Sega OUTRUN 2_SP SDX Manual

420-6958-01

1ST PRINTING

Nissay Aroma Building, 5-37-1, Kamata, Ohta-ku, Tokyo 144-8721, Japan

Phone: [phone] Facsimile: [phone]

© SEGA

OUTRU

OWNER'S MANUAL

OW NER S' M ANUAL

420 -6958 -01

IMPORTANT

¥Before using this product, read this manual carefully to understand the contents herein stated.

¥After reading this manual, be sure to keep it near the product or in a convenient place for easy reference when necessary.

TABLE OF CONTENTS
BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:
TABLE OF CONTENTS.......................................................................................		i
INTRODUCTION................................................................................................		iii
1	HANDLING PRECAUTIONS......................................................................	1
2	PRECAUTIONS REGARDING INSTALLATION LOCATION ....................	6
	2-1 LIMITATIONS OF USAGE...........................................................................................	6
	2-2 OPERATION AREA.....................................................................................................	7
3	PRECAUTIONS REGARDING PRODUCT OPERATION..........................	8
	3-1 BEFORE OPERATION................................................................................................	8
	3-2 DURING OPERATION (PAYING ATTENTION TO CUSTOMERS)...........................	11
	3-3 PRECAUTIONS FOR TICKET OPERATION............................................................	13
	3-4 SWITCHING OFF THE POWER................................................................................	16
4	PART DESCRIPTIONS ............................................................................	17
5	ACCESSORIES........................................................................................	20
6	ASSEMBLY AND INSTALLATION...........................................................	24
7	PRECAUTIONS WHEN MOVING THE MACHINE ................................	116
8	PROJECTOR..........................................................................................	120
	8-1 CLEANING THE SCREEN......................................................................................	121
	8-2 PROJECTOR ADJUSTMENT .................................................................................	122
	8-3 CHANGING THE LAMP UNIT.................................................................................	126
9	LCD MONITOR.......................................................................................	133
	9-1 CLEANING THE MONITOR SURFACE..................................................................	133
	9-2 ADJUSTMENT METHOD........................................................................................	134
10	STEERING WHEEL MECHANISM ........................................................	136
	10-1 VOLUME ADJUSTMENT AND REPLACEMENT .................................................	137
	10-2 GREASING............................................................................................................	141
11	GEAR SHIFTER .....................................................................................	142
	11-1 GEAR SHIFTER REMOVAL..................................................................................	142
	11-2 SWITCH REPLACEMENT.....................................................................................	143
	11-3 GREASING............................................................................................................	143

CONTENTS OF TABLE

E0-0612	420-6958-01	i

CONTENTS OF TABLE

12	ACCELERATOR & BRAKE ...................................................................		144
	12-1 VOLUME ADJUSTMENT AND REPLACEMENT.................................................		144
	12-2 GREASING............................................................................................................		147
13	COIN SELECTOR ..................................................................................		148
14	GREASING THE RIDE MECHANISMS .................................................		150
	14-1 GREASING THE ACTUATOR...............................................................................		151
	14-2	GREASING THE GUIDE .......................................................................................	156
15	FLUORESCENT LIGHT AND LAMP REPLACEMENT.........................		160
16	PERIODIC INSPECTION........................................................................		165
17	TROUBLESHOOTING ...........................................................................		168
18	GAME BOARD.......................................................................................		172
	18-1	REMOVING THE LINDBERGH.............................................................................	173
	18-2	COMPOSITION OF THE GAME BOARD .............................................................	177
	18-3	SOFTWARE INSTALLATION................................................................................	178
19	DESIGN-RELATED PARTS ...................................................................		186
20	WIRE COLOR CODE TABLE ................................................................		188
21	WIRING DIAGRAM ................................................................................		189

ii

INTRODUCTION

This manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electro-mechanicals, servicing control, spare parts, etc. for the product,

“OUTRUN 2 SPECIALTOURS SDX.”

This manual is intended for the owners, personnel and managers in charge of operation of the product. Operate the product after carefully reading and sufficiently understanding the instructions.

In the unlikely event that the product does not function correctly, DO NOT allow anyone other than a technician to touch the internal system. Turn off the power to the machine, making sure to unplug the electrical cord from the outlet, and contact the office listed below or the point of purchase for this product.

Use of this product is unlikely to cause physical injuries or damage to property. However, points that require special attention are indicated by bold text, the word “IMPORTANT” and the symbol below.

Indicates important information that, if ignored, may result in the mishandling of the product and cause faulty operation or damage to the product.

Sega Amusements U.S.A., Inc.

800ArthurAvenue, Elk Grove Village, IL 60007-5215, U.S.A.

TEL: [phone]

TOLL FREE: 1-888-877-2669

FAX: [phone]

SEGA AMUSEMENTS EUROPE, LTD.

Suite 3a, Oaks House 12-22, West Street, Epsom, Surrey, KT18 7RG, United Kingdom

Telephone: [phone]	Facsimile: [phone]
e-mail: [e-mail]	http://www.sega-amusements.co.uk

	SPECIFICATIONS
Installation space:	8,250 mm (324.8 in.) [Width] x 3,250 mm (128.0 in.) [Depth]
Height:	2,610 mm (102.8 in.)
Weight:	3,930 kg (8,664.2 lbs.)

