Rheem R801S-MSA, R801S-MXA User Manual

0 (0)

R801S-MSA,MXA

Parts List

24-July-2018

This parts list is current as of the above revision date.

See http://www.rheempartslists.net/92-42801-R801S-MSA,MXA.pdf for the current revision.

80% Gas Furnaces

Table of Contents

Model Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3

Parts Numbers

Panels - Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4

Electrical Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5

Blower Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5

Heat Exchanger-Burner Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6

Gas Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6

Orifice Selection Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7

Drawings/Photographs

Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8

Cabinet Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9

Burner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10

NOx Insert Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11

Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12

Blower Shelf. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13

Blower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14

Blower Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 16

24-July-2018

92-42801-R801S-MSA,MXA

Page 2 of 16

 

 

 

 

 

 

MODEL EXPLANATION

 

 

 

 

 

R

8

0

1

S

A

0

5

0

3

1

4

M

S

A

(1)

(2)

 

(3)

(4)

(5)

 

(6)

 

(7)

(8)

 

(9)

(10)

(11)

(1)

TRADEBRAND IDENTIFICATION

 

 

 

 

(7)

AIRFLOW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 = Up to 3 tons

 

 

 

(2)

SERIES

 

 

 

 

 

 

 

 

4 = Up to 4 tons

 

 

 

 

80% Efficient

 

 

 

 

 

 

 

5 = Up to 5 tons

 

 

 

(3)

STAGE - SINGLE (1)

 

 

 

 

 

(8)

CABINET WIDTH

 

 

 

 

 

 

 

 

 

 

 

 

 

14 = 14.0 inch

 

 

 

(4)

MOTOR TYPE

 

 

 

 

 

 

 

17 = 17.5 inch

 

 

 

 

S = Motor - PSC Standard

 

 

 

 

 

 

21 = 21.0 inch

 

 

 

 

 

 

 

 

 

 

 

 

 

24 = 24.5 inch

 

 

 

(5)

MAJOR REVISION

 

 

 

 

 

 

 

 

 

 

 

 

A = 1st Design Series

 

 

 

 

 

(9)

CONFIGURATION

 

 

 

 

 

 

 

 

 

 

 

 

M = Up Flow/Horizontal

 

 

(6)HEATING INPUT DESIGNATION

050

= 50,000 BTU/HR

 

 

 

 

 

(10)

STANDARD/Nox

075

= 75,000 BTU/HR

 

 

 

 

 

 

S = Standard

100

= 98,000 BTU/HR

 

 

 

 

 

 

X = NOx

 

125

= 125,000 BTU/HR

 

 

 

 

 

 

 

 

150

= 150,000 BTU/HR

 

 

 

 

 

(11)

MINOR REVISION

 

 

 

 

 

 

 

 

A = First Time Release

 

 

 

 

SERIAL NUMBER EXPLANATION

 

 

W

0

8

1

4

9

9

9

9

 

(1)

 

(2)

 

(3)

 

 

(4)

 

(1)PLANT CODE

(2)WEEK (DATE CODE)

(3)YEAR

(4)PRODUCTION NUMBER

Note: For Gas Code, see Control System Gas Code on Rating Plate

24-July-2018

92-42801-R801S-MSA,MXA

Page 3 of 16

Rheem R801S-MSA, R801S-MXA User Manual

 

 

MODEL

R801SA

R801SA

R801SA

R801SA

R801SA

R801SA

R801SA

No.

Note

INPUT

050

075

075

100

100

125

150

s

AIRFLOW

3

3

4

4

5

5

5

 

CABINET WIDTH

14

17

17

17

21

24

24

 

 

 

 

CONFIGURATION

MSA/MXA

MSA/MXA

MSA/MXA

MSA/MXA

MSA/MXA

MSA/MXA

MSA/MXA

 

 

 

 

 

 

 

 

 

 

PANELS, SHEET METAL, AND MISCELLANEOUS

 

 

 

1

 

Jacket Assembly

 

 

 

See Note 1

 

 

 

1a

 

Star Bushing

45-18515-01 45-18515-01

45-18515-01 45-18515-01

45-18515-01

45-18515-01

45-18515-01

1b

 

Insulation - Foil Back

68-104821-05 68-104821-06 68-104821-06 68-104821-06 68-104821-07 68-104821-08 68-104821-08

1c

 

Insulation - Sound

N/A

N/A

N/A

N/A

N/A

N/A

N/A

1d

 

Insulation Retainer (2)

