U32 Gas Insert
Owners &
Installation Manual
www.regency-fire.com
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918-677e |
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4 |
07/12/12 |
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TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI.
The FPI Gas Insert Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a fireplace, at the flick of a switch. The models U32-NG5 and U32-LP5 of this series have been approved by Warnock Hersey for both safety and efficiency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow.
Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace.
2 |
U32-5 FPI Direct Vent Gas Insert |
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40-1/4" 
1/4"-26
28"
Note: Oversize faceplate is 44" x 28"
1-3/8" |
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10-3/4" |
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20" |
21-1/16" |
13-3/4" |
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40-3/4” (1036mm)
35-15/16” (912mm)
27-7/8” (708mm)
7/8”
(22mm)
9-15/16” (252mm)
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23-15/16”(607mm) |
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21-15/32”(545mm) |
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14-5/8”(371mm) |
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Low Profile Faceplate Dimensions
INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE
This FPI product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards: CAN/ CGA-2.17-M91, and ANSI Z21.88a-2007/CSA 2.33ba-2007.
This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada. See section "Manufactured Mobile Home Additional Requirements" for additional requirements.
This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada.
ThisFPIMobile/ManufacturedHomeListedappliancecomes factory equipped with a means to secure the unit.
This FPI Mobile/Manufactured Home listed appliance comes equipped with a dedicated #8 ground lug to which an 18 gauge copper wire from the steel chassis ground must be attached.
3
U32-5 FPI Direct Vent Gas Insert
TABLE OF CONTENTS
SAFETY LABEL |
OPERATING INSTRUCTIONS |
Copy of the Safety Label ............................................... |
5 |
REQUIREMENTS |
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MA Code - CO Detector................................................. |
6 |
(for the State of Massachusetts only)............................ |
6 |
INSTALLATION |
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Important Message ...................................................... |
8 |
For Your Safety.............................................................. |
8 |
Specifications ................................................................ |
8 |
Gas Pressure Testing .................................................... |
8 |
Installation Into A Solid Fuel Burning Fireplace Or |
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Factory Built Fireplace................................................... |
8 |
Before You Start ............................................................ |
8 |
Installation Checklist...................................................... |
9 |
Manufactured Mobile Home Additional Requirements .. |
9 |
Materials Required ........................................................ |
9 |
Minimum Fireplace Dimensions .................................... |
9 |
Clearances To Combustibles......................................... |
9 |
Gas Connection .......................................................... |
10 |
Venting......................................................................... |
10 |
Flue Liner Installation .................................................. |
10 |
Gas Pipe Pressure Testing.......................................... |
11 |
Gas Insert Aeration System......................................... |
11 |
Optional Brick Panel.................................................... |
11 |
Log Set Installation...................................................... |
12 |
Regency Faceplate & Trim Installation........................ |
16 |
Standard Flush Door ................................................... |
17 |
Flush Louvers.............................................................. |
17 |
Conversion from NG to LP ........................................ |
18 |
Full Screen doors ........................................................ |
21 |
Contemporary Faceplate & doorframe installation ...... |
23 |
Optional hearth trim installation................................... |
25 |
Low profile Faceplate installation ............................... |
26 |
Low profile hearth trim................................................. |
28 |
Optional Wall Thermostat ........................................... |
29 |
Optional Remote Control ............................................ |
29 |
Final Check.................................................................. |
29 |
Wiring Diagrams.......................................................... |
30 |
Operating Instructions ................................................ |
32 |
Lighting Procedure ...................................................... |
32 |
Shutdown Procedure................................................... |
32 |
First Fire ...................................................................... |
32 |
Automatic Convection Fan Operation......................... |
32 |
Normal Operating Sounds Of Gas Appliances ............ |
32 |
MAINTENANCE |
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Maintenance Instructions............................................ |
33 |
Copy Of Lighting Instruction Plate............................... |
33 |
General Vent Maintenance.......................................... |
34 |
Log Replacement ........................................................ |
34 |
Glass Gasket............................................................... |
34 |
Gold-plated Trim.......................................................... |
34 |
Door Glass .................................................................. |
34 |
Fan Maintenance......................................................... |
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Valve Replacement...................................................... |
36 |
PARTS LIST |
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Main Assembly ............................................................ |
37 |
Burner Assembly & Log Set......................................... |
38 |
Flush Front Assembly.................................................. |
39 |
Faceplate Assembly .................................................... |
40 |
Contemporary faceplate and doorframe...................... |
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Low profile faceplate ................................................... |
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WARRANTY |
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Warranty ...................................................................... |
43 |
4 |
U32-5 FPI Direct Vent Gas Insert |
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SAFETY LABEL 
This is a copy of the labels that accompany each U32-5 Gas Insert. We have printed a copy of the contents here for your review. The safety label is located on a plate inside the base of the unit visible when the bottom louver is opened.
