Successful application of this module requires a reasonable working knowledge of the Rockwell
Automation ControlLogix hardware, the MVI56-PNPM Module and the application in which the
combination is to be used. For this reason, it is important that those responsible for implementation
satisfy themselves that the combination will meet the needs of the application without exposing
personnel or equipment to unsafe or inappropriate working conditions.
This manual is provided to assist the user. Every attempt has been made to ensure that the
information provided is accurate and a true reflection of the product's installation requirements. In
order to ensure a complete understanding of the operation of the product, the user should read all
applicable Rockwell Automation documentation on the operation of the Rockwell Automation
hardware.
Under no conditions will ProSoft Technology be responsible or liable for indirect or consequential
damages resulting from the use or application of the product.
Reproduction of the contents of this manual, in whole or in part, without written permission from
ProSoft Technology is prohibited.
Information in this manual is subject to change without notice and does not represent a
commitment on the part of ProSoft Technology Improvements and/or changes in this manual or the
product may be made at any time. These changes will be made periodically to correct technical
inaccuracies or typographical errors.
Warnings
UL Warnings
A Warning - Explosion Hazard - Substitution of components may impair
B Warning - Explosion Hazard - When in Hazardous Locations, turn off
C Suitable for use in Class I, division 2 Groups A, B, C and D Hazardous
ATEX Warnings and Conditions of Safe Usage:
Power, Input, and Output (I/O) wiring must be in accordance with the authority
having jurisdiction
A Warning - Explosion Hazard - When in hazardous locations, turn off power
B Warning - Explosion Hazard - Do not disconnect equipment unless power
C These products are intended to be mounted in an IP54 enclosure. The
D DO NOT OPEN WHEN ENERGIZED.
suitability for Class I, Division 2.
power before replacing or rewiring modules.
Warning - Explosion Hazard - Do not disconnect equipment unless power
has been switched off or the area is known to be nonhazardous.
Locations or Non-Hazardous Locations.
before replacing or wiring modules.
has been switched off or the area is known to be non-hazardous.
devices shall provide external means to prevent the rated voltage being
exceeded by transient disturbances of more than 40%. This device must
be used only with ATEX certified backplanes.
Electrical Ratings
Backplane Current Load: 800 mA @ 5 V DC; 3mA @ 24V DC
Operating Temperature: 0 to 60°C (32 to 140°F)
Storage Temperature: -40 to 85°C (-40 to 185°F)
Shock: 30g Operational; 50g non-operational; Vibration: 5 g from 10 to 150
Hz
Relative Humidity 5% to 95% (non-condensing)
All phase conductor sizes must be at least 1.3 mm(squared) and all earth
ground conductors must be at least 4mm(squared).
Markings:
II 3 G 0C <=Ta<= 60C EEx nA IIC T4 DEMKO 07ATEX0710717X
Your Feedback Please
We always want you to feel that you made the right decision to use our products. If you have
suggestions, comments, compliments or complaints about the product, documentation or support,
please write or call us.
PLEASE READ THIS NOTICE.............................................................................................................................. 2
Your Feedback Please ...................................................................................................................................... 3
GUIDE TO THE MVI56-PNPM USER MANUAL ................................................................................................... 7
1 START HERE ............................................................................................................................................... 9
1.1 System Requirements.............................................................................................................................. 9
1.7 Connect your PC to the Module..............................................................................................................17
2 INSTALLING AND CONFIGURING THE MODULE....................................................................................19
2.1 Modifying the Module Configuration .......................................................................................................23
2.1.1 Power Up ......................................................................................................................................24
2.1.2 Changing Parameters During Operation .......................................................................................24
2.1.3 Module Data Object (PNPModuleDef)...........................................................................................25
2.1.4 User Data Objects.........................................................................................................................28
2.1.5 Slave Polling Control and Status...................................................................................................29
4.1.4 Using the Configuration/Debug Port..............................................................................................33
4.1.5 Main Menu ....................................................................................................................................34
4.1.6 Data Analyzer................................................................................................................................37
4.1.7 Data Analyzer Tips........................................................................................................................39
4.1.8 Database View Menu ....................................................................................................................42
4.1.9 Master Command Error List Menu ................................................................................................44
4.1.10 Master Command List Menu .........................................................................................................45
4.2 LED Status Indicators.............................................................................................................................46
4.2.1 Clearing a Fault Condition.............................................................................................................47
5.6.2 Port 1 Setup ..................................................................................................................................73
5.6.3 Port 2 Setup ..................................................................................................................................74
5.6.4 Port 1 Commands .........................................................................................................................74
5.6.5 Port 2 Commands .........................................................................................................................74
6.5.9 Additional Restrictions Relating To Software And Other Intellectual Property ..............................86
6.5.10 Allocation of risks ..........................................................................................................................87
6.5.11 Controlling Law and Severability...................................................................................................87
This Section introduces the customer to the
module. Included are: package contents,
system requirements, hardware installation,
and basic configuration.