Power, maximum current: [Billboard, Control tower]

640 W, 5.0A(Single phaseAC 200 V, 50/60 HzArea) 590 W, 4.1A(Single phaseAC 220 V, 50 HzArea) 590 W, 4.1A(Single phaseAC 220 V, 60 HzArea) 590 W, 3.9A(Single phaseAC 240 V, 50 HzArea) [Per cabinet]

670 W, 4.5A(Single phaseAC 200 V, 50/60 HzArea) 700 W, 4.3A(Single phaseAC 220 V, 50 HzArea) 730 W, 4.6A(Single phaseAC 220 V, 60 HzArea) 700 W, 4.1A(Single phaseAC 240 V, 50 HzArea)

NOTE: The contents herein described are subject to change without notice.

INTRODUCTION

iii

INTRODUCTION

Definition of 'Site Maintenance Personnel or Other Qualified Individuals'

Procedures not described in this manual or marked as ‘to be carried out by site maintenance personnel or other qualified professionals’ should not be carried out by personnel without the necessary skill or technology. Work carried out by unqualified persons may cause serious accidents, including electrocution.

Parts replacement, maintenance inspections and troubleshooting should be carried out by site maintenance personnel or other qualified professionals. This manual includes directions for potentially dangerous procedures which should only be carried out by professionals with the appropriate specialized knowledge.

The site maintenance personnel or other qualified professionals mentioned in this manual are defined as follows:

Site maintenance personnel:

Individuals with experience in maintaining amusement equipment, vending machines, etc., working under the supervision of the owner/operator of this product to maintain machines within amusement facilities or similar premises by carrying out everyday procedures such as assembly, maintenance inspections, and replacement of units/ expendable parts.

Activities to be carried out by site maintenancepersonnel:

Amusement equipment/vending machine assembly, maintenance inspection and replacement of units/expendable parts.

Other qualified professionals:

Persons employed by amusement equipment manufacturers, or involved in design, production, testing or maintenance of amusement equipment. The individual should have either graduated from technical school or hold similar qualifications in electrical/electronics/mechanical engineering.

Activities to be carried out by other qualified professionals:

Amusement equipment/vending machine assembly, repair/adjustment of electrical/electronic/mechanical parts.

iv

1 HANDLING PRECAUTIONS

When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely.

Non-compliance with the following points or inappropriate handling running counter to the cautionary matters herein stated can cause personal injury or damage to the machine.

●Before performing work, be sure to turn the power off. Performing the work without turning the power off can cause an electric shock or short circuit. In the case work should be performed in the status of power on, this manual always states to that effect.

●Do not expose power cords or earth wires on the surface, (floor, passage, etc.). If exposed, the power cords and earth wires are susceptible to damage. Damaged cords and wires can cause an electric shock or short circuit.

●To avoid causing a fire or an electric shock, do not put things on or damage the power cords.

●When or after installing the product, do not unnecessarily pull the power cord. If damaged, the power cord can cause a fire or an electric shock.

●In case the power cord is damaged, ask for a replacement through where the product was purchased from or the office herein stated. Using the cord as is damaged can cause fire, an electric shock or leakage.

●Be sure to perform grounding appropriately. Inappropriate grounding can cause an electric shock.

●Be sure to use fuses meeting the specified rating. Using fuses exceeding the specified rating can cause a fire or an electric shock.

●Completely make connector connections for IC BD and others. Insufficient insertion can cause an electric shock.

●Specification changes, removal of equipment, conversion and/or addition, not designated by SEGA are not permitted.

-Failure to observe this may cause a fire or an electric shock. Non-compliance with this instruction can have a bad influence upon physical conditions of the players or the onlookers, or result in injury during play.

-SEGA shall not be held responsible for damage, compensation for damage to a third party, caused by specification changes not designated by SEGA.

●If work or parts replacement not indicated in this manual is carried out, an accident may occur. If it is necessary to carry out work not indicated in this manual, be sure to have it done by the office indicated in this manual or by the point of purchase. Also, please inquire regarding details of the work involved.

●Be sure to perform periodic maintenance inspections herein stated.

●This machine does not have a power switch that turns all of the power on or off at once. Even when power to the control tower is turned off, current will continue to flow through part of the circuitry inside each cabinet. For this reason, before performing maintenance on a cabinet, also turn off the power switch on the side of the DLP base.

1 HANDLINGPRECAUTIONS

1

●For the IC board circuit inspections, only the logic tester is allowed. The use of a multiple-purpose tester is not permitted, so be careful in this regard.

●This product uses a projector. The projector’s screen can be easily damaged so 1 exercise caution when cleaning it. For details, read the chapter on “Projector.”

●Some parts are not designed and manufactured specifically for this game HANDLING machine. The manufacturers may discontinue, or change the specifications of such general-purpose parts. If this is the case, SEGA cannot repair or replace a

failed game machine whether or not a warranty period has expired.

PRECAUTIONS

2

CONCERNING THE STICKER DISPLAY

This SEGAproduct has stickers attached describing the product manufacture No. (Serial No.) and Electrical Specifications. It also has a Sticker describing where to contact for repair and for purchasing parts.

When inquiring about or asking for repairs, mention the Serial No. and Name of Machine indicated on the Sticker. The Serial Number indicates the product register. Identical machines could have different parts depending on the date of production.Also,

improvements and modifications might have been made after the publication of this manual. In order to ensure you order the correct parts, mention the Serial No. when contacting the applicable places.

