Sega DAYTONA 2 USA DELUXE TYPE Manual

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Table Of Contents Daytona 2 Twin

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DAYTONA 2 USA TWIN TABLE OF CONTENTS

INTRODUCTION TO THE OWNER'S MANUAL

GENERAL PRECAUTIONS

2~3

1. PRECAUTIONS TO BE HEEDED FOR OPERATION

4~5

2. NAME OF PARTS

3. ACCESSORIES

7~8

4. ASSEMBLY AND INSTALLATION

9~15

5. PRECAUTIONS TO BE HEEDED FOR WHEN

MOVING MACHINE

6. CONTENTS OF GAME

17~21

7. EXPLANATION OF TEST AND DATA DISPLAY

22~32

7-1 SWITCH UNIT AND COIN METER

7-2 TEST MODE

7-3 MEMORY TEST

7-4 T.G.P. TEST

7-5 INPUT TEST

7-6 OUTPUT TEST

7-7 SOUND TEST

7-8 C.R.T. TEST

7-9 GAME ASSIGNMENTS

7-10 COIN ASSIGNMENTS

29~31

7-11 BOOKKEEPING

7-12 BACKUP DATA CLEAR

8. MAINTENANCE OF HANDLE AND SHIFT LEVER

33~37

8-1 ADJUSTMENT AND REPLACEMENT OF

33~34

SWING VOLUME

8-2 GREASING

8-3 REMOVING SHIFT LEVER

8-4 SWITCH REPLACEMENT

9. ACCEL & BRAKE (S)

38~40

9-1 ADJUSTMENT AND REPLACEMENT OF

38~39

VOLUME

9-2 GREASING

39~40

9-3 HAND BRAKE

10. MAINTENANCE OF MECHANISM UNIT

41~46

10-1 ADJUSTMENT AND REPLACEMENT OF

41~42

VOLUME

10-2 GREASING

43~44

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Table Of Contents Daytona 2 Twin

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10-3 REPLACEMENT OF SAFETY RUBBER

45~46

11. COIN SELECTOR

47~49

12. MONITOR

50~63

12-1 CLEANING THE SCREEN

13. REPLACEMENT OF FLUORESCENT LAMP AND

LAMPS

13-1 REPLACEMENT OF FLUORESCENT

LAMP

14. PERIODIC INSPECTION TABLE

15. TROUBLESHOOTING

66~67

15-1 REPLACEMENT OF FUSES

16. GAME BOARD

68~69

16-1 REMOVING THE IC BOARD

16-2 COMPOSITION OF GAME BOARD

17. DESIGN RELATED PARTS

72~73

18. PARTS LIST

74~124

TOP ASSY DAYTONA 2 TWIN

74~75

ASSY BILLBOARD TWIN

76~77

ASSY COIN CHUTE TOWER

ASSY SW UNIT

AC UNIT

ASSY MONITOR COVER (BOTH SIDES)

ASSY SPEAKER

ASSY VIRTUAL BUTTON

83~84

ASSY BASE BOX

MAIN BASE

ASSY SEAT

87~88

ASSY WOOFER

ASSY 4 SPEED SHIFTER

ASSY ACCEL&BRAKE

91~92

ASSY HANDLE MECHA

93~95

ASSY SOUND BD

ASY SHIELD CASE

97~98

ASSY MAIN BD

99~100

ASSY ELEC BASE

101

ASSY DRIVE BD

102~103

ASSY COCKPIT

104~105

ASSY MAIN BASE 1P

108

ASSY SEAT

111~112

ASSY COIN CHUTE TOWER

116~117

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Table Of Contents Daytona 2 Twin		Page 3 of 3
	19. WIRING DIAGRAMS	XXX

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Intro

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INTRODUCTION OF THE OWNERS MANUAL

SPECIFICATIONS

Installation space: 112 in.(L) x 52 in.(W)

Height: 90 in.

Weight: Approx. 1180 lbs.

