Schneider Electric PWRSRV710, PWRSRV750 User Manual

Instruction Bulletin

Replaces 63230-216-207/A2 dated January 2002

63230-216-207/A3

POWERLOGIC® Power Server

PWRSRV710 and PWRSRV750 Models Setup Guide

Retain for future use.

9/2002

NOTICE

Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call attenti on to information tha t clarifies or simplifies a procedure.

The addition of either symbol to a “Danger” or “Warning” safety label indicates that an electrical hazard exists which will result in personal injury if the instr uctions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, can result in death or serious injury.

CAUTION

PLEASE NOTE

CLASS A FCC STATEMENT

CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury.

CAUTION

CAUTION, used without the safety alert symbol, indicates a potentially hazardous situation w hi ch , if n ot a vo ide d, can result in property damage.

NOTE: Provides additional information to clarify or simplify a procedure.

Electrical equipmen t should be i nstalled, opera ted, serviced, and maintained only by qualifie d p ers on nel . Th is document is not in ten ded as an instructio n manual for untrained person s. No resp onsibility is assume d by Square D for any consequences arising out of the use of this manual.

This equipment has been tested and found to comply with the limits for a Class A digital device , pursuant to part 15 of the FCC Rules. These limi ts are designated to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and u sed in acco rdance with the instruct ion manual, may cause harmful interference to radio communic ations. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

63230-216-207/A3 Contents 9/2002

CONTENTS

CHAPTER 1—INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

CHAPTER 2—SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . .3

CHAPTER 3—INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

CHAPTER 4—CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Connections Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Control Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

RS-232 Serial Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

COM 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

COM 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

RS-485 Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Biasing and Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Connecting 4-Wire Devices as 2-Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Communications Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

CHAPTER 5—SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Summary of Setup Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Configuring the Power Server Communication Connection . . . . . . . . . . .17

Using a Null Modem Serial Cable to Configure the Power Server . . 17

Connecting to the PowerServer with NetMeeting . . . . . . . . . . . . . . . . . . 20

Starting NetMeeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Configuring the PowerServer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Setting the Date/Time and Time Zone . . . . . . . . . . . . . . . . . . . . . . . .2 5

Changing the Mode from Run to Setup Mode . . . . . . . . . . . . . . . . . .26

Configuring Your POWERLOGIC System . . . . . . . . . . . . . . . . . . . . .27

Changing the Mode from Setup to Run Mode . . . . . . . . . . . . . . . . . .28

APPENDIX A—SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

APPENDIX B—CHANGING YOUR PASSWORD . . . . . . . . . . . . . . . . . .31

APPENDIX C—USING A CROSSOVER CABLE TO CONFIGURE THE

POWER SERVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

APPENDIX D—INTEGRATING THE POWER SERVER INTO SMS . . . . 39

APPENDIX E—UPLOADING AND DELETING FILES ON THE

POWER SERVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

About the Software Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Uploading Files to the Power Server . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Deleting Files on the Power Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 5

Contents 63230-216-207/A3

9/2002

APPENDIX F—CONNECTING THIRD PARTY DEVICES TO THE

POWER SERVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

APPENDIX G—POWERLOGIC SYSTEM DISPLAY (SD700)

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Installation and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Connecting to the Power Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Calibrating the Touch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

Care and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

APPENDIX H—DATABASE BACKUP . . . . . . . . . . . . . . . . . . . . . . . . . .57

Backing Up the Database on the Power Server . . . . . . . . . . . . . . . . . . . .57

Checking the Database Backup Status . . . . . . . . . . . . . . . . . . . . . . .58

Backing Up the Power Server Database onto a Separate PC . . . . . . . . .59

Restoring the Database on the Power Server . . . . . . . . . . . . . . . . . . . . . .60

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

63230-216-207/A3 Chapter 1—Introduction 9/2002 Overview

CHAPTER 1—INTRODUCTION

OVERVIEW The Power Server is a self-contained device that can be used to transfer

power system informati on through a web browser an d an Ethernet local area network (LAN) or a wide area network (WAN). It is designed specifically for industrial and commercial applications, making it possible to view system information from a standard web browser. Figure 1–2 on page 2 illustrates this application. An optional touc h screen displ ay (Square D part n o. SD700) is also available for viewing the Power Server locally.

