Rover 405012x108A User Manual
Owner s Manual model 405012x108A
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F 050759L
TABLE OF CONTENTS
WARRANTY 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RESPONSIBILITY OF THE OWNER 3. . . . . . . . . . . . . . . . . .
SAFETY RULES 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERNATIONAL PICTORIALS 9. . . . . . . . . . . . . . . . . . . . . .
ASSEMBLY 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARTS BAG CONTENTS 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO INSTALL THE FRONT WHEELS 11. . . . . . . . . . . . . . . . .
HOW TO INSTALL THE SEAT 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO ASSEMBLE THE STEERING WHEEL 12. . . . . . . . . . . .
MAINTENANCE FREE BATTERY 13. . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO INSTALL THE BATTERY CABLES 13. . . . . . . . . . . . . . .
HOW TO PREPARE THE ENGINE 14. . . . . . . . . . . . . . . . . . . . . . . .
CHECK THE LEVEL OF THE MOWER HOUSING 14. . . . . . . . . .
CHECK THE TIRES 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATION 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCATION OF CONTROLS 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ATTACHMENTS 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO USE THE THROTTLE CONTROL 16. . . . . . . . . . . . . . . .
HOW TO USE THE BLADE ROTATION CONTROL 16. . . . . . . . .
HOW TO USE THE SHIFT LEVER 16. . . . . . . . . . . . . . . . . . . . . . . .
HOW TO SET THE PARKING BRAKE 17. . . . . . . . . . . . . . . . . . . . .
HOW TO CHANGE THE CUTTING HEIGHT 17. . . . . . . . . . . . . . . .
HOW TO STOP THE UNIT 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO TRANSPORT THE UNIT 17. . . . . . . . . . . . . . . . . . . . . . . .
HOW TO OPERATE WITH THE MOWER HOUSING 18. . . . . . . .
HOW TO OPERATE THE UNIT ON HILLS 18. . . . . . . . . . . . . . . . .
BEFORE STARTING THE ENGINE 19. . . . . . . . . . . . . . . . . . . . . . .
HOW TO START THE ENGINE 19. . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING TIPS 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOWING AND BAGGING TIPS 20. . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE CHART 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO CHECK THE MUFFLER 21. . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO REMOVE AND INSTALL THE BLADE 22. . . . . . . . . . . .
HOW TO SHARPEN THE BLADE 22. . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO ADJUST THE BLADE ROTATION CONTROL 23. . . . .
HOW TO CHECK AND ADJUST THE DRIVE BRAKE 24. . . . . . .
HOW TO CHECK AND ADJUST THE CLUTCH 24. . . . . . . . . . . . .
HOW TO ADJUST THE SHIFT LEVER 25. . . . . . . . . . . . . . . . . . . .
MAINTENANCE FREE BATTERY 25. . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO CHARGE THE BATTERY 25. . . . . . . . . . . . . . . . . . . . . . .
WHERE TO LUBRICATE 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO CHECK THE FUEL FILTER 26. . . . . . . . . . . . . . . . . . . . . .
CHECK THE TIRES 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO REMOVE THE MOWER HOUSING 27. . . . . . . . . . . . . . .
HOW TO INSTALL THE MOWER HOUSING 27. . . . . . . . . . . . . . .
HOW TO LEVEL THE MOWER HOUSING 28. . . . . . . . . . . . . . . . .
HOW TO REPLACE THE MOTION DRIVE BELT 29. . . . . . . . . . . .
HOW TO REPLACE THE MOWER DRIVE BELT 31. . . . . . . . . . . .
HOW TO INSTALL THE WHEELS 32. . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO REPLACE THE FUSE 33. . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO REPLACE THE LIGHT BULB 33. . . . . . . . . . . . . . . . . . . .
HOW TO CLEAN THE MOWER HOUSING 33. . . . . . . . . . . . . . . . .
STORAGE (OVER 30 DAYS) 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLE SHOOTING CHART 34. . . . . . . . . . . . . . . . . . . . . .
PARTS LIST 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLOPE GUIDE 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY
General
Rover Mowers Limited warrant this machine or accessory is free of defects in material and workmanship. Claims are limited to
making good or replacing any part found defective by the manufacturer or his agent. The warranty period shall apply from the
date of purchase for a period of 12 months for domestic use or 90 days for commercial use. Warranty applies to Australia and
New Zealand only. Contact any Rover Mowers Limited authorised service dealer or Rover Agent.
Extended warranty: For domestic use only, a 24 months extended warranty applies. It requires the customer to complete the
2 Year warranty registration card , and forward along with a copy of the cash register receipt to !Warranty, Rover Mowers
Limited". Normal warranty exclusions as listed still apply.
Exclusions: Following is a list of conditions excluded from warranty; all engines, parts that are considered suffering from wear
and tear, parts that are damaged due to abuse or misuse, parts that can be subjected to use beyond their normal intended
working capacity Eg; blades, blade bolts, v-belts and spark plugs. If repairs or alterations have been made without the
manufacturer s written authority. Any transport costs involved in the repair or replacement of and defective parts. If it is found
that parts other than genuine have been used on the machine.