Power maximum current: 8.4 Amp AC 120V 60 Hz

MONITOR: 50 INCH PROJECTION DISPLAY

SEGA ENTERPRISES, LTD., has for more than 30 years been supplying various innovative and popular amusement products to the world market. This Owners Manual is intended to provide detailed descriptions together with all the necessary installation, game settings and parts ordering information related to the SEGA DAYTONA 2 TWIN, a new SEGA product.

This manual is intended for those who have knowledge of electricity and technical expertise, especially in ICs, CRTs, microprocessors, and circuit boards. Read this manual carefully to acquire sufficient knowledge before working on the machine. Should there be a malfunction, non-technical personnel should under no circumstances touch the interior system. Should the need arise, contact our main office, or the closest branch office listed below.

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Intro

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SEGA ENTERPRISES, INC. (USA)

Customer Service

45133 Industrial Drive

Fremont, CA 94538

Phone 650-802-1750

Fax 650-802-1754

7:30 am - 4:00 pm, Pacific Standard Time Monday thru Friday

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General Precautions

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General Precautions

Follow Instructions: All operating and use instructions should be followed.

Attachments: Do not use attachments not recommended by the product manufacturer as they may cause hazards.

Accessories: Do not place this product on an unstable cart, stand, tripod, bracket, or table. The product may fall, causing serious injury to a child or adult, and serious damage to the product. Use only with a cart, stand, tripod, bracket, or table recommended by the manufacturer, or sold with the product. Any mounting of the product should follow the manufacturer's instructions, and should use only mounting accessories recommended by the manufacturer.

Moving the Product: This product should be moved with care. Quick stops, excessive force, and uneven surfaces may cause the product to overturn.

Ventilation: Slots and openings in the cabinet are provided for ventilation, to ensure reliable operation of the product and to protect it from overheating; these openings must not be blocked or covered. The openings should never be blocked by placing the product in a built-in installation such as a bookcase or rack unless proper ventilation is provided or the manufacturer's instructions have been adhered to.

Power Sources: This product should be operated only from the type of power source indicated on the marking label. If you are not sure of the type of power supply to your location, consult your local power company. For products intended to operate from battery power or other sources, refer to the operating instructions.

Grounding or Polarization: This product is equipped with a three-wire grounding-type plug, a plug having a third (grounding) pin. This plug will only fit into a grounding-type power outlet. This is a safety feature. If you are unable to insert the plug into the outlet, contact your electrician to replace your obsolete outlet. Do not defeat the safety purpose of the grounding-type plug.

Power Cord Protection: Power-supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon or against them, paying particular attention to cords at plugs, convenience receptacles, and the point where they exit from the product.

Overloading: Do not overload wall outlets, extension cords, or integral convenience receptacles as this can result in a risk of fire or electric shock.

Object and Liquid Entry: Never push objects of any kind into this product through openings as they may touch dangerous voltage points or short-out parts that could result in a fire or electric shock. Never spill liquid of any kind on the product.

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General Precautions

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Servicing: Do not attempt to service this product yourself as opening or removing covers may expose you to dangerous voltage or other hazards. Refer all servicing to qualified service personnel.

Damage Requiring Service: Unplug this product from the wall outlet and refer servicing to qualified service personnel under the following conditions:

a)If the power cord or plug is damaged;

b)If liquid has been spilled, or objects have fallen into the product;

c)If the product has been exposed to rain or water;

d)If the product does not operate normally when following the operating instructions. Adjust only those controls that are explained in the operating instructions. An improper adjustment of other controls may result in damage and will often require extensive work by a qualified technician to restore the product to its normal operation;

e)If the product has been dropped or damaged in any way;

f)When the product exhibits a distinct change in performance, this indicates a need for service.

Replacement Parts: When replacement parts are required, be sure the service technician has used replacements parts specified by the manufacturer or that have the same characteristics as the original part. Unauthorized substitutions may result in fire, electric shock, or other hazards.

Safety Check: Upon completion of any service or repairs to this product, ask the service technician to perform safety checks to determine that the product is in proper operating condition.

Heat: The product should be situated away from heat sources such as radiators, heat registers, stoves, or other products (including amplifiers) that produce heat.

