Schneider Electric MP-5200 Series Data Sheet
MP-5200 Series
Electronic Hydraulic Actuator
General Instructions
Application
The MP-5200 Series actuators are for the electronic proportional control of dampers, valves, or program switches which require the return to normal position upon power interruption. This series is compatible with 2 to 15 Vdc input signals from Schneider Electric System 8000TM, Schneider Electric NETWORK 8000®, and Schneider Electric DMS DDC controllers.
Features
•Linear motion output shaft controlled by a variable dc voltage input signal.
•Spring return.
•Nominal 3 Vdc operating span.
•Fixed start point and non-positive positioning.
•10,000 Ω or greater input impedance.
•24 Vac, 120 Vac, and 240 Vac models
•Optional adjustable SPDT auxiliary switch.
•Available in damper models or base models that require damper or valve linkage.
•Die cast lower housing and painted steel upper housing.
•Hydraulic actuator with oil-immersed motor, transducer, and pump.
•Internal feedback circuitry provides non-positive positioning control in relation to the controller signal.
MP-521X
Valve Actuator
MP-523X
Damper Actuator
Applicable Literature
•Cross-Reference Guide, F-23638
•Reference Manual, F-21683
•Environmental Controls Application Manual, F-21335
•Electric/Electronic Products Catalog, F-27382
•Engineering Bulletin EN-111, x Electronic Control, F- 15264
•AV-600 Hydraulic Actuator Valve Linkage Kit, F-26279
•AV-601 Linkage Extension Set for AV-600 Valve Linkage Kit, F-26280
•AV-7600-1 Hydraulic Actuator Valve Linkage Kit, F-26235
Printed in U.S.A. 4/10 |
© Copyright 2010 Schneider Electric All Rights Reserved. |
F-24789-8 |
SPECIFICATIONS
Actuator Inputs
Compatible with: 2 to 15 Vdc from Schneider Electric System 8000,Schneider Electric NETWORK 8000, or Schneider Electric DMS controllers.
Operating Span, Nominally 3 Vdc fixed. 4.5 to 12 Vdc are required to assure full stroke travel under various loading conditions.
Nominal Extended Start Point, Approximately 6 Vdc. Signal Impedance, 10,000 Ω or greater.
Power Input: Refer to Table-1 and Table-2. All 24 Vac circuits are Class 2. Connections: Color-coded 4' (1.2 m) leads.
Actuator Outputs
Electrical:
Internal Power Supply, 20 Vdc, 25 mA.
Auxiliary Switch (-500 models), 10 Amps, 120/240 Vac adjustable SPDT, factory set to close the N.C. contact at the retracted end of stroke.
Mechanical:
Stroke,
Damper 2" (51 mm) over a nominal 6 Vdc (fully retracted) to 9 Vdc (fully extended) input range (includes AM-601 linkage).
Valve 9/16" (14.3 mm) over a nominal 6 Vdc (fully retracted) to 9 Vdc (fully extended) input range.
Torque, Refer to Table-1 and Table-2.
Nominal Damper Area: Actuator selection should be made in accordance with damper manufacturer’s specifications.
Environment
Ambient Temperature Limits:
Shipping & Storage, -40 to 160° F (-40 to 71° C).
Operating, -20 to 140° F (-29 to 60° C).
Damper -20 to 140° F (-29 to 60° C).
Valve Refer to Table-3.
Humidity: 5 to 95% RH, non-condensing.
Location: NEMA Type 1.
Agency Listings
UL 873: Underwriters Laboratories (File # E9429 Category Temperature-Indicating and
Regulating Equipment).
CSA: Certified for use in Canada by Underwriters Laboratories. Canadian Standard C22.2
No. 24-93.
European Community: EMC Directive (89/336/EEC). Low Voltage Directive (72/23/EEC).
Table-1 Model Chart for Damper Actuators.
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Actuator Power Input |
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10 Ampsa |
Timing in Seconds @ 72° F (22° C) |
Torque Rating |
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Part |
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60 Hz |
50 Hz |
No Load Stroke |
Retract |
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Voltage |
Aux |
(Extend & Retract) |
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Number |
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Switch |
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on Power |
lb. - in. (N-m) |
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± 10% |
Watts |
Amps |
Watts |
Amps |
To Extend |
To Retract |
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Loss |
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MP-5230 |
120 |
11.7 |
0.16 |
12.9 |
0.19 |
No |
60 |
40 |
15 |
1.86 (0.21) |
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MP-5233 |
24 |
12.0 |
0.80 |
13.2 |
0.97 |
No |
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a Common of switch is in series with AC power supply to the motor. Therefore, the switch must be wired to control the same voltage as the actuator itself.