CONCERNING WARNING DISPLAYS

This SEGAproduct has warning displays on stickers, labels and/or printed instructions adhered/attached to or incorporated in the places where a potentially hazardous situation could arise. The warning displays are intended for accident prevention for customers and for avoiding hazardous situations relating to maintenance and servicing work. Some portions of the cabinet contain high voltage and may cause accidents if touched. When performing maintenance, be very careful of the warning displays. It is especially important that any complex repair and replacement work not mentioned herein should be performed by those technical personnel who have knowledge of electricity and technical expertise. In order to prevent accidents, caution any customer ignoring the warnings to cease and desist immediately.

1 HANDLINGPRECAUTIONS

3

1 HANDLINGPRECAUTIONS

4

1 HANDLINGPRECAUTIONS

5

2

REGARDING PRECAUTIONS LOCATION INSTALLATION

6

2 PRECAUTIONS REGARDING INSTALLATION LOCATION

This product is an indoor game machine. Do not install it outside. Even indoors, avoid installing in places mentioned below so as not to cause a fire, electric shock, injury and/or malfunction.

-Places subject to rain or water leakage, or places subject to high humidity in the proximity of an indoor swimming pool and/or shower, etc.

-Places subject to direct sunlight, or places subject to high temperatures in the proximity of heating units, etc.

-Places filled with inflammable gas or places in the vicinity of highly inflammable/ volatile chemicals or hazardous matter.

-Dusty places.

-Sloped surfaces.

-Places subject to any type of violent impact.

-Places in the vicinity of anti-disaster facilities such as fire exits and fire extinguishers.

-Areas where the temperature exceeds the applicable temperature (ambient temperature) range of 5 to 30 degrees centigrade.

2-1 LIMITATIONS OF USAGE

●Be sure to check the Electrical Specifications. Ensure that this product is compatible with the location’s power supply, voltage and frequency requirements. A plate describing Electrical Specifications is attached to the product. Non-compliance with the Electrical Specifications can cause a fire and electric shock.

●A dedicated breaker and grounding mechanism are necessary for the control tower and each cabinet of this product. Failure to heed this warning can cause a fire or electric shock.

●Use wires of the following capacity for the indoor power wiring. The use of wires of different electrical specifications can cause a fire or electric shock.

Control tower: Single phase AC 200-240 V, 15 A min. Per cabinet: Single phase AC 200-240 V, 15 A min.

●Be sure to use an independent power supply equipped with an earth leakage breaker. Using a power supply without an earth leakage breaker can cause an outbreak of fire if a power surge occurs.

●Putting many loads on one electrical outlet can cause generation of heat and a fire resulting from overload.

●Use cable as rated below for the power cable. Use of a rated cable that does not satisfy the prescribed rating can cause fire and electric shock.

Single phase AC 200-240 V, 15 A min.

Electricity Consumption:

[Billboard, Control tower]
MAX. 5.0A(Single phaseAC 200 V, 50/60 HzArea)	MAX. 4.1A(Single phaseAC 220 V, 50 HzArea)
MAX. 4.1A(Single phaseAC 220 V, 60 HzArea)	MAX. 3.9A(Single phaseAC 240 V, 50 HzArea)
[Per cabinet]
MAX. 4.5A(Single phaseAC 200 V, 50/60 HzArea)	MAX. 4.3A(Single phaseAC 220 V, 50 HzArea)
MAX. 4.6A(Single phaseAC 220 V, 60 HzArea)	MAX. 4.1A(Single phaseAC 240 V, 50 HzArea)

2-2 OPERATION AREA

●For the operation of this machine, secure a minimum area of 9.4 m (W) x 4.9 m

(D). These dimensions are necessary to enable the customer to walk around the machine and also to provide adequate ventilation. This machine is a ride, so there is a possibility of a player falling off. In such an event, if a player strikes his or her head, a serious accident may occur, so be sure to secure the minimum area around the machine specified in this manual.

●Be sure to provide sufficient space specified in this manual. Do not allow objects to block the ventilation ports. It can cause generation of heat and a fire.

●SEGA shall not be held responsible for damage or compensation for damage to a third party, resulting from the failure to observe this instruction.

●If the machine does not fit through the entryway to the installation location, do not disassemble it without first consulting the instructions. The machine should only be disassembled in accordance with the instructions listed in this manual; do not attempt to disassemble it in any other way. Specific tools and adjustment procedures are required to assemble and disassemble the mechanical parts. Attempting to assemble or disassemble the machine without consulting the instructions may result in accidents during assembly/disassembly and electric shock, short circuits, and/or personal injury during operation. If the machine still does not fit through the entryway after following the procedures in this manual, contact your retailer or the office listed in this manual.

●If the machine is still too large to fit through the entryway after following the procedures listed in this manual, do not tip the machine on its side. Attempting to transport the machine while it is tipped on its side may cause accidents. It may also damage or warp parts of the machine, resulting in accidents during operation.

●To install this product, the entrance must be at least 1.4 m in width and 1.45 m in height. If the entrance is too narrow, do not tilt the product carelessly. If all the product weight is put on the casters at one side only, there could be damage or deformation, causing serious accidents such as workers getting caught underneath.

●Secure a space of at least 0.7 m at the front of the control tower. Unless there is sufficient space to allow the attendant to move freely in front of the control tower, it will be impossible to guarantee safety in the event of an abnormality.