Lithium BatteryDispose of batteries only in accordance with the battery manufacturer's recommendations. Do not dispose in an open flame condition, since the battery may explode.

Cleaning: When cleaning the monitor glass, use water or glass cleaner and a soft cloth. Do not apply chemicals such as benzene, thinner, etc.

Location: This an indoor game machine, DO NOT install it outside. To ensure proper usage, avoid installing indoors in the places mentioned below:

·Places subject to rain/water leakage, or condensation due to humidity;

·In close proximity to a potential wet area;

·Locations receiving direct sunlight;

·Places close to heating units or hot air;

·In the vicinity of highly inflammable/volatile chemicals or hazardous matter;

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General Precautions

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·On sloped surfaces;

·In the vicinity of emergency response facilities such as fire exits and fire extinguishers;

·Places subject to any type of violent impact;

·Dusty places.

Installation Precautions

·Verify the amperage of the branch circuit outlet before plugging in the power plug. Do not overload the circuit.

·Avoid using an extension cord. If one is required, use an extension cord of type SJT, 16/3 AWG rated min. 120 VAC, 7A.

·Moving this unit requires a minimum clearance (of doors, etc.) of 32" (W) by 77" (H).

·For the operation of this machine, secure a minimum area of 32" (W) by 42"(D).

Regulatory Approvals

This game has been tested and found to comply with the Federal Communications Commission Rules.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

This game has been tested and listed by Underwriters Laboratories, Inc., to ANSI/UL22.

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Precautions to be heeded during operation.

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1 . PRECAUTIONS TO BE HEEDED FOR OPERATION

In order to avoid accidents, check the following before starting the operation:

Check if all of the adjusters are in contact with the surface. If they are not, the cabinet can move and cause an accident.

Check to see if hazard preventive parts are damaged or omitted.

Operating the product with the hazard preventive parts as is left in an irregular status will cause accidents.

Do not put any heavy item on this product. Placing any heavy item on the product can cause a falling down accident or parts damage.

Do not climb on the product. Climbing on the product can cause falling down accidents.

To check the top portion of the product, use a step.To avoid electric shock, check to see if door & cover parts are closed.

To avoid electric shock, short circuit and or parts damage, do not put the following items on or in

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Precautions to be heeded during operation.

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the periphery of the product:

Flower vases, flower pots, cups, water tanks, cosmetics, and receptacles/containers/vessels containing chemicals and water.

In order to prevent accidents, be sure to comply with the following points before and during operation.

To avoid injury, be sure to provide sufficient space by considering the potentially crowded situation at the installation location. Insufficient installation space can cause the player to come into contact with or hit the others and result in injury or trouble.

PRECAUTIONS TO BE HEEDED DURING OPERATION

To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players.To avoid injury and accidents, those who fall under the following categories are not allowed to play the game.

>Intoxicated persons.

>Those who need assistance such as the use use of apparatus when walking.

>Those who have high blood pressure or a heart condition.

>Those who have experienced muscle convulsion or loss of consciousness when exposed to intensive light stimulus due to watching television, playing video games or water surface flickering.

>Persons susceptible to motion sickness.

>Persons whose actions runs counter to the product's warning displays.

To avoid injury from potential falling down accidents, be sure to that only one person is allowed to play at a time.

Do not allow players to put any heavy items or beverages on the product. Falling items can cause accidents and spilled beverages can cause electric shock.

To avoid electric shock and short circuit, do not allow customers to put hands and fingers or extraneous matter in the openings of the product or small openings in or around the doors.

To avoid falling down and injury resulting from falling down, immediately stop the customer's leaning against or climbing on the product, etc.

To avoid electric shock and short circuit, do not allow the customers to unplug the power plug without justifiable reason.

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Precautions to be heeded during operation.

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Instruct the player to hold firmly to the Safety Bar during game. Caution the customers who are most likely to cause injury by playing without holding the Safety Bar, for example.

To avoid injury, do not allow persons other than the player access to the mechanism base during game play.

Instruct the player not to put baggage, etc. on the mechanism base to avoid damaging such items.

