Rheem R96VA User Manual

4 (1)

R96VA

Parts List 17-September-2018

This parts list is current as of the above revision date.

See http://www.rheempartslists.net/92-42800-R96VA.pdf for the current revision.

95% Gas Furnaces - 2 Stage

Table of Contents

Model Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3

Parts Numbers

Panels - Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4

Field Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5

Electrical Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6

Blower Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6

Heat Exchanger-Burner Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7

Gas Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7

Orifice Selection Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8

Drawings/Photographs

Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9

Cabinet Insulation and Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10

Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11

Burner Assembly (1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12

Burner Assembly (2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13

Pressure Switch - Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14

Trap - Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15

Blower Shelf. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16

Blower Asssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 17

Control Board Mounting w PFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18

Heat Exchanger - Collector Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 19

Field Conversion Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20

Notes/Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 21

17-September-2018

92-42800-R96VA

Page 2 of 21

 

 

 

 

 

 

MODEL EXPLANATION

 

 

 

 

 

R

9

6

V

A

0

4

0

2

3

1

7

M

S

A

(1)

(2)

 

(3)

(4)

 

(5)

 

(6)

(7)

(8)

 

(9)

(10)

(11)

(1)

TRADEBRAND IDENTIFICATION

 

 

 

(7)

AIRFLOW

 

 

 

 

 

 

 

 

 

 

 

 

 

3 = Up to 3 tons

 

 

(2)

SERIES

 

 

 

 

 

 

 

 

5 = Up to 5 tons

 

 

 

96 % Efficient

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(8)

CABINET WIDTH

 

 

(3)

MOTOR TYPE

 

 

 

 

 

 

 

14 = 14.0

 

 

 

 

 

 

 

 

 

 

 

inch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V = Variable Speed

 

 

 

 

 

 

17 = 17.5

 

 

 

 

 

 

 

 

 

 

 

inch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21 = 21.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

inch

 

 

 

 

(4)

MAJOR REVISION

 

 

 

 

 

 

24 = 24.5

 

 

 

 

 

 

 

 

 

 

inch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A = 1st Design

Series

 

 

 

 

 

 

 

 

(9)

CONFIGURATION

(5)

HEATING INPUT DESIGNATION

 

 

 

 

M = Multi-Position

 

040

= 42,000

 

 

 

 

 

 

 

 

 

BTU/HR

 

 

 

 

 

 

 

 

 

060

= 56,000

 

 

 

 

 

(10)

STANDARD/Nox

 

BTU/HR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

070

= 70,000

 

 

 

 

 

 

S = Standard

 

BTU/HR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

085

= 84,000

 

 

 

 

 

 

N = NOx

 

 

BTU/HR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100

= 98,000

 

 

 

 

 

 

 

 

 

BTU/HR

 

 

 

 

 

 

 

 

 

115

= 112,000 BTU/HR

 

 

 

 

 

(11)

MINOR REVISION

 

 

 

 

 

 

 

 

 

A = First Time Release

(6)

STAGE - TWO (2)

 

 

 

 

 

 

B = First Revision

 

 

 

 

SERIAL NUMBER EXPLANATION

 

 

 

W

0

8

1

3

9

9

9

9

 

 

(1)

 

(2)

 

(3)

 

 

(4)

 

(1)PLANT CODE

(2)WEEK (DATE CODE)

(3)YEAR

(4)PRODUCTION NUMBER

Note: For Gas Code, see Control System Gas Code on Rating Plate

17-September-2018

92-42800-R96VA

Page 3 of 21

Rheem R96VA User Manual

 

 

MODEL

R96VA

R96VA

R96VA

R96VA

R96VA

R96VA

 

 

INPUT

040

060

070

085

100

115

No. Notes STAGE

2

2

2

2

2

2

 

 

AIRFLOW

3

3

3

5

5

5

 

 

CABINET WIDTH

17

17

17

21

21

24

 

 

CONFIGURATION

MSA

MSA

MSA

MSA/MSB

MSA

MSA

 

 

 

 

 

 

 

 

PANELS, SHEET METAL, AND MISCELLANEOUS

 

 

 

1

 

Jacket Assembly

 

 

See Note 1

 

 

1a

 

Round Flush Mount Plug - 7/8 in. (6)

45-103596-06

45-103596-06

45-103596-06

45-103596-06

45-103596-06

45-103596-06

1b

 

Rectangular Flush Mount Plug - 1-27/32 x 2-1/2 in.