NOTE: This warranty does not exclude any conditions or warranty implied by the Trade Practices Act 1974 or any other relevant
legislation. Engine warranty is covered by the engine manufacturer and could differ from the warranty of the rest of the machine.
Refer to the engine manual (if included) or consult the nearest engine service dealer.
Proof of date of purchase should be retained as it needs to be presented if warranty is to be claimed. Fill out the details on
previous page as a record for warranty purposes.
Rover Mowers Limited reserves the right to make changes and add improvements to its products at any time without
notice or obligation. Rover Mowers Limited reserves the right to discontinue manufacture of any product any any time
at its discretion.
Rover Mowers Limited
PO Box 1235
Eagle Fram
Queensland 4009
AUSTRALIA
ABN 11 000 257 303
Rover Mowers Limited
East Tamaki
Auckland
NEW ZEALAND
2F 050759L
OWNER S INFORMATION
This instruction book is for several different models. The instructions
are written for a person with some mechanical ability. Like most service books, not all the steps are described. Steps on how to loosen or
tighten fasteners are steps anyone can follow with some mechanical
ability. Read and follow these instructions before you use the unit.
Know your product: If you understand the unit and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of
the controls. To help prevent an accident, follow the operating instructions and the safety rules. Keep this manual for future reference.
IMPORTANT: Many units are not assembled and are sold in car-
tons. It is the responsibility of the owner to make sure the assembly
instructions in this manual are exactly followed. Other units are purchased in an assembled condition. On assembled units, it is the responsibility of the owner to make sure the unit is correctly
assembled. The owner must carefully check the unit according to
the instructions in this manual before it is first used.
RESPONSIBILITY OF THE OWNER
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1. Carefully read and follow the rules for safe operation.
2. Follow all the assembly instructions.
3. Inspect the unit.
4. Make sure that the operator of the unit knows how to correctly
use all standard and accessory equipment.
5. Operate the unit only with guards, shields, and other safety
items in place and working correctly.
6. Correctly adjust the unit.
7. Service the unit only with authorized or approved replacement
parts.
8. Complete all maintenance on the unit.
Engine Exhaust, some of its constituents, and
certain vehicle components contain or emit
chemicals known to cause cancer and birth defects or other reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to cause cancer and birth defects or
other reproductive harm. WASH HANDS AFTER
HANDLING.
Environmental Awareness
Do not fill the engine s fuel tank completely full.
Drain fuel for off season storage.
Use only unleaded gasoline.
Service the air cleaner regularly.
Change oil regularly. Use 10W 30 oil in summer.
Tune up the engine regularly.
Keep equipment in efficient operating condition.
Dispose of used engine oil properly.
SAFETY RULES
Safe Operation Practices for Ride on Mowers
WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the
following safety instructions could result in serious injury or death.
I. General operation
1. Read, understand and follow all instructions in the Instruction Book, on the machine, the engine and with any attachments before
starting.
2. Only allow responsible adults, who are familiar with the instructions, to operate the machine.
3. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
4. Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.
5. Never carry passengers.
6. Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always look
down and behind before and while backing.
7. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass bagger
or the mower guard in place.
8. Slow down before turning.
9. Never leave a machine unattended with the engine running. Always turn off the blade(s), set the parking brake, stop the engine and
remove the key before dismounting.
10. Turn off power to attachment(s) when transporting or not in use. Turn off the blade(s) when not mowing.
11. Stop the engine before removing the grass bagger or unclogging the chute.
12. Mow only in daylight or good artificial light.
13. Do not operate the machine while under the influence of alcohol or drugs or when very tired.
14. Watch for traffic when operating near or crossing roadways.
15. Use extra caution when loading or unloading the machine into a trailer or truck.
16. Always wear goggles, safety glasses, or an eye shield when you operate the unit to protect your eyes from foreign objects that can be
thrown from the unit. Always wear eye protection when you make an adjustment or repair to the machine.
17. Use care when pulling loads or using heavy equipment.
a. Use only approved drawbar hitch points.
b. Limit loads to those you can safely control.
F 050759L
3
OWNER S INFORMATION
c. Do not turn sharply. Use care when backing.
d. Use counterweights or wheel weights when suggested in the Instruction Book.
18. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate
this machine.
19. Do not use this machine if you are mentally or physically unable to operate this machine safely.
20. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower related injuries. These operators should evaluate their ability to operate a riding mower safely enough to protect themselves and others from serious injury.
II. Slope operation
Slopes and rough terrain are major factors related to loss of control and tip over accidents, which can result in severe injury
or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See
the !Slope Guide" in the back of this book to check for safe operation.
DO
1. Mow up and down slopes, not across.
2. Remove obstacles such as rocks, limbs, etc...
3. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4.Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability.
5. Use extra care with grass baggers or other attachments, they can change the stability of the machine.
6. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
7. Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope.
DO NOT
1. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible.
2. Do not mow drop offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an
injury or death.
3. Do not mow on wet grass. Reduced traction could cause sliding.
4. Do not try to stabilize the machine by putting your foot on the ground.
5. Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees).
III. Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and
the mowing activity. NEVER assume that children will remain where you last saw them.
1. Keep children out of the mowing area and in the watchful care of another responsible adult.
2. Be alert and turn the engine off if children enter the area.
3. Before and when backing, look behind and down for small children.
4. Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or interfere with the safe
operation of the machine.
5. Never allow children to operate the machine. Instruct children in the potential dangers of the machine.
6. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
IV. Service
1. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive.
a. Use only an approved container.
b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do
not smoke.
c. Never refuel the machine indoors.
d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater.
2. Never start or run the engine inside a closed area.
3. Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks
and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service
dealer. For safety, replace the blade every two years. Keep the equipment in good condition.
4. Never tamper with the safety devices. Check their proper operation regularly.
5. To reduce fire hazards, keep the machine free of grass, leaves or other debris build up. Clean up oil or fuel spills. Allow the machine
to cool before storing.
6. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change
the engine governor settings or over speed the engine.
8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be
thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer s recommended parts when necessary.
9. Mower blade(s) are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them or the blade housing
area.
10. Check the brake operation frequently. Adjust and service as required.
11. Wait for all movement to stop before servicing any part of the unit.
Look for this symbol to indicate important safety
precautions. This symbol indicates: !Attention!
Become Alert! Your Safety Is At Risk."
F 050759L
4
Each person that operates power
equipment must learn to use correct and
safe mowing procedures. To help you
learn, carefully read the following
pages. Most of the time the operator was
not correctly shown or did not read the
instructions on the unit or in the Instruction
Book before using the unit. Also, some
operators do not have enough experience.
The result is unsafe use, endangering the
operator, bystanders and the equipment.
Another result can be a poor appearance
of the area mowed.
Read this book. Read the instructions on
the unit. Operate the mower according to
the Safe Mowing Guide. Follow all safety
rules, cautions or warnings in this book
and on the unit. Make sure anyone that
uses the unit reads the instructions and is
told how to safely operate the mower.
SAFE MOWING GUIDE
controls and how they work. In an
emergency, how fast you can stop the
blade is important. Learn how to control
the mower at all times.
Many engines are started by hand. When
you use a pull start or rope start, place
your feet apart and away from the blade(s).
Hold the rope handle tight. Never wrap the
rope around your arm or fingers for a
!better grip". To start the engine, follow the
instructions on the mower, in this book and
in the engine operating instructions.
For electric start engines, sit in the seat to
start the engine. The battery can be
dangerous. Follow the instructions on the
battery, the acid container, and in this book
when working with the battery. Even small
batteries have enough voltage to cause an
injury. Always be careful.
The mower is designed to be operated by
one person. Never let another person ride
with you on the unit or on any accessories.
A passenger will make the unit harder to
control, block the visibility or distract the
operator and is dangerous to the operator,
the passenger and the equipment. Without
a passenger seat, the passenger can fall
from the mower or contact dangerous
parts. A mower is not a toy for showing off
or for giving rides.
The blade of a power mower rotates very
fast. It can discharge rocks and other
objects over a long distance which can be
dangerous. The force of the objects can
break windows, cause injuries or even put
an eye out. Most of the time the injury is to
a person, like a child. Keep every person
completely away from the area to be
mowed. Make sure the grass is not
discharged toward anyone. Planning your
mowing pattern has a double advantage. It
can decrease the possibility of an injury
and make the clean up after mowing
easier.
The mower will give you good service and
durability, if operated in normal conditions.
If the mower is not correctly serviced or is
used where the terrain is rough or
unsuitable, product performance and
safety will be decreased.
Correct clothing is an important part of safe
mowing. Safety glasses will protect the
eyes from objects discharged by the
mower. Safety shoes with steel plates can
protect a foot from injury by the blade. For
protection from objects discharged from
the mower, wear clothing that will cover the
arms and legs.
Before you start cutting the grass, practice
using the mower in a large open and level
area. Learn the location of the controls on
the mower. Know the purpose of the
F 050759L
Never cut a wet lawn. Wet grass can
cause an accident, affect mower
performance and can cause problems with
future lawn growth and appearance. Wet
grass is slippery and can cause the mower
to slip. Someone can get injured by
touching the blade(s). Wet grass tends to
clog the mower, causing poor discharge.
Cut wet grass will collect on the lawn,
retarding the growth of the grass. Also,
getting the mower wet will cause parts to
rust and decrease the life of the unit.
When you look over the lawn, remember
obstacles that cannot be removed, like
pipes, stumps or rocks. Keep away from
these obstacles that can cause damage to
the mower or injury to the operator or a
person near the mower. Clear the area of
rocks, toys, wire or other loose objects.
These items can damage the mower or
can be discharged by the mower blade.
5
Check the terrain of the area to be mowed.