(9400)

1000

(4900)

3200

700

8250

2

REGARDING PRECAUTIONS LOCATION INSTALLATION

FIG.2 Operation area (Unit: mm)	7

3

REGARDING PRECAUTIONS OPERATION PRODUCT

3 PRECAUTIONS REGARDING PRODUCT OPERATION

To avoid injury and trouble, be sure to pay attention to the behavior of visitors and players.

3-1 BEFORE OPERATION

●Check if all of the adjusters are in contact with the surface. If they are not, the cabinet can move and cause an accident.

●To ensure safety, carry out a trial run before starting operation, and be sure to check the safety devices. Each ride moves, so each is equipped with safety devices. Be sure to check that these safety devices function normally.

-Can you play a game when the motion of the ride has been stopped with the motion selector switch on the control tower?

-When ride motion has been selected, can you stop the motion of the ride with the motion selector switch on the control tower after the game has started?

-Does the ride stop when the MOTION STOP button at the center of the control panel is pressed?

●Check each safety device and also check to see if any of the rides move abnormally. Abnormal motion may cause an accident, so do not operate the machine until the cause of the abnormality has been removed.

-Does the ride move in the direction corresponding to the direction of operation?

-Does the ride move smoothly?

-Is there any undesirable looseness in the ride?

-Is any unusual noise emitted while the ride is operating?

-Is any unusual vibration emitted while the ride is operating?

-Does the ride stop at an even position when the game is over?

8

●If an abnormality occurs in the ride mechanism, immediately stop operation, turn off the power, and contact the office indicated in this manual or the point of purchase. If you continue to operate the machine while there is an abnormality in it, a serious accident such as an electric shock, short circuit, fire, or a fall may occur.

●The motion of the ride will not stop when the ride is touched by anybody other than

a player. Be sure to monitor the machine during a game.

●If a part related to the actuator of the ride mechanism breaks or deforms, for example, necessitating replacement or repair of the part, request the office indicated in this manual or the point of purchase to carry out this work. Specialized knowledge, technical expertise, and tools are necessary for carrying out this work. If you attempt to carry out this work yourself, an accident may occur.

●Be sure to perform appropriate adjustment of the projector. For operation of this machine, do not leave monitor’s flickering or deviation as is. Failure to observe this can have a bad influence upon the players’ or the customers’ physical conditions.

●It is suggested to prepare a rest space for players who feel sick after playing the game.

●Do not put any heavy item on this product. Placing any heavy item on the product can cause an accident fall or parts damage.

●Do not climb on the product. Climbing on the product can cause an accident fall. To check the top portion of the product, use a step ladder.

●To avoid electric shock, check to see if door & cover parts are damaged or omitted.

●To avoid electric shock, short circuit and/or parts damage, do not put the following items on or in the periphery of the product.

Flower vases, flowerpots, cups, water tanks, cosmetics, and receptacles/containers/ vessels containing chemicals and water.

●Inspect for the following items during a trial run. If there is any type of error, use the Test Mode, etc., to resolve the problem. If you continue use with an error, it can cause an accident or irreparable parts damage.

-Do the steering wheel and the ride move smoothly during the initialization operation? (See Chapter 7.)

-Is there any strangeness in the operability of the steering wheels or the pedals?

-Is there any abnormality in the steering wheel reaction mechanism?

-Is there any improper adjustment of the projector screen?

-Are the bellows torn or has a screw dropped out of them?

●During daily cleaning, be sure to check the surface of the steering wheel, gear shifter, and other parts that the player touches with his hands for damage, cracks, or loose screws. If a player uses the machine while it is damaged, cracked, or has a loose screw, the player may become injured.

●During daily cleaning, be sure to check the seat for any abnormality, wetness, etc. Failure to do this may result in deliberate tampering or negligence being left undetected.

3

REGARDING PRECAUTIONS OPERATION PRODUCT

9

3

REGARDING PRECAUTIONS OPERATION PRODUCT

●Players directly hold the controller with their bare hands so it is recommended that wet towels (paper towels) be provided.

●Endeavor to clean the steering wheel and seat frequently.

●Provide a container or space for storing the customers’ hand luggage, etc. To help prevent an accident and also protect parts, establish measures so that customers do not bring raingear, such as umbrellas, on rainy days, or juice or other beverages, into the area where the machine is installed.

●During network play, if communication is interrupted for some reason, each game will continue independently. Also, if communication is interrupted while in Customer Welcome Mode, the Test Screen will appear.

●When one cabinet connected for network play enters the Test Mode, the other cabinets will move to the Test Screen. For this reason, do not needlessly put a cabinet in the Test Mode while a customer is playing a game, even if the cabinet is not being used.

●You can make game settings and coin/credit (fee) settings individually, even for cabinets that are connected for network play. You can also change the settings of an individual cabinet to those for advanced players or beginners, for example. Normally, however, set all of the cabinets to the same settings. If you make a mistake in the fee setting, it is likely that the balance of payments and other items will be adversely affected.

3-2 DURING OPERATION (PAYING ATTENTION TO CUSTOMERS)

In order to prevent an accident or unnecessary trouble, the attendant or operator must endeavor to always pay attention to the behavior of the players and customer. This machine has movable rides of about the same size as an automobile. Sometimes a player or a customer may behave in an unexpected way. Be adequately aware of safety, and stop any behavior that is considered dangerous.

●For safety, do not allow any of the following people to play the game.

-Those who have high blood pressure or a heart problem.

-Those who have experienced muscle convulsion or loss of consciousness when playing video games, etc.