45-104315-01

45-104315-01

45-104315-01

45-104315-01

45-104315-01

45-104315-01

 

(3)

 

 

 

 

 

 

 

 

1c

 

Round Flush Mount Plug - 2 in.

45-103596-03

45-103596-03 45-103596-03 45-103596-03

45-103596-03

45-103596-03

1d

 

Round Flush Mount Plug - 2-3/8 in.

45-103596-04

45-103596-04 45-103596-04 45-103596-04

45-103596-04

45-103596-04

1e

 

Round Flush Mount Plug - 3-7/16 in.

45-103596-01

45-103596-01 45-103596-01 45-103596-01

45-103596-01

45-103596-01

1f

 

Star Bushing

45-18515-01

45-18515-01

45-18515-01 45-18515-01

45-18515-01

45-18515-01

1g

 

Vinyl Grommet - 7/8 in.

56-22114-06

56-22114-06

56-22114-06 56-22114-06

56-22114-06

56-22114-06

1h

 

Insulation - Foil Back

68-103536-01

68-103536-01 68-103536-01 68-103536-02

68-103536-02

68-103536-03

1i

 

Insulation - Sound

68-103537-01

68-103537-01 68-103537-01 68-103537-02

68-103537-02

68-103537-03

1j

 

Insulation Retainer (2)

AE-67925-01

AE-67925-01

AE-67925-01 AE-67925-01

AE-67925-01

AE-67925-01

2a

 

Top Plate Assembly

AS-104134-01

AS-104134-01 AS-104134-01 AS-104134-02 AS-104134-02 AS-104134-03

2b

 

Left Jacket Baffle

AE-104192-02

AE-104192-03 AE-104192-01 AE-104192-04 AE-104192-01 AE-104192-06

2c

 

Right Jacket Baffle

AE-104191-02

AE-104191-03 AE-104191-01 AE-104191-04 AE-104191-01 AE-104191-06

2d

 

Rear Jacket Baffle

AE-104190-01

AE-104190-01 AE-104190-01 AE-104190-02 AE-104190-02 AE-104190-03

3

 

Burner Compartment Door - Upper Door

AS-104040-01

AS-104040-01 AS-104040-01 AS-104040-02 AS-104040-02 AS-104040-03

4

 

Blower/Filter Door - Lower Door

AS-104041-01

AS-104041-01 AS-104041-01 AS-104041-02 AS-104041-02

AS-104041-03

 

 

Door Filler (with integral molded alignment pins)

68-104374-11

68-104374-11

68-104374-11

68-104374-12

68-104374-12

68-104374-13

 

 

Door Latch Kit (includes two of each: Latch Cam,

PD644035

PD644035

PD644035

PD644035

PD644035

PD644035

 

 

Latch Handle, O-Ring, Retainer Screw)

 

 

 

 

 

 

 

 

 

 

Sight Glass - Door

68-21893-04

68-21893-04

68-21893-04 68-21893-04

68-21893-04

68-21893-04

5

 

Control Board Mounting Plate

AE-103589-01

AE-103589-01 AE-103589-01 AE-103589-01 AE-103589-01 AE-103589-01

6a

 

Junction Box

AE-61475-03

AE-61475-03

AE-61475-03 AE-61475-03

AE-61475-03

AE-61475-03

6b

 

Juncton Box Cover

AE-61476-03

AE-61476-03

AE-61476-03 AE-61476-03

AE-61476-03

AE-61476-03

7

 

Transiton - Outlet Air

68-104133-02

68-104133-02 68-104133-02 68-104133-02

68-104133-02

68-104133-02

8

 

Transition - Gasket

68-24022-03

68-24022-03

68-24022-03 68-24022-03

68-24022-03

68-24022-03

9

 