Mow in a pattern that will keep you away
from dangerous areas. Check the distance
you need to stop and the distance
available to turn. Slopes and rough terrain
must be mowed carefully and some areas
must not be mowed at all. With riding
mowers, mow up and down the hill. When
you must mow rough terrain or on slopes,
never change directions or change gears
and stop in these areas only in an
emergency. Before you ride up or down a
slope, try to back straight up the slope. Do
not ride up or down a slope that is too
steep to back straight up. See the !Guide"
in the back of this Instruction Book to
check any slopes.
Before you start cutting, make sure the
mower was completely assembled
according to the Instruction Book. If the
mower was completely assembled at the
store, you must still check the mower
according to the assembly instructions.
Make sure the mower is correctly
assembled and that all fasteners are tight.
Make sure the engine has the correct
amount of oil. Check these items often
during the life of the mower.
Your mower has a gasoline engine.
Gasoline is a dangerous fuel. Keep
gasoline only in an approved safety
gasoline container. Do not keep large
amounts of gasoline. When you add
gasoline to the fuel tank, do not smoke.
Store the gasoline container and the
mower in an area that has good ventilation.
Also, keep the gasoline away from any
flames like the pilot light of a furnace or
any other source of ignition. If the mower is
to be stored for more than a few weeks,
remove the gasoline from the fuel tank.
When inside an enclosure, do not add
gasoline to the fuel tank. Before you add
gasoline, move the mower outside and add
gasoline carefully. Before you start the
engine, remove any gasoline from the
outside of the fuel tank or from the mower.
Warm gasoline will expand. Leave some
space in the fuel tank for the gasoline to
expand. Also, the fuel cap has a vent hole
for fuel vapors. Always use the correct fuel
cap. Failure to follow safety rules about
gasoline will cause fires and explosions,
injury to you and damage to the equipment
and other property.
SAFE MOWING GUIDE
of the mower. Stop the engine. Let the
engine and transmission cool before
servicing the mower. Remember, exhaust
fumes are dangerous. Never operate the
engine inside a building.
When you get a new mower, it can be a
new experience for the family. Tell each
person how a mower can be dangerous.
Remember, a mower is not a toy. A mower
is not to be used by children or anyone not
old enough, strong enough or that does not
have experience.
If the mower is not correctly assembled,
not operated correctly, or not regularly
serviced, the mower can be dangerous.
The most important rule to follow is always
use good judgement and common sense.
Mow safely and carefully.
Your mower will easily cut thick grass.
Fingers, feet and other parts can also be
cut by the blade. Injuries occur when the
operator does not think and reaches into
the chute opening. Always operate the
mower as if the blade is rotating. Do not
service or make an adjustment, except to
the carburetor, while the engine is running.
When you mow, remember that children
are attracted to the mower. Always use
caution when mowing around obstacles
like trees or shrubs or when moving
backward. Only mow in a forward direction
if possible. Your visibility is decreased
when you mow backward. Also, the blades
are made to cut while the unit is moving
forward. If you mow backward, the cutting
performance decreases.
Before you leave the mower, stop the
engine. Remove the key. Disengage and
lower any attachment. Set the parking
brake. Never mount or dismount from the
seat while the engine is running. An
accident can occur if you touch the brake,
shift lever, throttle, clutch or blade control
while the engine is running. Mount and
dismount from the seat on the side of the
unit that is marked ENTER EXIT.
If you add gasoline to an engine that is
running or hot, the result can be an
explosion. Before you add gasoline, stop
the engine and let the engine cool for
several minutes. Remove dry grass and
other debris from the mower. Keep the
mower clean to improve the performance,
help the engine and transmission run
cooler, extend the life of moving parts, and
decrease the danger of a fire.
Fires and explosions are not the only
dangers when working around a mower.
The engine, transmission, and the muffler
will get hot in several minutes when the
engine is running. Do not touch these parts
F 050759L
Use only accessories that are factory
approved for your mower. The wrong
accessory can decrease the safety of the
mower and can even damage the unit.
Read and follow the instructions included
with the accessory and the mower.
Use only original equipment or
replacement parts that are factory
approved for service. If you need service,
select an Authorized Service Center for
your mower. If you do the work on the unit,
follow the instructions in the Instruction
Book.
6
Make sure you are in good condition when
you mow. When you mow for several hours
your reflexes will decrease and your mind
will not be as alert. Take a short break or
an accident can occur. If the temperature is
hot, use caution to prevent dehydration. If
you are tired, angry or not completely alert,
do not operate the mower. If you use
alcohol, medication or drugs, do not use
the mower or any type of power
equipment.
Engine speed is a key to safe mowing and
to a good looking lawn. The maximum
speed of the engine was set at the factory.
Do not change the setting of the engine
governor.
Select the maximum engine and ground
speed that is right for the terrain and the
height of the grass. The blade cuts best
when the engine is operating at maximum
speed. The engine and transmission will
also run cooler at maximum engine speed.
Also, the grass bagger will function better
when the engine is operating at maximum
speed. On slopes, decrease the ground
speed and use care making sure the
mower feels safe to operate.
If the weather conditions are bad, do not
mow. If weather conditions become bad,
stop cutting and finish later. It is dangerous
to cut grass in the rain. Always find
protection in an electrical storm. If the
weather conditions are extra dry, protect
your eyes with safety glasses from the dust
and from the objects discharged by the
mower. Also, a dust or a pollen mask can
help.
