Rover 51, 61, 80 User Manual

Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
GB
OWNERS MANUAL - Powered Lawnmowers - Walk Behind
Model Nos. 51, 61 & 80
D
GEBRAUCHSANWEISUNG - Motor-Rasenmäher -
Modell Nr. 51, 61 & 80
F
MANUEL DU PROPRIETAIRE - Tondeuse à Gazon à Essence -
Modèles 51, 61 & 80
SP
MANUAL DEL PROPIETARIO - Cortadoras de Césped a Gasolina -
Modelos 51, 61 & 80
NL
HANDLEIDING - Benzine Grasmaaimachine -
Types 51, 61 & 80
1
MANUALE INSTRUZIONI - Falciatrice A Motore -
Modelli. 51, 61 & 80
TM
Rover Mowers Ltd
ABN 11 000 257 303
PREFACE
Congratulations on your purchase of a quality Australian made and designed product from an Australian owned company.
This manual covers the operation and maintenance of the Rover Walk Behind Powered Lawn Mowers, as listed on the front cover of this manual.
Please read and understand this and any associated manual before using this machine. If any point is unclear, please contact any authorised Rover service dealer.
WARNING
Symbols
The following symbols have been used in this manual to highlight important information:
This symbol warns against injury to the operator or bystanders.
WARNING
This symbol warns against mower damage or possible loss of warranty.
CAUTION
This symbol highlights good ideas or tips.
LABELS ......................................................................................ii
PREFACE ....................................................................................iii
SAFETY INSTRUCTIONS..........................................................1
COMPONENTS.........................................................................2
SPECIFICATIONS.......................................................................2
SETTING UP..............................................................................2
Assembly of the Grass Catcher Folding the Handle Adjusting the Handle Height Removing the Packaging Ties from the Control Handles Engine Lubrication and Fuel Powerstart Option Self Propelled Option
OPERATION..............................................................................3
Grass Catcher
- Installing the Grass Catcher
- Removing the Grass Catcher Mulch Plug Grass Deflector Adjusting the Cut Height Engine
- Starting the Engine
- Stopping the Engine Grass Cutting and Catching Self Propelled Option
- Using the Self Propelled Transmission
MAINTENANCE........................................................................5
General Cleaning
- Cleaning the Underside of the Mower
- Cleaning the Upperside of the Mower Changing the Cutting Blades Self Propelled Option
- Adjusting the Drive Cable
- Removing the Drive Frame Cover
- Replacing the Drive Frame Cover
- Drive Chain Lubrication
- Drive Chain Adjustment
- Drive Belt Adjustment
- Drive Belt Replacement
- Adjusting the Drive Clutches
- Lubricating the Drive Pawls Powerstart Option
TROUBLE SHOOTING .............................................................12
General Powerstart Option Self Propelled Option
SPARE PARTS VIEWS................................................................14
Base Spare Parts Handlebar Spare Parts Self Propelled Spare Parts Ancillary Spare Parts
iii
TABLE OF CONTENTS
ENGLISH
Rover Mowers Ltd
ABN 11 000 257 303
•Wear eye protection
•Augenschutz tragen
•Porter des lunettes de protection
•Proteja sus ojos
•Gebruik oogbescherming
•Indossare occhiali di protezione
•Engage - switch, lever or position
•Einrücken - Schalter, Hebel oder Stellung
•Interrupteur, Levier ou Position d’embrayage
•Accionar - interruptor, palanca o posición
•Inschakelen - Schakelaar, Heftboom of positie
•Innesto - interruttore, leva o posizione
•Push handle to handle bar to drive mower forward
•Zum Losfahren den Bremsgriff zur Lenkstrange drücken
•Pousser la poignée vers l’avant pour utiliser la tondeuse en marche avant
•Empuje la manigueta hacia el manubrio para que el cortacésped avance
•Breng de duwhendel naar het stuur om de grasmaaier in beweging te zetten
•Spingere l’impugnatura verso il manubrio per far avanzare la falciatrice
•Slow speed
•Niedrige Drehzahl
•Position lente
•Lento
•Langzaam
•Bassa velocità
•Fast speed
•Hohe Drehzahl
•Position rapide
•Rápido
•Grote snelheid
•Alta velocità
•Off - switch, lever or position
•Ausschalten- Schalter, Hebel oder Stellung
•Arrêt - Interrupteur, Levier ou Position
•Apagado - interruptor, palanca o posición
•Af-schakelaar, Heftboom of positie
•Arresto - interruttore, leva o posizione
•On or start - switch, lever or position
Einschalten bzw. starten - Schalter, Hebel oder Stellung
•Marche - Interrupteur, Levier ou Position
•Activado o Arranque - interruptor, palanca o posición
•Aan-schakelaar, Heftboom of positie
•Marcia - interruttore, leva o posizione
•Keep hands and feet away
•Hände und Füße fernhalten
•Garder les mains et les pieds á distance
•Mantenga manos y pies alejados
•Handen en voeten weghouden
•Tenere lontani mani e piedi
•Rotating blades in cutterhead
•Laufende Messer im Schneidkopf
•Lames tournantes dans la tête de coupe
•Cuchillas giratorias en el cabezal portacuchilla
•Draaiende snijmessen in snijkop
•Lame rotanti nella testa della trancia
ii
•Engine choke
•Choke
•Starter
•Obturador del motor
•Machineklep
•Valvola dell’aria del motore
•Caution
•Vorsicht
•Précaution
•Precaución
•Voorzichtig
•Attenzione
•Refer to the owners manual
•Siehe Handbuch
•Se référer au manuel
•Consulte el manual del propietario
•Lees het Eigenaar’s Handboek
•Consultare il manuale delle istruzioni
•Disengage - switch, lever or position
•Lösen - Schalter, Hebel oder Stellung
•Interrupteur, Levier ou Position de débrayage
•Desembrague - interruptor, palanca o posición
•Uitschakelen - Schakelaar, Heftboom of positie
•Disinnesto - interruttore, leva o posizione
•Thrown objects, keep clear
•Fremdkörper werden ausgeworfen - Abstand halten!
•Projectiles – ne pas s’approcher
•No se acerque - objetos son lanzados
•Vliegende voorwerpen, uit de weg blijven
•Oggetti proiettati, non avvicinarsi
•Caution rotating blades while doing maintenance
•Achtung - Messer laufen während Wartung weiter
•Précaution, lames tournantes pendant l’entretien
•Precaución con las cuchillas giratorias durante el mantenimiento
•Voorzichtig met draaiende snijmessen bij onderhouden van
•Attenzione alle lame rotanti durante la manutenzione
•Blades free wheel to a stop
•Messer laufen bis zum Stillstand aus
•Le débrayage des lames arrête la roue
•El plato de cuchillas debe parar por sí misma
•Snijmessen draaien door tot ze stoppen
•Ruota di ingranaggio delle lame in arresto
•Remove spark plug wire
•Zündkabel abziehen
•Enlever le fil de la bougie
•Quite el cable de la bujía
•Bougie kabel ontkoppelen
•Rimuovere il cavo di accensione
•Keep bystanders clear
•Personen vom Gerät fernhalten
•Ne laisser approcher personne
•Mantenga a las personas lejos
•Toeschouwers uit de weg houden
•Non fare avvicinare nessuno
•Disconnect electrical cable
•Netzstecker ziehen
•Débrancher le fil électrique
•Desconecte el cable eléctrico
•Elektrische kabel uitschakelen
•Sconnettere il cavo elettrico
•Refer to the owners manual for maintenance details
•Siehe Handbuch für Wartungsdetails
•Se référer au manuel pour les détails d’entretien
•Consulte la información sobre mantenimiento en el manual del propietario
•Voor onderhoud details lees het Eigenaar’s Handboek
•Consultare il manuale delle istruzioni per dettagli sulla manutenzione
•Push handle forward to release blade brake & vice versa
•Zum Lösen der Messerbremse den Griff nach vorne schieben, zum Anziehen der Bremse den Hebel wieder nach hinten ziehen
•Pousser la poignée vers l’avant pour desserrer le frein des lames, et vice-versa
•Mueva la manigueta hacia adelante para desactivar el freno de las cuchillas y viceversa
•Duw de hendel naar voren om de snijmesriem te ontkoppelen en omgekeerd
•Spingere l’impugnatura in avanti per rilasciare il freno delle lame e viceversa
•Wear foot protection
•Fußschutz tragen
•Porter des chaussures
•Proteja sus pies
•Gebruik Voetbescherming
•Indossare calzature
•Wear hand protection
•Handschutz tragen
•Porter des gants
•Proteja sus manos
•Gebruik handbescherming
•Indossare dei guant
•Wear hearing protection
•Gehörschutz tragen
•Porter un protecteur acoustique
•Proteja sus oídos
•Gebruik gehoor bescherming
•Indossare protezione acustica
• Symbols are used on the machine to communicate important information.
• A list of symbols and their meanings are shown below.
• Please familiarise yourself with them before operating the machine.
• Die Symbole auf dem Gerät vermitteln wichtige Hinweise zum Betrieb.
•Weiter unten finden Sie eine Liste aller Symbole mit deren Erläuterungen.
• Bitte machen Sie sich vor der Inbetriebnahme mit ihnen vertraut.
• Communication d’informations importantes sur l’appareil au moyen de symboles.
• Ci-dessous, liste des symboles assortie der leur signification.
• Veuillez vous familiariser avec ces symboles avant la mise en marche de lappareil.
GB
D
F
• Los símbolos de la máquina brindan información muy importante.
• La lista de símbolos y significados están indicados abajo.
• Familiarícese con los símbolos antes de poner en marcha la máquina.
• Symbolen op de machine geplaatst geven belangrijke informaties.
• Een lijst van symbolen en hun betekenissen hierbij volgt.
• U moet zich met deze symbolen bekendmaken voordat U de machine in werking stelt.
• I simboli vengono utilizzati sulla macchina per comunicare informazioni importanti.
• Una lista dei simboli e dei loro significati è riportata sotto.
• Siete pregati di acquisire familiarità con questi simboli prima dell’utilizzo della macchina.
SP
NL
1
Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
Rover Mowers Ltd
ABN 11 000 257 303
PREFACE
Congratulations on your purchase of a quality Australian made and designed product from an Australian owned company.
