA9, MY
R
Destination Code
PART No.
US, CND, TH, BR
R
Destination Code
PAR T N o .
MODEL NO. / MODELO : MHC-V21D
MODEL NO. : MHC-V21D
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MHC-V21/V21D
Ver. 1.1
Model Part No.
V21D : LA9
V21D : AR
V21D : E4
V21D : EA
V21D : E12
V21D : MY
V21D : AUS
V21D : TH
V21D : AEP, UK
V21D : RU
V21 : US, CND
V21D : BR
4-734-059-0[]
4-734-059-1[]
4-734-059-2[]
4-734-059-3[]
4-734-059-4[]
4-734-059-5[]
4-734-059-6[]
4-734-059-7[]
4-734-059-8[]
4-734-059-9[]
4-734-060-0[]
4-734-060-1[]
DESTINATION ABBREVIATIONS
The following abbreviations for model destinations are used in this service manual.
• Abbreviation AR : Argentina model AUS : Australian model BR : Brazilian model CND : Canadian model E4 : African model E12 : 220-240 V AC area in E model EA3 : Saudi Arabia model LA9 : Latin-American model MY : Malaysia model RU : Russian model TH : Thai model
DESTINATION SETTING METHOD
The destination information isn’t written in the MOTHERBOARD board for the service. Therefore, when the MOTHERBOARD board is replaced, be sure to perform the destination setting (Important work).
Note 1: The initial setting destination of the MOTHERBOARD board for
Note 2: When distinguishing the destination of the product, refer to the
Note 3: If destination setting isn’t performed, it is possibility to occur the
Note 4: Destination would be locked if it has been changed for 5 times.
the service is temporary set as “LATIN”. The message “LATIN (T)” is displayed on the screen display panel.
“MODEL IDENTIFICATION” on page 4.
defect to each operation of this unit.
Procedure:
1. Press two buttons of the [VOICE CHANGER] and
[TUNING + >] simultaneously for 10 seconds during the demo mode.
2. It enters the destination setting mode, the message “D XXXXX” is displayed on the screen display panel.
Note 5: If the message “DESTLOCK” is displayed on the screen display
panel, press the [N] button to release from this mode. Because the destination is locked, and it cannot change the destination.
3. Press [ +] / [ ] button to select the destination based on the set’s country.
Screen display
“D ASIA
“D INDIA
“D ME AFC E3, E93, E4,
Destination
Country
code
SP6, TH1 Southeast Asia countries
E12 India
Middle East & Africa countries
SA2, EA3
“D OCEANIAU1 Australia & New Zealand
“D JAPAN J1 Japan
“D BRAZIL
BR1 Brazil
“D N AME UC2, CA2 America & Canada
“D LATIN
LA9, AR2 Central & South America
countries (except Brazil)
“D RUSSIA
RU1 Russia & CIS countries
“D EUROPECEL, CEK Europe countries
(except CIS country)
4. Press [
N] button to confi rm the selection.
5. “RESET” appears on the screen display panel. After that, “SONY” appears on the screen display panel. The system automatically turn on and off once. Please be sure that the system stay at demo mode fi nally before switch off the power supply.
6. Mode in “MODEL, DESTINATION AND VERSION DISPLAY MODE” on page 21 again to confi rm on the model & destination.
PLAYABLE DISCS
• DVD VIDEO
• DVD-R/DVD-RW in DVD VIDEO format or video mode
• DVD+R/DVD+RW in DVD VIDEO format
• VIDEO CD (Ver. 1.0, 1.1, and 2.0 discs)
• Super VCD
• CD-R/CD-RW/CD-ROM in VIDEO CD format or super VCD format
• AUDIO CD
• CD-R/CD-RW in AUDIO CD format
PLAYABLE FILES ON DISCS
• Music: MP3 fi les
• Video: MPEG4 fi les (.mp4/.m4v)
PLAYABLE FILES ON USB DEVICE
• Music: MP3 fi les (.m4a/.mp4/.3gp)2), WAV fi les (.wav)
• Video: MPEG4 fi les (.mp4/.m4v)
1)
MP3 (MPEG 1 Audio Layer 3) is a standard format defi ned by
(.mp3)
(.mp3)
1)2)
2)3)
, Xvid fi les (.avi)
1)2)
, WMA fi les (.wma)2), AAC fi les
2)
2)3)
, Xvid fi les (.avi)
ISO/MPEG for compressed audio data. MP3 fi les must be in MPEG 1 Audio Layer 3 format.
2)
Files with copyright protection (Digital Rights Management) cannot be played back by the system.
3)
MPEG4 fi les must be recorded in MP4 fi le format. Supported
video codec and audio codec are as follows: – Video codec: MPEG4 Simple Profi le (AVC is not supported.) – Audio codec: AAC-LC (HE-AAC is not supported.)