Your mower is equipped with a number of
safety devices which are important to the
safety of the operator and bystanders and
must never be changed or removed from
the mower. If a safety device is lost,
damaged or no longer functions, repair or
replace the device before you operate the
mower.
It is best to mow during the day. If you
must mow at night, make sure there is
enough light for safe operation.
Your mower will require regular
maintenance and service. The
maintenance schedule depends on the
hours of use. Also, mowing conditions can
change the schedule. Check the
Instruction Book for more information.
Correct maintenance will help the mower
function safely.
Do not service the
mower (except for the
carburetor adjustment)
while the engine is
running. Before you
service the unit, even
with the engine stopped,
always disconnect the
wire from the spark plug
to prevent the engine
from starting.
If you hit a large object during operation,
stop the engine. Remove the wire from the
spark plug. Carefully inspect the mower for
damage. Before you start the engine
again, make the necessary repairs. If you
SAFE MOWING GUIDE
feel new or excessive vibration,
immediately stop the engine and check for
the problem. Vibration can be a warning of
a problem. Keep all nuts, bolts and screws
tight.
The blade is the most dangerous part of
the mower. Frequently check the blade and
the blade mounting fasteners. Keep the
fasteners tight. If the blade hits a solid
object, stop the engine. Remove the wire
from the spark plug. Check for a blade that
is bent, cracked or for other damages.
Before you start the engine, replace a
damaged blade(s). For safety, replace the
blade every two years.
A sharp blade decreases the workload on
the engine and more evenly cuts grass.
Frequently sharpen the blade for a better
looking cut. Use the left side of the mower
housing to trim near an object.
A grass bagger is a good accessory for
your mower. For best performance and
safety, make sure the grass bagger is
approved for use with your mower. Follow
the assembly and operation instructions
included with the grass bagger.
Some grass baggers require a special
blade for best performance. Before you
attach, check, or empty the grass bagger,
always stop the engine. Before each use of
the grass bagger, check for cracks, wear or
deterioration. Before you use the grass
bagger, replace a damaged part with a
replacement part approved by the factory.
For you to have a good green lawn, follow
the mowing procedures below. Do not cut
the grass too short. If you cut the grass too
short you can cause the grass to become
yellow or make the lawn look brown. Use a
lower height of cut in cool months when
the grass is thicker. Raise the height of cut
in hot dry periods. If you cut the grass with
a blade that is not sharp or at a slow
engine speed you can damage the grass.
Move the throttle control to the FAST
position when mowing and using the grass
bagger. Also, use a slower ground speed
when using the grass bagger.
If you change the direction or pattern of cut
slightly every time you mow will make the
grass grow stronger and thicker. Do not
add oil or gasoline to the mower while on
the lawn. Spilled oil or gasoline can kill the
grass. In high or thick grass, do not try to
cut all the grass the first time. Raise the
height of cut on the first cutting and lower
the height for the next cutting. Another way
is to cut only part of the width of the mower
and decrease your ground speed (not the
engine) to move more slowly so that the
mower can discharge the grass as it
moves forward.
Understand the controls and how they
work. Learn the ground speed(s) of your
mower. Check the stopping distance
required at different travel speeds. Check
the turning radius of the mower. The
controls on your riding mower are different
from an automobile. The throttle is
operated by hand and holds the engine
speed constant until it is changed. The
location of the shift lever and the shift
pattern is different from that of an
automobile. Also, the brake and clutch
systems are different. Remember the
procedures to follow in an emergency.
Remember, turning off the engine ignition
switch will stop the blade and the drive
mechanism. If the traction of the wheels is
lost or does not feel safe, disengage all
systems and stop the engine. Dismount
from the mower. Push the unit to a safe
place before you begin mowing again.
Your unit has an electrical system that
includes an operator presence switch in
the seat. The operator presence switch
detects if the operator is sitting on the seat.
The engine will stop if the operator leaves
the seat when the blade engagement
control is engaged. This operator presence
switch is a safety device only. It must not
regularly be used to stop the engine or the
blade. There are other control systems on
the mower for this purpose. Always keep
the operator presence switch and other
safety devices and controls in place and
operating for your protection.
Remember, your mower is a tool that can
be dangerous if it is not correctly used.
Follow the instructions in this Instruction
Book. Safe and careful use of the mower
will give you many safe hours of problem
free use.
F 050759L
7
STEPS TO FOLLOW
BEFORE MOWING
Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes.
Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade.
Fill the fuel tank outside. Clean off spilled fuel.
Read and follow the Owner s Manual, the instructions with the engine, and the instructions with any attachments. Owner s Manual
instructions are for your safety and the safety of others.
Exhaust fumes are dangerous. Start the engine outside.
Make sure all safety devices are in place and working correctly.
Operation of the mower is only for a person that has experience.
Wet grass can be dangerous. Let the grass dry.
Instruct children and others to keep away from the work area.
Never cut the grass without good light.
Pick up loose objects. Remove them from the mowing area.