This manual covers the operation and maintenance of the Rover Walk Behind Powered Lawn Mowers, as listed on the front cover of this manual.
Please read and understand this and any associated manual before using this machine. If any point is unclear, please contact any authorised Rover service dealer.
WARNING
Symbols
The following symbols have been used in this manual to highlight important information:
This symbol warns against injury to the operator or bystanders.
WARNING
This symbol warns against mower damage or possible loss of warranty.
CAUTION
This symbol highlights good ideas or tips.
LABELS ......................................................................................ii
PREFACE ....................................................................................iii
SAFETY INSTRUCTIONS..........................................................1
COMPONENTS.........................................................................2
SPECIFICATIONS.......................................................................2
SETTING UP..............................................................................2
Assembly of the Grass Catcher Folding the Handle Adjusting the Handle Height Removing the Packaging Ties from the Control Handles Engine Lubrication and Fuel Powerstart Option Self Propelled Option
OPERATION..............................................................................3
Grass Catcher
- Installing the Grass Catcher
- Removing the Grass Catcher Mulch Plug Grass Deflector Adjusting the Cut Height Engine
- Starting the Engine
- Stopping the Engine Grass Cutting and Catching Self Propelled Option
- Using the Self Propelled Transmission
MAINTENANCE........................................................................5
General Cleaning
- Cleaning the Underside of the Mower
- Cleaning the Upperside of the Mower Changing the Cutting Blades Self Propelled Option
- Adjusting the Drive Cable
- Removing the Drive Frame Cover
- Replacing the Drive Frame Cover
- Drive Chain Lubrication
- Drive Chain Adjustment
- Drive Belt Adjustment
- Drive Belt Replacement
- Adjusting the Drive Clutches
- Lubricating the Drive Pawls Powerstart Option
TROUBLE SHOOTING .............................................................12
General Powerstart Option Self Propelled Option
SPARE PARTS VIEWS................................................................14
Base Spare Parts Handlebar Spare Parts Self Propelled Spare Parts Ancillary Spare Parts
iii
TABLE OF CONTENTS
ENGLISH
GB
OWNERS MANUAL - Powered Lawnmowers - Walk Behind
Model Nos. 51, 61 & 80
D
GEBRAUCHSANWEISUNG - Motor-Rasenmäher -
Modell Nr. 51, 61 & 80
F
MANUEL DU PROPRIETAIRE - Tondeuse à Gazon à Essence -
Modèles 51, 61 & 80
SP
MANUAL DEL PROPIETARIO - Cortadoras de Césped a Gasolina -
Modelos 51, 61 & 80
NL
HANDLEIDING - Benzine Grasmaaimachine -
Types 51, 61 & 80
1
MANUALE INSTRUZIONI - Falciatrice A Motore -
Modelli. 51, 61 & 80
1
Rover Mowers Ltd
ABN 11 000 257 303
ENGLISH
SAFETY INSTRUCTIONS
TRAINING
• Read the instructions carefully. Be familiar with the controls and the proper use of the equipment.
• Never allow children or people unfamiliar with these instructions to use the mower. Local regulations may restrict the age of the operator.
• Never mow while people, especially children, or pets are nearby.
• Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property.
PREPARATION
• While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals.
• Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones and other foreign objects.
• WARNING - Petrol is highly flammable. Take the following precautions:
- Store fuel in containers specially designed for this purpose.
- Refuel outdoors only and do not smoke while refuelling.
- Add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol while the engine is running
or when the engine is hot.
- If petrol is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid
creating any source of ignition until petrol vapours have dissipated.
- For reasons of safety the petrol tank and tank cap lock must be replaced if damaged.
• Replace faulty silencers.
• Before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades in sets to preserve balance.
• On multibladed machines, take care as rotating one blade can cause other blades to rotate.
OPERATION
• Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.
• Mow only in daylight or in good artif icial light.
• Avoid operating the equipment in wet grass, where feasible.
• Always be sure of your footing on slopes.
• Walk, never run.
• For wheeled rotary machines, mow across the face of slopes, never up and down.
• Exercise extreme caution when changing direction on slopes.
• Do not mow excessively steep slopes.
• Use extreme caution when reversing or pulling the mower towards you.
• Stop the blade(s) if the mower has to be tilted for transportation when crossing sur faces other than grass and when transporting the mower to and from the area to be mowed.
• Never operate the mower with defective guards or shields, or without safety devices, for example deflectors and/or grass catchers in place.
• Do not change the engine governor settings or overspeed the engine.
• Disengage all blade and drive clutches before starting the engine.
• Start the engine or switch on the mower carefully according to instructions and with feet well away from the blade(s).
• Do not tilt when starting the engine or switching on the motor, unless the mower has to be tilted for starting. In this case, do not tilt it more than absolutely necessary and lift only the part which is away from the operator.
• Do not start the engine when standing in front of the discharge chute.
• Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
• Never pick up or carry a mower while the engine is running.
• Stop the engine and disconnect the spark plug lead:
- Before clearing blockages or unclogging the chute.
- Before checking, cleaning or working on the mower.
- After striking a foreign object. Inspect the mower for damage and make repairs before restarting and operating the
mower.
- If the mower starts to vibrate abnormally check immediately.
• Stop the engine:
- Whenever you leave the mower.
- Before refuelling.
• Reduce the throttle setting during engine run-out and if the engine is provided with a shut-off valve, turn off the fuel at the conclusion of mowing.
MAINTENANCE AND STORAGE
• Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
• Never store the equipment with petrol in the tank inside a building where fumes may reach an open flame or spark.
• Allow the engine to cool before storing in any enclosure.
• To reduce the fire hazard, keep the engine, silencer, battery compartment and petrol storage area free of grass, leaves, or excessive grease.
• Check the grass catcher frequently for wear or deterioration.
• Replace worn or damaged parts for safety.
• If the fuel tank has to be drained, do this outdoors.
WARNING
Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
2
Rover Mowers Ltd
ABN 11 000 257 303
ENGLISH
SPECIFICATIONS
This manual covers several mowers with the following specifications:
- Models 51, 61
- 20” (508mm Cut Width)
- 12 Cut Height Settings
- Model 80
- 22” (560mm Cut Width)
- 15 Cut Height Settings
NB.
- Models come with one of a range of engines (refer to the engine manual included in the kit)
- Options are available (and may be included) on the above models e.g.
- Mulch Mowing
- Deflector Mowing
- Remote Air Cleaner
- Powerstart Function
- Self Propelled Function
- etc.
- Details may be included in this manual or on a separate manual included in the Mower Kit.
SETTING UP
Before using the Mower the following set-ups are required:
ASSEMBLY OF THE GRASS CATCHER
Locate the catcher handle and align its front lugs with the slots in the top of the catcher and press firmly into position
(refer figure 2).
Position the catcher top over the catcher bottom, aligning the barbs on the top with the slots in the bottom (refer
figure 2).
Press firmly down on the catcher top to lock the barbs into slots (refer figure 2).
Secure the top and bottom halves of the grass catcher together at the front using the two 3/16” screws, washers and
nyloc nuts supplied. Insert the screws from the outside with the washers and nyloc nuts on the inside of the catcher.
FOLDING THE HANDLE
Locking knobs: by turning these knobs the handle bars can be either locked in the operating position or folded for storage.
Locking lever: lift the lever to release the handle bars for folding or push the lever closed to lock handle bars in the
operating position. Adjust the tension by turning the lock nut with a 1/2" AF spanner (refer figure 4 A).
Before unfolding the handlebar, ensure the throttle control is in the stopped position (see
“Starting the Engine” section) and activate the operator presence control lever (refer figure
3). Lift the handlebar slowly (as the engine start cord is attached and it will crank the engine)
until the fully erect position is achieved.
ADJUSTING THE HANDLE HEIGHT
Loosen the two nuts (B) at the base of the handle bars on both sides of the mower using a 1/2" AF spanner (refer figure
4).
Move the handle bars to the required position and tighten the handle bar nuts.
COMPONENTS
Ensure that all the following component parts are included in the package (refer figure 1):
Mower (1 off)
Kit including:
Owners Manual (1 of)
Engine Manual (1 of)
Spark Plug Spanner (1 of)
Screw - 3/16” x 1/2” UNC (2 of)
Nyloc nut - 3/16” UNC (2 of)
Washer - 3/16” x 1/2” flat (2 of)
Grass catcher bottom (1 of)
Grass catcher top (1 of)
Grass catcher handle (1 of - may be loose or fitted to Grass catcher top)
NB. Other accessories may be included in the carton which vary with each model. These items will be covered by a
separate owners manual e.g. Mulch Mowing Kit, Grass Deflector Kit, etc.
Notify the place of purchase of missing items as soon as possible.
1
2
4
B
3
4
Rover Mowers Ltd
ABN 11 000 257 303
ENGLISH
OPERATION (Continued)
Installing the Grass catcher
Raise the rear flap of the mower.
Grasp the grass catcher by the top handle and position the grass catcher against the rear of the mower (refer figure 7).
Lower the rear flap so that the back edge of the flap hooks over the matching lip on the grass catcher.
Removing the Grass catcher
Grasp the grass catcher top handle and lift up.
Raise the rear flap of the mower to release grass catcher.
Lift the grass catcher clear of the mower and lower the rear flap.
MULCH PLUG
Refer to the separate Mulch ‘n’ Catch Owners Manual.
GRASS DEFLECTOR
Refer to the separate Grass Deflector Owners Manual.
ADJUSTING THE CUT HEIGHT
• When setting the cut height stand to the rear of the machine with your feet well clear of the cutting blades.
WARNING
Grasp the height of cut lever (A) and apply an outward pressure to release the lever from the rack (B) (refer figure 8).
Move the lever (while holding out) to the required height of cut position and engage the lever in the rack.
Pushing the lever forward and down raises the cut height and vice versa.
It is advisable to start the mower in the high cut position and gradually drop the height notch by notch until the desired height is achieved. Starting too low will leave a low spot in the lawn.
ENGINE
NOTE: The mowers covered in this manual have various engine types from various manufacturers. Included in the Mower Kit is an engine manual specific to each mower
which provides the details for the engine’s operation. Please refer to the engine manufacturer’s manual for precise instructions.