Using an embedded POW ERLOGIC System Setup applicatio n, the Power Server also provides setup capabilities for system components. The Power Server can be used to create communications connections and configure device settings for devices connected to a serial daisy chain, as well as other Modbus/Jbus devices located on the Ethernet network.

Two models are available. PWRSRV710 is the basic model. The other model, the PWRSRV750, has the s tan dard f eatures of the PWRSRV710 as well as enhanced capabilities. These enhanced capabilities include graphical diagram views, active alarm and alarm log views, and historical data and waveform report views.

When integrated into a system using System Manager™ Software (SMS), the Power Server can also serve as an Ethernet gateway for the local system. As illustrated in Figure 1–3 on page 2, the Power Server provides Ethernet routing from the SMS ap plica tion to the de vices on the seri al daisy chain.

30703000

Figure 1–1: Power Server

Chapter 1—Introduction 63230-216-207/A3 Overview 9/2002

Initial setup

via

NetMeeting

Web browser

Device setup for the POWERLOGIC System

Optional touch screen

Mixed-mode daisy chain

Power Server used as a component of the POWERLOGIC System

30703059

Figure 1–2: The Power Server used as a standalone system monitoring device

POWERLOGIC Enterprise System

Internet

View reports via Internet browser

Web browser

Optional touch screen

Mixed-mode daisy chain

Firewall

POWERLOGIC Enterprise System

Internet

via Ethernet

via

Modem

Firewall

PUSH application sending data to enterprise

Power Server used as a gateway

PC with System Manager Software (SMS)

30703054

NOTE: The shaded area depicts a POWERLOGIC Enterprise System. Contact POWERLOGIC Engineerin g Serv ic es for i nfor ma tion on this type of applicat ion .

Figure 1–3: The Power Server used as a gateway device with SMS and a web server

63230-216-207/A3 Chapter 2—Safety Precautions 9/2002

CHAPTER 2—SAFETY PRECAUTIONS

DANGER

HAZARD OF ELECTRIC SHOCK, BURN, OR EXPLOSION

• Only qual ified workers should insta ll th is equipment. Such work shoul d be performed only after reading this entire set of instructions.

• NEVER work alone.

• Turn off al l powe r suppl ying t his equ ipme nt before worki ng on or inside .

• Always use a properly rated voltage sensing device to confirm that all power is off.

• Before performing visual inspections, tests, or maintenance on this equipment, disconnect all sources of electric power. Assume that all circuits are live until they have been completely de-energized, tested, and tagged. Pay particula r attenti on to t he desi gn of the power system . Consider all sources of power, including the possibility of backfeeding.

• Beware of potential hazards, wear personal protective equipment, carefully inspect the work area for tools and objec ts that may have been left inside the equipment.

• Use caution while removing or installing panels so that they do not extend into the energized bus; avoid handling the panels, which could cause personal injury.

• The successful operation of this equipment depends upon proper handling, installation, and operation. Neglecting fundamental installation requ irements may l ead to perso nal injury as well as dam age to electrical equipment or other property.

• Before performing Dielectric (Hi-Pot) or Megger testing on any equipment in which the Power Server is installed, disconnect all input and output wires to it. High voltage testing may damage electronic components contained in the Power Server.

Failure to follow these instructions will result in death or serious injury.

Chapter 2—Safety Precautions 63230-216-207/A3

9/2002

63230-216-207/A3 Chapter 3—Installation 9/2002 Dimensions

CHAPTER 3—INSTALLATION

DIMENSIONS

5.63 in

143 mm

8.98 in

228 mm

3.62 in

92 mm

Figure 3–1: Power Server dimensi onal drawing

MOUNTING The Power Server is designed to be mounted directly on a 1.38 in (35 mm)

DIN rail. The unit has a snap-on DIN rail connector on the back (see Figure 3–2). No tools are required. Mount the Power Server in a clean, dry, well ventilated are a. Allow 15.75 in (400 m m) on the DIN rail fo r mounting the Power Server and power supply. Also, allow 3 in (76 mm) clearance above the Power Server for heat ventilation.

