Rockwell Automation 1734-IA2, 1734-IA4 User Manual

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Page 1

Installation Instructions

POINT I/O 120V AC Input Module

Catalog numbers 1734-IA2, 1734-IA4, Series C

Table of Contents

Topic Page

Important User Information 2

Environment and Enclosure 3

Preventing Electrostatic Discharge 3

North American Hazardous Location Approval 4

European Hazardous Location Approval 5

Before You Begin 6

Install the Mounting Base 8

Install the Module 9

Install the Removable Terminal Block 11

Remove a Mounting Base 12

Wire the Module 13

Communicate with Your Module 16

Interpret Status Indicators 17

Specifications 19

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2 POINT I/O 120V AC Input Module

Important User Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1

http://www.rockwellautomation.com/literature/

solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

available from your local Rockwell Automation sales office or online at

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.

) describes some important differences between

SHOCK HAZARD: Labels may be on or inside the equipment (for example, drive or motor) to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment (for example, drive or motor) to alert people that surfaces may reach dangerous temperatures.

IMPORTANT Identifies information that is critical for successful application and understanding of

the product.

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Environment and Enclosure

ATTENTION: This equipment is intended for use in a Pollution Degree 2

industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 meters (6562 ft) without derating.

This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.

This equipment is supplied as open-type equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if non-metallic. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.

In addition to this publication, see:

• Industrial Automation Wiring and Grounding Guidelines, for additional installation requirements, Allen-Bradley publication 1770-IN041

• NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure.

POINT I/O 120V AC Input Module 3

Preventing Electrostatic Discharge

ATTENTION: This equipment is sensitive to electrostatic discharge, which can

cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:

• Touch a grounded object to discharge potential static.

• Wear an approved grounding wriststrap.

• Do not touch connectors or pins on component boards.

• Do not touch circuit components inside the equipment.

• Use a static-safe workstation, if available.

• Store the equipment in appropriate static-safe packaging when not in use.

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4 POINT I/O 120V AC Input Module

North American Hazardous Location Approval

The following information applies when operating this equipment in hazardous locations:

Products marked "CL I, DIV 2, GP A, B, C, D" are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nam eplate indicating the hazardous location temperature code. When comb ining products within a system, the most adverse temp erature code (lowest "T" number) may be used to help determ ine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation.

EXPLOSION HAZARD

• Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.

• Do not disconnect connections to this equipment unless power has been r emoved or the area is known to be nonhazardous. Secure any external connection s that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.

• Substitution of components may impair suitability for Class I, Division 2.

• If this product contains batt eries, they must only be changed in an area known to be nonhazardous.

Informations sur l’utilisation de cet équipement en environnements dangereux:

Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent qu'à une utilisation en en vironnements de Classe I Division 2 Groupes A, B, C, D dangereux et no n dangereux. Chaque produit est livré avec des marquages sur sa plaque d'identification qui indiquent le code de température pour les environnements dangereu x. Lorsque plusieurs produits sont combinés dans un système, le code de température le plus défavora ble (code de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les combinaisons d'équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l'installation.

RISQUE D’EXPLOSION

• Couper le courant ou s'assurer que l'environnement est classé non dangereux avant de débrancher l'équipement.

• Couper le courant ou s'assurer que l'environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit.

• La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I, Division 2.

• S'assurer que l'environnement est classé non dangereux avant de changer les piles.

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POINT I/O 120V AC Input Module 5

European Hazardous Location Approval

The following applies when the product bears the Ex Marking

This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94/9/EC.

DEMKO certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in Zone 2 potentially explosive atmospheres, given in Annex II to this Directive.

Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079-15.

ATTENTION: This equipment is not resistant to sunlight or other sources of UV radiation.

WARNING: This equipment shall be mounted in an ATEX certified enclosure with a minimum ingress protection rating of at least IP54 (as defined in IEC60529) and used in an environment of not more than Pollution Degree 2 (as defined in IEC 60664-1) when applied in Zone 2 environments. The enclosure must utilize a tool removable cover or door.