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MHC-V21/V21D
Ver. 1.1
Note
• JIG When disassembling the set, use the following jig (for front
panel removal).
Part No.: J-2501-238-A JIG FOR SPEAKER REMOVAL
NOTE OF REPLACEMENT OF THE MS-476 BOARD
When the MS-476 board is defective, exchange the entire LOADING COMPLETE ASSY (T).
TEST DISCS
Use following TEST DISC when this unit confi rms the operation and checks it.
For CD Part No. Description
3-702-101-01 DISC (YEDS-18), TEST 4-225-203-01 DISC (PATD-012), TEST J-2501-307-A DISC (HLX-A1), TEST
For DVD SL (Single Layer) Part No. Description
J-6090-069-A DISC (HLX-503), TEST (NTSC) J-6090-088-A DISC (HLX-504), TEST (NTSC) J-2501-305-A DISC (HLX-513), TEST (NTSC) J-6090-077-A DISC (HLX-506), TEST (PAL)
If “PROTECTX” (X is a number) and “CHECK MANUAL” fl ashes on the display
Immediately unplug the AC power cord (mains lead), and check if anything is blocking the ventilation openings of the unit.
After you have checked and found no problems, reconnect the AC power cord (mains lead), and turn on the system. If the issue persists, contact your nearest Sony dealer.
Protect Type Description:
X (Error Code) Description
2 Defect of thermistor IC or charging circuit
3 There is possibility of over current happen at
4
used
by SPM (Sound Pressure Management)
system.
speaker output. or Unusual heat up of AMP IC by improper as­sembly of heat sink.
DC appears in SP terminal by defect of AMP IC.
For DVD DL (Double Layer) Part No. Description
J-6090-071-A DISC (HLX-501), TEST (NTSC) J-6090-089-A DISC (HLX-505), TEST (NTSC) J-2501-306-A DISC (HLX-514), TEST (NTSC) J-6090-078-A DISC (HLX-507), TEST (PAL)
RELEASING THE DISC TRAY LOCK
The disc tray lock function for the antitheft of an demonstration disc in the store is equipped. It can release the lock function in the following procedure.
Releasing Procedure:
1. Press [
2. Press [FUNCTION] button until the message “DVD/CD” is
3. Press [ TUNING - .] and [B] buttons simultaneously
4. The message “UNLOCKED” is displayed and the disc tray is
Note: When LOCKED is displayed, the disc tray lock is not released by
1] button to turn the power on.
displayed.
and hold down for around 3 seconds.
unlocked.
turning power on/off with the [1] button.
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NOTE OF REPLACING THE IC2002 ON THE MOTH­ERBOARD BOARD AND THE COMPLETE MOTHER­BOARD BOARD
When IC2002 on the MOTHERBOARD board and the complete MOTHERBOARD board are replaced, it is necessary to spread the compound between parts and heat sink. After that, execute “3. IC and MOTHERBOARD board after repair checking guide” (page
29).
Part No. Description 7-300-009-67 THERMAL COMPOUND (TIG2000)
Spread the compound referring to the fi gure below.
– MOTHERBOARD Board (Component Side) –
thermal compound (TIG2000)
MHC-V21/V21D
Ver. 1.1
IC2002
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HOW TO OPEN THE TRAY WHEN POWER SWITCH TURN OFF
Note 1: After the side panel and top panel are removed, this work is done. Note 2: Please prepare the thin wire (clip etc. processed to the length of 8 cm or more).
1 Remove the side panel L, R, top panel section. (Illustration of disassembly is omitted.)
hole
– Left view –
DVD mechanism deck
Insert the clip etc. processed to the length of 8 cm or more in the hole on the side of the CDM and push.
8 cm or more
Note: Push after it inserts it
in this hole well.
2 Insert the clip etc.
tray
– Top view –
3
CAPACITOR DISCHARGE FOR ELECTRIC SHOCK PREVENTION
SMPS Board (Conductor side view)
In checking the SMPS board, make 4 capacitors discharge of C6301, C6322, C6505 and C6506 for eletrical shock prevention.
800 :/5 W
800 :/5 W
R
R
800 :/5 W
R
C6322
C6301
C6505
C6506
800 :/5 W
R
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SERVICE POSITION
MHC-V21/V21D
Ver. 1.1
CDM90-DVBU204//M
top panel section
MIC USB board
stand
PANEL board
SMPS board
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MHC-V21/V21D
Ver. 1.1
Note: Disassemble the unit in the order as shown below.

