Rockwell Automation 1734-FPD User Manual

Installation Instructions
POINT I/O Field Potential Distributor Modules
Catalog number 1734-FPD, Series B
Table of Contents
Topic Page
Important User Information 2
Environment and Enclosure 3
North American Hazardous Location Approval 4
European Hazardous Location Approval 5
About the Module 6
Install the Module 7
Remove the Module 8
Replace the Module 8
Wire the Module 9
Specifications 12
2 POINT I/O Field Potential Distributor Modules

Important User Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1
http://www.rockwellautomation.com/literature/
solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
available from your local Rockwell Automation sales office or online at
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.
) describes some important differences between
SHOCK HAZARD: Labels may be on or inside the equipment (for example, drive or motor) to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment (for example, drive or motor) to alert people that surfaces may reach dangerous temperatures.
IMPORTANT Identifies information that is critical for successful application and understanding of
the product.
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Environment and Enclosure

ATTENTION: This equipment is intended for use in a Pollution Degree 2
industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 meters (6562 ft) without derating.
This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is supplied as open-type equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if non-metallic. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
In addition to this publication, see:
• Industrial Automation Wiring and Grounding Guidelines, for additional installation requirements, Allen-Bradley publication 1770-IN041
• NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure.
POINT I/O Field Potential Distributor Modules 3
.

Preventing Electrostatic Discharge

ATTENTION: This equipment is sensitive to electrostatic discharge, which can
cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
• Touch a grounded object to discharge potential static.
• Wear an approved grounding wriststrap.
• Do not touch connectors or pins on component boards.
• Do not touch circuit components inside the equipment.
• Use a static-safe workstation, if available.
• Store the equipment in appropriate static-safe packaging when not in use.
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4 POINT I/O Field Potential Distributor Modules

North American Hazardous Location Approval

The following information applies when operating this equipment in hazardous locations:
Products marked "CL I, DIV 2, GP A, B, C, D" are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nam eplate indicating the hazardous location temperature code. When comb ining products within a system, the most adverse temp erature code (lowest "T" number) may be used to help determ ine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation.
EXPLOSION HAZARD
• Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.
• Do not disconnect connections to this equipment unless power has been r emoved or the area is known to be nonhazardous. Secure any external connection s that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.
• Substitution of components may impair suitability for Class I, Division 2.
• If this product contains batt eries, they must only be changed in an area known to be nonhazardous.
Informations sur l’utilisation de cet équipement en environnements dangereux:
Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent qu'à une utilisation en en vironnements de Classe I Division 2 Groupes A, B, C, D dangereux et no n dangereux. Chaque produit est livré avec des marquages sur sa plaque d'identification qui indiquent le code de température pour les environnements dangereu x. Lorsque plusieurs produits sont combinés dans un système, le code de température le plus défavorab le (code de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les combinaisons d'équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l'installation.
RISQUE D’EXPLOSION
• Couper le courant ou s'as surer que l'environnement est classé non dangere ux avant de débrancher l'équipement.
• Couper le courant ou s'as surer que l'environnement est classé non dangere ux avant de débrancher les connecteurs. Fixer tous les connecteurs externes rel iés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit.
• La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I, Division 2.
• S'assurer que l'environnement est classé non dangereux avant de changer les pile s.
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European Hazardous Location Approval

The following applies when the product bears the Ex Marking
This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94/9/EC.
DEMKO certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in Zone 2 potentially explosive atmospheres, given in Annex II to this Directive.
Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079-15.
ATTENTION: This equipment is not resistant to sunlight or other sources of UV radiation.
WARNING: This equipment shall be mounted in an ATEX certified enclosure with a minimum ingress protection rating of at least IP54 (as defined in IEC60529) and used in an environment of not more than Pollution Degree 2 (as defined in IEC 60664-1) when applied in Zone 2 environments. The enclosure must utilize a tool removable cover or door.
WARNING: This equipment shall be used within its specified ratings defined by Rockwell Automation.
WARNING: Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 140% of the rated voltage when applied in Zone 2 environments.
WARNING: Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.
WARNING: Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.
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6 POINT I/O Field Potential Distributor Modules
1
5
3
4
2
43974