2 |
Copyright 2010 Schneider Electric All Rights Reserved. |
F-24789-8 |
Table-2 Model Chart for Valve Actuators. Also for Damper Actuators with Field Assembled Damper Linkages.
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Actuator Power Input |
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Timing in Seconds @ 72° F (22° |
Required Linkage |
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10 |
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C) |
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Ampsa |
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Part Number |
AC |
60 Hz |
50 HZ |
No Load Stroke |
Retract |
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Aux |
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on |
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Voltage ± |
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Switch |
To |
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Damper |
Valve |
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Watts |
Amps |
Watts |
Amps |
To Retract |
Power |
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10% |
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Extend |
Loss |
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MP-5210 |
120 |
11.7 |
0.16 |
12.9 |
0.19 |
No |
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MP-5210-500 |
Yes |
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MP-5211 |
240 |
11.8 |
0.08 |
13.0 |
0.09 |
No |
60 |
40 |
15 |
AM-601 b |
AV-7600-1 |
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AV-601 c |
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MP-5211-500 |
Yes |
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MP-5213 |
24 |
12.0 |
0.80 |
13.2 |
0.97 |
No |
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MP-5213-500 |
Yes |
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aCommon of switch is in series with AC power supply to the motor. Therefore, the switch must be wired to control the same voltage as the actuator itself.
bWith the installation of the AM-601 damper linkage, these valve actuators become functionally the same as the damper actuators listed in Table-1. Refer to Table-1 for the torque rating.
cAV-601 required for steam applications, recommended for hot water applications and in chilled water applications where condensation may occur on actuator.
Table-3 Maximum Allowable Ambient Air Temperature for Valve Actuators.
Temperature of Media |
Maximum Allowable Ambient Air Temperature |
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of MP-52xx Series |
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in the Valve Body |
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(Check the Rating of the Valve) |
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AV-600 Only for Chilled |
AV-600 with AV-601 extension |
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°F (°C) |
Water Applications |
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°F (°C) |
°F (°C) |
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366 (180) |
90 |
(32) |
90 |
(32) |
340 (171) |
100 |
(38) |
100 |
(38) |
281 (138) |
115 (46) |
140 |
(60) |
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181 (83) |
140 |
(60) |
140 |
(60) |
80 (26) |
140 |
(60) |
140 |
(60) |
ACCESSORIES |
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Common |
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11-1612 |
1/2" conduit bushing. |
AD-8969-612 |
Capacitor kit For MP-52xx-xxx-0-3 and earlier models only. Capacitor built into MP- |
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52xx-xxx-0-4 and later models. |
Damper Only |
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AD-553 |
Sequencing adaptor. |
AE-249 |
Transformer. |
AM-111 |
Crank arm for 5/16" diameter damper shaft. |
AM-112 |
Crank arm for 3/8" diameter damper shaft. |
AM-113 |
Crank arm for 1/2" diameter damper shaft. |
AM-115 |
Crank arm for 7/16" diameter damper shaft. |
AM-122 |
Linkage connector straight type. |
AM-123 |
Damper clip. |
AM-125 |
5/16" diameter x 20" damper rod. |
AM-125-048 |
5/16" diameter x 48" damper rod. |
AM-132 |
Ball joint connector. |
AM-161-3 |
Damper linkage kit. |
AM-601 |
Device includes mounting bracket, damper linkage with spring, and AM-122 |
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straight connector. Required to modify (MP-521x series) valve actuators into 2" (51 |
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mm) stroke damper actuators. |
AM-602 |
Spacer. |
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Valve Only |
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AV-600 |
Valve linkage. |
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AV-601 |
Valve linkage extension for hot water and steam applications; use with AV-600 |
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(may be used on chilled water to avoid condensation). |
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TOOLS (factory available) |
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TOOL-12 |
Wrench for adjustment of auxiliary switch. |
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TOOL-19 |
Spring compression tool for AV-600. |
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TOOL-37 |
1-5/8" open-end wrench. |
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TOOL-202 |
Manual positioner. |
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F-24789-8 |
© Copyright 2010 Schneider Electric All Rights Reserved. |
3 |
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TYPICAL APPLICATIONS (wiring diagrams)
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Vac Power |
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24 Vac Black/Blue |
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120 Vac White |
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Typical Controllers |
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240 Vac White/Black |
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CP-8102 |
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Red (+20) |
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Red |
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TP-810X |
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Yellow (OP1) |
Yellow |
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TP-8121 |
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Blue (COM) |
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TP-8124 |
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Blue |
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TP-8232 |
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MP-52XX-500 models |
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Vac Power |
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include internal SPDT |
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auxiliary switch. |
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Red |
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Yellow |
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Orange |
N.C. |
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Blue |
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COM (wired internally to |
Green |
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Brown |
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black power lead) |
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Maximum of 2
MP-52XX
N.O. |
MP-52XX |
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Figure-1 Typical Control Wiring for Up to Two MP-5200 Series Actuators to Controllers Requiring External 20 Vdc Power Supply.