NOTE: FPI units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
Duplicate Serial number |
328 |
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Listed: VENTED GAS FIREPLACE HEATER / FOYER AU GAZ À ÉVACUATION
Certified for/Certifiée pour: CANADA and U.S.A.
Tested to: CAN/CGA-2.17-M91, ANSI Z21.88-2009 / CSA 2.33-2009
WN# 16117
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER CETTE ETIQUETTE
328
Serial No. / No de serie
U32-NG5 |
Model/Modele: |
U32-LP5 |
Model/Modele: |
NATURAL GAS FIREPLACE INSERT: MODEL U32-NG5 |
ÉQUIPÉ A L'UISINE POUR GAZ NATURAL |
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Factory Equipped For Altitude 0-4500ft. (0-1370m) |
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Min. supply pressure |
5“ |
WC |
(1.25 kpa) |
Pression d'allimentation minimum |
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Low Setting Man. pressure |
1.1" |
WC |
(0.27 kpa) |
Pression à la tubulure d'échappement basse |
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Max. Manifold pressure |
3.8" |
WC |
(0.95 kpa) |
Pression à la tubulure d'échappement élevée |
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Orifice size |
37 |
DMS |
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Dimensions de l'orifice |
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Minimum input |
15,300 |
Btu/h |
(4.48 kW) |
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Débit Calorifique minimum |
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Maximum input |
30,000 |
Btu/h |
(8.79 kW) |
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Débit Calorifique maximum |
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PROPANE GAS FIREPLACE INSERT: MODEL U32-LP5 |
ÉQUIPÉ A L'UISINE POUR GAZ PROPANE |
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Factory Equipped For Altitude 0-4500ft. (0-1370m) |
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Min. supply pressure |
12" |
WC |
(2.99 kpa) |
Pression d'allimentation minimum |
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Low Setting Man. pressure |
2.9" |
WC |
(0.72 kpa) |
Pression à la tubulure d'échappement basse |
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Max. Manifold pressure |
11" |
WC |
(2.74 kpa) |
Pression à la tubulure d'échappement élevée |
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Orifice size |
52 |
DMS |
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Dimensions de l'orifice |
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Minimum input |
15,000 |
Btu/h |
(4.48 kW) |
Débit Calorifique minimum |
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Maximum input |
30,000 |
Btu/h |
(8.79 kW) |
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Débit Calorifique maximum |
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Minimum Clearances to Combustibles from Insert
Mantel width |
M 12" |
(305mm) |
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Mantel height |
N 17" |
(432mm) |
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Mantel width |
O 3-1/2" (89mm) |
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Mantel height |
P 13" |
(330mm) |
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Floor to top of unit Q 20" |
(508mm) |
M |
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N |
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O |
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P |
Mantel Clearances with Bay & Flush Louvers in Masonry Fireplace Installation
Side wall |
A |
10"(255mm) |
B |
Ceiling |
B |
47-1/2"(1205mm) |
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Alcove Width |
K |
48"(1220mm) |
L |
Max. Alcove Depth |
L |
36"(915mm) |
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A |
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K |
Q |
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FPI Fireplace Products International Ltd., |
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Delta BC, CANADA |
MADE IN CANADA /FABRIQUE AU CANADA |
This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1, or Natural Gas and Propane Installation Code, CSA B149.1.
This appliance must be installed in accordance with the Standard CAN/CSA Z240 MH, Mobile Housing, in Canada, or with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States, or when such a standard is not applicable, ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard
This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. See owner's manual for details.