Transition - Outlet Air Elbow

68-104145-03

68-104145-03 68-104145-03 68-104145-03

68-104145-03

68-104145-03

9a

 

Exhaust Coupling

68-104146-02

68-104146-02 68-104146-02 68-104146-02

68-104146-02

68-104146-02

9b

 

Rubber Plug

56-104377-01

56-104377-01 56-104377-01 56-104377-01

56-104377-01

56-104377-01

9c

 

Bushing - Inducer Coupling Insert (2)

68-104520-01

68-104520-01 68-104520-01 68-104520-01 68-104520-01 68-104520-01

9d

 

Coupling - IDB

PD703024

PD703024

PD703024

PD703024

PD703024

PD703024

10

Stk,3

Water Trap - Condensate Drain (See Note 3 for

68-104346-01

68-104346-01

68-104346-01

68-104346-01

68-104346-01

68-104346-01

 

 

Gasket)

 

 

 

 

 

 

 

Stk,3 Condensate Trap Gasket (See Note 3)

68-104151-01

68-104151-01 68-104151-01 68-104151-01

68-104151-01

68-104151-01

11a

 

Drain Tube (from Collector Box)

AE-61737-06

AE-61737-06

AE-61737-06 AE-61737-06

AE-61737-06

AE-61737-06

11b

 

Drain Tube D (from Outlet Air Elbow)

79-104393-01

79-104393-01 79-104393-01 79-104393-01

79-104393-01

79-104393-01

11c

 

Drain Tube A (from Condensate Trap)

79-104394-01

79-104394-01 79-104394-01 79-104394-01

79-104394-01

79-104394-01

11d

 

Hose Clamp (5/8 in. for Drain Tube A)

64-104619-01

64-104619-01 64-104619-01 64-104619-01

64-104619-01

64-104619-01

11e

 

Water Trap Mounting Bracket

AE-104385-01

AE-104385-01 AE-104385-01 AE-104385-01 AE-104385-01

AE-104385-01

11f

 

Rubber Plug

56-104377-01

56-104377-01 56-104377-01 56-104377-01

56-104377-01

56-104377-01

12a

 

Bottom Plate Assembly

AS-104314-01

AS-104314-01 AS-104314-01 AS-104314-02 AS-104314-02 AS-104314-03

12b

 

Solid Bottom Assembly

AS-104772-01

AS-104772-01

AS-104772-01

AS-104772-02

AS-104772-02

AS-104772-03

12c

 

Blower Shelf Assembly (includes items 12d, 12e,

AS-104135-04

AS-104135-01

AS-104135-01

AS-104135-02

AS-104135-02

AS-104135-03

 

12f)

 

 

 

 

 

 

 

 

12d

 

Bracket Door Mounting

AE-104332-01

AE-104332-01 AE-104332-01 AE-104332-02 AE-104332-02

AE-104332-03

12e

 

Round Flush Mount Plug - 2-3/8 in. (2)

45-103596-04

45-103596-04 45-103596-04 45-103596-04

45-103596-04

45-103596-04

12f

 

Support - Heat Exchanger

AE-104127-01

AE-104127-01 AE-104127-01 AE-104127-02 AE-104127-02

AE-104127-03

12g

 

Gasket - Blower Shelf

68-104382-01

68-104382-01 68-104382-01 68-104382-02

68-104382-02

68-104382-03

12h

 

Gasket - Door

AE-61951-54

AE-61951-54

AE-61951-54

AE-61951-55

AE-61951-55

AE-61951-56

20

 

Pressure Switches

 

 

See Electrical Group

 

 

a,b

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

Door Switch - Push Button

 

 

See Electrical Group

 

 

22

 

Limit - Main Limit (Heat Exchanger Panel)

 

 

See Electrical Group

 

 

23

 

Limit - Manual Reset (Burner Compartment)

 

 

See Electrical Group

 

 

24

 

Transformer

 

 

See Electrical Group

 

 

25a

 

Induced Draft Blower (IDB)

 

 

See Electrical Group

 

 

29a

 

Wiring Harness Assembly (Twist-Lock)

 

 

See Electrical Group

 

 

30

 

Blower Assembly

 

 

See Blower Group

 

 