WHILE MOWING
Watch for fixed objects and avoid them. They can damage the mower or cause injury.
A hot engine, muffler, and transmission will cause a burn. Do not touch.
Inclines and slopes must be carefully mowed. See the !Guide" in the back of this book to check a slope.
Lack of daylight or good artificial light is cause to stop mowing.
Examine the mower, the blade, and other parts for damage after hitting a foreign object or if the unit vibrates excessively.
Do not make adjustments or repairs without stopping the engine. Disconnect the spark plug wire.
On or near roads, watch out for traffic. Direct discharge away from roads.
When mowing, avoid areas where traction is unsure. Look back before changing direction of travel.
In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower.
Never remove any safety related parts.
Do not pour gasoline into a engine that is hot or running.
AFTER MOWING
Always let the mower cool before storing in an enclosed area.
Foreign material on the mower is dangerous. Clean off grass, leaves, grease and oil before storing.
Tighten all loose nuts, bolts and screws before you use the unit.
Empty and clean any grass catcher or other accessory.
Remove the key or disconnect the spark plug wire to prevent unauthorized use.
Make sure the mower is not kept near a source of ignition. Gas fumes can cause an explosion.
Only original parts or factory approved substitutes can be used to service the mower.
When storing the mower for an extended period, remove the fuel from the fuel tank.
Instruct children to leave the mower alone. It is not a toy.
Never keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children.
Lubricate according to the Instruction Book. See !Lubrication".
IMPORTANT Read the Instruction Book. Keep this book for future use and reference.
WARNING: Look for this symbol to point out important
safety precautions. It means: !Attention! Become Alert!
Your Safety Is Involved."
F 050759L
8
INTERNATIONAL PICTORIALS
INTERNATIONAL PICTORIALS
IMPORTANT: Some of the following pictorials are located on your unit or on
literature supplied with the product. Before you operate the unit, learn and understand the purpose for each pictorial.
Safety Warning Pictorials
1 Warning
2 Shield Eyes. Explosive Gases Can
Cause Blindness Or Injury.
3 No Sparks, Flames or Smoking.
4 Sulphuric Acid Can Cause Blindness
Or Severe Burns
12 í 546
5 Flush Eyes Immediately With Water.
Get Medical Help Fast.
6 IMPORTANT: Read Owner s Manual
Before Operating This Machine.
7 WARNING: Thrown Objects. Keep
Bystanders Away. Read User
Instructions Before Operating This
Machine.
8 WARNING: Do Not Use This Machine
On Slopes Greater Than 15 Degrees.
9 DANGER: Keep People, Especially
Children, Away From Unit.
10 DANGER: No Step.
11 DANGER: Keep Feet And Hands
Away From Rotating Blade.
12 DANGER: Keep Hands Away From
Rotating Blade.
13 DANGER: Disconnect Spark Plug
Wire Before Servicing Unit.
14 WARNING: Hot Surface.
15 WARNING: Use Caution When
Connecting Or Disconnecting
Accessories.
16 WARNING: Crushed Fingers.
1
7
12
Control And Operating Pictorials
1 Engine Start
2 Lights
3 Engine Off
4 Engine On
1
2
8
13
6 Brake
7 Parking Brake
8 Clutch
9 Slow
10 Fast
3
467
9
14
10
УЯИ зрТхУЯИ плрТ
õ
15
11 Choke
12 Oil
13 Blade Rotation Control
14 Raise
15 Fuel
8
11
16
2
9
101112
13
14
9F 050759L
15
ASSEMBLY
ASSEMBLY
Read and follow the assembly and adjustment instructions for your
mower. All fasteners are in the parts bag. Do not discard any parts
WARNING: Before doing any assembly or maintenance to the mower, remove the wire from the spark
plug.
or material until the unit is assembled.
NOTE: In this instruction book, left and right describe the location of a part with the operator on the seat.
PARTS BAG CONTENTS
The fasteners and other loose parts are shown below. The fasteners are shown full size. The quantity is shown in brackets ( ).
2x82
(2) Carriage Bolt
14x79
(2) Wing Nut
25x3
(1) Bolt
17x146
(1) Washer
1001054
(2) Knob
17x195
(2) Washer
17x47
(2) Washer
17x192
(2) Washer
(2) Cotter Pin
94618
(2) Hub Cap
30x49
20729
(1) Keys & Ring
690604
(1) Terminal Cover
10F 050759L
ASSEMBLY
HOW TO INSTALL THE FRONT WHEELS
Use a knife and cut the four sides of the container. Install the front
wheels in the container.
NOTE: Use a piece of wood about 4 feet (1.25 meters) long to
raise the front of the tractor. If a piece of wood cannot be found,
get another person to help lift the tractor. Be careful, do not let
the tractor fall.
1. Raise the front of the tractor. Set a support (block of wood)
under the tractor.
Cotter Pin
Hub Cap
2. Make sure the valve stem is to the outside of the tractor. Slide
the front wheel on the spindle.
3. Fasten each front wheel with washer, washer and cotter pin.
Bend the ends of the cotter pin appart to keep the front wheel
on the spindle.