2-1. DISASSEMBLY FLOW

SET
2-2. SIDE PANEL L, R (Page 11)
2-3. TOP PANEL SECTION (Page 12)
2-4. LOADING PANEL ASSY (Page 13)
SECTION 2

DISASSEMBLY

2-5. CDM SECTION (Page 14)
2-6. CDM90-DVBU204//M (Page 15)
2-7. SERVICE, OPTICAL DEVICE (7G), FLEXIBLE FLAT CABLE (Page 16)
2-8. BACK PANEL (Page 17)
2-9. MOTHERBOARD BOARD (Page 18)
2-10. SMPS BOARD, CHASSIS SECTION (Page 19)
2-11. FRONT PANEL SECTION (Page 20)
2-12. LOUDSPEAKER (20CM) (WOOFER) (SP3) (Page 21)
10
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Note: Follow the disassembly procedure in the numerical order given.

2-2. SIDE PANEL L, R

MHC-V21/V21D
Ver. 1.1
4 claw
1 three
tapping screws
5 panel, side L
4 claw
3
2 two screws
(+BVTP 3 u 8)
3
4 claw
4 claw
5 panel, side R
2 two screws
(+BVTP 3 u 8)
1 three tapping screws
11
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MHC-V21/V21D
Ver. 1.1

2-3. TOP PANEL SECTION

:LUHVHWWLQJ
filament tape
PANEL board
clamp (N)
5 flexible flat cable (7 core) (CN601)
8 panel, top section
4 flexible flat cable
(6 core) (CN105)
6 Remove the wire from pin, lead.
1 two screws (+BVTP 3 u 8)
7
:LUHVHWWLQJ
pin, lead
2 CN451 (5P)
3 flexible flat cable
(15 core) (CN102)
MIC USB board
Note 1: When installing the flexible flat cable, ensure that
the colored line is not slanted after insertion.
OK
Insert is straight to the interior. Insert is incline
flexible flat cable flexible flat cable
colored line
NG
colored line connectorconnector
Note 2: When you install the connector, please install them correctly.
There is a possibility that this machine damages when not correctly installing it.
OK NG NG
Insert is straight to the interior.
connector
connector
Insert is shallow
connector
connector connector
connector
Insert is incline
12
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2018/08/2821:56:45(GMT+09:00)

2-4. LOADING PANEL ASSY

– Left view –
Insert the clip etc. processed to the length of 8 cm or more in the hole on the side of the CDM and push.
MHC-V21/V21D
Ver. 1.1
3 three claws
4 panel, loading
assy
hole
DVD mechanism deck
8 cm or more
Note: Push after it inserts it
in this hole well.
2 Draw out the tray.
1 Insert the clip etc.
tray
– Top view –
13
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2018/08/2821:56:45(GMT+09:00)
MHC-V21/V21D
Ver. 1.1