About the Module

The purpose of the POINT I/O™ Field Potential Distributormodule is to break the field power distribution.
Use the module to change the field power distribution source for I/O modules to the right of the module. This facilitates logical or functional partitioning of low-channel count, high I/O-mix applications using the 1734-adapters, 1734-PDN, and 1734D Series communication interfaces. This module passes through all POINT I/O backplane signals except the internal field power bus for field devices.
You can use the module with a range of voltage inputs to include the following:
• 5…250V DC applications
• 24…240V AC applications
POINT I/O Field Potential Distributor Module
Description Description
1 Module label 4 Removable Terminal Block (RTB)
2 DIN rail locking screw (orange) 5 Interlocking side pieces
3 Removable Terminal Block handle
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Install the Module

To install the module on the DIN rail, proceed as follows:
1. Position the module vertically above the DIN rail.
2. Engage the interlocking pieces with the unit on the left.
3. Press down firmly to install the module on the DIN rail. The locking mechanism
locks the module to the DIN rail.
ATTENTION: This product is grounded through the DIN rail to chassis ground. Use zinc plated yellow-chromate steel DIN rail to assure proper grounding. The use of other DIN rail materials (for example, aluminum or plastic) that can corrode, oxidize, or are poor conductors, can result in improper or intermittent grounding. Secure DIN rail to mounting surface approximately every 200 mm (7.8 in.) and use end-anchors appropriately.
WARNING: When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding. Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation.
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8 POINT I/O Field Potential Distributor Modules
45727

Remove the Module

To remove a 1734-FPD module, you must first remove any I/O module installed in the base to the right. To remove the 1734-FPD module from the DIN rail, proceed as follows:
1. Pull up on the RTB removal handle to remove the terminal block.
2. Use a small-bladed screwdriver to rotate the DIN rail locking screw to a vertical position. This releases the locking mechanism.
3. Lift straight up to remove.

Replace the Module

To install a replacement module in an existing system, proceed as follows:
WARNING: When you connect or disconnect the Removable Terminal Block (RTB) with field side power applied, an electrical arc can occur. This could cause an explosion in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
1. Position the module vertically above the DIN rail.
2. Slide the module down to eng age the interlocking sides pieces to the adjacent modules on both the left and right sides.
3. Press down firmly to install the module on the DIN rail. The module locking mechanism snaps into place.
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Wire the Module

NC = No connection Chas gnd = Chassis ground C = Common V = Supply
NC
Chas gnd
C
V
NC
C
V
Chas gnd
45728
WARNING: If you connect or disconnect wiring while the field-side power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.
POINT I/O Field Potential Distributor Modules 9
ATTENTION: Do not wire more than 2 conductors on any single terminal.
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10 POINT I/O Field Potential Distributor Modules
V DC
NC
NC
Chas gnd
C
V
V
C
Chas gnd
3
5
7
0
1
2
4
6
This supply will be connected to the internal field power bus.
V = 12/24V DC C = Common Chas gnd = Chassis ground
12/24V DC
12/24V DC Wiring
Connect Terminal
+V DC 6
-V DC 4 Chas gnd 2 12/24V DC becomes the internal field power bus for modules to the right.
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V AC
NC
NC
Chas gnd
L2/N
L1
L1
L2/N
Chas gnd
3
5
7
0
1
2
4
6
This supply will be connected to the internal field power bus.
L2/N = Neutral L1 = 120/240V AC Chas gnd = Chassis ground
12/24V AC
120/240V AC Wiring
Connect Terminal
L1 6 L2/N 4 Chas gnd 2 120/240V AC becomes the internal power bus for modules to the right.
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12 POINT I/O Field Potential Distributor Modules