This appliance is not convertible for use with other gases unless a certified kit is used.
WARNING. This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fireplace re-approved by the authority having jurisdiction.
Installer l'appareil selon les codes ou règlements locaux, ou, en l'absence de tels règlements, selon les codes d'installation ANSI Z223.1, National Fuel Gas Code ou CSA-B149.1 en vigueur.
Installer l'appareil selon la norme CAN/CSA-Z240, Série MM, Maison mobiles ou CAN/CSA-Z240 VC, Véhicules de camping, ou la norme 24 CFR Part 3280, Manufactured Home Construction and Safety Standard. Si ces normes ne sont pas pertinentes, utilisez la norme ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard
Cet appareil doit être utilize uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil peut être installé dans une maison préfabriquée ou mobile (É.-U. seulement) installée à demeure si les règlements locaux le permettent. Voir la notice de l'utilisateur pour plus de renseignements. Cet appareil ne peut pas être utilisé avec d'autres gaz sauf si une trousse de conversion certifiée est fournie.
Cet appareil n'est pas convertible pour une utilisation avec d'autres gaz, sauf si un kit certifié est utilisé.
AVERTISSEMENT : Ce foyer a été converti pour utilisation avec un foyer au gaz encastrable et ne peut être utiliser pour brûler du bois ou d'autres combustibles solides à moins que toutes les pièces d'origine aient été remplacées et que le foyer ait été approuvé de nouveau par l'autorité compétente.
This vented gas fireplace heater is not for use with air filters. |
Ne pas utiliser de filtre à air avec ce foyer au gaz à évacuation. |
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For use with glass doors certified with the appliance only |
Pour utilisation uniquement avec les portes en verre certifiées avec l'appareil |
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VENTED GAS FIREPLACE HEATER - NOT FOR USE WITH SOLID FUELS. / FOYER AU |
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GAZ À ÉVACUATION - NE PAS UTILISER AVEC DUCOMBUSTIBLE SOLIDE. |
918-678d |
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For the State of Massachusetts, installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, flexible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.
5
U32-5 FPI Direct Vent Gas Insert
REQUIREMENTS
MA Code - CO Detector
(for the State of Massachusetts only)
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a.In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b.In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2.APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3.SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight
(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1.The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and
2.Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
6 |
U32-5 FPI Direct Vent Gas Insert |
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IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
TheU32GasInsertmustbeinstalledinaccordance with these instructions. Carefully read all the instructions in this manual first. Consult the
"authorityhavingjurisdiction"todeterminetheneed for a permit prior to starting the installation. It is the responsibilityofthe installertoensurethis fireplace is installed in compliance with manufacturers instructions and all applicable codes.
BEFORE YOU START
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI
Standards to make you aware of the following:
INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL,ETC.ITISIMPERATIVETHAT CONTROLCOMPARTMENTS,BURNERS ANDCIRCULATINGAIRPASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPECIALLY THE FIREPLACE GLASS, AND SHOULD STAY AWAYTO AVOID BURNS OR CLOTHING IGNITION.
INSTALLATION 
YOUNG CHILDREN SHOULD BE CARE-
FULLY SUPERVISED WHENTHEY ARE
IN THE SAME AREA AS THE APPLI-
ANCE. TODDLERS,YOUNG CHILDREN
AND OTHERS MAY BE SUSCEPTIBLE
TO ACCIDENTAL CONTACT BURNS. A
PHYSICALBARRIERSISRECOMMEND-
ED IFTHERE ARE AT RISK INDIVIDUAL
INTHE HOUSE. TO RESTRICT ACCESS
TO A FIREPLACE OR STOVE, INSTALL
AN ADJUSTABLE SAFETY GATE TO
KEEP TODDLERS, YOUNG CHILDREN
AND OTHER AT RISK INDIVIDUALS OUT
OF THE ROOM AND AWAY FROM HOT
SURFACES.
CLOTHING OR OTHER FLAMMABLE
MATERIAL SHOULD NOT BE PLACED
ON OR NEAR THE APPLIANCE.
