GF55 & GFI55
TECHNICAL MANUAL
Freestanding and Fireplace
Insert Pellet Stove
WARNING: |
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FOR YOUR SAFETY: |
Improper installation, adjustment, |
alteration, |
Do not store or use gasoline or other flammable |
service or maintenance can cause |
vapoursandliquidsinthevicinityofthisoranyother |
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injury, property damage, or loss of life. |
appliance. |
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Refer to this manual. For assistance or |
Installation and service must be performed by an |
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additional information consult an |
authorized |
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installer or service agency. |
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authorized installer or service agency. |
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Tested by:
IMPORTANT: SAVE THESE INSTRUCTIONS
GF55-080 |
FPI FIREPLACE PRODUCTS INTERNATIONAL, LTD. 6988 Venture St., Delta, BC, Canada V4G 1H4 |
10/26/09 |
WARNING
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
CHILDREN AND ADULTS SHOULD BE ALERTED TO
THE HAZARDS OF HIGH SURFACE TEMPERATURES,
ESPECIALLY THE FIREPLACE GLASS, AND SHOULD
STAYAWAYTOAVOIDBURNSORCLOTHINGIGNITION.
Safety Note: If this stove is not properly installed, a house fire may result. For your safety, follow the installation instructions, contact local building, fire officials, or authority having jurisdiction about restrictions and installation inspection requirements in your area.
The authority having jurisdiction should be consulted before installation to determine the need to obtain a permit.
2 |
Greenfire Pellet Stove and Insert Technical Manual |
TABLE OF CONTENTS
* This manual is designed for the technician in conjunction with the owner’s manual. *
SAFETY LABEL |
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Copy of Serial No. Decal ............................................... |
4 |
UNIT DIMENSIONS |
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GF55 Freestanding Pellet Stove ................................... |
5 |
GFI55 Fireplace Pellet Insert......................................... |
6 |
INSTALLATION |
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Important Safety Information ......................................... |
7 |
Safety Warnings & Recommendations.......................... |
7 |
Removing Pellet Stove From Pallet............................... |
8 |
Opening the Door .......................................................... |
8 |
Locating the Pellet Appliance ........................................ |
8 |
GF55 Freestanding Pellet Stove ................................... |
9 |
Clearances to Combustibles..................................... |
9 |
Alcove Clearances.................................................... |
9 |
Mobile Home Installation .......................................... |
9 |
Vent Termination Requirements ............................. |
10 |
Exhaust & Fresh Air Intake Location ...................... |
11 |
Outside Fresh Air Connection................................. |
11 |
Corner Through Wall Install.................................... |
11 |
Horizontal Exhaust Through Wall Install................. |
12 |
Vertical Rise with Horizontal Termination ............... |
13 |
Through Concrete Wall with Vertical Rise .............. |
13 |
Inside Vertical Installations ..................................... |
13 |
Outside Vertical Installations .................................. |
14 |
Hearth Mount Installations...................................... |
14 |
GFI55 Pellet Insert....................................................... |
15 |
Clearances to Combustibles................................... |
15 |
Fireplace Specifications.......................................... |
15 |
Pedestal & Leveling Legs....................................... |
15 |
Hopper Cover & Adjusting Hopper Height.............. |
15 |
Exhaust & Fresh Air Intake Location ...................... |
16 |
Outside Fresh Air Connection................................. |
16 |
Masonry Fireplace Insert Install.............................. |
16 |
Positive Flue Connection without |
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a Full Reline (USA only) ......................................... |
17 |
Control Panel in Surround Panel............................ |
18 |
Surround Panel Installation .................................... |
18 |
Plated Door Installation ............................................... |
19 |
Thermostat Installation ................................................ |
19 |
Slider / Damper Set-Up .............................................. |
20 |
TROUBLESHOOTING |
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Troubleshooting FAQ's ................................................ |
21 |
Wiring Diagram............................................................ |
23 |
PARTS LIST |
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Parts List & Components............................................. |
24 |
Pellet Stove Components............................................ |
25 |
GF55 Freestanding Pellet Stove ................................. |
26 |
GFI55 Pellet Insert....................................................... |
27 |
WARRANTY |
|
Warranty ...................................................................... |
28 |
Exclusions and Limitations .......................................... |
29 |
Greenfire Pellet Stove and Insert Technical Manual |
3 |
INSTALLATION
SAFETY LABEL
This is a copy of the label that accompanies each GF55 & GFI55. We have printed a copy of the contents here for your reference.
On the GF55 the safety label is located on the underside of the hopper lid.
On the GFI55 the safety label is located on the hopper cover behind the top faceplate.