Starting the Engine
The engine safety precautions, oil and fuel recommendations, operation instructions, adjustments and maintenance is covered in the engine manufacturer’s manual which is included in the mower kit. Please refer to and adhere to these recommendations.
If you do not have the engine manufacturer’s manual please refer to the nearest engine manufacturer’s representative for a replacement copy.
The engine is packed without oil or fuel. Please add these as per the engine manufacturer’s recommendations before attempting to start the engine.
• If fitted with the Powerstart option activate the operator presence control lever (to release the blade brake) before attempting to crank the engine.
CAUTION
• Refer to the “Warning” notes at the beginning of the “Operation” section.
Start the mower on a clear level surface.
Keep your fingers, toes and bystanders clear when starting or operating the engine.
If fitted with the Powerstart option, always remove the key from the ignition switch and keep in a safe place to prevent unauthorised cranking of the engine.
WARNING
Refer to the engine manufacturer’s manual for the starting procedure, remembering to activate the operator presence control lever before cranking the engine.
If fitted with the Powerstart option, insert the key into the ignition switch then follow the instructions in the engine manufacturer’s manual.
The Rover throttle control uses symbols to indicate the throttle function at various throttle positions:
O (off), (slow speed), (fast speed), (engine choke)
These positions align with settings required in the engine manufacturer’s manual. The Rover Powerstart option can be star ted with an ignition key which is fitted to the handle bar. The switch plate uses symbols to indicate the key function at various positions and refers to the state of the starter motor:
O (off), I (on/star t). These positions align with the settings required in the engine manufacturer’s manual.
Stopping the Engine
Refer to the engine manufacturer’s manual for stopping procedure.
If fitted with the Powerstart option remove the ignition key and store in a safe place after use.
7
8
3
Rover Mowers Ltd
ABN 11 000 257 303
ENGLISH
SETTING UP (Continued)
REMOVING THE PACKAGING TIES FROM THE CONTROL HANDLES
Remove and discard the packaging ties clamping the blade brake and self propelled drive control bale to the handle bar before attempting to start the mower (refer figure 5).
WARNING
• Unfold the handlebars and lock in the erect position (refer to the “Folding the Handlebar” section).
• Remove the packaging ties (refer figure 5).
ENGINE LUBRICATION AND FUEL
The engine safety precautions, oil and fuel recommendations, operation instructions, adjustments and maintenance is covered in the engine manufacturer’s manual which is included in the mower kit. Please refer to and adhere to these recommendations.
If you do not have the engine manufacturer’s manual please refer to the nearest engine manufacturer’s representative for a replacement copy.
The engine is packed without oil or fuel. Please add these as per the engine manufacturer’s recommendations before attempting to start the engine.
Do not allow any dirt or contaminants to enter the fuel tank or oil filler tube.
CAUTION
POWERSTART OPTION
The battery must be removed from the mower while recharging.
Only use the battery charger indoors where it cannot be af fected by weather.
The battery contains a strong acid electrolyte which may cause personal and material damage.
- Do not dissassemble, drop or damage the battery.
- Do not incinerate or expose the battery to high heat or a flame or it may explode.
- Dispose of batteries thoughtfully. Refer to your local regulations for battery disposal.
- Replace any leaking battery immediately.
- Clean the battery only with a dry cloth - never use petrol, thinners or other petrochemical.
- Neutralize any electrolyte spills with an alkaline solution.
WARNING
• Remove the two screws from the battery support box, rotate the battery and lid forward and expose the battery terminals (refer figure 6).
• Slide the red and black wire from the battery terminals and remove the battery.
• Place the battery in a dry, cool area and connect the battery charger cables to the battery terminals (red [+] to red [+] and black [-] to black [-]).
• Connect the battery charger to a 220-240 volt power outlet and switch it on.
• Allow to charge for 10-16 hours, switch the 220-240 volt power outlet off and remove the battery charger cables from the battery.
• Refit the rubber battery blocks to each end of the battery and refit into the battery support box.
• Slide the wiring loom connections onto the battery terminals red [+] to red [+] and black [-] to black [-].
• Locate the battery support box lid, refit and tighten the two screws.
SELF PROPELLED OPTION
Remove and discard the packaging tie clamping the self propelled drive control bale to the handle bar before attempting to start the mower (refer figure 5).
WARNING
OPERATION
• Refer to and follow the “Safety Instructions” in this and any other associated manuals supplied with this product before attempting to operate this machine.
• Refer to and understand the safety symbols fitted to the machine and shown in the “Labels” section of this manual.
• Ensure that all the items in the “Setting Up” section have been completed.
• Ensure that the “Operator Presence Control” functions correctly. This control is a mandatory safety item and operates a brake on the engine. When the lever is held against the handlebar the brake is released and the blades/engine are free to rotate. When the lever is released the brake is applied and the blades/engine brake quickly to a stop
WARNING
GRASS CATCHER
• Never install or remove the Grass catcher with the engine running.
WARNING
6
5
Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
4
Rover Mowers Ltd
ABN 11 000 257 303
ENGLISH
OPERATION (Continued)
Installing the Grass catcher
• Raise the rear flap of the mower.
• Grasp the grass catcher by the top handle and position the grass catcher against the rear of the mower (refer figure 7).
• Lower the rear flap so that the back edge of the flap hooks over the matching lip on the grass catcher.
Removing the Grass catcher
• Grasp the grass catcher top handle and lift up.
• Raise the rear flap of the mower to release grass catcher.
• Lift the grass catcher clear of the mower and lower the rear flap.
MULCH PLUG
• Refer to the separate Mulch ‘n’ Catch Owners Manual.
GRASS DEFLECTOR
• Refer to the separate Grass Deflector Owners Manual.
ADJUSTING THE CUT HEIGHT
• When setting the cut height stand to the rear of the machine with your feet well clear of the cutting blades.
WARNING
• Grasp the height of cut lever (A) and apply an outward pressure to release the lever from the rack (B) (refer figure 8).
• Move the lever (while holding out) to the required height of cut position and engage the lever in the rack.
• Pushing the lever forward and down raises the cut height and vice versa.
It is advisable to start the mower in the high cut position and gradually drop the height notch by notch until the desired height is achieved. Starting too low will leave a low spot in the lawn.
ENGINE
NOTE: The mowers covered in this manual have various engine types from various manufacturers. Included in the Mower Kit is an engine manual specific to each mower
which provides the details for the engine’s operation. Please refer to the engine manufacturer’s manual for precise instructions.
Starting the Engine
• The engine safety precautions, oil and fuel recommendations, operation instructions, adjustments and maintenance is covered in the engine manufacturer’s manual which is included in the mower kit. Please refer to and adhere to these recommendations.
• If you do not have the engine manufacturer’s manual please refer to the nearest engine manufacturer’s representative for a replacement copy.
• The engine is packed without oil or fuel. Please add these as per the engine manufacturer’s recommendations before attempting to start the engine.
• If fitted with the Powerstart option activate the operator presence control lever (to release the blade brake) before attempting to crank the engine.
CAUTION
• Refer to the “Warning” notes at the beginning of the “Operation” section.
• Start the mower on a clear level surface.
• Keep your fingers, toes and bystanders clear when starting or operating the engine.
• If fitted with the Powerstart option, always remove the key from the ignition switch and keep in a safe place to prevent unauthorised cranking of the engine.
WARNING
• Refer to the engine manufacturer’s manual for the starting procedure, remembering to activate the operator presence control lever before cranking the engine.
• If fitted with the Powerstart option, insert the key into the ignition switch then follow the instructions in the engine manufacturer’s manual.
The Rover throttle control uses symbols to indicate the throttle function at various throttle positions:
O (off), (slow speed), (fast speed), (engine choke)
These positions align with settings required in the engine manufacturer’s manual. The Rover Powerstart option can be star ted with an ignition key which is fitted to the handle bar. The switch plate uses symbols to indicate the key function at various positions and refers to the state of the starter motor:
O (off), I (on/star t). These positions align with the settings required in the engine manufacturer’s manual.
Stopping the Engine
• Refer to the engine manufacturer’s manual for stopping procedure.
• If fitted with the Powerstart option remove the ignition key and store in a safe place after use.
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OPERATION (Continued)
GRASS CUTTING AND CATCHING
Refer to and abide to the instructions noted in the safety instructions of this and associated manuals.
WARNING
• Fit the Grass catcher to the mower (refer to the “Setting Up” section).
• Start the engine and set the engine speed to fast ( ) on the throttle control.
• Set the desired cut height (refer to “Setting the Cut Height” above).
• Drive the mower forward through the grass until the catcher fills.
• Stop the engine, remove and empty the catcher.
• Repeat the process.
• To maximise the cutting and catching performance it is important to maintain high engine speed, so adjust the mower ground speed to suit.
• If the grass length or density is excessive (to maintain high engine speed initially) cut the grass at a higher setting, then at the desired height.
• Replace blades regularly to maintain a sharp cutting edge.
• Keep the mesh in the grass catcher clean to allow the grass catcher to fill properly.
• Keep the underside of the mower deck clean and free of clipping build-up.
SELF PROPELLED OPTION Using the Self Propelled Transmission
• Start the engine and set the engine speed to fast.
• Push forward on the clutch engagement lever to engage the self-propelled drive to the rear wheels noting that the drive speed increases as you move the bale closer to the handle bar (refer figure 9).
• Hold the bale at the required drive speed and slow down or speed up as the conditions dictate.
• To disengage the self-propelled drive release the engagement lever and allow it to return to the disengaged position.
Release the self-propelled drive bale and push the machine when changing direction or mowing in a confined area for safety.
MAINTENANCE
NOTE: The majority of mower problems involve the following problems:
- Dirt or contaminants in the fuel
- Incorrect oil level in the engine
- Blocked, damaged or incorrectly fitted air cleaner
- Incorrectly maintained blades
(Refer to the maintenance section of this and the engine manufacturer’s manual for details.)
• Always ensure equipment is in good working order.
• Do not use any equipment with worn or damaged components.
• Always use genuine Rover replacement parts.
• Never attempt maintenance that is not outlined in this manual. Refer to your nearest authorised Rover Service Dealer.
• Always ensure the engine is stopped and remove the spark plug wire before attempting any maintenance on the mower.