31a

 

Housing w/Blower Wheel

 

 

See Blower Group

 

 

40

 

Heat Exchanger Assembly

 

See Heat Exchanger/Burner/Manifold Group

 

41f

 

O-Ring (fits over tap and seats on Collector Box)

 

See Heat Exchanger/Burner/Manifold Group

 

42

 

Burner Assembly

 

See Heat Exchanger/Burner/Manifold Group

 

47

 

Manifold (w/o Orifices)

 

See Heat Exchanger/Burner/Manifold Group

 

50

 

Gas Valve

 

 

See Gas Controls

 

 

51

 

Integrated Furnace Control Board (IFC)

 

 

See Gas Controls

 

 

 

 

Touch-up Paint - Granite/Steel Gray (Aerosol)

PD523018

PD523018

PD523018

PD523018

PD523018

PD523018

 

 

Touch-up Paint - Granite/Steel Gray (Paint Pens)

PD523019

PD523019

PD523019

PD523019

PD523019

PD523019

 

 

 

 

 

 

 

17-September-2018

 

 

 

 

 

 

 

92-42800-R96VA

Page 4 of 21

 

MODEL

R96VA

 

INPUT

All

No. Notes STAGE

All

 

AIRFLOW

All

 

CABINET WIDTH

All

 

CONFIGURATION

All

 

 

 

 

 

PARTS BAG

Stk

Complete Parts Bag (includes items 1 - 9)

68-104446-01

1

Intake Coupling / Locknut Assy with O-Ring (2 in.)

68-24114-02

2

Air Diffuser

68-104515-01

3

Bulkhead Coupling

68-104005-01

4

Hose Clamp (5/8 in.) (3)

64-103686-03

5

Shorty Plug (1/4 in.)

45-24125-01

6

Screw (2)

63-24368-03

7

PVC Vane

68-23473-01

8

Tube C

79-105213-01

9

Hose - Double Elbow

79-105212-01

 

MODEL

R96VA

 

INPUT

All

No. Notes STAGE

All

 

AIRFLOW

All

 

CABINET WIDTH

All

 

CONFIGURATION

All

 

 

 

 

 

CONVERSION KIT

Stk

Conversion Kit (includes items 1 - 11)

RXGY-CK

1

Pipe Grommet (2-3/8 in.)

56-22114-08

2

Screw (#8 x 1/2 in.) (4)

63-24368-03

3

EPDM Trap Plug (.559 in.)

56-104377-02

4

Vinyl Cap (1/2 in.)

56-103685-02

5

Flush Mount Plug - (2-5/8 in.)

45-103596-05

6

Drain Hose (Hose B - 5/8 in.)

79-104394-02

7

Drain Hose (Hose E - 1/2 in.)

79-104393-02

8

Vent Tube (1/4 in.)

AE-61737-36

9

Condensate Trap Bracket (Down Flow)

AE-104363-01

10

Condensate Trap Gasket

68-104151-01

11

Drain Hose (Hose F - 1/2 in.)

79-104393-03

 

MODEL

R96VA

 

INPUT

All

No. Notes STAGE

All

 

AIRFLOW

All

 

CABINET WIDTH

All

 

CONFIGURATION

All

 

 

 

ZERO CLEARANCE DOWNFLOW KIT

Stk

Zero Clearance Downflow Kit (includes items 1 - 5)

RXGY-ZK

1

Screw (#8 x 1/2 in.) (10)

63-24368-03

2

Pipe Collar Gasket Assembly

68-103580-03

3

Drain Hose (Hose G - 1/2 in.)