WARNING: This equipment shall be used within its specified ratings defined by Rockwell Automation.

WARNING: Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 140% of the rated voltage when applied in Zone 2 environments.

WARNING: Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.

WARNING: Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.

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6 POINT I/O 120V AC Input Module

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Before You Begin

You can use these POINT I/O™ 120V AC Input modules with DeviceNet and PROFIBUS adapters. If you are using RSLogix 5000 software, version 11 or higher, you can also use the Series C modules with ControlNet and Ethernet adapters.

Use this diagram to identify the external features of the module.

Note: The wiring base assembly consists of one of the following :

• 1734-TB or 1734-TBS POINT I/O two-piece terminal base, which includes the 1734-RTB Removable Terminal Block

• 1734-TOP or 1734-TOPS POINT I/O single-piece terminal base

POINT I/O 120V AC Input Module

Module

Status

Network

Status

NODE:

120VAC

Input

Description Description

1 Module locking mechanism 6 Mounting base – 1734-TB, 1734-TBS

2 Slide-in writable label 7 Interlocking side pieces

3 Insertable I/O module 8 Mechanical keying (orange)

4 Removable Terminal Block (RTB) handle 9 DIN rail locking screw (orange)

5 RTB with screw or spring clamp 10 Module wiring diagram

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POINT I/O 120V AC Input Module 7

45712

Description Description

1 Module locking mechanism 6 Interlocking side pieces

2 Slide-in writable label 7 Mechanical keying (orange)

3 Insertable I/O module 8 DIN rail locking screw (orange)

4 Handle 9 Module wiring diagram

5 One-piece terminal base with screw or

spring clamp – 1734-TOP, 1734-TOPS

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8 POINT I/O 120V AC Input Module

31586

Install the Mounting Base

To install the mounting base on the DIN rail, proceed as follows:

ATTENTION: This product is grounded through the DIN rail to chassis ground. Use zinc plated yellow-chromate steel DIN rail to assure proper grounding. The use of other DIN rail materials (for example, aluminum or plastic) that can corrode, oxidize, or are poor conductors, can result in improper or intermittent grounding. Secure DIN rail to mounting surface approximately every 200 mm (7.8 in.) and use end-anchors appropriately.

1. Position the mounting base vertically above the installed units (adapter, power supply or existing module).

2. Slide the mounting base down allowing the interlocking side pieces to engage the adjacent module or adapter.

3. Press firmly to seat the mounting base on the DIN rail. The mounting base snaps into place.

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POINT I/O 120V AC Input Module 9

Turn the keyswitch to align the number with the notch. Notch position 3 is shown here.

Make sure the DIN-rail locking screw is in the horizontal position.

1734-TB base

45696

Install the Module

The module can be installed before or after base installation. Make sure that the mounting base is correctly keyed before installing the module into the mounting base. In addition, make sure the mounting base locking screw is positioned horizontal referenced to the base.

WARNING: When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations.

Be sure that power is removed or the area is nonhazardous before proceeding. Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation.

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10 POINT I/O 120V AC Input Module

Turn the keyswitch to align the number with the notch. Notch position 1 is shown here.

Make sure the DIN-rail locking screw is in the horizontal position.

1734-TOP base

45697

1. Using a bladed screwdriver, rotate the keyswitch on the mounting base clockwise until the number required for the type of module being installed aligns with the notch in the base.

2. Make certain the DIN rail locking screw is in the horizontal position. You cannot insert the module if the locking mechanism is unlocked.

3. Insert the module straight down into the mounting base and press to secure. The module locks into place.

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POINT I/O 120V AC Input Module 11

Hook the RTB end into the mounting base end and rotate until it locks into place.