2-5. CDM SECTION

:LUHVHWWLQJ
IR board
hook
CDM section
9 CDM section
6 two screws
(+BVTP 3 u 8)
3 CN402 (4P)
Note 1: When installing the back panel
section, align two hooks and two holes.
– Front view –
hole
8 Remove the CDM section in the direction of the arrow.
5 flexible flat cable (24 core) (CN302)
4 flexible flat cable (5 core) (CN303)
2 Remove the wires from the hook.
Note 2: When installing the flexible flat cable, ensure that
the colored line is not slanted after insertion.
OK
Insert is straight to the interior. Insert is incline
flexible flat cable flexible flat cable
colored line
MOTHERBOARD board
1 CN127 (3P)
NG
colored line
connectorconnector
hook
7 two screws (+BVTP 3 u 8)
Note 3: When you install the connector, please install them correctly.
There is a possibility that this machine damages when not correctly installing it.
OK NG NG
Insert is straight to the interior.
connector
connector
Insert is shallow
connector
connector connector
connector
Insert is incline
14
SYSSET
2018/08/2821:56:45(GMT+09:00)

2-6. CDM90-DVBU204//M

MHC-V21/V21D
Ver. 1.1
1 four screws (+BVTP 3 u 8)
3 CDM90-DVBU204//M
4 bracket, CDM section
2 Draw three wires out of
the hole in bracket,CDM section.
15
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MHC-V21/V21D
Ver. 1.1

2-7. SERVICE, OPTICAL DEVICE (7G), FLEXIBLE FLAT CABLE

1 six claws
2 chuck holder assy (T)
qa insulator
7 four insulator screws
qs service, optical
device (7G)
qa insulator
qa insulator
6 belt
3 Insert the thin
wire (clip etc.).
8
0
qf filament tape
qg flexible flat cable
(5P)
qj holder, FFC
qk flexible flat cable
(24P)
qh
9 connector
qd base, lo assy
4
5 tray
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This illustration sees the loading assy (T) from bottom side.
Note:
5 two claws
1 flexible flat cable
(24 core)
loading assy (T)
3 Through the hole
terminal face
2 Through the hole
5 three claws
4
loading assy (T)
– Bottom view –
6 holder, FFC
7 flexible flat cable
(24 core)
8 filament tape
9 flexible flat cable
(5 core)
16
Under the guide (Fold area)
Under the guide
SYSSET
2018/08/2821:56:45(GMT+09:00)

2-8. BACK PANEL

MHC-V21/V21D
Ver. 1.1
6 panel, back
3 one screw
(+BVTP 3 u 8)
(V21D)
4 one screw (+BVTP 3 u 8)
1 two screws (+BVTP 3 u 8)
5 one screw (+B 3 u 6)
2 one screw
(+BVTP 3 u 8)
17
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MHC-V21/V21D
Ver. 1.1

2-9. MOTHERBOARD BOARD

:LUHVHWWLQJ
1 Remove the wires from clamp (N).
8 one screw
8 one screw
(+BVTP 3 u 8)
9 clamp, (N)
qs MOTHERBOARD
board
(+BVTP 3 u 8)
(V21)
9 clamp, (N)
qa heatsink (AMP)
8 one screw
(+BVTP 3 u 8)
9 clamp, (N)
8 three screws
(+BVTP 3 u 8)
(V21)
:LUHVHWWLQJ
MOTHERBOARD board
6 Remove the wires from clamp (N).
(V21)
0 two screws (+BVTP 3 u 8)
MOTHERBOARD board
2 CN107 (2P)
Note : When you install the connector, please install them correctly.
There is a possibility that this machine damages when not correctly installing it.
5 CN001(10P)
7 CN2007
(8P)
4 CN2024 (2P)
3 CN2023 (4P)
18
OK NG NG
Insert is straight to the interior.
connector
connector
Insert is shallow
connector
connector connector
Insert is incline
connector
SYSSET
2018/08/2821:56:45(GMT+09:00)

2-10. SMPS BOARD, CHASSIS SECTION

MHC-V21/V21D
Ver. 1.1
:LUHVHWWLQJ
clamp (N)
SMPS board
1 one screw (+BVTP 3 u 8)
4 four step screws M4
5 claw
2 clamp (N)
1 five screws
(+BVTP 3 u 8)
3 SMPS board
5 claw
6 chassis section
19
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