79-104393-04

4

Air Intake Pipe

68-104074-01

5

Flue Pipe Assembly w/O-ring

68-104193-01

17-September-2018

92-42800-R96VA

Page 5 of 21

MODEL

R96VA

R96VA

R96VA

R96VA

R96VA

R96VA

INPUT

040

060

070

085

100

115

No. Notes STAGE

2

2

2

2

2

2

AIRFLOW

3

3

3

5

5

5

CABINET WIDTH

17

17

17

21

21

24

CONFIGURATION

MSA

MSA

MSA

MSA/MSB

MSA

MSA

 

 

 

 

 

 

 

ELECTRIC GROUP

 

 

 

 

20a

Stk

Pressure Switch Assembly (High Fire) - Before

 

 

approximate Date Code 5116

20b

Stk

Pressure Switch Assembly (Low Fire) - Before

 

 

approximate Date Code 5116

20a

Stk

Pressure Switch Assembly (High Fire) - On or After

 

 

approximate Date Code 5116

20b

Stk

Pressure Switch Assembly (Low Fire) - On or After

 

 

approximate Date Code 5116

20c

 

Silicon Tubing - Pressure Switch

20d

 

Tee

20e

 

Silicon Tubing - Pressure Switch

20f

 

Silicon Tubing - Pressure Switch

21

 

Door Switch - Push Button

22

Stk

Limit - Main Limit (Heat Exchanger Panel)

23

Stk

Limit - Manual Reset (Burner Compartment)

 

 

Bracket (Limit - Manual Reset)

24

Stk

Transformer

25a

Stk

IDB - Induced Draft Blower (with Gasket)

25b

 

Gasket - Induced Draft Blower

25c

 

Capacitor - Induced Draft Blower

26

 

Power Factor Choke (PFC)

 

 

Memory Module for IFC

 

 

Wiring Harness Assembly (4 pin to 4 pin, IFC to

 

 

IBM)

 

 

Wiring Assembly (2 pin jumper for PFC)

 

 

Wiring Harness Assembly (5 pin from motor to 2 pin

 

 

on PFC)

29a

 

Wiring Harness Assembly (Twist-Lock)

29b

 

Wire Assembly (Junction Box to Twist Lock)

52

 

Flame Sensor

 

 

Water Sensor (2)

53

 

Spark Ignitor

42-102070-11

42-102070-05 42-102070-05 42-102070-18

42-102070-14

42-102070-13

42-102069-08

42-102069-06 42-102069-06 42-102069-06

42-102069-06

42-102069-03

42-105583-08

42-105583-10 42-105583-10 42-105583-12

42-105583-04

42-105583-11

42-105499-09

42-105499-08 42-105499-08 42-105499-08

42-105499-08

42-105499-07

AE-61737-20

AE-61737-20

AE-61737-20 AE-61737-20

AE-61737-20

AE-61737-20

79-22461-02

79-22461-02

79-22461-02 79-22461-02

79-22461-02

79-22461-02

AE-61737-06

AE-61737-06

AE-61737-06 AE-61737-06

AE-61737-06

AE-61737-06

AE-61737-23

AE-61737-23

AE-61737-23 AE-61737-23

AE-61737-23

AE-61737-23

42-22692-09

42-22692-09

42-22692-09 42-22692-09

42-22692-09

42-22692-09

47-104465-02

47-104465-01 47-104465-01 47-104465-01

47-104465-01

47-104465-02

47-104888-01

47-22861-04

47-22861-04 47-22861-04

47-22861-04

47-104888-01

(2)

(2)

(2)

(2)

(2)

(3)

 

See Heat Exchanger/Burner Manifold Group

 

46-102856-02

46-102856-02 46-102856-02 46-102856-02

46-102856-02

46-102856-02

70-104157-03

70-104157-03 70-104157-03 70-104157-03

70-104157-03

70-104157-04

68-104152-01

68-104152-01 68-104152-01 68-104152-01

68-104152-01

68-104152-01

43-25134-35

43-25134-35

43-25134-35 43-25134-35

43-25134-35

43-25134-35

N/A

N/A

N/A

46-24256-05

46-24256-05

46-24256-05

47-104778-06

47-104778-01 47-104778-02 47-104778-03

47-104778-04

47-104778-07

45-102785-01

45-102785-01 45-102785-01 45-102785-01

45-102785-01

45-102785-01

45-104318-01

45-104318-01

45-104318-01

N/A

N/A

N/A

45-104317-01

45-104317-01 45-104317-01 45-104317-01

45-104317-01

45-104317-01

45-104202-01

45-104202-01 45-104202-01 45-104202-01

45-104202-01

45-104202-04

45-24371-58

45-24371-58

45-24371-58 45-24371-58

45-24371-58

45-24371-58

 