45716

Insert the module straight down into the mounting base

Install the Removable Terminal Block

A Removable Terminal Block (RTB) is supplied with your wiring base assembly. To remove, pull up on the RTB handle. This allows the mounting base to be removed and replaced as necessary without removing any of the wiring. To reinsert the Removable Terminal Block, proceed as follows:

1. Insert the end opposite the handle into the base unit. This end has a curved section that engages with the wiring base.

2. Rotate the terminal block into the wiring base until it locks itself in place.

3. If an I/O module is installed, snap the RTB handle into place on the module.

WARNING: When you connect or disconnect the Removable Terminal Block (RTB) with field side power applied, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

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12 POINT I/O 120V AC Input Module

Remove a Mounting Base

To remove a mounting base, you must remove any installed module, and the module installed in the base to the right. Remove the Removable Terminal Block, if wired.

1. Unlatch the RTB handle on the I/O module.

2. Pull on the RTB handle to remove the Removable Terminal Block.

3. Press on the module lock on the top of the module.

4. Pull on the I/O module to remove from the base.

5. Repeat steps 1, 2, 3 and 4 for the module to the right.

6. Use a small bladed screwdriver to rotate the orange base locking screw to a vertical position. This releases the locking mechanism.

7. Lift straight up to remove.

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POINT I/O 120V AC Input Module 13

120VAC

Input

Module Status

Network Status

1734

IA2

NODE:

Module status Network status

Status of Input 0 Status of Input 1

Channel 0 connection

Channel 2 connection

Channel 1 connection

No connection

L2/N L1

L1 L1

L2/N = 120V AC return L1 = 120V AC supply

Module status

Network status

Status of Input 0 Status of Input 1 Status of Input 2 Status of Input 3

Channel 0 connection

No connection

L2/N

1734-IA2 1734-IA4

Channel 1 connection

Channel 3 connection

45715 45714

Wire the Module

120VAC

Module Status

Network Status

NODE:

Input

1734

IA4

WARNING: If you connect or disconnect wiring while the field-side power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

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14 POINT I/O 120V AC Input Module

Prox

Ch 0

Ch 1

L2/N

Prox

Three-wire

Two -w i re

Ch 0 = Channel 0 input Ch 1 = Channel 1 input NC = No connection

L2/N = 120V AC neutral L1 = 120V AC

1734-IA2

Channel Input terminal Return Supply

0046

1157

Module power is supplied from the internal power bus.

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POINT I/O 120V AC Input Module 15

Prox

Ch 0

Ch 1

Ch 2

Ch 3

Prox

L2/N

Ch 0 = Channel 0 input Ch 1 = Channel 1 input Ch 2 = Channel 2 input

Prox

Ch 3 = Channel 3 input L2/N = 120V AC neutral L1 = 120V AC

1734-IA4

Channel Input terminal Power

004

115

226

337

Module power is supplied from the internal power bus.

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Communicate with Your Module

I/O messages are sent to (consumed) and received from (produced) the POINT I/O modules. These messages are mapped onto the processor’s memory.

The POINT I/O output module produces 1 Byte of input data (scanner Tx) (state). It does not consume data (scanner Rx).

Default Data Map for 1734-IA2

Message size : 1 Byte

76543210

Produces (scanner Rx) Ch1 Ch0 Consumes (scanner Tx) No consumed data Where: Ch0 = Channel 0, Ch1 = Channel 1, 0 = Off, 1 = On

Default Data Map for 1734-IA4

Message size : 1 Byte

76543210

Produces (scanner Rx) Ch3 Ch2 Ch1 Ch0 Consumes (scanner Tx) No consumed data Where: Ch0 = Channel 0, Ch1= Channel 1, Ch2 = Channel 2, Ch3 = Channel 3, 0 = Off, 1= On

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POINT I/O 120V AC Input Module 17

1734-IA2

44214

Module status

Network status

Status of Input 1

1734-IA4

Status of Input 2

Status of Input 3

44215

Module status

Network status

Status of Input 0

Status of Input 1

Status of Input 0

Interpret Status Indicators

Refer to the following diagram and table for information on how to interpret the status indicators.