-Those who have neck or spinal cord problems.

-Those who are intoxicated or under the influence of drugs.

-Pregnant women or those who could be pregnant.

-Those who are not in good health.

-Those who do not follow the attendant’s instructions.

-Those who cannot grasp the Control Unit securely because of immobility in fingers, hands or arms.

-Persons who disregard the product’s warning displays.

The game cannot be played while sitting in a wheelchair.

10

●For safety’s sake, a person of less than 140 cm in height cannot play games on this machine. Because of the dimensions of the seat and the place where the player puts his or her feet, there is a risk that when the ride moves the player may fail to support their weight, causing the player to fall off the ride.

●Even players who have never been adversely affected by light stimulus might

experience dizziness or headache depending on their physical condition when playing the game. Small children are especially likely to experience these symptoms. Caution guardians of small children to keep watch on their children during play.

●Instruct those who feel sick during play to have a medical examination.

●To avoid injury from falls and electric shocks due to spilled drinks, instruct the player not to place heavy items or drinks on the product.

●To avoid electric shocks and short circuits, do not allow customers to put hands and fingers or extraneous matter in the openings of the product or small openings in or around the doors.

●For safety’s sake, warning indicators such as stickers are placed on the machine. However, a careless player will generally fail to read these warnings. The attendant must point out steps and level differences on the ride in order to prevent the occurrence of an accident.

●To avoid falls and resulting injury, immediately stop customers from leaning against or climbing on the product, etc.

●No more than 2 persons should sit on each ride of this machine. Instruct customers that 3 or more players must not sit on a ride. Failure to observe this precaution may result in players striking their bodies against each other, causing them to receive blows, fall over, or fall off the ride.

●Instruct customers not to get on or in any ride part, such as the rear of the ride or behind the back of the seat, other than the seat. Failure to observe this precaution may results in players falling over, falling off, or catching body parts in the ride.

●Entering the cabinet with a wet umbrella or wet shoes is strictly forbidden. There are electrical parts and wiring underneath the cabinet floor. If these become wet, this can cause an electric shock or short circuit. Be especially careful in managing the product on rainy days.

●Take care not to place a heavy object on a ride or seat. This may cause the object to strike the player when the ride moves.

●Instruct customers not to play a game with a child on their knees. This may cause an accident such as the child becoming caught between the control panel and the player or the child falling off the ride.

●Instruct players not to stand during a game in which the ride moves. This may result in the player falling off the ride or falling over.

●Instruct persons other than players to keep away from the machine while a game is in progress. If a person touches the moving ride, this may result in an accident such as the person falling over or getting his or her fingers caught in the bellows.

●An infant is unable to recognize danger, so instruct the guardian of the infant to be attentive and ensure that the infant does not approach the machine.

3

REGARDING PRECAUTIONS OPERATION PRODUCT

11

3

REGARDING PRECAUTIONS OPERATION PRODUCT

●Immediately stop such violent acts as hitting and kicking the product. Such violent acts can cause parts damage or cause the cabinet to fall over, resulting in injury.

●Items such as large finger rings can cause injury to the fingers while playing.

Instruct players to remove all accessories that could cause an accident before playing.

●Take care to ensure that two persons do not attempt to play a game by grasping a single steering wheel. Failure to heed this precaution may result in a minor or a major collision.

●Explain that the MOTION STOP button can be pressed to stop play whenever the player feels ill.

●Explain that the attendant will stop the game if he or she judges that a situation is dangerous.

●Take care to ensure that other customers do not touch operating devices during a game. Failure to heed this precaution may result in an accident or cause trouble between customers.

●There are steps and level differences on each ride, so instruct players to be careful when getting on or off the ride.

●Do not allow players to extend their hands or feet out from the ride during play. Otherwise there could be bruises, sprains or other accidental injuries.

●Instruct the player to adjust the seat in the front-rear direction to match his or her body size. If a player plays a game in an unreasonable posture, he or she may sustain an injury or incur discomfort.

●The load limit on one ride of the machine is 300 kg. If you allow a person or persons weighing more than the load limit to get on a ride and operate it, the ride may break down or wear considerably.

●If a player carries hand luggage or other items onto a ride, objects may fall off or roll over, for example, when the ride moves, resulting in injury or damage. Also, instruct players not to take breakable items, etc., onto the ride.

●After the end of a game, check to ensure that the player has not forgotten or dropped any belongings.

12

3-3 PRECAUTIONS FOR TICKET OPERATION

When carrying out ticket operation, ensure that an attendant (operator) is present. Note, however, that it is assumed that different operation methods are employed for each installation facility. Consequently, in this manual, common precautions and handling procedures for operating this product are described. Individual precautions for operation are the same as those set out in 3-1.

●To ensure safe operation, the attendant must pay attention to the behavior of the players and also the performance of the ride and other machine parts. The points to which the attendant must pay particular attention are as follows.

-Ensuring that the player watches his or her step when getting on or off the ride

-Paying attention to any belongings that the player takes onto the ride

-Checking the number of persons

-Explaining the precautions to be observed for preventing accidents

-Watching the players during a game

-Stopping the motion of the ride if an abnormality or accident occurs

-Prohibiting access by customers other than players

-Guiding the players off the ride at the end of the game

-Checking for forgotten or dropped items

-Checking the seat, steering wheel, gear shifter, etc.