• On Powerstart models remove the key from the ignition before attempting any maintenance on the mower.
• All safety guards, blades, grass catchers and safety labelling must be replaced with genuine Rover parts if worn or damaged.
• Always replace blades and blade fixings in complete sets to maintain balance.
• Remove clipping build-up around the muffler area to prevent a fire hazard.
WARNING
• Refer to and abide to engine manufacturer’s manual.
• Do not allow any dirt or contaminants to enter the fuel tank, oil filler tube, air cleaner housing, carburettor or spark plug hole when maintaining the engine.
• Ensure there is no clipping build-up in the vents adjacent to the recoil starter. The engine may overheat and be damaged if these vents are not clear.
• Do not use high pressure cleaners to wash the machine and keep water away from the engine and electrical components.
• If tilting the mower, the engine spark plug must remain uppermost to prevent oil seepage into the air cleaner and/or exhaust.
• To prevent fuel leaking from the tank when tilting the mower ensure the fuel level is low or empty.
• Ensure the mower is dry and clean and stored in a well ventilated area.
CAUTION
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SPECIFICATIONS
This manual covers several mowers with the following specifications:
- Models 51, 61
- 20” (508mm Cut Width)
- 12 Cut Height Settings
- Model 80
- 22” (560mm Cut Width)
- 15 Cut Height Settings
NB.
- Models come with one of a range of engines (refer to the engine manual included in the kit)
- Options are available (and may be included) on the above models e.g.
- Mulch Mowing
- Deflector Mowing
- Remote Air Cleaner
- Powerstart Function
- Self Propelled Function
- etc.
- Details may be included in this manual or on a separate manual included in the Mower Kit.
SETTING UP
Before using the Mower the following set-ups are required:
ASSEMBLY OF THE GRASS CATCHER
Locate the catcher handle and align its front lugs with the slots in the top of the catcher and press firmly into position
(refer figure 2).
Position the catcher top over the catcher bottom, aligning the barbs on the top with the slots in the bottom (refer
figure 2).
Press firmly down on the catcher top to lock the barbs into slots (refer figure 2).
Secure the top and bottom halves of the grass catcher together at the front using the two 3/16” screws, washers and
nyloc nuts supplied. Insert the screws from the outside with the washers and nyloc nuts on the inside of the catcher.
FOLDING THE HANDLE
Locking knobs: by turning these knobs the handle bars can be either locked in the operating position or folded for storage.
Locking lever: lift the lever to release the handle bars for folding or push the lever closed to lock handle bars in the
operating position. Adjust the tension by turning the lock nut with a 1/2" AF spanner (refer figure 4 A).
Before unfolding the handlebar, ensure the throttle control is in the stopped position (see
“Starting the Engine” section) and activate the operator presence control lever (refer figure
3). Lift the handlebar slowly (as the engine start cord is attached and it will crank the engine)
until the fully erect position is achieved.
ADJUSTING THE HANDLE HEIGHT
Loosen the two nuts (B) at the base of the handle bars on both sides of the mower using a 1/2" AF spanner (refer figure
4).
Move the handle bars to the required position and tighten the handle bar nuts.
COMPONENTS
Ensure that all the following component parts are included in the package (refer figure 1):
Mower (1 off)
Kit including:
Owners Manual (1 of)
Engine Manual (1 of)
Spark Plug Spanner (1 of)
Screw - 3/16” x 1/2” UNC (2 of)
Nyloc nut - 3/16” UNC (2 of)
Washer - 3/16” x 1/2” flat (2 of)
Grass catcher bottom (1 of)
Grass catcher top (1 of)
Grass catcher handle (1 of - may be loose or fitted to Grass catcher top)
NB. Other accessories may be included in the carton which vary with each model. These items will be covered by a
separate owners manual e.g. Mulch Mowing Kit, Grass Deflector Kit, etc.
Notify the place of purchase of missing items as soon as possible.
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GENERAL CLEANING
WARNING
To ensure safe operation and long life it is recommended to clean the mower after every use. This will prevent corrosion, overheating and fire risk while ensuring
WARNING
Tighten the blade retaining nuts firmly (16Nm).
WARNING
Adjusting the Drive Cable
WARNING
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MAINTENANCE (Continued)
Drive Chain Adjustment
Refer to the “Warning” and “Caution” notes at the beginning of the maintenance section.
Keep the chain correctly tensioned to prevent damage or abnormal wear.
Do not over tension the chain.
CAUTION
Ensure the engine and muffler are cold before attempting to adjust the chain to prevent burns.
WARNING
Remove the drive frame cover (refer to the “Removing the Drive Frame Cover” section) and expose the drive chain.
Using a long slender shaft press firmly on the chain as far from the top sprocket as possible (refer figure 17).
Using a suitable Phillips head screw driver rotate the adjusting screw until the chain deflection (above) is 5mm (refer figure 18).
Rotate the outer clutch plate (chain), recheck chain deflection and re-adjust if necessary.
Replace the drive frame cover (refer to the “Replacing the Drive Frame Cover” section).
Rotate the chain adjustment screw clockwise (when looking directly at the head of the screw) to tighten the chain tension and vice versa.
Use a very long, or right angle single drive phillips head screw driver to better access the chain adjusting screw.
Check the condition of the chain joiner and sprocket and replace if necessary.
Drive Belt Adjustment
Refer to the “Warning” and “Caution” notes at the beginning of the maintenance section.
Do not over or under tension the belt to prevent damage or abnormal wear.
CAUTION
Remove the drive frame cover (refer to the “Removing the Drive Frame Cover” section) and expose the belt adjustment screw (refer figure 19).
Using a suitable phillips head screw driver, screw the adjuster screw down carefully until the spring is fully compressed.
Unscrew the adjuster two (2) full turns.
Rock the gear box about the output shaft and it should move approximately 2mm under the spring load (refer figure 20).
Replace the drive frame cover (refer to the “Replacing the Drive Frame Cover” section).
Clean any clippings away from the underside of the gearbox near the adjusting spring before adjusting the belt tension.
Put a mark on one side of the screw head of the adjuster to easily identify the 2 full turns when adjusting the belt tension.
Drive Belt Replacement
Refer to the “Warning” and “Caution” notes at the beginning of the maintenance section.
Refer to the “Caution” notes in the “Belt Adjustment” section.
CAUTION
Always wear gloves when handling the cutting mechanism.
Wear gloves and be aware of pinch points when handling the drive belt mechanism.
Secure the mower safely when tilted upwards to access the underside.
Place the rear wheels on support blocks so that the rear extension guard will clear the ground when lifting the front of the mower up. This will prevent damage to the guard which is a mandatory safety item.
WARNING
Remove the drive frame cover (refer to the “Removing the Drive Frame Cover” section).
Unscrew the drive belt adjustment screw until the spring touches the underside of the gearbox housing (refer figure 21).
Fold the handle bars down and remove the grass catcher and support the rear wheels above the ground on 50mm (min) blocks.
Lift the front of the mower about the rear wheels until the lower handle bar contacts the ground and secure safely in this position.
Rotate the cutting assembly to expose the two bolts which fix the belt cover (refer figure 22).
Using a suitable spanner, remove both bolts and washers and remove the belt cover.
Rotate the gearbox so its pulley is as close to the engine pulley as possible. Rotate the belt off the gearbox pulley and discard the belt.
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MAINTENANCE (Continued)
Adjusting the Drive Cable (Continued)
• Start the mower in the disengaged position.
• Push the drive bale forward until the gap between the bale and the handle bar is 55mm (refer figure 12).
• The drive should just begin to engage at this point.
• If the drive is not beginning to engage, rotate the thumb wheel on the cable support block (one click at a time) in an anti clockwise direction until it does (refer figure 13).
• If the drive engages and drives off at a gap greater than 55mm rotate the thumb wheel on the cable support block one click at a time in the clockwise direction until it does (refer figure 13).
• Test the mower at all speeds ensuring that it self disengages when the drive bale is released and that the transmission does not slip at full speed with the drive bale fully engaged.
• If you still experience problems, see your nearest authorised Rover dealer.
• Ensure the cable is not damaged or kinked which may affect the drive.
• Apply a drop of lubricant to the pivot points of the drive bale to ensure smooth and safe operation.
Removing the Drive Frame Cover
• Unscrew the front and rear phillips head screw in that order (refer figure 14).
• Lift the cover and rotate out of the mower to expose the upper transmission components.
Blow grass and dirt out of the recessed holes to expose the head of the fixings.
Replacing the Drive Frame Cover
• Make sure the raised ring on the brass section of the drive cable nests into the groove of the lower drive support frame and fit the lid accurately on top before screwing down the cover.
• Do not operate the transmission bale with the cover loose or removed as you will damage the lower drive support frame.
CAUTION
• Fit the drive cable into its retaining slot in the lower drive support frame and hold it down horizontally with one hand (refer figure 15).
• Rotate the cover into position over the cable until it seats properly and maintain pressure on the lid above the cable.
• Screw the rear fixing above the cable down firmly.
• Screw the forward fixing down firmly.
Leave the fixings in the lid when removing or replacing.
Drive Chain Lubrication
• Refer to the “Warning” and “Caution” notes at the beginning of the maintenance section.
• Do not apply excessive lubricant to the chain as it may flick off and onto the drive clutches during operation.
• Keep lubricant clear of the drive clutches.
WARNING
• Remove the drive frame cover (refer to the “Removing the Drive Frame Cover” section) to expose the drive chain.
• While rotating the outer clutch plate (clockwise) apply an even spread of suitable (non aerosol) chain lubricant along the length of the chain (refer figure 16).
• Replace the drive frame cover (refer to the “Replacing the Drive Frame Cover” section).
Put the chain lubricant in a container with a long pointed spout to make application easier. Apply a little of the lubricant on the cams between the clutch engagement lever and the outboard output shaft bearing retainer while lubricating the chain.
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MAINTENANCE (Continued)
Drive Chain Adjustment
• Refer to the “Warning” and “Caution” notes at the beginning of the maintenance section.
• Keep the chain correctly tensioned to prevent damage or abnormal wear.
• Do not over tension the chain.
CAUTION
• Ensure the engine and muffler are cold before attempting to adjust the chain to prevent burns.