N/A

N/A

N/A

N/A

N/A

N/A

N/A

2a

 

Top Plate Assembly (includes air deflector) AS-104767-01 AS-104767-02 AS-104767-02 AS-104767-02 AS-104767-03 AS-104767-04 AS-104767-04

2b

 

Intake Air Deflector (attached to top plate)

AE-101077-02 AE-101077-01 AE-101077-01 AE-101077-01 AE-101077-01 AE-101077-01 AE-101077-01

2c

 

Left Jacket Baffle

AE-61606-01 AE-61606-01

N/A

AE-61606-01

AE-61668-01

AE-61665-01

N/A

2d

 

Right Jacket Baffle

AE-61606-01 AE-61606-01

N/A

AE-61606-01

AE-61668-01

AE-61665-01

N/A

2e

 

Rear Jacket Baffle

AE-61666-01

AE-61607-01

AE-61607-01 AE-61607-01 AE-61667-01

AE-61670-01

AE-61669-01

2f

 

Heat Exchanger Bracket - Left Side

 

 

See Heat Exchanger/Burner/Manifold Group

 

 

2g

 

Heat Exchanger Bracket - Right Side

 

 

See Heat Exchanger/Burner/Manifold Group

 

 

3

 

Burner Compartment Door - Upper Door

AS-104042-14 AS-104042-11 AS-104042-11 AS-104042-11 AS-104042-12 AS-104042-13 AS-104042-13

4

 

Blower/Filter Door - Lower Door

AS-104043-14 AS-104043-11 AS-104043-11 AS-104043-11 AS-104043-12 AS-104043-13 AS-104043-13

 

 

Door Filler (with integral molded alignment

68-104374-14

68-104374-11

68-104374-11

68-104374-11

68-104374-12

68-104374-13

68-104374-13

 

 

pins)

 

 

 

 

 

 

 

 

 

Door Latch Kit (includes two of each:

 

 

 

 

 

 

 

 

 

Latch Cam, Latch Handle, O-Ring,

PD644035

PD644035

PD644035

PD644035

PD644035

PD644035

PD644035

 

 

Retainer Screw)

 

 

 

 

 

 

 

 

 

Sight Glass - Door (2)

68-21893-04 68-21893-04

68-21893-04 68-21893-04

68-21893-04

68-21893-04

68-21893-04

6a

 

Junction Box

AE-61475-03 AE-61475-03

AE-61475-03 AE-61475-03 AE-61475-03

AE-61475-03

AE-61475-03

6b

 

Juncton Box Cover

AE-61476-03

AE-61476-03 AE-61476-03

AE-61476-03

AE-61476-03 AE-61476-03 AE-61476-03

8

 

Exhaust Collar

 

 

Available as Accessory RXGW-C01

 

 

11a

 

Bottom Plate Assembly

AS-104968-01 AS-104968-02 AS-104968-02 AS-104968-02 AS-104968-03 AS-104968-04 AS-104968-04

11b

 

Solid Bottom Kit

RXGB-D14

RXGB-D17

RXGB-D17

RXGB-D17

RXGB-D21

RXGB-D24

RXGB-D24

12

 

Blower Shelf Assembly (includes items

AS-104809-01 AS-104809-02 AS-104809-02 AS-104809-02 AS-104809-04 AS-104809-05 AS-104809-05

 

12a, 12b, 12d, 12e, 12f)

 

 

 

 

 

 

 

 

 

12a

 

Bracket Door Mounting

AE-104332-04 AE-104332-01 AE-104332-01 AE-104332-01 AE-104332-02 AE-104332-03 AE-104332-03

12b

 

Gasket - Blower Shelf

68-104382-04 68-104382-01 68-104382-01 68-104382-01 68-104382-02 68-104382-03 68-104382-03

12c

 

Gasket - Door

AE-61951-53 AE-61951-54

AE-61951-54 AE-61951-54 AE-61951-55

AE-61951-56

AE-61951-56

12d

 

Stripping - Angle Bracket

AE-61951-57 AE-61951-58

AE-61951-58 AE-61951-58 AE-61951-59

AE-61951-60

AE-61951-60

12e

 

Stripping - Angle Bracket

AE-61951-62 AE-61951-62

AE-61951-62 AE-61951-62 AE-61951-62

AE-61951-62

AE-61951-62

12f

 

Anglel Bracket

AE-104758-01 AE-104758-02 AE-104758-02 AE-104758-02 AE-104758-03 AE-104758-04 AE-104758-04

12g

 