30703001

Rear view DIN rail connector location

30703002

Figure 3–2: Power Server rear view showing DIN rail connection

Chapter 3—Installation 63230-216-207/A3 Mounting 9/2002

Mount the Power Server and Power Supply only in a horizontal position as shown in Figure 3–3.

Figure 3–3: Proper orientation of Power Server and power supply

30703003

DANGER

HAZARD OF ELECTRIC SHOCK, BURN, OR EXPLOSION

• Turn of f all pow er supp lying thi s equip ment and the equip ment in which it is installed before working on this equipment.

• Always use a properly rated voltage sensing device to confirm that power is off.

Failure to follow these instructions will result in death or serious injury.

To mount the Power Server on a DIN rail, follow these steps:

1. Turn off power to the Po wer Server and any equip ment i nto whic h it is to be installed and verify that power is off.

2. Ensure that the DIN rail is attached horizontally to a surface with a minimum thickness of 0.078 in (2 mm) for stability.

3. Place the Power Server o n the DIN rail with the upper slot first. Then push against the lower edge to snap it on the rail.

63230-216-207/A3 Chapter 3—Installation 9/2002 Mounting

To mount the Power Supply (Square D part no. PS080), refer to Figure 3–4 and follow these steps:

1. Align the mounting groove on the power supply with the DIN rail.

2. Press the blue button to pull back the tabs.

3. Snap the power supply onto the DIN rail and release the blue button to secure the unit onto the DIN rail.

NOTE: Refer to Appendix A—Specifications on page 29 for PS080 specifications.

30703005

Figure 3–4: Power Supply (PS080) mounting

30703004

Chapter 3—Installation 63230-216-207/A3 Mounting 9/2002

63230-216-207/A3 Chapter 4—Connections 9/2002 Connections Summary

CHAPTER 4—CONNECTIONS

CONNECTIONS SUMMARY The Power Server connections are described in this chapter. Table 4–1

briefly descr ibes each conn ection.

Table 4–1: Connections description

Connection Description

UTP Port

Control Power Three-pin connector for 24 Vdc connection. COM 1 RS-232 RS-232 serial port for configuring network settings using a PC. COM 2 RS-232 Touchscreen serial cable port. COM 3 RS-485 COM 4 RS-485 VGA output Connect to touchscreen.

Ethernet connection. Standard RJ-45 port for connection of unshielded twisted-pair (10/100 BaseT) Ethernet cable. Category 5 recommended.

RS-485 comm ports for connecting POWERLOGIC or Modbus/ JBUS devices to the Power Server.

COM 1 RS-232 serial port Setup connection

RS-232 RS-232

COM 2 RS-232 Touchs creen serial connection

Figure 4–1: Power Server conn ect ions

COM 3

RS-485 port

UTP Port

RS-485RS-485

COM 4

RS-485 port

VGA output to Touchscreen monitor

Control Power

30703006

Chapter 4—Connections 63230-216-207/A3 Control Power 9/2002

CONTROL POWER The Power Server accepts 24 Vdc control power with maximum power

consumption of 28 watts. A 50-watt power supply is recommended for this application (order Square D part no. PS080).

NOTE: Check for proper polarity before applying power to the unit.

Fusing We recommend using one 2 A fast-blow fuse as shown in Figure4–2 and

Figure 4–3 on page 11.

Grounding The Power Server is connected to ground via the co ntrol power ground

connection. Figure 4–2 depicts the recommended groundin g method for the Power Server when used with po w er sup pl y PS 080 . If gro und ing th e Po wer Server to local equipment, refer to Figure 4–3 on page 11.

NOTE: The control power source must be properly grounded.