WARNING
• Remove the drive frame cover (refer to the “Removing the Drive Frame Cover” section) and expose the drive chain.
• Using a long slender shaft press firmly on the chain as far from the top sprocket as possible (refer figure 17).
• Using a suitable Phillips head screw driver rotate the adjusting screw until the chain deflection (above) is 5mm (refer figure 18).
• Rotate the outer clutch plate (chain), recheck chain deflection and re-adjust if necessary.
• Replace the drive frame cover (refer to the “Replacing the Drive Frame Cover” section).
• Rotate the chain adjustment screw clockwise (when looking directly at the head of the screw) to tighten the chain tension and vice versa.
• Use a very long, or right angle single drive phillips head screw driver to better access the chain adjusting screw.
• Check the condition of the chain joiner and sprocket and replace if necessary.
Drive Belt Adjustment
• Refer to the “Warning” and “Caution” notes at the beginning of the maintenance section.
• Do not over or under tension the belt to prevent damage or abnormal wear.
CAUTION
• Remove the drive frame cover (refer to the “Removing the Drive Frame Cover” section) and expose the belt adjustment screw (refer figure 19).
• Using a suitable phillips head screw driver, screw the adjuster screw down carefully until the spring is fully compressed.
• Unscrew the adjuster two (2) full turns.
• Rock the gear box about the output shaft and it should move approximately 2mm under the spring load (refer figure 20).
• Replace the drive frame cover (refer to the “Replacing the Drive Frame Cover” section).
• Clean any clippings away from the underside of the gearbox near the adjusting spring before adjusting the belt tension.
• Put a mark on one side of the screw head of the adjuster to easily identify the 2 full turns when adjusting the belt tension.
Drive Belt Replacement
• Refer to the “Warning” and “Caution” notes at the beginning of the maintenance section.
• Refer to the “Caution” notes in the “Belt Adjustment” section.
CAUTION
• Always wear gloves when handling the cutting mechanism.
• Wear gloves and be aware of pinch points when handling the drive belt mechanism.
• Secure the mower safely when tilted upwards to access the underside.
• Place the rear wheels on support blocks so that the rear extension guard will clear the ground when lifting the front of the mower up. This will prevent damage to the guard which is a mandatory safety item.
WARNING
• Remove the drive frame cover (refer to the “Removing the Drive Frame Cover” section).
• Unscrew the drive belt adjustment screw until the spring touches the underside of the gearbox housing (refer figure 21).
• Fold the handle bars down and remove the grass catcher and support the rear wheels above the ground on 50mm (min) blocks.
• Lift the front of the mower about the rear wheels until the lower handle bar contacts the ground and secure safely in this position.
• Rotate the cutting assembly to expose the two bolts which fix the belt cover (refer figure 22).
• Using a suitable spanner, remove both bolts and washers and remove the belt cover.
• Rotate the gearbox so its pulley is as close to the engine pulley as possible. Rotate the belt off the gearbox pulley and discard the belt.
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WARNING
To ensure safe operation and long life it is recommended to clean the mower after every use. This will prevent corrosion, overheating and fire risk while ensuring
WARNING
Tighten the blade retaining nuts firmly (16Nm).
WARNING
Adjusting the Drive Cable
WARNING
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MAINTENANCE (Continued)
Drive Belt Replacement (Continued)
• Only if the mower is fitted with a full disc and blades will it be necessary to remove the cutting assembly by undoing the centre bolt and three surrounding bolts with suitable spanners.
• If the mower is fitted with the “Inline Swing Back Blade” option, rotate both blades backward until the flute on the blade touches the blade support bar (see figure 23).
• Fit the new belt on the engine pulley, rotate the gearbox so its pulley is as close to the engine pulley as possible. Rotate the belt into the gearbox pulley groove.
• Adjust the drive belt adjustment screw (refer to the “Drive Belt Adjustment” section.)
• Replace the belt cover, flat washers and bolts and tighten firmly.
• Replace the cutting assembly (where required) and fit the centre bolt and washer and the three surrounding bolts and washers loosely before tightening in the following sequence and tensions - centre bolt (65-70 Nm) and three surrounding bolts (16-19Nm)
• If the mower is fitted with the “Inline Swing Back Blade” option, rotate the blades back so they are in line with the blade support bar.
• Lower the mower so all wheels rest on the ground.
• Replace the drive frame cover (refer to the “Replacing the Drive Frame Cover” section).
• Clean the clipping buildup off the heads of the bolts of the belt cover fixings to ensure the spanner fits correctly.
• Clean out the belt cover and transmission area thoroughly before reassembly.
• Inspect the drive pulleys for wear, damage and make sure they are not loose while the belt is removed. Replace as required.
• Special belts and pulleys are used for long life and accurate fitment, so replace with genuine Rover products.
Adjusting the Drive Clutches
Note: This procedure is only necessary should the drive cable adjustment not be able to provide sufficient drive. This
adjustment is to allow for wear on the drive plates in the long term.
• Refer to the “Warning” and “Caution” notes at the beginning of the maintenance section.
CAUTION
• Remove the drive frame cover (refer to the “Removing the Drive Frame Cover” section) to expose the drive clutch plates and other adjustments.
• Loosen the drive chain fully by unscrewing the chain adjuster (refer figure 24).
• Loosen the drive belt fully by unscrewing the drive belt adjuster (refer figure 25).
• Using a suitable Allen key, remove the centre fixing and thrust washer from the end of the output shaft (refer figure 26).
• Remove the two fixings retaining the outboard output shaft bearing housing (refer figure 27).
• Lift the outer end of the output shaft slightly and slide off the outboard output shaft bearing retainer (refer figure 28).
• Take note of which marking (on the boss of the inner drive plate) aligns with the end of the locking roll pin (through the output shaft) (refer figure 29).
• Move the drive plates and actuating cam in an outboard direction until the inner drive plate is free of the roll pin (refer figure 29).
• Rotate the inner driver plate until the roll pin aligns with the marking with ONE extra groove than that originally noted above. Slide back to lock the drive plate to the roll pin into its new position.
• Replace the outer output shaft bearing retainer and screw down firmly in position.
• Replace the centre fixing and thrust washer on the end of the output shaft, apply thread locking solution to the centre fixing and tighten firmly.
• Readjust the drive chain (refer to the “Drive Chain Adjustment” section).
• Readjust the drive belt (refer to the “Drive Belt Adjustment” section).
• Replace the drive frame cover (refer to the “Replacing Drive Frame Cover” section).
• Re-adjust the clutch cable (refer to the “Adjusting the Drive Cable” section).
• The marks on the inner drive plate boss represents positions ‘1’, ‘11’, & ‘111’. Setting ‘1’ is generally used with a new drive plate whereas position ‘111’ is for a worn unit.
• If the drive cable adjustment is insuff icient with the inner drive plate in position ‘111’ the drive plates must be replaced.
• Clean off and apply new grease to the cams of the outboard output shaft bearing retainer and cam lever before reassembly.
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MAINTENANCE (Continued)
Lubricating the Drive Pawls
• Support the rear wheels off the ground.
• Remove the rear hubcaps and wheel plugs (refer figure 30).
• Inspect the inside of the wheel hub through the wheel plug hole. If dirt is found, the wheel should be removed and cleaned.
• To remove the wheel, remove the ratchet plate securing the wheel to the axle.
• Withdraw the wheel from the axle and clean out thoroughly.
• Using clean engine oil, apply a few drops of oil to the end of the drive gear above the retaining washer and rotate the gear to allow the oil to penetrate (refer figure 31). The gear should rotate freely, if not, repeat the above procedure.
• Replace the wheel, washer and secure with a new ratchet plate.
• If the wheel hub is clean, rotate the wheel until the drive gear is visible through the wheel plug hole.
• Using clean engine oil, apply a few drops of oil to the end of the drive gear (as above) and rotate the wheel one or two times to allow the oil to penetrate. The wheel should rotate freely, if not repeat the procedure (refer figure 31).
• Replace the wheel plugs and the hubcaps.
• Use a thin bladed screwdriver or similar between the hubcap and the wheel to prise off the hubcap, being careful not to over bend it.
• Ratchet plates require special tools to remove and replace them. If you are unsure, contact your nearest authorized Rover dealer.
• Purchase new ratchet plates before removing the wheels as they are not reusable.
POWERSTART OPTION
N.B. The battery maintenance details are covered in the setting up section and the following matrix.
• Refer to the “Warning” and “Caution” notes at the beginning of this section.
CAUTION
Keep battery fully charged to ensure maximum service life.
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Mower cleaning using optional washport
Place the mower outdoors on a flat surface.
Set the cut height to high cut position.
With the engine stopped connect a garden hose with a snap on connection ( remove the cap first), to the washport fitted to the inside face of the cutting chamber. (refer figure 32.)
Turn the garden hose on.
Return to the mower and start the engine and run at full speed for 1 minute.
Stop the engine and turn off the garden hose.
Remove the garden hose from the washport and replace the cap.
Inspect the underside of the mower, if not completely clean use the garden hose to flush out the remaining debris.
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TROUBLESHOOTING
GENERAL
Never attempt any corrective action that is not outlined in this or associated manuals. Refer to your nearest authorised Rover dealer.
Always replace components with genuine Rover replacement parts.
WARNING
Use the associated engine manufacturers manual for engine related trouble shooting and corrective action instructions.
CAUTION
Refer to the relevant sections in this manual for corrective action instruction.
Other manuals maybe included with your mower, which may relate to specific options of the mower. Use these manuals for specific trouble shooting related
to the options.
Problem Possible Causes Corrective Action
Uneven Grass Cutting • Blades are blunt/worn/bent
• Engine speed is too slow
• Cut height is too low
• Ground speed is too fast
• Replace blades
• Use full engine speed
• Raise cut height
• Slow down the ground speed
Engine won’t start • Fuel supply
• Air cleaner
• Spark Plug
• Operator presence control
• Fill the fuel tank*
• Prime the fuel system*
• Turn the fuel tap on (where fitted)*
• Drain and replace, stale or contaminated fuel*
• Move throttle or choke or fast position
• Re-adjust throttle control cable*
• Have the engine serviced by an authorised service agent
• Clean or replace air filter*
• Clean/adjust/replace spark plug*
• Refit the spark plug wire
• Have the engine serviced by an authorised service agent
• Activate operator presence control
• Reconnect/replace disconnected/broken cable
• Have the engine brake serviced by an authorised service agent
Clippings drop while grass catching
Refer to “Uneven Grass Cutting” section items
Grass catcher is full
Grass catcher mesh/vents are dirty/ blocked
Grass catcher is damaged
• Refer to “Uneven Grass Cutting” section items
• Empty the grass catcher
• Clean the mesh/vents to allow maximum air flow
• Replace the grass catcher
*Denotes: Refer to the engine manufacturer’s manual for details and instructions.