7
U32-5 FPI Direct Vent Gas Insert
INSTALLATION
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
The FPI Gas Insert must be installed in accordance with these instructions. Carefully read all the instructions in this manual first. Consultthebuildingauthorityhavingjurisdiction todeterminetheneedforapermitpriortostarting the installation.
NOTE: Failure to follow the instructions could cause a malfunction of the heater which could result in death, serious bodily injury, and/ or property damage. Failure to follow these instructions may also void your fire insurance and/or warranty.
FOR YOUR SAFETY
Thisappliancerequiresairforpropercombustion. Always provide adequate combustion and ventilation air. Follow instructions and information in CAN/CGA B149 (in Canada) or the National Fuel Gas CodeANSI Z223.1 (in the USA), regarding requirements for combustion and ventilation air.
SPECIFICATIONS
At pressures over 1/2 psig, the pipe to the unit must be disconnected.
Gas Input Capacity: |
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Natural Gas |
30,000 |
Btu/h |
Propane |
30,000 |
Btu/h |
Min. Input |
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Natural Gas |
15,300 |
Btu/h |
Propane |
15,300 |
Btu/h |
Fuels: Approved for use with both natural gas, and propane. Approved as is for use at 0' to 4,500' (0-1370m).
Electrical: 120V A.C. system.
Circulation Fan: Variable speed, 110 CFM.
Log Set: Ceramic fibre, 7 per set.
Vent System: 3" co-linear aluminum flex.
The efficiency rating of the appliance is a product thermal efficiency rating determined under continuous operating conditions and was determinedindependentofanyinstalledsystem.
GAS PRESSURE
TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than
1/2 psig. (3.45 kPa).
INSTALLATION INTO A SOLID FUEL BURNING FIREPLACE OR FACTORY BUILT FIREPLACE
The U32-5 Gas Inserts have been tested and approvedtobeventedintoanymasonryfireplace or approved solid fuel burning factory built fireplace that will allow the insert to physically fit into the firebox. Refer to "Minimum Fireplace Dimensions" section for minimum fireplace clearances.
If the factory built fireplace* height is too low for your Insert, you may remove the smoke baffle plate, damper, refractory (firebricks), glass doors, screen rails, screen mesh and log grates from the factory built fireplace as long as these items are saved and are reinstalled in the event that the Insert is removed.
Smoke shelves, shields and baffles may be removed if attached by mechanical fasteners. If any part is removed it must not weaken the structural integrity of the factory built fireplace.
NOTE: Any alterations made to the listed solid fuel burning factory built fireplace may void the listing of the fireplace.
*Check with your local inspector before commencing with this installation.
Installer must mechanically attach the supplied label to the inside of the firebox of the fireplace into which the gas fireplace insert is installed.
"WARNING:Thisfireplacehasbeenconverted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fireplace re-approved by the authority having jurisdiction."
BEFORE YOU START
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
General Safety Information
1)The appliance installation must conform with local codes or in the absence of local codes, with CAN/CGA B149 (in Canada) or the National Fuel Gas CodeANSI Z223.1 in theU.S.A.Thisapplianceshouldbeinstalled by a qualified gas fitter technician only.
2)Installation and repair should be done by a qualified service person.
3)The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting,beddingmaterial,animalhair,etc.
It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
4)See general construction and assembly instructions. This appliance may only be installed in a vented, noncombustible
fireplace.
5)This appliance is Listed for bedroom installationswhenusedwithaListedMillivolt
Thermostat. Some areas may have further requirements, check local codes before installation.
6)Always connect this insert to a vent system venting to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is properly sized and is of adequate height to provide the proper draft.
7)Inspect the venting system annually for blockage and any signs of deterioration.
8)Any glass removed for servicing must be replaced prior to operating the appliance.
9)To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fireplace.
10)Due to high temperatures, the appliance should be located out of high traffic areas and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures, especially the fireplace glass and gold trims, and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance. Clothing or other flammable material should not be placed on or near the appliance.
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
8 |
U32-5 FPI Direct Vent Gas Insert |
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INSTALLATION
CHECKLIST
Beforeinstallingventsystemensurethatthedamper plateisopenandsecuretopreventthedamperplate from falling down and crushing the liner.
The FPI Gas Insert is installed as listed.