Side Angle Assembly - Left (includes

AS-104923-01 AS-104923-01 AS-104923-01 AS-104923-01 AS-104923-01 AS-104923-01 AS-104923-01

 

stripping)

 

 

 

 

 

 

 

 

 

12h

 

Side Angle Assembly - Right (includes

AS-104923-02 AS-104923-02 AS-104923-02 AS-104923-02 AS-104923-02 AS-104923-02 AS-104923-02

 

stripping)

 

 

 

 

 

 

 

 

 

20a

 

Pressure Switch

 

 

See Electrical Group

 

 

20b

 

Silicon Tubing - Pressure Switch

 

 

See Electrical Group

 

 

21

 

Door Switch - Push Button

 

 

See Electrical Group

 

 

22

 

Limit - Main Limit (Heat Exchanger Panel)

 

 

See Electrical Group

 

 

23

 

Limit - Manual Reset (Burner

 

 

See Electrical Group

 

 

 

Compartment)

 

 

 

 

 

 

 

 

 

 

 

 

 

24

 

Transformer

 

 

See Electrical Group

 

 

25

 

Induced Draft Blower (IDB)

 

 

See Electrical Group

 

 

27

 

Capacitor - Blower Motor

 

 

See Electrical Group

 

 

28

 

Strap - Blower Motor Capacitor

 

 

See Electrical Group

 

 

29

 

Wire Assembly (Junction Box to Twist

 

 

See Electrical Group

 

 

 

Lock)

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

Blower Assembly

 

 

See Blower Group

 

 

30a

 

Control Mounting Plate

 

 

See Blower Group

 

 

31a

 

Housing w/Blower Wheel

 

 

See Blower Group

 

 

31b

 

Blower Wheel

 

 

See Blower Group

 

 

40

 

Heat Exchanger Assembly

 

 

See Heat Exchanger/Burner/Manifold Group

 

 

42

 

Burner Assembly

 

 

See Heat Exchanger/Burner/Manifold Group

 

 

43

 

Manifold (w/o Orifices)

 

 

See Heat Exchanger/Burner/Manifold Group

 

 

50

 

Gas Valve

 

 

See Gas Controls

 

 

51

 

Integrated Furnace Control Board (IFC)

 

 

See Gas Controls

 

 

52

 

Flame Sensor

 

 

See Gas Controls

 

 

53

 

Spark Ignitor

 

 

See Gas Controls

 

 

 

 

Touch-up Paint - Granite/Steel Gray

PD523018

PD523018

PD523018

PD523018

PD523018

PD523018

PD523018

 

 

(Aerosol)

 

 

 

 

 

 

 

 

 

 

 

Touch-up Paint - Granite/Steel Gray (Paint

PD523019

PD523019

PD523019

PD523019

PD523019

PD523019

PD523019

 

 

Pens)

 

 

 

 

 

 

 

 

 

24-July-2018

92-42801-R801S-MSA,MXA

Page 4 of 16

 

 

MODEL

R801SA

R801SA

R801SA

R801SA

R801SA

R801SA

R801SA

No.

Note

INPUT

050

075

075

100

100

125

150

s

AIRFLOW

3

3

4

4

5

5

5

 

CABINET WIDTH

14

17

17

17

21

24

24

 

 

 

 

CONFIGURATION

MSA/MXA

MSA/MXA

MSA/MXA

MSA/MXA

MSA/MXA

MSA/MXA

MSA/MXA

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRIC GROUP

 

 

 

 

20a

Stk

Pressure Switch Assembly

42-106257-01 42-106257-01 42-106257-01 42-106257-01 42-106257-01 42-106257-01 42-106257-01

20b

 

Silicon Tubing - Pressure Switch

AE-61737-27

AE-61737-27

AE-61737-27 AE-61737-27 AE-61737-03

AE-61737-23 AE-61737-23

21

 

Door Switch - Push Button

42-22692-09

42-22692-09

42-22692-09

42-22692-09 42-22692-09

42-22692-09 42-22692-09

22

Stk

Limit - Main Limit (Heat Exchanger Panel)

47-104990-01 47-104990-03 47-104990-04 47-104990-05 47-104990-04 47-104990-04 47-104990-04

23

Stk

Limit - Manual Reset (Burner

47-22861-03

47-22861-03

47-22861-03

47-22861-03 47-22861-03

47-22861-03 47-22861-03

 

 

Compartment)