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4 |
Greenfire Pellet Stove and Insert Technical Manual |
UNIT DIMENSIONS
GF55 FREESTANDING PELLET STOVE
231/16" (586mm)
19/16" 
(40mm)
197/16" (494mm)
131/16" (332mm)
INSTALLATION
341/8" (866mm)
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5 3/4" |
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(146mm) |
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20 5/16" |
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(508mm) |
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14 5/8" |
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(356mm) |
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11 7/16" |
1" |
6 11/16" |
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(291mm) |
(170mm) |
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(25mm) |
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247/16" |
(620mm) |
24" |
(610mm) |
129/16" |
(319mm) |
Greenfire Pellet Stove and Insert Technical Manual |
5 |
INSTALLATION
UNIT DIMENSIONS
GFI55 FIREPLACE PELLET INSERT
203/8" (517mm) 
10"
(253mm)
11/16" 
(26mm)
13"
(329mm)
241/16" (610mm) 
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71/4" |
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(183mm) |
303/16" |
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(766mm) |
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2215/16" |
225/16" |
(582mm) |
(567mm) |
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13/8" (35mm) |
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B |
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FACEPLATE DIMENSIONS |
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Regular Faceplate |
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(A) Height |
30" (761mm) |
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(B) Width |
39-15/16" (1014mm) |
A |
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Oversize Faceplate |
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(A) Height |
33" (838mm) |
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(B) Width |
45-15/16" (1167mm) |
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213/16" (538mm)
2315/16" (609mm)
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6 |
Greenfire Pellet Stove and Insert Technical Manual |
|
INSTALLATION
IMPORTANT SAFETY INFORMATION
Failure to follow these instructions may result in property damage, bodily injury or even death.
Contact your local building or fire official to obtain a permit and any information on installation restrictions and inspection requirements for your area.
To prevent the possibility of a fire, ensure that the appliance is properly installed by adhering to the installation instructions. A Greenfire dealer will be happy to assist you in obtaining information with regards to your local building codes and installation restrictions.
Be sure to maintain the structural integrity of the home when passing a vent through walls, ceilings, or roofs.
The stove's exhaust system works with negative combustion chamber pressure and a slightly positive chimney pressure. It is very important to ensure that the exhaust system be sealed and airtight. The ash pan and viewing door must be locked securely for proper and safe operation of the pellet stove.
Do not burn with insufficient combustion air. A periodic check is recommended to ensure proper combustion air is admitted to the combustion chamber. Setting the proper combustion air is achieved by adjusting the slider damper located on the left side of the stove. Refer to "Slider/Damper
Set-up" section.
When installing the stove in a mobile home, it must be electrically grounded to the steel chassis of the home and bolted to the floor. Make sure that the structural integrity of the home is maintained and all construction meets local building codes.
Minor soot or creosote may accumulate when the stove is operated under incorrect conditions such as an extremely rich burn (black tipped, lazy orange flames).
If you have any questions with regard to your stove or the above-men- tioned information, please feel free to contact your local dealer for further clarification and comments.
SAFETY WARNINGS &
RECOMMENDATIONS
CAUTION:
Do not connect to any air distribution duct or system. Do not burn garbage or flammable fluids such as gasoline, naptha or engine oil.
Unit hot while in operation. Keep children, clothing and furniture away. Contact may cause skin burns.
SOOT: Operation of the stove with insufficient combustion air will result in the formation of soot which will collect on the glass, the heat exchanger, the exhaust vent system, and may stain the outside of the house. This is a dangerous situation and is inefficient. Frequently check your stove and adjust the slider/damper as needed to ensure proper combustion. See "Slider/Damper Setting".
CLEANING: There will be some build up of fly ash and small amounts of creosote in the exhaust. This will vary due to the ash content of the fuel used and the operation of the stove. It is advisable to inspect and clean the exhaust vent semi-annually or every two tons of pellets.
ELECTRICAL: The use of a surge protected power bar is recommended. The unit must be grounded. The grounded electrical cord should be connected to a standard 115 volts (4.6 Amps), 60 hertz electrical outlet. Be careful that the electrical cord is not trapped under the appliance and that it is clear of any hot surfaces or sharp edges and also must be accessible. If this power cord should become damaged, a replacement power cord must be purchased from a Greenfire dealer.
This unit's maximum power requirement is 520 watts.
GLASS: Do not abuse the glass by striking or slamming the door. Do not attempt to operate the stove with broken glass. The stove uses ceramic glass. Replacement glass must be purchased from a Greenfire dealer.
Do not attempt to open the door and clean the glass while the unit is in operation or if glass is hot. To clean the glass, use a soft cotton cloth and mild window cleaner, gas or wood stove glass cleaner, or take a damp paper towel and dip into the fly ash. This is a very mild abrasive and will not damage the glass.
FLAMMABLE LIQUIDS: Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in the heater. Keep all such liquids well away from the heater
while it is in use.