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Throttle cable Inspect and lubricate
Oil inner cable if tight. Replace if kinked or
damaged.
Operator presence Check the blade brake stops the
Have the engine serviced by an authorised
control engine when the lever is released service agent if in doubt or not functioning.
Lubricate the lever pivots
Wiring loom Inspect
Replace if damaged.
(where fitted)
Before After While Every Every Components Action Mowing Mowing Mowing 5 hours 25 hours Special Considerations
Overall mower Clean the upper and underside
Engine air cleaner Visually inspect and clean
Refer to the engine manufacturer’s manual for
elements instructions.
Engine oil Check level
Refer to the engine manufacturer’s manual for
instructions.
Engine oil Replace
Refer to the engine manufacturer’s manual for
instructions.
Engine spark plug Inspect and clean
Refer to the engine manufacturer’s manual for
instructions.
Engine general Inspect and clean
Refer to the engine manufacturer’s manual for
instructions.
Cutting blades Inspect
Replace if worn, bent, damaged or if the assembly
is out of balance.
Drive cable Inspect for damage or kinks
Replace if necessary. (where fitted) Adjustment
Drive assembly Inspect and clean
under drive frame cover (where fitted)
Drive chain Lubrication
Every 50 hours. (where fitted) Adjustment Every 100 hours.
Drive belt Inspect and clean
(where fitted) Adjustment
Replace belt if adjustment procedure does not
restore full drive
Drive Belt Cover Remove, clean and inspect
Every 50 hours.
Drive Pawls Inspect, clean, lubricate
In boggy conditions inspect more regularly and
(where fitted) clean and lubricate as required.
Guards and safety Inspect and clean
Replace before next mowing.
labels
Battery Inspect and clean
Make sure the battery is firmly supported in the (where fitted) support box. Recharging
As required but mainly after long periods of non use.
Key switch Inspect
Replace if damaged. (where fitted)
MAINTENANCE (Continued)
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Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
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Rover Mowers Ltd
ABN 11 000 257 303
ENGLISH
TROUBLESHOOTING
GENERAL
• Never attempt any corrective action that is not outlined in this or associated manuals. Refer to your nearest authorised Rover dealer.
• Always replace components with genuine Rover replacement parts.
WARNING
• Use the associated engine manufacturers manual for engine related trouble shooting and corrective action instructions.
CAUTION
• Refer to the relevant sections in this manual for corrective action instruction.
• Other manuals maybe included with your mower, which may relate to specific options of the mower. Use these manuals for specific trouble shooting related to the options.
Problem Possible Causes Corrective Action
Uneven Grass Cutting • Blades are blunt/worn/bent
• Engine speed is too slow
• Cut height is too low
• Ground speed is too fast
• Replace blades
• Use full engine speed
• Raise cut height
• Slow down the ground speed
Engine won’t start • Fuel supply
• Air cleaner
• Spark Plug
• Operator presence control
• Fill the fuel tank*
• Prime the fuel system*
• Turn the fuel tap on (where fitted)*
• Drain and replace, stale or contaminated fuel*
• Move throttle or choke or fast position
• Re-adjust throttle control cable*
• Have the engine serviced by an authorised service agent
• Clean or replace air filter*
• Clean/adjust/replace spark plug*
• Refit the spark plug wire
• Have the engine serviced by an authorised service agent
• Activate operator presence control
• Reconnect/replace disconnected/broken cable
• Have the engine brake serviced by an authorised service agent
Clippings drop while grass catching
• Refer to “Uneven Grass Cutting” section items
• Grass catcher is full
• Grass catcher mesh/vents are dirty/ blocked
• Grass catcher is damaged
• Refer to “Uneven Grass Cutting” section items
• Empty the grass catcher
• Clean the mesh/vents to allow maximum air flow
• Replace the grass catcher
*Denotes: Refer to the engine manufacturer’s manual for details and instructions.
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Rover Mowers Ltd
ABN 11 000 257 303
ENGLISH
MAINTENANCE (Continued)
Lubricating the Drive Pawls
Support the rear wheels off the ground.
Remove the rear hubcaps and wheel plugs (refer figure 30).
Inspect the inside of the wheel hub through the wheel plug hole. If dirt is found, the wheel should be removed and cleaned.
To remove the wheel, remove the ratchet plate securing the wheel to the axle.
Withdraw the wheel from the axle and clean out thoroughly.
Using clean engine oil, apply a few drops of oil to the end of the drive gear above the retaining washer and rotate the gear to allow the oil to penetrate (refer figure 31). The gear should rotate freely, if not, repeat the above procedure.
Replace the wheel, washer and secure with a new ratchet plate.
If the wheel hub is clean, rotate the wheel until the drive gear is visible through the wheel plug hole.
Using clean engine oil, apply a few drops of oil to the end of the drive gear (as above) and rotate the wheel one or two times to allow the oil to penetrate. The wheel should rotate freely, if not repeat the procedure (refer figure 31).
Replace the wheel plugs and the hubcaps.
Use a thin bladed screwdriver or similar between the hubcap and the wheel to prise off the hubcap, being careful not to over bend it.
Ratchet plates require special tools to remove and replace them. If you are unsure, contact your nearest authorized Rover dealer.
Purchase new ratchet plates before removing the wheels as they are not reusable.
POWERSTART OPTION
N.B. The battery maintenance details are covered in the setting up section and the following matrix.
Refer to the “Warning” and “Caution” notes at the beginning of this section.
CAUTION
Keep battery fully charged to ensure maximum service life.
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31
Mower cleaning using optional washport
Place the mower outdoors on a flat surface.
Set the cut height to high cut position.
With the engine stopped connect a garden hose with a snap on connection ( remove the cap first), to the washport fitted to the inside face of the cutting chamber. (refer figure 32.)
Turn the garden hose on.
Return to the mower and start the engine and run at full speed for 1 minute.
Stop the engine and turn off the garden hose.
Remove the garden hose from the washport and replace the cap.
Inspect the underside of the mower, if not completely clean use the garden hose to flush out the remaining debris.
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Rover Mowers Ltd
ABN 11 000 257 303
ENGLISH
POWERSTART OPTION
Problem Possible Causes Corrective Action
Engine won’t crank • Refer to “Engine Cranks Slowly” section
items
• Faulty key switch
• Faulty starter motor on the engine
• Operator presence control
• Refer to “Engine Cranks Slowly” section items
• Replace the key switch
• Have the engine serviced at an authorised service dealer
• Activate operator presence control
• Reconnect/replace disconnected/broken cable
• Have the engine brake serviced by an authorised service agent
Engine cranks slowly • Bad electrical connections
• Faulty/flat battery
• Reconnect connections securely
• Replace faulty electrical cables
• Replace/recharge the battery
SELF PROPELLED OPTION
Problem Possible Causes Corrective Action
Transmission doesn’t drive
• Refer to “Transmission Slips Under Load” section items
• Gearbox is damaged or seized
• Clutch Plate drive pin is broken
• Final drive sprocket roll pin is broken
• Broken/dislodged drive chain
• Broken/dislodged drive belt
• Engine drive pulley key broken
• Gear box pulley roll pin broken
• Pinion gears/pawls in the drive wheels broken/worn
• Refer to “Transmission Slips Under Load” section items
• Replace gearbox
• Replace roll pin
• Replace roll pin
• Replace/refit drive chain
• Replace/refit drive belt
• Replace key in drive pulley
• Replace roll pin
• Replace broken/worn components
Transmission slips under load
• Drive cable damaged/disconnected/not adjusted correctly
• No adjustment left in the drive cable
• Drive clutches damaged or worn
• Slipping drive belt
• Replace/reconnect/adjust drive cables
• Adjust drive clutches
• Replace drive cable
• Replace drive plates
• Readjust or replace the drive belts
• Replace worn drive pulley
• Replace broken belt tensioning spring
Mower doesn’t free wheel easily when drive is in neutral
• Rear wheels jammed with foreign material
• Pawls in the rear wheels are damaged or seized
• Bearings in wheels are seized.
• Clean out and re-lubricate rear wheels
• Replace or re-lubricate the pawls
• Replace wheels bearings
Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
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ABN 11 000 257 303
DEUTSCH
VORWORT
ACHTUNG
ACHTUNG
VORSICHT
TECHNISCHE DATEN
Auf/Zusammenklappen des Griffs
Abnehmen der Verpackungsbänder von den Steuergriffen
Ausführung Powerstart
Ausführung mit Eigenantrieb
- Anbau des Grasfangkorbs
- Abbau des Grasfangkorbs
- Motor anlassen
- Motor stoppen
Ausführung mit Eigenantrieb
- Bedienung des Getriebes
Allgemeine Reinigung
- Reinigung der Mäherunterseite
- Reinigung der Mäheroberseite
Auswechseln der Messer
Ausführung mit Eigenantrieb
- Einstellung des Kupplungszugs
- Abnehmen der Antriebsabdeckung
- Aufsetzen der Antriebsabdeckung
- Schmierung der Antriebskette
- Einstellung der Antriebskette
- Einstellung des Antriebsriemens
- Austausch des Antriebsriemens
- Einstellung der Antriebskupplungen
- Schmierung der Antriebsklinken
Ausführung Powerstart
Allgemeines
Ausführung Powerstart
Ausführung mit Eigenantrieb
ANSICHT ERSATZTEILE
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ABN 11 000 257 303
DEUTSCH
- Modelle 51, 61
- Schnittbreite 508 mm
- 12 einstellbare Schneidhöhen
- Modelle 80
- Schnittbreite 560 mm
- 15 einstellbare Schneidhöhen
- Alle Modelle sind mit einem Motor aus einer breiten Palette an Motoren ausgerüstet (siehe das Motorhandbuch im
- Die folgenden Optionen sind für die oben genannten Modelle erhältlich (und u.U. schon enthalten), z.B.:
- Mulchmähen
- Mähen mit Abweiser
- Externer Luftfilter
- Ausführung Powerstart
- Ausführung mit Eigenantrieb
- usw.