 

See Gas Controls

 

 

 

See Heat Exchanger/Burner Manifold Group

 

 

 

See Gas Controls

 

 

 

 

MODEL

R96VA

R96VA

R96VA

R96VA

R96VA

R96VA

 

 

INPUT

040

060

070

085

100

115

No. Notes STAGE

2

2

2

2

2

2

 

 

AIRFLOW

3

3

3

5

5

5

 

 

CABINET WIDTH

17

17

17

21

21

24

 

 

CONFIGURATION

MSA

MSA

MSA

MSA/MSB

MSA

MSA

 

 

 

 

 

 

 

 

 

 

 

BLOWER GROUP

 

 

 

 

30

Stk

Blower Assembly (Includes items listed below):

AS-104532-04 AS-104532-01

AS-104532-01 AS-104532-02 AS-104532-02 AS-104532-05

31a

 

Housing w/Blower Wheel

70-104182-03 70-104182-05 70-104182-05 70-104182-07 70-104182-07 70-104182-09

31b

Stk

Blower Wheel

PD703026

PD703027

PD703027

PD703028

PD703028

PD703029

32

Stk

Blower Motor

51-102602-01 51-102602-01

51-102602-01 51-102603-01 51-102603-01

51-102603-01

 

Stk

Belly Band Motor Mount Kit (includes Motor Mount

AS-53148-91

AS-53148-91

AS-53148-91

AS-53148-91

AS-53148-91

AS-53148-91

 

 

Arms, Belly Band and Mounting Hardware)

 

 

 

 

 

 

33

 

ECM Motor Mount (Belly Band)

70-19927-04 70-19927-04

70-19927-04 70-19927-04

70-19927-04

70-19927-04

34

 

Motor Mount Arm (4)

70-19929-10 70-19929-10

70-19929-10 70-19929-10

70-19929-10

70-19929-10

35

 

Screw - Motor Mount Arm (4)

63-101978-01

63-101978-01

63-101978-01

63-101978-01

63-101978-01

63-101978-01

17-September-2018

92-42800-R96VA

Page 6 of 21

 

 

MODEL

R96VA

R96VA

R96VA

R96VA

R96VA

R96VA

 

 

INPUT

040

060

070

085

100

115

No. Notes STAGE

2

2

2

2

2

2

 

 

AIRFLOW

3

3

3

5

5

5

 

 

CABINET WIDTH

17

17

17

21

21

24

 

 

CONFIGURATION

MSA

MSA

MSA

MSA/MSB

MSA

MSA

 

 

 

 

 

 

 

 

HEAT EXCHANGER, BURNER / MANIFOLD GROUP

 

 

 

40

Stk

Heat Exchanger Assembly

AS-104120-01 AS-104120-10 AS-104120-31 AS-104120-18 AS-104120-19 AS-104120-21

40

Stk

Heat Exchanger Assembly - Option 321 Models

N/A

AS-104900-01

AS-104900-02

AS-104900-03

AS-104900-04

N/A

 

 

(Stainless Steel Primary Burner Tubes)

 

 

 

 

 

 

 

 

Collector Box Kit (includes Collector Box Gasket,

 

 

 

 

 

 

41a

Stk

Rubber Plugs, Water Sensors, O-Ring, Vinyl Cap,

68-104111-81

68-104111-95

68-104111-96

68-104111-97

68-104111-98

68-104111-83

 

 

IDB Gasket and Mounting Screws)

 

 

 

 

 

 

41b

Stk

Collector Box Gasket

68-103546-03 68-103546-03

68-103546-03 68-103546-02 68-103546-02

68-103546-01

41c

 

Rubber Plug (2)

56-104377-01 56-104377-01

56-104377-01 56-104377-01 56-104377-01

56-104377-01

41d

 

Vinyl Cap

56-103685-01 56-103685-01

56-103685-01 56-103685-01 56-103685-01

56-103685-01

41e

Stk

Water Sensor (2)

47-104184-01 47-104184-01

47-104184-01 47-104184-01 47-104184-01

47-104184-01

41f

 