-Guiding evacuation in the event of a fire or an earthquake

●To prevent the possibility of an accident, the following persons must play without any ride motion. In order to prevent unnecessary trouble, explain this to the players before the start of the game.

-Persons susceptible to motion sickness.

-Those who require supporting devices, etc., to walk.

-Those who cannot bend their knees because of illness, etc.

-Those who have fractures or other bone abnormalities anywhere in the body.

●Before leaving the control tower, the attendant must lock the cover of the service panel. This is to prevent the possibility of a serious accident resulting from somebody tampering with the controls.

●To operate the machine through ticket operation, unify the settings in the Test Mode of the four cabinets by entering the GAME ASSIGNMENT MENU and selecting TICKET1 (or TICKET2) for the OPERATION MODE.

●Set the main switch on the service panel of the control tower to ON. If it is not in the ON position, the control tower cannot be operated.

●For the TICKET1 or TICKET2 setting, use a ticket, token, etc. A coin cannot be used.

3

REGARDING PRECAUTIONS OPERATION PRODUCT

13

3

REGARDING PRECAUTIONS OPERATION PRODUCT

Control tower operation

The control tower has various switches and lamps, and a microphone. By controlling them, it is possible to manipulate the CCD camera and each cabinet’s entry status, and also carry out a multi-cabinet start, PA announcements, etc.

FIG. 3-2 Service panel

Main switch

This switch permits manipulation of the service panel. If it is not ON, the service panel cannot be manipulated.

ENTRY button

These buttons enable any desired cabinet (seat) to be entered into a game. When the button flashes, the corresponding cabinet is in an entered status. It is possible to cancel the entered status by pressing the same button once again.

START button

When this button is pressed, the status of cabinets entered into the game is finalized and the game starts. While the game is in progress, ENTRY buttons remains lit until the game is over.

CAMERA selector button

These buttons enable any desired CCD camera image to be selected. The CCD camera image of the seat corresponding to the button that is lit is displayed on the LCD screen on the billboard.

SAFETY lamp

While this lamp is lit, the motion operation of the ride is enabled. When the lamp is out, the ride is in a stopped condition.

Lit: Motion takes place normally.

Out: The motion selector switch on the tower side is in the STOP position. Flashing: The motion stop switch on the cockpit side has been pressed.

ERROR lamp

Flashes when an error occurs. The content of the error is indicated below. Out: Communication takes place normally.

Flashing: There is abnormal communication between the tower control board and the actuator control board.

14

MOTION selector switch

This switch selects either no motion (STOP) or motion (NORMAL) during a game. If this switch is in the STOP position at the start of a game, motion will not take place until after the game is over.

It is also used to stop motion if NORMAL is selected and an abnormally occurs after the game starts.

MOTION STOP button at center of control panel

This button stops the motion of the ride during a game.

Immediately after the start of a race, an input can be made, and once this button is pressed the ride returns to its initial position, and motion stops.

Unless the game is over, the motion stop condition cannot be canceled, and the ride cannot move.

Microphone volume control (MIC VOLUME)

Used to adjust the volume of the microphone that the attendant uses (for making announcements).

OPERATION MODE Settings

Attendant operation of the control tower is affected by each setting as shown below.

TABLE 3-2

				Work procedure
	OPERATION	Operation of
			Operation 1	Operation 2	Operation 3
	MODE	control tower
				Game start	Selection of
			Entry method
				method	numberof drivers
	TICKET 1	Yes:	Press the	Upon completion	Once the players have
		Entry and game start	ENTRY button	of the entry,	determined the number
		operations can be	corresponding to	press the START	of drivers, the screen
		performed from the	the cabinets that	button.	pauses temporarily, and
		control tower, and	you wish to enter		the machine waits for
		any incorrect input,	into a game.		input from the attendant.
		which was made			Provided that there is no
		when deciding the			problem with the selection,
		number of drivers,			the attendant should briefly
		can be canceled, and			press the ENTRY button of
		a selection made once			the desired cabinets. Then,
		again.			the next selection screen
					appears.
					If a mistake was made in
					the selection of the number
					of drivers, pressing the
					ENTRY button of the
					desired cabinets for an
					extended period (at least
					3 seconds) will cause the
					previous screen to reappear.
	TICKET 2	Yes:	Press the	Upon completion
		Entry and game start	ENTRY button	of entry, press the
		operations can be	corresponding to	START button.
		performed from the	the cabinets that		No
		control tower.	you wish to enter	This completes
			into a game.	the work of the
				attendant.
	COIN	No	No	No	No

3

REGARDING PRECAUTIONS OPERATION PRODUCT

15

3

REGARDING PRECAUTIONS OPERATION PRODUCT

3-4 SWITCHING OFF THE POWER

If the power is turned off when the actuator that moves the ride is in an elongated condition, noise will be emitted when the ride contracts.

Although there is no concern about wear or overloading, this occurrence is likely to cause apprehension. The following is an explanation of how to turn the power off quietly by adhering to a certain set of steps.

Note, however, that this power off procedure cannot be conducted while a game is in progress.

1Turn OFF the main switch on the service panel of the control tower. (See Fig. 3-2.)

2When you wish to turn OFF the power switches of the four cabinets, press the START button on the service panel for an extended period. Press the START button continuously for at least 3 seconds until the rides start to move.

3Each ride will move to its bottommost point and then stop.

4Turn OFF the power switch on the control tower. This switch is behind the lid on the left side seen facing the control tower. (See Fig. 4c.)