- Weitere Details können in diesem oder einem anderen Handbuch in diesem Satz gefunden werden.
VORBEREITUNGEN
ZUSAMMENBAU DES GRASFANGKORBS
Stecken Sie die Schrauben von außen in die Behälter; die Unterlegscheiben und Nyloc-Muttern gehören auf die
Innenseite des Behälters.
AUF/ZUSAMMENKLAPPEN DES GRIFFS
zusammengeklappt werden.
Vergewissern Sie sich, dass sich der Drosselregler in der Stellung “Stopp” befindet (siehe
1
2
4
3
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ABN 11 000 257 303
DEUTSCH
ANLEITUNG
VORBEREITUNG
ACHTUNG - Benzin ist hochentzündlich. Treffen Sie die erforderlichen Sicherheitsvorkehrungen:
Verschüttungsbereich und vermeiden Sie es, irgendwelche Zündquellen zu erzeugen, bevor sich die Treibstoffdämpfe
verflüchtigt haben
Aus Sicherheitsgründen müssen bei Beschädigung Tank und Tankdeckelschloss ersetzt werden.
Vergewissern Sie sich vor der Inbetriebnahme, dass die Messer, Messerschrauben und Schneiden nicht abgetragen oder
vermeiden.
Wenn möglich nicht in nassem Gras mähen.
Achten Sie bei der Arbeit auf Hängen immer auf einen sicheren Stand.
Auf keinen fall laufen - gehen Sie in normalem Tempo
Auf keinen Fall den Drehzahlbegrenzer verstellen oder den Motor überdrehen.
Vor dem Anlasen des Motors alle Messer und Antriebskupplungen lösen bzw. auskuppeln.
Auf keinen Fall Hände oder Füße unter drehende Teile bringen. Nie vor den Auslassöffnungen stehen.
Vor dem Nachtanken.
Abschluss der Mäharbeiten schließen.
WARTUNG UND AUFBEWAHRUNG
Alle Muttern und Schrauben immer fest angezogen halten, so dass das Gerät immer ordnungsgemäß und sicher arbeitet.
Zur Reduzierung der Brandgefahr Motor, Schalldämpfer, Batteriefach und Benzinlagerbereich frei von Gras, Blättern und
Verschlissene oder defekte Bauteile aus Sicherheitsgründen erneuern.
ACHTUNG
Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
16
ABN 11 000 257 303
DEUTSCH
- Modelle 51, 61
- Schnittbreite 508 mm
- 12 einstellbare Schneidhöhen
- Modelle 80
- Schnittbreite 560 mm
- 15 einstellbare Schneidhöhen
- Alle Modelle sind mit einem Motor aus einer breiten Palette an Motoren ausgerüstet (siehe das Motorhandbuch im
- Die folgenden Optionen sind für die oben genannten Modelle erhältlich (und u.U. schon enthalten), z.B.:
- Mulchmähen
- Mähen mit Abweiser
- Externer Luftfilter
- Ausführung Powerstart
- Ausführung mit Eigenantrieb
- usw.
- Weitere Details können in diesem oder einem anderen Handbuch in diesem Satz gefunden werden.
VORBEREITUNGEN
ZUSAMMENBAU DES GRASFANGKORBS
Stecken Sie die Schrauben von außen in die Behälter; die Unterlegscheiben und Nyloc-Muttern gehören auf die
Innenseite des Behälters.
AUF/ZUSAMMENKLAPPEN DES GRIFFS
zusammengeklappt werden.
Vergewissern Sie sich, dass sich der Drosselregler in der Stellung “Stopp” befindet (siehe
1
2
4
3
14
ABN 11 000 257 303
DEUTSCH
VORWORT
ACHTUNG
ACHTUNG
VORSICHT
TECHNISCHE DATEN
Auf/Zusammenklappen des Griffs
Abnehmen der Verpackungsbänder von den Steuergriffen
Ausführung Powerstart
Ausführung mit Eigenantrieb
- Anbau des Grasfangkorbs
- Abbau des Grasfangkorbs
- Motor anlassen
- Motor stoppen
Ausführung mit Eigenantrieb
- Bedienung des Getriebes
Allgemeine Reinigung
- Reinigung der Mäherunterseite
- Reinigung der Mäheroberseite
Auswechseln der Messer
Ausführung mit Eigenantrieb
- Einstellung des Kupplungszugs
- Abnehmen der Antriebsabdeckung
- Aufsetzen der Antriebsabdeckung
- Schmierung der Antriebskette
- Einstellung der Antriebskette
- Einstellung des Antriebsriemens
- Austausch des Antriebsriemens
- Einstellung der Antriebskupplungen
- Schmierung der Antriebsklinken
Ausführung Powerstart
Allgemeines
Ausführung Powerstart
Ausführung mit Eigenantrieb
ANSICHT ERSATZTEILE
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ABN 11 000 257 303
DEUTSCH
VORBEREITUNGEN
ABNEHMEN DER VERPACKUNGSBÄNDER VON DEN STEUERGRIFFEN
Vor der Inbetriebnahme des Mähers unbedingt die Verpackungsbänder abnehmen, mit denen
Abbildung 5)
ACHTUNG
VORSICHT
AUSFÜHRUNG POWERSTART
Verschüttete Elektrolytflüssigkeit muss mit einer Lauge neutralisiert werden.
ACHTUNG
AUSFÜHRUNG MIT EIGENANTRIEB
Vor der Inbetriebnahme des Mähers unbedingt die Verpackungsbänder abnehmen, mit denen der Steuergriff für den Eigenantrieb an
ACHTUNG
vorgeschriebene Sicherheitsvorrichtung, mit der eine Bremse am Motor betätigt wird. Wird der Hebel an die Lenkstange gedrückt,
wird die Bremse gelöst und die Messer sowie der Motor können frei laufen. Sobald der Hebel losgelassen wird, wird die Bremse
ACHTUNG
ACHTUNG
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Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
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ABN 11 000 257 303
DEUTSCH
Anbau des Grasfangkorbs
Abbau des Grasfangkorbs
ACHTUNG
verfahren.
VORSICHT
ACHTUNG
Totmannschalter zu aktivieren.
Auf der Rover-Drosselsteuerung wird die Drosselfunktion bei den verschiedenen Stellungen mit entsprechenden Symbolen dargestellt:
(
), (),
(Cho
(Aus),
(start).
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8
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ABN 11 000 257 303
DEUTSCH
ACHTUNG
AUSFÜHRUNG MIT EIGENANTRIEB
werden.
WARTUNG
Auf keinen Fall Geräte mit verschlissenen oder defekten Komponenten verwenden.
Verwenden Sie immer Original-Rover-Ersatzteile.
Zur Vermeidung von Brandgefahr müssen jegliche Mährückstände aus dem Bereich des Schalldämpfers entfernt werden.
ACHTUNG
VORSICHT
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ABN 11 000 257 303
DEUTSCH
WARTUNG
ALLGEMEINE REINIGUNG
Auf keinen Fall bei laufendem Motor die Auswurf klappe öffnen oder den Mäher zum waschen des Unterbodens anheben.
ACHTUNG
AUSWECHSELN DER MESSER
ACHTUNG
Vor dem Ansetzen des Schraubenschlüssels jegliche Grasreste entfernen.
Verwenden Sie einen Ring- oder Steckschlüssel, um ein Abrutschen oder Beschädigen der
AUSFÜHRUNG MIT EIGENANTRIEB
ACHTUNG
ACHTUNG
VORSICHT
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Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
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ABN 11 000 257 303
DEUTSCH
WARTUNG
ALLGEMEINE REINIGUNG
Auf keinen Fall bei laufendem Motor die Auswurf klappe öffnen oder den Mäher zum waschen des Unterbodens anheben.
ACHTUNG
AUSWECHSELN DER MESSER
ACHTUNG
Vor dem Ansetzen des Schraubenschlüssels jegliche Grasreste entfernen.
Verwenden Sie einen Ring- oder Steckschlüssel, um ein Abrutschen oder Beschädigen der
AUSFÜHRUNG MIT EIGENANTRIEB
ACHTUNG
ACHTUNG
VORSICHT
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11
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ABN 11 000 257 303
DEUTSCH
Anbau des Grasfangkorbs
Abbau des Grasfangkorbs
ACHTUNG
verfahren.
VORSICHT
ACHTUNG
Totmannschalter zu aktivieren.
Auf der Rover-Drosselsteuerung wird die Drosselfunktion bei den verschiedenen Stellungen mit entsprechenden Symbolen dargestellt:
(
), (),
(Cho
(Aus),
(start).
7
8
21
ABN 11 000 257 303
DEUTSCH
WARTUNG
Abbildung 12).
Testen Sie bei allen Drehzahleinstellungen, ob das Gerät von selbst auskuppelt, wenn der Kupplungshebel losgelassen wird,
Vergewissern Sie sich, dass der Zug keine Beschädigungen oder Knicke aufweist und so den
Abnehmen der Antriebsabdeckung
Aufsetzen der Antriebsabdeckung
Vergewissern Sie sich, dass sich der erhabene Ring auf dem Messingteil des Zugs in die Nut auf dem unteren Antriebslagerrahmen
Antriebslagerrahmen beschädigt wird.
VORSICHT
Auf keinen Fall zuviel Schmiermittel auf die Kette auftragen, da diese sonst während des Betriebs auf die Antriebskupplungen
ACHTUNG
16
15
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12
13
Anti-clockwise
Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
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ABN 11 000 257 303
DEUTSCH
WARTUNG
VORSICHT
Vergewissern Sie sich, dass Motor und Schalldämpfer abgekühlt sind, bevor Sie die Kette
justieren, um Verbrennungen zu vermeiden.
ACHTUNG
wird die Kettenspannung erhöht; das Verringern der Spannung erfolgt umgekehrt
VORSICHT
zusammengedrückt ist.
Vor dem Einstellen der Riemenspannung sollten jegliche Grasrückstände von der
wann 2 Umdrehungen erreicht sind.