4 |
Copyright 2010 Schneider Electric All Rights Reserved. |
F-24789-8 |
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Vac Power |
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24 Vac Black/Blue |
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Black |
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Typical Controllers |
120 Vac White |
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240 Vac White/Black |
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CP-8102 |
Red (+20) |
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Red |
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TP-810X |
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TP-8121 |
Yellow (OP1) |
Yellow |
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TP-8124 |
Blue (COM) |
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TP-8232 |
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Maximum of 2
MP-52XX
MP-52XX-500 models
include internal SPDT Vac Power auxiliary switch.
Orange |
N.C. |
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black power lead) |
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N.O. |
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MP-52XX |
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Vac Power |
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To 4 |
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additional |
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Actuators |
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Yellow |
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1 Capacitor AD-8969-612 must |
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Blue |
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Blue |
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be connected between Red and |
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Red |
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Red |
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Blue leads (max. 4) MP-52XX. |
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Required only for MP-52XX-XXX-0-3 |
Green |
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and earlier models. Capacitor built into |
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MP-52XX |
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MP-52XX-XXX-0-4 and later models. |
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1 Max. of 4 additional |
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MP-52XX. Each |
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requires one |
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AD-8969-612 filter. |
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Figure-2 Typical Control Wiring for More Than Two MP-5200 Series Actuators to Controller Requiring External 20 Vdc Power from the Actuator.
F-24789-8 |
© Copyright 2010 Schneider Electric All Rights Reserved. |
5 |
Typical Controllers
CC-8111
CC-8118
CC-8218
CP-8161
CP-8261
Typical DDC
Controllers
MICROZONE® II
LCM™
DMS
Note 1: When applied with most DDC controllers, the actuator’s 20 Vdc supply (red to blue) is not required. In such a case, each actuator requires the installation of one AD-8969-612 capacitor kit (filter) between its +20 Vdc (red) and COM (blue) leads.
Note 2: When this actuator is used with a DDC controller, it is important to program the controller's output to provide a minimum control span of 4.5 to 11.5 Vdc, to assure full travel to each end of the actuator stroke.
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1 Max. of 5 additional |
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MP-52XX. Each |
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requires one |
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AD-8969-612 filter. |
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Vac Power |
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24 Vac Black/Blue |
Black |
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OP1 |
Yellow |
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COM |
Blue |
120 Vac White |
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240 Vac White/Black |
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Yellow |
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To Controller |
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Blue |
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Blue |
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AO |
Yellow |
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Red |
Red |
COM |
Blue |
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Green |
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MP-52XX |
SH |
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Capacitor AD-8969-612 must |
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be connected between Red and |
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Blue leads (max. 4) MP-52XX. 1 |
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include internal SPDT |
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auxiliary switch. |
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Vac Power |
Orange N.C. |
COM |
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Brown |
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Yellow |
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(wired internally to |
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N.O. |
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Blue |
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black power lead) |
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Blue |
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Red |
Red |
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To 4 |
Green |
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additional |
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MP-52XX |
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Actuators |
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1 Required only for MP-52XX-XXX-0-3 and earlier models. Capacitor built into MP-52XX-XXX-0-4 and later models.
Figure-3 Typical Control Wiring For Up to Six MP-5200 Series Actuators to Controllers That Do Not Require 20 Vdc Power From the Actuator.
6 |
Copyright 2010 Schneider Electric All Rights Reserved. |
F-24789-8 |
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