SMOKE DETECTOR: Smoke detectors should be installed and maintained in the structure when installing and operating a pellet burning
appliance.
OPERATION: The ash pan and door must be closed securely for proper and safe operation of the pellet stove. Also ensure all gaskets on the door are checked and replaced when necessary.
INSTALLATION: Be sure to maintain the structural integrity of your home when passing a vent through walls, ceilings, or roofs. It is recommended that the unit be secured into its position in order to avoid any displacement.
DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
FRESH AIR: Outside Fresh Air connection is optional. Must be connected to all units installed in Mobile and “Air Tight Homes” (R2000) or where required by local codes. Consider all large air moving devices when installing your unit and provide room air accordingly. Limited air for combustion may result in poor performance, smoking and other side effects of poor combustion.
If you have any questions with regards to your stove or the abovementioned information, please feel free to contact your Greenfire dealer for further clarification and comments.
SINCE FPI HAS NO CONTROL OVER THE INSTALLATION OF YOUR STOVE, FPI GRANTS NO WARRANTY IMPLIED OR STATED FOR THE INSTALLATION OR MAINTENANCE OF YOUR STOVE. THEREFORE, FPI ASSUMES NO RESPONSIBILITY FOR ANY CONSEQUENTIAL DAMAGE(S).
INSTALLATION
Greenfire Pellet Stove and Insert Technical Manual |
7 |
INSTALLATION
INSTALLATION
REMOVING PELLET STOVE
FROM PALLET
To remove your new stove from its pallet, remove the two (2) screws securing the bottom to the pallet.
Freestanding: |
Fireplace Insert: |
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One screw can be easily seen from behind but to access the second screw |
There is one screw on either side of the bottom. See figure 2. |
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the ashpan must be removed. See figure 1. |
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Figure 2: Removing GFI55 From Pallet.
Figure 1: Removing GF55 From Pallet.
OPENING THE DOOR
The door lever can be found inbehind the right side of the door frame. To open the door, pivet the lever outwards and upwards until it unlocks.
LOCATING THE PELLET APPLIANCE
1.Check clearances to combustibles. See "Clearance to Combustibles" section.
2.Do not obtain combustion air from an attic, garage or any unventilated space if enough air is available. Combustion air may be obtained from a ventilated crawlspace.
3.Do not install the stove in a bedroom.
4.You can vent the stove through an exterior wall behind the unit or connect it to an existing masonry or metal chimney (must be lined if the chimney is over 6” (15 cm) diameter, or over 28 inches² (180 cm²) cross sectional area). An interior vent can be used with approved pipe passing through the ceiling and roof.
5.Locate the stove in a large and open room that is centrally located in the house. This will optimize heat circulation.
6.The power cord is 8 feet (2.43 m) long and may require a grounded extension cord to reach the nearest electrical outlet.
8 |
Greenfire Pellet Stove and Insert Technical Manual |
INSTALLATION
GF55 FREESTANDING PELLET STOVE
CLEARANCES TO COMBUSTIBLES
These dimensions are minimum clearances to combustibles, however it is highly recommended that you leave sufficient room on each side (20" where possible) for servicing, routine cleaning and maintenance.
This pellet stove requires floor protection. The floor protection must be non-combustible, extending 6" (150mm) beyond the full width and depth of the unit including 6" (150 mm) in front for ember protection.
Floor Protection: |
|
Width |
36-7/16” (934mm) |
Depth |
36” (914mm) |
Figure 3: Floor Protection.
|
Back wall |
|
|
3" (76mm) |
Adjacent |
|
wall |
|
|
|
|
|
|
2" |
wall |
|
(51mm)* |
|
|
|
Side |
6" |
|
|
|
|
|
(152mm) |
|
*NOTE: If the unit is installed as a corner installation, clearances change from 2" to 3", see "Corner thru Wall Installation" section.
ALCOVE CLEARANCES
Minimum Width |
36" (914mm) |
Minimum Height |
48" (1219mm) |
Maximum Depth |
30" (762mm) |
Figure 5: Alcove Clearances.
MOBILE HOME INSTALLATION
●Secure the heater to the floor using the holes in the pedestal of the appliance.
●Ensure the unit is electrically grounded to the chassis of your home (permanently).
WARNING: Do not install in a room people sleep in.
CAUTION: The structural integrity of the manufactured home floor, wall and ceiling/roof must be maintained
• Outside fresh air is mandatory. Secure outside air connections directly to fresh air intake pipe and secure with three (3) screws evenly spaced.
Figure 4: Minimum Clearances to Combustibles.
Figure 6: Mobile Home Install Mounting.
INSTALLATION
Greenfire Pellet Stove and Insert Technical Manual |
9 |
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