O-Ring (fits over tap and seats on Collector Box)

68-104386-02

68-104386-02

68-104386-02

68-104386-02

68-104386-02

68-104386-02

42

 

Burner Assembly (Rack, Cover, Burner Halves,

AS-104123-01

AS-104123-02

AS-104123-03

AS-104123-04

AS-104123-05

AS-104123-06

 

Ignitor Bracket)

 

 

 

 

 

 

 

 

43

 

Burner Rack (One Piece Assemby)

AE-104121-01 AE-104121-02

AE-104121-03 AE-104121-04 AE-104121-05 AE-104121-06

44

 

Burner Rack Cover

AE-104122-01 AE-104122-02

AE-104122-03 AE-104122-04 AE-104122-05 AE-104122-06

44a

 

Screw - Burner Cover (2)

63-22153-01 63-22153-01

63-22153-01 63-22153-01

63-22153-01

63-22153-01

45

 

Igniter Bracket

AE-61885-02 AE-61885-02

AE-61885-02 AE-61885-02

AE-61885-02

AE-61885-02

45a

 

Bracket (Limit - Manual Reset)

N/A

N/A

N/A

N/A

N/A

AE-61913-02

46

Stk

Burner

AS-61984-03 AS-61984-04

AS-61984-05 AS-61984-06

AS-61984-07

AS-61984-08

46a

 

Screw - Burner to Burner Rack

63-22153-05

63-22153-05

63-22153-05

63-22153-05

63-22153-05

63-22153-05

 

(5)

(6)

(7)

(8)

(9)

(10)

 

 

 

47

 

Manifold (w/o Orifices)

81-104526-01

81-104526-02

81-104526-03 81-104526-04 81-104526-05 81-104526-06

 

 

Burner Orifice - Natural Gas

 

 

See Orifice Selection Chart

 

 

 

 

Burner Orifice - LP

 

 

See Orifice Selection Chart

 

 

 

 

Number of Orifices

(3)

(4)

(5)

(6)

(7)

(8)

No. Notes MODEL

R96VA

R96VA

R96VA

 

 

 

 

 

GAS CODE

JE

KG

KM

 

 

 

 

 

 

GAS CONTROLS

 

 

 

 

50

Stk

Gas Valve - Natural Gas

60-101921-05 60-101921-05 60-101921-05

 

 

 

 

Stk,2

Gas Valve - LP

See Note 2

See Note 2

See Note 2

 

 

 

51

Stk

Integrated Furnace Control Board (IFC)

62-104061-01

62-104061-04 62-104061-05

 

 

 

 

 

Memory Module for IFC

 

 

See Electrical Group

 

 

52

Stk

Flame Sensor

62-23543-08 62-23543-08

62-23543-08

 

 

 

53

Stk

Spark Ignitor

62-24141-05 62-24141-05

62-24141-05

 

 

 

 

Stk

LP Conversion Kit - U.S./Canadian Models

FP-34

FP-34

FP-34

 

 

 

No. Notes MODEL

R96VA

 

 

 

 

 

 

 

GAS CODE

ALL

 

 

 

 

 

 

 

 

OUTDOOR SENSOR ACCESSORY KIT

 

 

 

 

 

Outdoor Sensor Kit

RXGY-J02

 

 

 

 

 

 

 

MODEL

R96VA

R96VA

R96VA

R96VA

R96VA

R96VA

 

 

INPUT

040

060

070

085

100

115

No. Notes STAGE

2

2

2

2

2

2

 

 

AIRFLOW

3

3

3

5

5

5

 

 

CABINET WIDTH

17

17

17

21

21

24

 

 

CONFIGURATION

MSA

MSA

MSA

MSA/MSB

MSA

MSA

 

 

 

 

 

 

 

 

HIGH ALTITUDE AIRFLOW ADJUSTMENT KITS

 

 

 

 

 

Airflow Adjustment Kit

RXGY-F58

RXGY-F59

RXGY-F60

RXGY-F61

RXGY-F62

RXGY-F63

17-September-2018

92-42800-R96VA

Page 7 of 21

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