4. After the front wheels are installed, lift the tractor from the
support. Roll the tractor off of the container.
5. If your tractor has hub caps, install the hub caps. Make sure
the washers hold the hub caps in place.
Washer (17x195)
Washer (17x192)
A
Black Cable
Valve Stem
Spindle
Front Wheel
Figure 1
11F 050759L
ASSEMBLY
HOW TO INSTALL THE SEAT
1. Carefully remove the plastic bag from the seat.
Use the fasteners shown below to install the seat. The fasteners are
shown at full size.
(A)
1001054
NOTE: Fasteners may be attached to seat for shipping
purposes, if so remove fasteners before proceeding.
2. Align the holes in the seat hinge to the holes in the seat
(Figure 2). Fasten the seat to the seat hinge with the fasteners
as shown.
(B)
17x47
3. Check the operating position of the seat. If the seat needs to
be adjusted, loosen the two wing bolts. Slide the seat forward
or backward along the seat adjusting holes as shown. Tighten
the wing bolts (A).
Seat
Seat Hinge
Seat
Adjusting Hole
B
A
Figure 2
HOW TO ASSEMBLE THE STEERING WHEEL
Tools Required: 3/8" Socket Wrench
Attach the steering wheel as follows:
(A)
25x3
(C)
17x146
1. Make sure the front wheels point forward.
2. Slide the bellows over the steering post (Figure 3).
NOTE: Before attachment of the steering wheel, make sure
that the front wheels point forward and are straight. For
proper alignment of the steering wheel, see Figure 3.
3. Slide the steering wheel onto the steering post.
4. Use the fasteners shown above to secure the steering wheel.
The fasteners are shown at full size. Tighten the screw until
snug and then add 1/4 turn. DO NOT over tighten.
5. Attach the cover to the steering wheel.
Decal
(Optional)
A
Cover
C
Steering Wheel
Bellows
Steering Post
Straight
6. Some models have an optional decal in the parts bag. Attach
the decal to the center of the steering wheel as shown.
Figure 3
12F 050759L
ASSEMBLY
MAINTENANCE FREE BATTERY
IMPORTANT: Before you attach the battery cables to the
battery, check the battery date. The battery date tells if the
battery must be charged.
1. Check the top of the battery for the location of the battery date
(Figure 4).
2. If the battery is put into service before the battery date, the
battery cables can be attached without charging the battery.
See !How To Install The Battery Cables".
3. If the battery is put into service after the battery date, the
battery must be charged. See !How To Charge The
Maintenance Free Battery".
HOW TO CHARGE
THE MAINTENANCE FREE BATTERY
WARNING: When you charge the battery, do not
smoke. Keep the battery away from any sparks. The
fumes from the battery acid can cause an explosion.
1. Remove the battery and battery tray.
2. Remove the protective caps from the battery terminals.
3. Use a 12 volt battery charger to charge the battery. Charge at
a rate of 6 amperes for one hour. If you do not have a battery
charger, have an authorized service center charge the battery.
4. Install thebattery and battery tray. Make sure the positive (+)
terminal is on the left side.
HOW TO INSTALL THE BATTERY CABLES
WARNING: To prevent sparks, fasten the red cable to
the positive (+) terminal before you connect the black
cable.
Use the fasteners shown below to install the battery cables. The
fasteners are shown at full size.
(A)
2x82
1. Remove the protective caps from the battery terminals.
2. Fasten the red cable and terminal cover (if equipped) to the
positive (+) terminal with the fasteners as shown (Figure 4).
3. Fasten the black cable to the negative ( ) terminal with the
fasteners as shown.
(B)
14x79
B
Black Cable
Positive (+)
Terminal
A
Red Cable
A
Battery
Terminal Cover
Battery Tray
Figure 4
13F 050759L
ASSEMBLY
IMPORTANT! BEFORE YOU START MOWING
Check the engine oil.
Fill the fuel tank with gasoline.
Check the level of the mower housing.
Check the air pressure of the tires.
Make sure the battery cables are attached.
HOW TO PREPARE THE ENGINE
NOTE: The engine was shipped from the factory filled with oil.
Check the level of the oil. Add oil as needed.
See the engine manufacturer s instructions for the type of gasoline
and oil to use. Before you use the unit, read the information on
safety, operation, maintenance, and storage.
WARNING: Follow the engine manufacturer s
instructions for the type of gasoline and oil to use.
Always use a safety gasoline container. Do not
smoke when adding gasoline to the engine. When
inside an enclosure, do not fill with gasoline. Before
you add gasoline, stop the engine. Let the engine
cool for several minutes.
NOTE: Actual sustained horsepower will likely be lower due to
operating limitations and environmental factors.
WARNING: Before doing any assembly or maintenance to the mower, remove the wire from the spark
plug.
NOTE: In this instruction book, left and right describe the location of a part with the operator on the seat.
IMPORTANT: This unit is equipped with an internal combustion
engine and must not be used on or near any unimproved
forest covered, brush covered or grass covered land unless
the engine s exhaust system is equipped with a spark arrester
meeting applicable local or state laws (if any). If a spark
arrester is used, it must be maintained in effective working
order by the operator.