Regarding this product, the weight of the player is limited to 330 lbs. To avoid machine damage and injury due to machine damage, playing by those who are as heavy as 330 lbs. or heavier is strictly prohibited.

Immediately stop violent acts such as hitting and kicking the product. Such violent acts can cause parts to be damaged or falling down.

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Name Of Parts

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2. NAME OF PARTS

GAME	WIDTH ~ LENGTH ~	WEIGHT
SPECIFICATIONS	HEIGHT	WEIGHT
SPECIFICATIONS	HEIGHT
	All measurements are in
	inches
DURING		1260 LBS.
SHIPPING		1260 LBS.
SHIPPING
COCKPIT (PER	56" X 70" X 58"	750 LBS.
SIDE)	56" X 70" X 58"	750 LBS.
SIDE)
COIN CHUTE	47" X 36" X 78"	460 LBS.
TOWER	47" X 36" X 78"	460 LBS.
TOWER
BILLBOARD	44" X 25" X 25"	50 LBS.

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Name Of Parts

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BILLBOARD	42" X 23" X 22"			48 LBS.
COCKPIT (PER	57"	X 82"	X 57"	701 LBS.
SIDE)

COIN CHUTE	50"	X 31"	X 70"	433 LBS.
TOWER

WHEN	52"	X 112"	X 90"	1180 LBS.
ASSEMBLED

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Accessories

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Please read entire page as it contains information regarding your warranty.

3. ACCESSORIES

!!!Shipment of model 3 Board!!!

When asking for the replacement or repair of the product's Game Board (MODEL 3 BOARD), be sure to put the Game Board together with the Shield Case in the Carton Box.

Carton Box

601-8928 (1)

Used for transporting

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Accessories

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the Game board.

Refer to the following.

Wrap the Shield Case with the packaging material and put it in the Carton Box as shown. Putting it upside down or packing otherwise in the manner not shown can damage the Game Board and parts.

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Assembling and Installation

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4 . ASSEMBLING AND INSTALLATION

Assembling should be performed as per this manual. Since this is a complex machine, erroneous assembling may cause damage to the machine, or malfunctioning to occur.

When assembling, be sure to perform work by plural persons.

Depending on the assembly work, there are some cases in which performing the work by a single person can cause personal injury or parts damage.

When installing the billboard, it is difficult to carry out work by one person. To perform work properly and safely, be sure work is performed by at least two people.

Note that the tools such as a phillips screwdriver and wrench for M16 hexagon bolt w/24 mm width across flats are required for the assembly work.

When carrying out the assembly work, follow the procedure in the following 6-item sequence:

1. CONNECTING THE CABINETS

2. WIRING CONNECTIONS BETWEEN CABINETS

3. SECURING IN PLACE (ADJUSTER ADJUSTMENT)

4. POWER SUPPLY

5. TURNING POWER ON

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Assembling and Installation

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6. ASSEMBLING CHECK

To perform work safely and securely, be sure to prepare a step which is in a secure and stable condition. Not using a step or using an unstable step can cause a violent falling down accident.

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precaution to be heeded when moving the machine

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5. PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE

When moving the machine, be sure to pull out the plug from the power supply. Moving the machine with the plug as is inserted can damage the power cord and cause a fire or electric shock.

When moving the machine on the floor, retract the Adjusters and ensure that Casters make contact with the floor. During transportation, pay careful attention so that Casters do not tread power cords. Damaging the power cords can cause an electric

shock and/or short circuit.

When lifting the cabinet, be sure to hold the catch portions or bottom part. Lifting the cabinet by holding other portions can damage parts and installation portions, due to the empty weight of the cabinet, and cause personal injury.

Use care when handling glass made parts. When the glass is damaged, fragments of glass can cause injury.

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precaution to be heeded when moving the machine

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Contents of Game/How to Play

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6. CONTENTS OF GAME/HOW TO PLAY

The following explanations apply to the case where the product is satisfactory functioning. Any functioning different from the following may have been caused by a certain trouble. Immediately investigate and eliminate the cause to ensure satisfactory operation. The explanations herein are based on the case the machine is independently used. In case of communication play, the following explanations may not be applicable.