If you turn OFF the power without carrying out the above procedure, the ride will descend a little at a time while emitting a noise. This is the noise of the elongated actuator contracting.

Although the actuator will not wear due to this operation, you should carry out the above procedure before turning OFF the power.

5Before carrying out maintenance on a particular cabinet and cockpit, turn OFF the power switch on the side of the DLP base of the target cabinet. (See Fig.4b.)

To turn OFF only the target cabinet, press the ENTRY button for the target cabinet on the service panel for an extended period.

Press the button continuously for at least 3 seconds until the ride starts to move. Only the ride of the target cabinet will move to its bottommost point and then stop.

16

4 PART DESCRIPTIONS

4 PARTDESCRIPTIONS

FIG. 4a Overall Diagram

17

4 PARTDESCRIPTIONS

FIG. 4b

FIG. 4c

18

Name (quantity)		Width	×		Depth	×	Height (mm)		Mass (kg)
REAR CABINET (4)	W	1,400	×	D	1,850	×	H	1,170	363
FRONT CABINET (4)	W	1,620	×	D	880	×	H	1,250	177
DLP BASE (4)	W	1,510	×	D	850	×	H	920	152
PROJECTOR (4)	W	1,510	×	D	570	×	H	1,400	110
REAR LAMP (4)	W	1,310	×	D	360	×	H	210	23
CENTER STEP (3)	W	665	×	D	1,990	×	H	62	29
SIDE STEP L (1)	W	332	×	D	1,990	×	H	62	18
SIDE STEP R (1)	W	332	×	D	1,990	×	H	62	18
CONTROLTOWER (1)	W	565	×	D	555	×	H	1,065	87
RANKING BOARD (1)	W	1,400	×	D	620	×	H	775	84
RANKING BASE	W	1,400	×	D	580	×	H	115	-
RANKING BOX	W	1,045	×	D	180	×	H	650	-
LCD UNIT (1)	W	1,400	×	D	620	×	H	775	68
LCD BASE	W	1,400	×	D	580	×	H	115	-
LCD MONITOR	W	980	×	D	95	×	H	590	-
SPEAKER BOX L (1)	W	1,810	×	D	580	×	H	765	71
SPEAKER BASE L	W	1,710	×	D	580	×	H	275	-
MIRROR BOX L	W	935	×	D	285	×	H	500	-
SPEAKER BOX R (1)	W	1,810	×	D	580	×	H	765	71
SPEAKER BASE R	W	1,710	×	D	580	×	H	275	-
MIRROR BOX R	W	935	×	D	285	×	H	500	-

4 PARTDESCRIPTIONS

19

5 ACCESSORIES

5 ACCESSORIES

Confirm that the accessories listed in the table below are present when setting up the product. Accessories marked “Spare” in the note column are consumable items but included as spares.

If there are an insufficient number of game play manuals, request the point of purchase or the office indicated in this manual to supply additional manuals.

TABLE 5a

DESCRIPTION:	OWNER’S MANUAL
Part No. (Qty.):	420-6958-01 (1)
Note:	This manual
Figures:

Partsnotlabeledwithpartnumbersareasyet unregisteredorcannotberegistered.Besuretohandle allpartswithcare,assomepartsarenotavailablefor purchaseseparately.

SERVICE MANUAL 420-6990-01 (1) Explanation of software

PARTS CATALOG 420-6991-01 (1) Parts list

LINDBERGH SERVICE MANUAL 420-6921-01 (1)

Explanation of built-in game board

PROJECTOR REMOTE CONTROLLER 200-6023 (4)

For making adjustments. (See Chapter 8.)

KEY MASTER 220-5793-2-A001 (2)

For operating/closing the doors

The key master is shipped with the manual packed together with the accessories.

KEY (2 each)

Each key is used for opening and closing the coin chute door of a seat. The key for each seat is different. The keys are placed inside the coin chute doors for shipping.

LCD REMOTE CONTROLLER 200-6060 (1)

For making adjustments. (See Chapter 9.) Located inside the LCD packing box.

20

VOLUME	MICROSWITCH
220-5753/220-5484 (2)	509-5704 (2)
Spare. (See Chapters 10 and 12.)	Spare. (See Chapter 11.)

HALOGEN LAMP	GREASE GUN
390-6732-40M (5)	090-0083 (1)
Spare. (See Chapter 15.)	Forgreasingup.(SeeChapter14.)

Attached to the machine during installation and assembly.An additional 14 identical lamps are packed together with the machine.

TAMPERPROOFSCREWWRENCH 540-0007-01 (1)

Tool. (See Chapter 11.)

ASSYWIRE DVD 605-0094 (1)

For software installation. (See Chapter 18.)

GREASE 090-0289 (1)

For greasing up. (See Chapter 14.)

SERVICE MANUAL DVP ENG 420-6923-01 (1)

DVD DRIVE 610-0719-01-91 (1) For software installation. (See Chapter 18.)

5 ACCESSORIES

21

5 ACCESSORIES

The parts shown in TABLE 5b are not used for normal maintenance. They are used to reinstall software that was inadvertently uninstalled.

TABLE 5b

DVD SOFTWARE KIT

(1)

Software media. (See Chapter 18.)

NOTE:

When you order the DVD-ROM disc only,

specify the part number 610-0726-0015 (DVD SOFT ORA).

22

6ASSEMBLY AND INSTALLATION

●Perform assembly work by following the procedure herein stated. Failure to comply with the instructions can cause electric shock.