Indicator Status for Modules

Status Description Recommended Action

Module status Off No power applied to device. Apply power to device.

Green Device operating normally. None. Flashing green Device needs commissioning

Flashing red Recoverable fault. Cycle power to device. If

Red Unrecoverable fault – may

Flashing red/green Device is in self-test mode. None.

due to missing, incomplete, or incorrect configuration.

require device replacement.

Configure device properly.

condition persists, replace device.

Replace device.

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18 POINT I/O 120V AC Input Module

Indicator Status for Modules

Status Description Recommended Action

Network status Off Device is not online:

Flashing green Device is online but has no

Green Device is online and has

Flashing red One or more I/O connections are

Red Critical link failure – failed

Flashing red/green Communication faulted device –

I/O status Off Input is in the off state. None.

Yellow Input is in the on state. None.

- Device has not completed dup_MAC-id test.

- Device not powered – check module status indicator.

connections in the established state.

in timed-out state.

communication device. Device detected error that prevents it from communicating on the network.

the device has detected a network access error and is in communication faulted state. Device has received and accepted an Identity Communication Faulted Request – long protocol message.

Apply power to device, wait for MAC_id to complete, and correct as needed.

None – device is in idle or program mode.

None.

Check for I/O module failure, and correct as needed.

Verify that adapter and terminal bases are properly installed, and reinstall as needed.

Verify that adapter is properly installed, and reinstall as needed.

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POINT I/O 120V AC Input Module 19

Specifications

POINT I/O 120V AC Input Module – 1734-IA2, 1734-IA4, Series C

Attribute Value

Number of inputs 1734-IA2 – 2 (1 group of 2) nonisolated, sinking

On-state voltage range, min 65V AC On-state voltage range, nom 120V AC On-state voltage range, max 132V AC On-state current, min 4.0 mA @ 65V AC, 60 Hz On-state current, nom 7.5 mA @ 120V AC, 60 Hz On-state current, max 8.5 mA @ 132V AC, 60 Hz Off-state voltage, max 43V AC Off-state current, max 2.7 mA @ 43V AC Input impedance, nom 10.6 kΩ

General Specifications

Attribute Value

Terminal base screw torque 0.8 Nm (7 lb-in.) Module location 1734-TB, 1734-TBS, 1734-TOP, or 1734-TOPS wiring base assembly POINTBus current, max 75 mA @ 5V DC Power dissipation 0.1 W @ 132V AC Thermal dissipation 3.4 BTU @ 132V AC Isolation voltage 240V (continuous), Reinforced Insulation Type

External AC power supply voltage, nom

External AC power supply voltage range

Dimensions, approx., HxWxD 56.0 x 12.0 x 75.5 mm

Wiring category Wire size Determined by installed terminal block Weight, approx. 30.9 g (1.09 oz)

(1)

1734-IA4 – 2 (1 group of 4) nonisolated, sinking

Type tested @ 3250V DC for 60 s, field-side to system 120V AC @ 60 Hz

85...132V DC, 47...63 Hz

(2.21 x 0.47 x 2.97 in.) 1 – on signal ports

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20 POINT I/O 120V AC Input Module

General Specifications

Attribute Value

North American temp code T4A IEC temp code T4 Enclosure type rating None (open-style)

(2)

Delay time Off to On and On to Off

Keyswitch position 8

(1)

Use this conductor category information for planning conductor routing as described in Industrial Automation Wiring and Grounding Guidelines, publication 1770-I N041.

(2)

Input off-to-on filter time is the time from a valid input signal to recognition by the module. Input on-to-off filter time is the time from the input signa l dropping below the valid level to recognition by the module. Due to the randomness of the AC line-cycle measurement capture point and response time of the hardware filter, the maximum hardware delay is 20 ms plus the filter time.