During the Advertise Mode, the View Change Button's Start Lamp lights up periodically. The Cockpit is locked and will not move. When the machine is energized, the Billboard's Fluoresent lamp is always lit. The Steering Wheel repeats centering action periodically. Automatic centering will apply to the Steering Wheel if it is not centered. During the Advertise Mode, sound is emitted from the 2 speakers underneath the Control Panel.

(1)Get in the machine. The seat position is adjustable forward and backward. Facing the monitor, you will find the Lever on the lower-right hand side. Pull the lever to adjust the seat position.

(2)Insert a coin(s). Insert one play worth of coins to have the Select Mode appear.

Up to 9 credits can be counted at a time. Coins inserted after counting 9 credits will not be counted or rejected. Credits will not be displayed after the Select Mode.

(5) In the SELECT MODE, choose either of CHAMPIONSHIP MODE or PRACTICE MODE. Turn the Steering Wheel to select and confirm by stepping on the Accelerator. When you choose the SELECT MODE,

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Contents of Game/How to Play

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the Cockpit is unlocked.

When the SELECT MODE is displayed, countdown starts. When countdown reaches 0, the middle of the course and car selected will automatically be decided.

After stepping on the Accelerator to confirm, you will proceed to the next SELECT MODE in the middle of the countdown by further stepping on the Accelerator.

WHEN PLAYING IN THE CHAMPIONSHIP MODE

(1) The car select mode appears. Select from among the 6 types. Depending on the type of car, your operating sensation may somewhat vary. Choose the desired car by turning the Steering Wheel, and confirm with the Accelerator Pedal.

(2) TRANSMISSION SELECT mode appears. Turn the Steering Wheel and Select either AT (Automatic) or MT (Manual, 4 shifts), and confirm with the Accelerator Pedal.

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Contents of Game/How to Play

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(3) The NAME ENTRY mode appears. Turn the Steering Wheel to choose input characters, and confirm with pedal. After inputting the 3 characters, gamestarts.

(4)On the upper left portion of the screen, total time & lap time are displayed. The remaining time is shown at the top center navigation icon is seen at the lower part of the top center. On the upper right-hand side, the present player's position as well as the stage's top 3 times are displayed. the lower left portion shows tachometer and shift speed. The lower right-hand portion indicates the selected car and the driver's name entered.

(5)after game start, time decreases. Passing the checkpoint increases time and game continues. Failing to pass the checkpoint within the time limit causes game over. Finishing the GOAL in each stage will let you proceed to the next stage.

(6)In the championship mode, you proceed starting from DESERT (novice) sequentially to MOUNTIAN (intemediate), SNOWY (expert) with one lap for each, and RIVIERA (expert) with 2 laps.

(7)Finishing the RIVIERA (expert) course results in a GAME CLEAR and the game ends.

WHEN PLAYING IN THE CHAMPIONSHIP MODE

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Contents of Game/How to Play

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(1) the Course Slect mode appears.. Turn the Steering Wheel to select and confirm with pedal.

(2) The Car Select Mode appears. Select from among the 6 types. Depending on the type of car, your operating sensation may somewhat vary.

Select the desired car with the Steering Wheel. Step on the Accelerator to confirm.

(3) The Transmission Select Mode appears. Turn the Steering Wheel to choose either of AT (automatic) or MT (manual, 4 shifts), and confirm with the Accelerator Pedal.

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Contents of Game/How to Play	Page 5 of 6

(4) The Name Entry Mode appears. Turn the Steering Wheel to choose entry characters and confirm with the pedal. After entering the 3 characters, game starts.

(5) On the upper left portion of the screen, total time & lap time are displayed. The remaining time is shown at the top center navigation icon is seen at the lower part of the top center. On the upper right-hand side, the present player's position as well as the stage's top 3 times are displayed. the lower left portion shows tachometer and shift speed. The lower right-hand portion indicates the selected car and the driver's name entered.

(6) After game start, time decreases. Passing a mid-course checkpoint increases time and game continues. Failing to pass the checkpoint within the time limit causes game over.