1)Check all clearances to combustibles, (Refer to sections "Minimum Fireplace Dimensions and
Clearances to Combustibles)
2)Make the gas connection. (Refer to section
"Gas Connection")
3)Install the 3" flue liner to the sliding connector plate.(Refertosection"FlueLinerInstallation.")
4)Slide the unit half way into the fireplace.
5)Pulltheventconnectorplatethroughthetapered brackets and fasten to the front plate. Refer to section "Flue Liner Installation.")
6)Slide the unit fully into the fireplace.
7)Test gas pressure (Refer to section "Gas Pipe Pressure Testing"). Check aeration system (Refertosection"GasInsertAerationSystem").
8)Install standard and optional features. Refer to the following sections:
a.Brick Panel
b.Log Set
c.Faceplate & Trim
d.Standard Flush Door
e.Flush Trim
f.Flush Louvers
g.Full Screen Doors
h.Wall Thermostat
i.Remote Control
9)Final check: Before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly. This includes:
a) Clockingtheappliance toensurethecorrect firing rate.
b) Adjusting the primary air, if required, to ensure that the flame does not carbon. See
"Gas Insert Aeration System" section.
c) Ensuring that the appliance is venting correctly.
MANUFACTURED
MOBILE HOME
ADDITIONAL
REQUIREMENTS
1)Ensure that structural members are not cut or weakened during installation.
2)Ensure proper grounding using the #8 ground lug provided.
3)Appliance must be anchored to the floor with the supplied anchoring methods.
INSTALLATION 
CLEARANCES TO
COMBUSTIBLES
Minimum Clearances to Combustibles
From Unit |
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Sides |
A |
10" / 255 mm |
Ceiling |
B |
47.5" / 1205 mm |
Mantel |
C |
see Dia. 2 & 3 |
Max. Mantle Depth |
G |
12" / 305 mm |
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(see Dia. 2) |
Min. Alcove Width |
K |
48" / 1220 mm |
Max. Alcove Depth |
L |
36" / 915 mm |
MATERIALS REQUIRED *No Hearth Required
Noelectricalpowersupplyisrequiredforthegas control to operate. A 120 Volt AC power cord is hooked up to the fan. Plug the 3 wire cord into a suitable receptacle. Do not cut the ground terminal off under any circumstances. When connected with 120 volts, the appliance must be electrically grounded in accordance with local codes, current version of CSA C22.1 (in Canada)orintheabsenceoflocalcodes,withthe
National Electrical Code ANSI/NFPA 70-1987.
MINIMUM FIREPLACE
DIMENSIONS
Theminimumfireplaceclearances&dimensions for the FPI gas insert are shown in the following diagrams: 
Diagram 1
Combustible Mantel Clearances
with Flush Louvers in Masonry
and Factory Built
Fireplace Installation
D
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MaxLentil |
Height |
Depth |
Width |
Width |
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BarDepth |
(rear) |
(front) |
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A |
B |
C |
D |
E |
Regency |
9" |
22" |
14" |
22-1/2" |
26-1/2" |
Countour |
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Faceplate |
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Full |
9" |
22" |
14" |
22-1/2" |
26-1/2" |
Screen |
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Doors |
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Low |
8-1/8" |
22" |
14" |
22-1/1" |
26-1/2" |
Profile |
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Faceplate |
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12" Max. |
Mantle |
G |
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C |
Faceplate |
Combustible |
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Flooring |
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with |
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Diagram 2 |
9
U32-5 FPI Direct Vent Gas Insert
INSTALLATION
Diagram 3
Note: A noncombustible mantel may be installed at a lower height if the framing is made of metal studs covered with a noncombustible board.
GAS CONNECTION
GAS CONNECTION WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to this appliance.
1)If the appliance is to be installed into an existing chimney system, thoroughly clean the masonry or factory built fireplace.
2)Theapplianceisprovidedwithanopeningon thelefthandsideofthecontrolcompartment.
A3/8" NPTgas supply pipe must be brought near this inlet hole.
3)Locate the center point where the vent will pass through the chimney above the appliance. Move the appliance into the exact location where it is to be installed. Ensure that the Insert is level.