20 ms hardware filter plus 1...64 ms digital filter programmable in increments of 1 ms

Environmental Specifications

Attribute Value

Temperature, operating IEC 60068-2-1 (Test Ad, Operating Cold),

Temperature, nonoperating IEC 60068-2-1 (Test Ab, Unpackaged Non-operating Cold),

Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):

Vibration IEC 60068-2-6 (Test Fc, Operating):

Shock, operating IEC 60068-2-27 (Test Ea, Unpackaged Shock):

Shock, nonoperating IEC 60068-2-27 (Test Ea, Unpackaged Shock):

Emissions CISPR 11:

ESD Immunity IEC 61000-4-2:

IEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

-20...55 °C (-4...131 °F)

IEC 60068-2-2 (Test Bb, Unpackaged Non-operating Dry Heat), IEC 60068-2-14 (Test Na, Unpackaged Non-operating Thermal Shock):

-40...85 °C (-40...185 °F)

5...95% non-condensing

5 g @ 10...500 Hz

30 g

50 g

Group 1, Class A

6 kV contact discharges 8 kV air discharges

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Environmental Specifications

Attribute Value

Radiated RF Immunity IEC 61000-4-3:

EFT/B Immunity IEC 61000-4-4:

Surge transient Immunity IEC 61000-4-5:

Conducted RF Immunity IEC 61000-4-6:

10V/m with 1 kHz sine-wave 80% AM from 80...2000 MHz 10V/m with 200 Hz 50% Pulse 100% AM @ 900 MHz 10V/m with 200 Hz 50% Pulse 100% AM @ 1890 MHz 3V/m with 1 kHz sine-wave 80% AM from 2000...2700 MHz

±4 kV @ 5 kHz on signal ports

±1 kV line-line (DM) and ±2 kV line-earth (CM) on signal ports

10V rms with 1 kHz sine-wave 80%AM from 150 kHz…80 MHz

Certifications

POINT I/O 120V AC Input Module 21

Certification (when product is marked)

c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada. See

CE European Union 2004/108/EC EMC Directive, compliant with:

C-Tick Australian Radiocommunications Act, compliant with:

Ex European Union 94/9/EC ATEX Directive, compliant with:

KC Korean Registration of Broadcasting and Communications Equipment,

(1)

See the Product Certification lin k at http://www.rockwellautomation.com/products/certification/ for Declaration of Conformity, Certificates, and other certification details.

Value

(1)

UL File E65584.

UL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations,

certified for U.S. and Canada. See UL File E194810.

EN 61326-1; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A & B).

European Union 2006/95/EC LVD, compliant with:

EN 61131-2; Programmable Controllers (Clause 11).

AS/NZS CISPR 11; Industrial Emissions.

EN 60079-15; Potentially Explosive Atmospheres, Protection "n" EN 60079-0; General Requirements II 3 G Ex nA IIC T4 Gc DEMKO 04 ATEX 0330347X When used at or below 120V AC

compliant with: Article 58-2 of Radio Waves Act, Clause 3

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22 POINT I/O 120V AC Input Module

Notes:

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Notes:

POINT I/O 120V AC Input Module 23

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Rockwell Automation Support

Rockwell Automation provides technical information on the Web to assist you in using its products. At

http://www.rockwellautomation.com/support/

technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.

For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnect support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://www.rockwellautomation.com/support/

, you can find technical manuals, a knowledge base of FAQs,

Installation Assistance

If you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your product up and running.

United States or Canada 1.440.646.3434 Outside United States or

Canada

Use the Worldwide Locator at

http://www.rockwellautomation.com/support/americas/phone_en.html

contact your local Rockwell Automation representative.

, or

New Product Satisfaction Return

Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

United States Contact your distributor. You must provide a Customer Support case number

Outside United States Please contact your local Rockwell Automation representative for the return

(call the phone number above to obtain one) to your distributor to complete the return process.

procedure.

Documentation Feedback

Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002

http://www.rockwellautomation.com/literature/

, available at

Allen-Bradley, Rockwell Automation, POINT I/O, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 1734-IN010D-EN-E - March 2013