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Contents of Game/How to Play

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(7) The game is over when 3 laps are finished for each of DESERT (novice), MOUNTAIN (intermediate), and SNOWY (expert). Also, the game is finshed when 5 laps are finished for the RIVIERA (expert) course.

The Steering Wheel and the Cabinet will react depepnding on the road status and car condition during play. Press the View Change Button to shift to a different view.

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Explanation of Test and Data Display

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7. EXPLANATION OF TEST AND DATA DISPLAY

By operating the switch unit, periodically perform tests and data check. When installing the machine initially or collecting cash, or when the machine does not function correctly, perform checking in accordance with the explanations given in this section. The following shows tests and modes that should be utilized as applicable.

ITEMS

INSTALLATION OF MACHINE

MEMORY

PERIODIC

SERVICING

CONTROL

SYSTEM

DESCRIPTION

When the machine is installed, perform the following:

1.> Check to see that each setting is as per standard setting made at time of shipment.

2.> In the INPUT TEST mode, check each SW and VR.

3.> In the OUTPUT TEST mode, check each of the lamps.

4.> In the MEMORY TEST mode, check the IC's on the IC Board.

Choose MEMORY TEST in the MENU MODE to allow the MEMORY TEST to be performed. In this test, PROGRAM RAM's, ROM's, and IC's on the IC Board are checked.

Periodically perform the following:

1.> MEMORY TEST.

2.> Ascertain each setting.

3.> In the INPUT TEST mode, test the control device.

4.> In the OUTPUT TEST mode, check each of the lamps.

1.> In the INPUT TEST mode, check each SW and VR.

2.> Adjust or replace VR and SW.

3.> If the problem can not be solved yet, check the CONTROL's moves.

In the PROJECTOR ADJUSTMENT mode, check to

SECTIONS

7- 9, 7- 10 7 - 5

7 - 6

7 - 3, 7 - 4

7 - 9, 7 - 10

7 - 5

7 - 6

7 - 5

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Explanation of Test and Data Display

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PROJECTOR

IC BOARD

DATA CHECK

see if the PROJECTOR adjustment is appropriately made.

1.> MEMORY TEST.

2.> In the SOUND TEST mode, check the sound related ROM's.

Check such data as game play time and histogram to adjust the difficulty level, etc.

7 - 8

7 - 7

7 - 12

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Switch Unit and Coin Meter

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7 - 1 SWITCH UNIT AND COIN METER

Never touch places other than those specified. Touching places not specified can cause electric shock and short circuit.

Adjust to the optimum sound volume by considering the environmental requirements of the installation location.

If the COIN METER and the game board are electrically disconnected, game play is not possible.

Open COIN CHUTE DOOR, and the switch unit shown appears. The function of each switch is as follows:

SWITCH UNIT

(1) SOUND VOLUME

Controls the speaker volume

of the right/left speakers on the

coin chute tower.

(2) TEST BUTTON (TEST SW)

For the handling of the

TEST BUTTON,

refer to the section on test mode.

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Switch Unit and Coin Meter

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(3) SERVICE BUTTON (SERVICE SW) Gives credits without registering on the coin meter.

COIN METER

Open Cash Box Door and the Coin Meter will appear. The Coin Meter counts the number of coins inserted

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Test Mode

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7 - 2 TEST MODE

This mainly checks if the operation of the game BD is accurate, and allows for COIN

ASSIGNMENTS/GAME ASSIGNMENTS setting and Projector adjustments.

Push the TEST BUTTON to cause the following TEST MENU to appear:

By pushing the SERVICE BUTTON, bring the ">" mark to the desired item and press the TEST BUTTON. This will select the item to be tested.

After the test is complete, move the ">" mark to "EXIT" and press the TEST BUTTON to return to game mode.

7 - 3 MEMORY TEST

The MEMORY TEST mode is for checking the on-BD memory IC functioning.

OOD" is displayed for normal ICs and "BAD" is displayed for abnormal ICs.

When the test is completed, if the

display is as shown left, it is

satisfactory.

http://www.sauservice.com/manuals/DAYTONA2_html%20TWIN/13day2twin.html 7/12/2005

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