Specifications

General Specifications
Attribute Value
Terminal base screw torque 0.8 Nm (7 lb-in.) Module location Between I/O modules in 1734 system
Indicators None POINTBus current Pass through Power consumption None Power dissipation None Thermal dissipation None Isolation voltage 250V (continuous), Basic Insulation Type
Input voltage rating 12V DC, 24V DC nom
Input current, max 10 A Field power bus supply voltage 264V AC max,
Field power bus supply current, max 10 A Dimensions, HxWxD 76.2 x 25.4 x 133.4 mm
Wiring category Wire size Determined by installed terminal block Weight (approx.) 0.12 kg (0.27 lb) Enclosure type rating None (open-style) North American temp code T4A IEC temperature code T4
(1)
(1)
Use this conductor category information for planning conductor routing as described in Industrial Automation Wiring and Grounding Guidelines, publication 1770-I N041.
Breaks power bus
Type tested @ 2600V DC for 60 s, User power to system, User power to Chassis ground.
10...28.8V DC range 120V AC, 240V AC nom
12V DC, 24V DC, 10...28.8V DC range 120V AC, 240V AC @ 50/60 Hz
(3.00 x 1.00 x 5.25 in.) 1 – on power ports
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Environmental Specifications
Attribute Value
Temperature, operating IEC 60068-2-1 (Test Ad, Operating Cold),
Temperature, surrounding air, max 55 °C (131 °F) Temperature, nonoperating IEC60068-2-1 (Test Ab, Unpackaged Nonoperating Cold)
Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):
Vibration IEC 60068-2-6 (Test Fc, Operating):
Shock, operating IEC60068-2-27 (Test Ea, Unpackaged Shock):
Shock, nonoperating IEC60068-2-27 (Test Ea, Unpackaged Shock):
Emissions CISPR 11:
ESD immunity IEC61000-4-2:
Radiated RF immunity IEC 61000-4-3:
EFT/B immunity IEC 61000-4-4:
Surge transient immunity IEC 61000-4-5:
Conducted RF immunity IEC61000-4-6:
IEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):
-20...55 °C (-4...131 °F)
IEC60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat) IEC60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock):
-40...85 °C (-40...185 °F)
5...95% non-condensing
5 g @ 10...500 Hz
30 g
50 g
Group 1, Class A
6 kV contact discharges 8 kV air discharges
10V/m with 1 kHz sine-wave 80% AM from 80...2000 MHz 10V/m with 200 Hz 50% Pulse 100% AM @ 900 MHz 10V/m with 200 Hz 50% Pulse 100% AM @ 1890 MHz 3V/m with 1 kHz sine-wave 80% AM from 2000...2700 MHz
±4 kV @ 2.5 kHz on power ports
±1 kV line-line (DM) and ±2 kV line-earth (CM) on power ports
10V rms with 1 kHz sine-wave 80% AM from 150 kHz...80 MHz
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Certifications
Certification (when product is marked)
c-UL-us UL-listed Industrial Control Equipment, certified for US and Canada. See
CE European Union 89/336/EEC EMC Directive, compliant with:
C-Tick Australian Radiocommunications Act, compliant with:
Ex European Union 94/9/EC ATEX Directive, compliant with:
(1)
See the Product Certification lin k at http://www.rockwellautomation.com/products/certification/ for Declaration of Conformity, Certificates, and other certification details.
Valu e
(1)
UL File E65584.
UL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations,
certified for U.S. and Canada. See UL File E194810.
EN 61326-1; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A and B)
European Union 2006/95/EC LVD, compliant with:
EN 61131-2; Programmable Controllers (Clause 11)
AS/NZS CISPR 11; Industrial Emissions
EN 60079-15; Potentially Explosive Atmospheres, Protection "n" EN 60079-0; General Requirements II 3 G Ex nA IIC T4 Gc DEMKO 04 ATEX 0330347X When used at or below 120V AC
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Notes:
POINT I/O Field Potential Distributor Modules 15
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Rockwell Automation Support
Rockwell Automation provides technical information on the Web to assist you in using its products. At
http://www.rockwellautomation.com/support/
technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.
For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnect support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://www.rockwellautomation.com/support/
, you can find technical manuals, a knowledge base of FAQs,
.
Installation Assistance
If you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your product up and running.
United States or Canada 1.440.646.3434 Outside United States or
Canada
Use the Worldwide Locator at
http://www.rockwellautomation.com/support/americas/phone_en.html
contact your local Rockwell Automation representative.
, or
New Product Satisfaction Return
Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.
United States Contact your distributor. You must provide a Customer Support case number
Outside United States Please contact your local Rockwell Automation representative for the return
(call the phone number above to obtain one) to your distributor to complete the return process.
procedure.
Documentation Feedback
Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002
http://www.rockwellautomation.com/literature/
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, available at
Allen-Bradley, Rockwell Automation, POINT I/O, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 1734-IN059D-EN-E - April 2013
Supersedes Publication 1734-IN059C-EN-P - June 2005 Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
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