Austausch des Antriebsriemens
VORSICHT
werden Beschädigungen an der gesetzlich vorgeschriebenen Schutzblende vermieden.
ACHTUNG
Abbildung 22).
Abbildung 22).
Abbildung 22).
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ABN 11 000 257 303
DEUTSCH
WARTUNG
Austausch des Antriebsriemens (Fortsetzung)
werden, bis die Kehlnute des Messers die Messertragstange berührt (siehe Abbildung 23).
Justieren Sie die Riemeneinstellschraube (siehe Abschnitt “Einstellung des Antriebsriemens”)
von allen Grasrückständen gereinigt werden.
Vor dem Einbau sollten die Riemenabdeckung und der Getriebebereich gründlich gereinigt
werden.
VORSICHT
Antriebskupplungsplatten und andere Einstellungen freizulegen.
Justieren Sie die Antriebskette (siehe Abschnitt “Einstellung der Antriebskette”).
Justieren Sie den Antriebsriemen (siehe Abschnitt “Einstellung des Antriebsriemens”).
Justieren Sie den Kupplungszug (siehe Abschnitt “Einstellung des Kupplungszugs”).
justiert werden, müssen die Antriebsplatten ausgetauscht werden.
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24
Rover Mowers Ltd
ABN 11 000 257 303
DEUTSCH
WARTUNG
Schmierung der Antriebsklinken
Die Hinterräder anheben und in ausreichendem Abstand vom Boden abstützen.
Die Nabenkappen und Radstopfen der Hinterräder abnehmen (siehe Abbildung 30).
Das Innere der Radnabe durch die Radstopfenbohrung hindurch sichtprüfen. Evtl. vorhandener Schmutz muss entfernt werden.
Zum Ausbau des Rades wird die Rasterplatte, welche des Rad an der Achse fixiert, abgenommen.
Ziehen Sie das Rad von der Achse ab und reinigen Sie es sorgfältig.
Einige Tropfen sauberen Motoröls auf das Ende des Antriebszahnrads über der Haltescheibe aufbringen. Drehen Sie nun das Zahnrad, so dass das Öl eindringen kann (siehe Abbildung 31). Das Rad muss sich nun frei drehen können, falls nicht, muss der Vorgang wiederholt werden.
Rad und Haltescheibe wieder aufsetzen und mit einer neuen Rasterplatte befestigen.
Ist die Radnabe sauber, drehen Sie das Rad, bis Sie durch die Radstopfenbohrung hindurch das Antriebszahnrad sehen können.
Einige Tropfen sauberen Motoröls auf das Ende des Antriebszahnrads über der Haltescheibe aufbringen (wie oben). Drehen Sie nun das Rad ein oder zwei Mal, so dass das Öl eindringen kann. Das Rad muss sich nun frei drehen können, falls nicht, muss der Vorgang wiederholt werden (siehe Abbildung 31).
Die Radstopfen und die Nabenkappen wieder anbringen.
Die Nabenkappen können mit einem feinen Schraubendreher oder einem ähnlichen Werkzeug abgenommen werden, indem die Klinge des Schraubendrehers zwischen Nabenkappe und Rad gesetzt und die Kappe abgehebelt wird. Achten Sie dabei darauf, die Kappe nicht zu verbiegen.
Die Rasterplatten müssen mit besonderem Werkzeug ausgewechselt werden. Sollten Sie sich nicht sicher sein, wenden Sie sich an Ihren nächstgelegenen Rover-Fachhändler.
Besorgen Sie sich neue Rasterplatten, bevor Sie die Räder abbauen, da diese Platten nicht wiederverwendet werden können.
AUSFÜHRUNG POWERSTART
P.S. Die Details zur Batteriewartung werden unter “Vorbereitungen” und in der folgenden Matrize behandelt.
Siehe die Hinweise “Achtung” und “Vorsicht” am Anfang dieses Abschnitts.
VORSICHT
Die Batterie sollte immer vollständig geladen sein, um maximale Lebensdauer zu gewährleisten.
30
31
Reinigung des Mähers mit Waschanschluss (Zubehör):
Stellen Sie den Mäher im Freien auf eine ebene Fläche.
Stellen Sie die Schnitthöhe auf die HOHE Position ein.
Schließen Sie wie in Abb. 32 gezeigt bei ausgeschaltetem Motor einen Gartenschlauch mit Steckverbindung an
den Waschanschluss im Inneren des Messergehäuses an (erst Kappe abnehmen).
Drehen Sie den Gartenschlauch auf.
Starten Sie den Motor des Mähers und betreiben Sie ihn eine Minute lang bei VOLLER Geschwindigkeit.
Stoppen Sie den Motor und drehen Sie den Gartenschlauch ab.
Nehmen Sie den Gartenschlauch vom Waschanschluss ab und bringen Sie die Kappe wieder an.
Prüfen Sie die Unterseite des Mähers. Ist sie noch nicht völlig gereinigt, spülen Sie etwaige Gras- und
Schmutzreste mit dem Gartenschlauch ab.
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Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
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Rover Mowers Ltd
ABN 11 000 257 303
DEUTSCH
WARTUNG
Schmierung der Antriebsklinken
• Die Hinterräder anheben und in ausreichendem Abstand vom Boden abstützen.
• Die Nabenkappen und Radstopfen der Hinterräder abnehmen (siehe Abbildung 30).
•Das Innere der Radnabe durch die Radstopfenbohrung hindurch sichtprüfen. Evtl. vorhandener Schmutz muss entfernt werden.
• Zum Ausbau des Rades wird die Rasterplatte, welche des Rad an der Achse fixiert, abgenommen.
• Ziehen Sie das Rad von der Achse ab und reinigen Sie es sorgfältig.
• Einige Tropfen sauberen Motoröls auf das Ende des Antriebszahnrads über der Haltescheibe aufbringen. Drehen Sie nun das Zahnrad, so dass das Öl eindringen kann (siehe Abbildung 31). Das Rad muss sich nun frei drehen können, falls nicht, muss der Vorgang wiederholt werden.
• Rad und Haltescheibe wieder aufsetzen und mit einer neuen Rasterplatte befestigen.
•Ist die Radnabe sauber, drehen Sie das Rad, bis Sie durch die Radstopfenbohrung hindurch das Antriebszahnrad sehen können.
• Einige Tropfen sauberen Motoröls auf das Ende des Antriebszahnrads über der Haltescheibe aufbringen (wie oben). Drehen Sie nun das Rad ein oder zwei Mal, so dass das Öl eindringen kann. Das Rad muss sich nun frei drehen können, falls nicht, muss der Vorgang wiederholt werden (siehe Abbildung 31).
• Die Radstopfen und die Nabenkappen wieder anbringen.
• Die Nabenkappen können mit einem feinen Schraubendreher oder einem ähnlichen Werkzeug abgenommen werden, indem die Klinge des Schraubendrehers zwischen Nabenkappe und Rad gesetzt und die Kappe abgehebelt wird. Achten Sie dabei darauf, die Kappe nicht zu verbiegen.
• Die Rasterplatten müssen mit besonderem Werkzeug ausgewechselt werden. Sollten Sie sich nicht sicher sein, wenden Sie sich an Ihren nächstgelegenen Rover-Fachhändler.
• Besorgen Sie sich neue Rasterplatten, bevor Sie die Räder abbauen, da diese Platten nicht wiederverwendet werden können.
AUSFÜHRUNG POWERSTART
P.S. Die Details zur Batteriewartung werden unter “Vorbereitungen” und in der folgenden Matrize behandelt.
• Siehe die Hinweise “Achtung” und “Vorsicht” am Anfang dieses Abschnitts.
VORSICHT
Die Batterie sollte immer vollständig geladen sein, um maximale Lebensdauer zu gewährleisten.
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31
Reinigung des Mähers mit Waschanschluss (Zubehör):
Stellen Sie den Mäher im Freien auf eine ebene Fläche.
Stellen Sie die Schnitthöhe auf die HOHE Position ein.
Schließen Sie wie in Abb. 32 gezeigt bei ausgeschaltetem Motor einen Gartenschlauch mit Steckverbindung an
den Waschanschluss im Inneren des Messergehäuses an (erst Kappe abnehmen).
Drehen Sie den Gartenschlauch auf.
Starten Sie den Motor des Mähers und betreiben Sie ihn eine Minute lang bei VOLLER Geschwindigkeit.
Stoppen Sie den Motor und drehen Sie den Gartenschlauch ab.
Nehmen Sie den Gartenschlauch vom Waschanschluss ab und bringen Sie die Kappe wieder an.
Prüfen Sie die Unterseite des Mähers. Ist sie noch nicht völlig gereinigt, spülen Sie etwaige Gras- und
Schmutzreste mit dem Gartenschlauch ab.
32
22
ABN 11 000 257 303
DEUTSCH
WARTUNG
VORSICHT
Vergewissern Sie sich, dass Motor und Schalldämpfer abgekühlt sind, bevor Sie die Kette
justieren, um Verbrennungen zu vermeiden.
ACHTUNG
wird die Kettenspannung erhöht; das Verringern der Spannung erfolgt umgekehrt
VORSICHT
zusammengedrückt ist.
Vor dem Einstellen der Riemenspannung sollten jegliche Grasrückstände von der
wann 2 Umdrehungen erreicht sind.
Austausch des Antriebsriemens
VORSICHT
werden Beschädigungen an der gesetzlich vorgeschriebenen Schutzblende vermieden.
ACHTUNG
Abbildung 22).
Abbildung 22).
Abbildung 22).
19
18
20
17
21
22
25
ABN 11 000 257 303
DEUTSCH
WARTUNG
Totmannschalter
Vor dem Nach dem Während Alle Alle
Komponenten Maßnahme Mähen Mähen
Mähen 5 Stunden 25 Stunden Weiterhin
Auf Beschädigungen und Knicke
Antrieb unter
Antriebsabdeckung
Antriebskette
Alle 50 Stunden.
Alle 100 Stunden.
Antriebsriemen
Ausbauen, reinigen und prüfen
Alle 50 Stunden.
Antriebsklinken
Aufnahmebehälter sitzt.
Aufladen
Powered Walk Behind Mower - CE Part No. 04016218 Rev F © Copyright 10/2005
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