(2)

(2)

(2)

(2)

(2)

(2)

(2)

23a

Stk

Limit - Heat Assisted (Blower Housing)

47-22860-06

47-22860-06

47-22860-06 47-22860-06 47-22860-06

47-22860-06

47-22860-06

 

 

Bracket (Limit - Manual Reset)

 

 

See Heat Exchanger/Burner Manifold Group

 

 

24

Stk

Transformer

46-24124-06

46-24124-06

46-24124-06

46-24124-06 46-24124-06

46-24124-06 46-24124-06

25

Stk

IDB - Induced Draft Blower (with Gasket)

70-101087-01 70-101087-01 70-101087-01 70-101087-01 70-101087-01 70-101087-01 70-101087-01

 

 

Gasket - Induced Draft Blower

68-22850-01

68-22850-01

68-22850-01

68-22850-01 68-22850-01

68-22850-01 68-22850-01

27

Stk

Capacitor - Blower Motor

43-101666-57 43-101666-57 43-101666-57 43-101666-57 43-101666-57 43-101666-57 43-101666-57

28

 

Strap - Blower Motor Capacitor

AE-104369-01 AE-104369-01 AE-104369-01 AE-104369-01 AE-104369-01 AE-104369-01 AE-104369-01

 

 

Wiring Harness Assembly (Twist-Lock)

45-104931-01

45-104931-01

45-104931-01

45-104931-01

45-104931-01

45-104931-01

45-104931-01

29

 

Wire Assembly (Junction Box to Twist

45-24371-58

45-24371-58

45-24371-58

45-24371-58

45-24371-58

45-24371-58

45-24371-58

 

Lock)

 

 

 

 

 

 

 

 

 

52

 

Flame Sensor

 

 

See Gas Controls

 

 

53

 

Spark Ignitor

 

 

See Gas Controls

 

 

 

 

MODEL

R801SA

R801SA

R801SA

R801SA

R801SA

R801SA

R801SA

No.

Note

INPUT

050

075

075

100

100

125

150

s

AIRFLOW

3

3

4

4

5

5

5

 

CABINET WIDTH

14

17

17

17

21

24

24

 

 

 

 

CONFIGURATION

MSA/MXA

MSA/MXA

MSA/MXA

MSA/MXA

MSA/MXA

MSA/MXA

MSA/MXA

 

 

 

 

 

 

 

 

 

 

 

 

 

BLOWER GROUP

 

 

 

 

30

Stk

Blower Assembly (Includes items listed

AS-104887-01 AS-104887-06 AS-104887-02 AS-104887-02 AS-104887-03 AS-104887-04 AS-104887-05

 

 

below):

 

 

 

 

 

 

 

30a

 

Control Mounting Plate

AE-104878-02 AE-104878-02 AE-104878-02 AE-104878-02 AE-104878-02 AE-104878-02 AE-104878-02

23a

 

Limit - Heat Assisted (Blower Housing)

 

 

See Electric Group

 

 

31a

 

Housing w/Blower Wheel

70-104182-11 70-104182-13 70-104182-13 70-104182-13 70-104182-17 70-104182-17 70-104182-17

31b

Stk

Blower Wheel

PD703025

PD703026

PD703026

PD703026

PD703028

PD703028

PD703028

32

Stk

Blower Motor

51-104939-01

51-104940-03 51-104940-01

51-104940-01 51-104940-02

51-104941-01

51-104941-02

27

 

Capacitor - Blower Motor

 

 

See Electric Group

 

 

 

 

Belly Band Motor Mount Kit (includes

 

 

 

 

 

 

 

 

Stk

Motor Mount Arms, Belly Band and

AS-53148-91

AS-53148-91

AS-53148-91

AS-53148-91

AS-53148-91

AS-53148-91

AS-53148-91

 

 

Mounting Hardware)

 

 

 

 

 

 

 

33

 

ECM Motor Mount (Belly Band)

70-19927-04

70-19927-04

70-19927-04

70-19927-04 70-19927-04

70-19927-04 70-19927-04

34

 

Motor Mount Arm (4)

70-19929-10

70-19929-10

70-19929-10

70-19929-10 70-19929-10

70-19929-10 70-19929-10

35

 

Screw - Motor Mount Arm (4)

63-101978-01

63-101978-01

63-101978-01

63-101978-01

63-101978-01

63-101978-01

63-101978-01

24-July-2018

92-42801-R801S-MSA,MXA

Page 5 of 16

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