●Perform assembling as per this manual. Since this is a complex machine, incorrect assembling can cause an electric shock, machine damage and/or improper functioning as per specified performance.

●When assembling, be sure to use plural persons. Depending on the assembly work, there are some cases in which working by one person alone can cause personal injury or parts damage.

●Adhere strictly to all of the work procedures stipulated in this document. If two or more workers are working at the same time, exercise special caution. If sequences are carried out erroneously, accidents can result. There might also be cases in which the assembly cannot be completed.

●Pay special attention to the surroundings when a multiple number of workers are working at the same time. There is always the danger that a worker might be injured. In assembly and installation of this product, there are procedures in which a stepladder is used, procedures in which heavy objects are attached, and procedures involving connection of a rated power supply of 15 amperes. Carelessness in doing work could lead to grave injuries and even fatalities.

●Ensure that connectors are accurately connected. Incomplete connections can cause electric shock.

●This work should be carried out by the site maintenance personnel or other qualified professionals. Work performed by non-technical personnel can cause a severe accident such as electric shock. Failing to comply with this instruction can cause a severe accident such as electric shock to the player during operation. If no one with proper technological expertise is available, request service from the office indicated in this document or the point of purchase so as to ensure safety.

●Be careful not to damage the wires. Damaged wires may cause electric shock or short circuit or present a risk of fire.

●Do not leave power cable or earth lines exposed over passageways. Exposure could lead to damage, electric shock or short circuit. Wherever wiring has been laid out on a floor surface, use a wiring protection cover. (Wiring diameter: Power cable, approx. Ø18)

●Persons who connect indoor power supplies must be qualified electricians. Do not allow anyone without proper qualifications to make such connections. Otherwise there could be electric shock.

5 ACCESSORIES

23

6 ASSEMBLYAND

INSTALLATION

●Provide power cables for connecting the indoor power supply to the product. Four cables are needed for the cabinets, and one for the control tower. The rating of each power cable must be at least 15 amperes. The cables must conform to this requirement and also be of sufficient length to enable the indoor

power supply to be connected to the product without difficulty. Use of a cable that does not meet the requirements can result in a fire or electric shock.

The recommended dimensions of the power cable terminal for cabinet use are a hole diameter of 8.4 mm and width of 15 mm, and the recommended dimensions of power cable terminal for control tower use are a hole diameter of

6.4 mm and width of 12 mm.

●Provide an earth wire for connecting the indoor earth terminal to the product earth terminal. Unless grounding is secure, there could be electric shock, damage to parts, or faulty operation.

The recommended dimensions of the terminal to be connected to the cabinet earth terminal are a hole diameter of 8.4 mm and width of 15 mm, and those of the control tower earth terminal are a hole diameter of 4.3 mm and width of 9.5 mm.

●For the sake of safety and workability, use 3 core coaxial cabtire cables for the power cables. Note, however, that it is necessary to change the earth wire terminal on the power cable for the control tower as indicated above.

●When inserting or removing a connector, always hold it by its main part. If you hold it by anything else while doing so, the connections between wire and connector terminal fixtures could be damaged; and there could be a short circuit or fire.

●Make sure that all the adjusters are resting on the floor. The cabinet may move and cause an accident if the adjusters are not laid out properly.

●Whenever any fasteners (e.g. screws, nuts) have been lost, always use replacement fasteners with proper dimensions as specified in this document. If fasteners of any other dimensions are used, it could cause damage and/or separation of parts that result in secondary accidents.

●In order to perform the work of assembling this product reliably and safely, provide a number of stepladders. If there is only one step ladder, it will be difficult to carry out the work.

●Exercise due caution when using stepladders while working. If anyone stumbles or falls, it could cause a serious accident. In locations where the ceiling is low, a head injury could occur.

●Be careful when aligning, attaching or mounting parts so that your head, hands, fingers, etc., do not get caught in anything. If two or more workers are working at the same time, exercise special caution. Failure to be cautious could result in accidental bone fractures or amputation. Check the surroundings carefully before proceeding.

●When connecting wires inside the cabinet, there may be instances in which the indoor lighting does not reach that location. Have a flashlight or other auxiliary lighting equipment on hand. If wires are connected carelessly, there could be an accidental short circuit, fire, etc.

24

●After installing the step, be careful. If you trip over the step and fall over, you may seriously injure yourself.

●When tightening bolts and screws, ensure that other parts are suspended

properly and bolts and screws are fastened tightly. Be sure to take accident prevention measures such as having another worker support parts. If a part drops or topples over during this work, a serious accident may result.

●When removing or attaching the door or parts, be careful that your hands or fingers do not get caught in anything.

●Support and hold parts in place securely and fasten them with screws and/or bolts. Use two workers, one to support the part and another to fasten it in place. If a part is not supported securely, it might fall down, resulting in an accident.

●Wear appropriate work clothing so that work can be performed safely. Use gloves and safety shoes to prevent accidents or injuries.

●When installing a wire protection cover over a floor, use a material shaped so that no one passing by will stumble over it. Using a material that could be stumbled over might lead to an accidental fall.

●Be careful in handling plastic parts. Be sure not to tighten screws or nuts too tightly. If such parts are exposed to excessive loads or impact, they might become damaged, resulting in fragments or cracks that could cause accidental injury.

6 ASSEMBLYAND

INSTALLATION

25