Power Server

–

2 A Fast-Blow Fuse

recommended

24 Vdc

–

Power Supply

(PS080)

100–240 Vac

Source

Figure 4–2: Power Server grounding to power supply PS080

30703007

63230-216-207/A3 Chapter 4—Connections 9/2002 Control Power

Power Server

–

2 A Fast-Blow Fuse

recommended

To local equipment ground

24 Vdc

–

Power Supply

(PS080)

100–240 Vac

Source

Figure 4–3: Power Server grounding to local equipme nt

30703010

Chapter 4—Connections 63230-216-207/A3 RS-232 Serial Ports 9/2002

RS-232 SERIAL PORTS The Power Server has two RS-232 serial communications ports.

30703006

COM 1

Figure 4–4: COM 1 and COM 2 ports

COM 1 COM 1 is the port used for co nfiguring the Powe r Server. When you attach a

laptop or PC to this port, you can follow the instructions in this bulletin to configure the network settings of the PowerServer. See “Configuring the Power Server Communication Connection” on page 17 for complete instructions.

COM 2

COM 2 COM 2 is the serial port used if you are using the optional touch screen

display (SD700).

63230-216-207/A3 Chapter 4—Connections 9/2002 RS-485 Ports

RS-485 PORTS Table 4–2 shows the default values for each of the RS-485 ports.

Table 4–2: Default Values for RS-485 Ports

Value Default Setting COM 3 and COM 4

Type 4-wire Baud Rate Speed 19200 Parity Even

NOTE: On a 4-wire mixed mode (POWERLOGIC and Modbus) daisychain, device address 1 c annot be a POW ERLOGIC or SY/MAX d evice and de vice address 16 cannot be a Modbus device.

Each RS-485 port is a male DB-9 connector with the pin-out arrangement shown in Figure 4–5.

2345

Male DB-9 of Power Server

67 8

SHIELD

Tx+

Tx–

Rx+

Rx–

Figure 4–5: Male DB-9 connector (master port)

Two D B9-t o-te r mi nal bl ock ad ap ters (fem al e) [Sq ua re D part no. DB9F2TB] are included with the Power Serv er . To connect the dais y chain of d evices to the RS-485 port, att ach an adapt er to a Belden 8 723 or equiva lent cable a nd plug the adapter into the COM 3 or COM 4 port on the Power Server. Wire the cable and adapter as shown in Figure4–6.

NOTE: Because of pin out configurations, it is necessary to make these connections as described. Square D cable CAB-107 is not compatible with this application.

DB9F2TB to Power Server

1 Tx – 2 3 4 Rx + 5 Shield 6 Tx + 7 8 9 Rx –

(IN+) (IN–) (OUT+) (OUT–) (Shld)

4-Wire typical standard POWERLOGIC slave device

Rx + Rx – Tx + Tx – Shield

Green White Red Black

30703009

Figure 4–6: Typical POWERLOGIC standard device connection to

Power Server

Chapter 4—Connections 63230-216-207/A3 Connecting 4-Wire Devices as 2-Wire 9/2002

Biasing and Termination Each RS-485 port has built-in communications signal biasing and

termination circuitry. Thus, a multipoint communications adapter is not needed. However, an end-of-line terminator (Square D part no. MCT-485 o r MCTAS-485) is required on the last device of each daisy chain. Refer to the instruction bulletin for the last device on the daisy chain.

CONNECTING 4-WIRE DEVICES AS 2-WIRE

Two DB 9-to-terminal block adapters (female) [Square D pa rt no . D B9F 2TB] are included with the Power Server. Use an adapter to connect a 4-wire device as 2-wire to the Power Server . Re fer to Figu re 4–7 and follow these steps:

1. On the DB9F2TB adapter, jumper the Rx+ and Tx+ terminals together, and jumper the Rx– and Tx– terminals together.

2. Connect the Rx+/Tx+ terminals to the L+ line.

3. Connect the Rx–/Tx– terminals to the L– line.

4. Plug the DB9F2TB adapter into the RS-485 port on the Power Server.

DB9F2TB to Power Server

Typical 2-wire POWERLOGIC device

L –

L +

Shield

1 2 3 4 5 6 7 8 9

Tx –

Rx + Shield Tx +

Rx –

30703011

Figure 4–7: T ypic al 2-wire POWE RLOGIC dev ice conne ction to Power

Server

63230-216-207/A3 Chapter 4—Connections 9/2002 Communications Wiring

COMMUNICATIONS WIRING The maximum number of devices supported on a single daisy chain is

determined based on bau d rate, th e leng th of the dais y chai n, and the typ es of RS-485 devices (2-wire/4-wire) on the daisy chain. The RS-485 interface supports daisy chains as specified in Table 4–3 and Table 4–4.

Table 4–3: Daisy Chain Maximum Distances 4-Wire

Baud Rate

1200 10,000 ft (3,048 m) 10,000 ft (3,048 m) 2400 10,000 ft (3,048 m) 5,000 ft (1,524 m) 4800 10,000 ft (3,048 m) 5,000 ft (1,524 m)

9600 10,000 ft (3,048 m) 4,000 ft (1,219 m) 19200 5,000 ft (1,524 m) 2,500 ft (762 m) 38400 4,000 ft (1,219 m) 1,500 ft (457 m)

1–16 Devices 17–32 Devices

Maximum Distances*

* Due to the volume of RS-485 devices in the field, this table is only to be used as a guide and

was tabulated based on POWERLOGIC 4-wire devices and POWERLOGIC 4-wire devices that support 2-wire connections.

Table 4–4: Daisy Chain Maximum Distances 2-Wire

Baud Rate

1200 10,000 ft (3,048 m) 10,000 ft (3,048 m)

2400 10,000 ft (3,048 m) 5,000 ft (1,524 m)

4800 9,000 ft (2,743

9600 6,000 ft (1,829 m) 4,000 ft (1,219 m) 19200 3,000 ft (915 m) 2,500 ft (762 m) 38400 2,000 ft (610 m) 1,500 ft (457 m)

1–8 Devices 9–16 Devices

Maximum Distances*

m) 5,000 ft (1,524 m)

* Due to the volume of RS-485 devices in the field, this table is only to be used as a guide and

was tabulated based on POWERLOGIC 4-wire devices and POWERLOGIC 4-wire devices that support 2-wire connections.

Chapter 4—Connections 63230-216-207/A3 Communications Wiring 9/2002

63230-216-207/A3 Chapter 5—Setup 9/2002 Summary of Setup Steps

CHAPTER 5—SETUP

SUMMARY OF SETUP STEPS This chapter desc ribes the st eps fo r setting up the Powe r Serve r. To do this ,

you perform these main tasks:

1. Configure the Power Server c ommunication connecti on using your laptop or PC.

2. Configure the PowerLogic System application using NetMeeting.

CONFIGURING THE POWER SERVER COMMUNICATION CONNECTION

Using a Null Modem Serial Cable to Configure the Power Server

To set up the Power Server communication connection, you will need to obtain a unique static IP addre ss, subnet mask, and router IP address from your network administrator.

Two methods of configuration are possible:

• Use a null modem serial cable and HyperTerminal. See Using a Null

Modem Serial Cable to Configure the Power Server in the section that follows. This method is recommended.

• Use an Ethernet cross-over cable and NetMeeting. This method is

described in Appendix C—Usin g a Crossove r Cable to Configure the Power Server on page 33.

1. Connect and apply power to the Power Server. Allow ap prox im ate ly fiv e minutes for the Power Server to complete the boot process.

2. Connect the null modem cabl e fr om the s erial p ort on your PC to CO M 1 of the Power Server.

Connect to COM1

COM 1

30703006

Null modem cable (Square D part no. EGWNMC)

Figure 5–1: Null modem connection for Power Server configuration

3. From your PC, open the HyperTerminal accessory. From the Windows Explorer taskbar, click Start > Programs > Accessories > Communications > HyperTerminal.

NOTE: This path is typical for W indows 2000 and Windows XP. The path may differ for other platforms.

30703012

+ 47 hidden pages