VENTING
THE APPLIANCE MUST NOT BE
CONNECTED TO A
CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE.
This appliance is designed to be attached to two 3" (76mm) co-linear aluminium flex running the full length of the chimney. The flue length must be a minimum length of 8 ' (2.44m) and a maximum of 35' (10.7m). See chart below for minimumdistancesfromroof.Periodicallycheck that the vent is unrestricted.
Masonry chimneys may take various contours which the flexible liner will accommodate. However, keep the flexible liner as straight as possible, avoid unnecessary bending.
TheAir Intake pipe must be attached to the inlet air collar of the termination cap.
Part # |
Description |
948-305 |
3" Flex - 35 ft. |
946-529 |
Co-linear DV Vertical |
|
Termination Cap |
Important:
Air Deflector (Part #420-119) is
required for all LP installations. For Natural Gas
installations -the air deflector is required when venting is a minimum of 15ft to a maximum of
35ft. Not required on NG if venting is between
8ft. to 14.99ft
Air Deflector
The Air Intake pipe must be attached to the inlet air collar of the termination cap.
FLUE LINER
INSTALLATION
1)Cut the flex liner as required.
2)Mark the end of one liner to indicate Inlet.
3)Connect the other end of the above liner to the inlet side of the termination adaptor, seal connection with high temperature silicone. Secure with gear clamp.
4)Connect the 2nd liner to the exhaust side of the adaptor, seal connection with high temperature silicone. Secure with gear clamp.
5)Install flashing.
Install the rear air deflector to the back wall of the firebox using 2 existing lower 1/4" screws.
Alternate Approved Caps
46dva-VC |
Vertical Termination Cap |
46dva-VCH High Wind Cap |
|
46dva-GK |
3" Co-linear Adaptor with flashing |
In areas of consistently high winds, we recommend using the Simpson Dura-Vent System (46dva-GK adapter and 46dva-VCH high-wind cap).
TheAir Intake pipe must be attached to the inlet air collar of the termination cap.
6)Insert both liners into chimney, passing through the damper opening.
7)Install termination cap.
8)Connect the marked end of the liner to the inlet collar of the vent connector plate marked with an "I", seal connection with high temperature silicone. Secure with gear clamp.
10 |
U32-5 FPI Direct Vent Gas Insert |
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INSTALLATION |
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1) |
position. |
valve is in the "OFF" |
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OPTIONAL |
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2) |
Loosen the "IN" and/or "OUT" pressure |
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BRICK PANEL |
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tap(s), turning counterclockwise with a 1/8" |
1) |
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3) |
wide flat screwdriver. |
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protective wrapping. |
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Attach manometer to "IN" and/or "OUT" |
2) |
Remove the glass front if it is already |
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pressure tap(s) using a 5/16" ID hose. |
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installed, see "Standard Flush Door" |
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4) |
Light the pilot and turn the valve to "ON" |
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section. |
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position. |
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3) |
Put the rear brick panel flat against the back |
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5) The pressure check should be carried out |
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of the unit. |
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with the unit burning and the setting should |
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be within the limits specified on the safety |
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6) |
label. |
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Be careful not to damage thermal insula- |
When finished reading manometer, turn |
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tion when sliding on vent connector plate. |
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off the gas valve, disconnect the hose and |
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This could cause blockage. |
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tighten the screw (clockwise) with a 1/8" flat |
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screwdriver. Note: Screw should be snug, |
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9) Connect the 2nd liner to the exhaust collar |
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but do not over tighten. |
4) Beforeinstallingthesidebrickpanels,loosen |
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marked with an "E", seal connection with |
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the screws for the brick tabs enough so that |
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high temperature silicone. Secure with gear |
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GAS INSERT |
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you can slide the brick tabs on to the screws |
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clamp. |
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easily but that the tabs are secure. For the |
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AERATION SYSTEM |
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location of the side brick tab screws see |
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diagram 1. |
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The air shutter can be adjusted by moving the |
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adjusting wire up or down. The wire is accessed |
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through the bottom louver opening. Open the air |
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shutter for a blue flame or close for a yellower |
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flame. The burner aeration is factory set but |