In the State of California the above is required by law (Section
4442 of the California Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands.
See an Authorized Service Center for a spark arrester for the
muffler.
In some areas, local law requires the use of a resistor spark
plug to control the ignition signals. See an Authorized Service
Center for a resistor spark plug for the engine.
CHECK THE LEVEL OF THE MOWER HOUSING
Make sure the level of cut is still correct. After you mow a short
distance, look at the area that was cut. If the mower housing does
not cut level, see the instructions on !How To Level The Mower
Housing" in the Maintenance section of this instruction book.
CHECK THE TIRES
Check the air pressure in the tires. Tires with too much air pressure
will cause the unit to ride rough. Also, the wrong air pressure will
keep the mower housing from cutting level. The correct air pressure
(PSI) is 14 PSI (1 BAR). The tires were over inflated for shipment.
14F 050759L
Throttle Control
Lever
Clutch / Brake
Pedal
OPERATION
Blade Rotation
Control
Shift Lever
Lift
Lever
LOCATION OF CONTROLS
BLADE ROTATION CONTROL: Use the blade rotation
control to start and stop the rotation of the blade.
CLUTCH / BRAKE PEDAL: The pedal has two functions.
The first function is a clutch. The second function is a brake.
HEADLIGHT SWITCH: The headlight switch is the first part
of the ignition switch. To use the lights with the engine running, turn
the key to the position for the lights.
IGNITION SWITCH: Use the ignition switch to start and stop
the engine.
Figure 5
SHIFT LEVER: Use the shift lever to change the speed of the
unit.
LIFT LEVER: Use the lift lever to change the height of cut.
PARKING BRAKE LEVER: Use the parking brake lever
to engage the brake when you leave the unit.
THROTTLE CONTROL LEVER: Use the throttle control
lever to increase or decrease the speed of the engine.
15F 050759L
OPERATION
FAST
ATTACHMENTS
This unit can use many different attachments. See the attachment
page in this book. This unit can pull attachments like a lawn
sweeper, a lawn aerator, a hopper spreader or a small trailer. This
unit can not use attachments that engage the ground like a plow, a
disk harrow, or a cultivator.
For trailer and pull behind attachments or trailers, the maximum
gross weight is 250 pounds. Gross weight is the weight of the
attachment or trailer and any load that might be on or in it.
Do not operate on a slope that is greater than 10 degrees when
using a pull behind attachment or trailer. We have included a slope
guide in this book to help you determine the slope on which you will
be operating your unit. Never allow someone to stand or ride on or
in an attachment or trailer.
Disengage
Position
Blade Rotation Control
Engage Position
Figure 6
HOW TO USE THE THROTTLE CONTROL
Use the throttle control to increase or decrease the speed of the
engine.
1. The FAST position is marked with a detent. For normal operation and when using a grass bagger, move the throttle control
to the FAST position. For maximum charging of the battery and
for a cooler running engine, operate the engine in the FAST
position.
2. The engine governor is set at the factory for maximum performance. Do not adjust the governor to increase the speed of the
engine.
ШСЙ МС ЛНЫ МШЫ ЮФЯЬЫ ОСМЯМЧСТ ЭСТМОСФ
Use the blade rotation control to engage the blade(s) (Figure 6).
HOW TO USE THE SHIFT LEVER
To change the forward speed or the direction of the unit, follow the
steps below.
CAUTION: Before you move the shift lever, completely push
the clutch/brake pedal forward to stop the unit. If the unit is not
stopped, the gearbox can be damaged.
1. Completely push the clutch/brake pedal forward to stop the
unit. Keep your foot on the pedal.
2. Move the throttle control lever to the SLOW position.
3. To go forward, move the shift lever to a forward speed setting.
To go backward, move the shift lever to reverse.
4. Slowly release the clutch/brake pedal. Do not keep your foot on
the pedal.
5. Move the throttle control to the FAST position.
1. Before you start the engine, make sure the blade rotation con-
trol is in the DISENGAGE position.
2. Move the blade rotation control to the ENGAGE position to
rotate the blade(s).
NOTE: If the engine stops when you engage the blade(s),
the seat switch is not activated. Make sure you sit in the
middle of the seat.
3. Move theblade rotation control to the DISENGAGE position
to stop the blade(s). Before you leave the operator s position,
make sure the blade(s) has stopped rotating.
4. Before you ride the unit across a sidewalk or a road, move the
blade rotation control to the DISENGAGE position.
WARNING: Always keep your hands and feet away
from the blade, deflector opening, and the mower
housing when the engine runs.
FUNCTION НШЧЪМ ФЫКЫО
ë Í°»»¼-
Trimming
Snow Thrower
Bagging Grass 1 or 2
Mulching Grass 1 or 2
Normal Mowing 2 or 3
Easy Mowing
Snow Blade
Transport 5
Attachments *
1
3 or 4
THROTTLE
CHOKE
FAST
SLOW
THROTTLE
* See the Instruction Book for the Attachment.
16F 050759L
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