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may need adjusting due to either the local gas |
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supply or altitude. |
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NOTES: |
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Minimum Air Shutter Opening: |
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1) Final gas connection should be made after |
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3/16" |
Natural Gas |
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unit is in place to avoid damage to line when |
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1/4" |
Propane |
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pushing the unit into position. |
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2) Mill-pac may be used instead of high |
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temperature silicone and screws may be |
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used instead of gear clamps at connections |
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of liner to inlet and vent collars. |
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GAS PIPE |
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Diagram 1 |
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5) |
Remove the brick tabs and slide the side |
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PRESSURE TESTING |
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brick panels into position. See diagram 1. |
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The appliance must be isolated from the gas |
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Aeration Adjustment Wire |
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Install the brick tabs. See diagram 2. |
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supply piping system by closing its individual |
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PULL= Open |
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manual shut-off valve during any pressure |
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testing of the gas supply piping system at test |
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PUSH = Close |
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pressures equal to or less than 1/2 psig. (3.45 |
CAUTION: Carbon will be produced if air shutter |
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kPa). Disconnectpipingfromvalveatpressures |
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is closed too much. |
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over 1/2 psig. |
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Themanifoldpressureiscontrolledbyaregulator |
Note:anydamageduetocarboningresulting |
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fromimproperlysettingtheaerationcontrols |
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built into the gas control, and should be checked |
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is NOT covered under warranty. |
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at the pressure test point. |
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Note: To properly check gas pressure, both |
Note: Aeration Adjustment should only |
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be performed by an authorized FPI |
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inlet and manifold pressures should |
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Installer at the time of installation or |
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be checked using the valve pressure |
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service. |
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ports on the valve. |
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Diagram 2 |
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11 |
U32-5 FPI Direct Vent Gas Insert |
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|||||||||||||||||||||
INSTALLATION
LOG SET INSTALLATION
Read the instructions below carefully and refer to the images. Dangerous operating conditions may occur if the logs are not positioned in their correct locations. If the logs are broken do not use the unit until they are replaced. Broken logs can interfere with the pilot operation.
2)Spread vermiculite around the exposed fi rebox base.Then take some embers and spread them over the vermiculite as shown.
IMPORTANT
For LP units the Air Deflector MUST be installed prior to log installation. See "Conversion from NG to LP" section in manual for installation instructions.
Log kit (Part # 425-930) contains the following pieces:
a) |
27-31 |
Rear Log |
b) |
27-32 |
Middle Left Log |
c) |
27-33 |
Front Log |
d) |
27-34 |
Middle Right Log |
e) |
27-35 |
Left Log |
f) |
27-36 |
Right Log |
g) |
902-154 |
Embers Lava |
h) |
902-179 |
Vermiculite |
i) |
902-153 |
Rock Wool |
j)946-669 Platinum Embers (supplied with packaged manual)
Vermiculite and Embers
3) Fit log 27-31 into the pins on the rear log tray.
27-36 |
27-35 |
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27-34
27-32
27-33
27-31
27-31
4) Fit log 27-32 into the pins on the middle left hand side of the burner.
1)Carefully remove the logs from the box and unwrap them. The logs are fragile, handle with care - do not force into position.
27-32
12 |
U32-5 FPI Direct Vent Gas Insert |
|
INSTALLATION 
6) Fit the groove in log 27-34 into the tab on the right side of the burner.
Rest the other end of log 27-34 on the notch in log 27-33.
27-32
27-34
5) Fit log 27-33 into the pins at the front of the burner.
Tab
27-33
27-34
27-33
7) Fit the bottom end of log 27-35 into the pin in log 27-33 and rest the top end of log 27-35 on the notch in log 27-31.
27-33
27-35
27-33
13
U32-5 FPI Direct Vent Gas Insert
INSTALLATION
27-35
8) Fit log 27-36 into the pins on logs 27-33 and 27-31.
27-31
27-36
27-33
27-36
9)Place embers along the front of the burner as shown. Ensure not to cover any burner ports.
Embers
10)Separate platinum embers and place on the burner just in front of the logs as shown. Avoid stacking platinum embers.
Platinum Embers
14 |
U32-5 FPI Direct Vent Gas Insert |
|
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