This section describes how to verify
communications with the network. Diagnostic
and Troubleshooting procedures.
These sections contain general references
associated with this product, Specifications,
and the Functional Overview.
This section contains Support, Service and
Warranty information.
Index of chapters.
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Phantom Network Protocol Master Communication Module
1 Start Here
In This Chapter
¾ System Requirements.............................................................. 9
¾ Install the Module in the Rack ................................................ 12
¾ Connect your PC to the Processor......................................... 13
¾ Download the Sample Program to the Processor ..................14
¾ Connect your PC to the Module ............................................. 17
Installing the MVI56-PNPM module requires a reasonable working knowledge of
the Rockwell Automation hardware, the MVI56-PNPM Module and the
application in which they will be used.
Caution: It is important that those responsible for implementation can complete
the application without exposing personnel, or equipment, to unsafe or inappropriate
working conditions. Safety, quality and experience are key factors in a successful
installation.
1.1 System Requirements
The MVI56-PNPM module requires the following minimum hardware and
software components:
Rockwell Automation ControlLogix™ processor, with compatible power
supply and one free slot in the rack, for the MVI56-PNPM module. The
module requires 800mA of available power.
Rockwell Automation RSLogix 5000 programming software version 2.51 or
higher.
Rockwell Automation RSLinx communication software
Pentium® II 450 MHz minimum. Pentium III 733 MHz (or better)
recommended
Supported operating systems:
o Microsoft Windows XP Professional with Service Pack 1 or 2
o Microsoft Windows 2000 Professional with Service Pack 1, 2, or 3
o Microsoft Windows Server 2003
128 Mbytes of RAM minimum, 256 Mbytes of RAM recommended
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100 Mbytes of free hard disk space (or more based on application
requirements)
256-color VGA graphics adapter, 800 x 600 minimum resolution (True Color
1024 × 768 recommended)
CD-ROM drive
HyperTerminal or other terminal emulator program.
Note: You can install the module in a local or remote rack. For remote rack installation,
the module requires EtherNet/IP or ControlNet communication with the processor.
1.2 Package Contents
The following components are included with your MVI56-PNPM module, and are
all required for installation and configuration.
Important: Before beginning the installation, please verify that all of the following
items are present.
Qty. Part Name Part Number Part Description
1
1 Cable
3 Cable
2 Adapter 1454-9F
1
MVI56PNPM
Module
ProSoft
Solutions
CD
MVI56-PNPM
RS232 Null
Modem
Cable #14, RJ45 to
DB9 Male Adapter
Phantom Network Protocol Master Communication
Module
For RS232 Connection to the CFG Port
For DB9 Connection to Module's Port
Two Adapters, DB9 Female to Screw Terminal.
For RS422 or RS485 Connections to Port 1 and 2
of the Module
Contains sample programs, utilities and
documentation for the MVI56-PNPM module.
If any of these components are missing, please contact ProSoft Technology
Support for replacement parts.
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1.3 Setting Jumpers
If you use an interface other than RS-232 (default), you must change the jumper
configuration to match the interface. There are three jumpers located at the
bottom of the module.
The following illustration shows the MVI56-PNPM jumper configuration:
1 Set the PRT 2 (for application port 1) and PRT 3 (for application port 2)
jumpers for RS232, RS422 or RS485 to match the wiring needed for your
application. The default jumper setting for both application ports is RS-232.
2 The Setup Jumper acts as "write protection" for the module's flash memory.
In "write protected" mode, the Setup pins are not connected, and the
module's firmware cannot be overwritten. Do not jumper the Setup pins
together unless you are directed to do so by ProSoft Technical Support.
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1.4 Install the Module in the Rack
If you have not already installed and configured your ControlLogix processor and
power supply, please do so before installing the MVI56-PNPM module. Refer to
your Rockwell Automation product documentation for installation instructions.
Warning: You must follow all safety instructions when installing this or any other
electronic devices. Failure to follow safety procedures could result in damage to
hardware or data, or even serious injury or death to personnel. Refer to the
documentation for each device you plan to connect to verify that suitable safety
procedures are in place before installing or servicing the device.
After you have checked the placement of the jumpers, insert MVI56-PNPM into
the ControlLogix chassis. Use the same technique recommended by Rockwell
Automation to remove and install ControlLogix modules.
Warning: When you insert or remove the module while backplane power is on, an
electrical arc can occur. This could cause an explosion in hazardous location
installations. Verify that power is removed or the area is non-hazardous before
proceeding. Repeated electrical arcing causes excessive wear to contacts on both the
module and its mating connector. Worn contacts may create electrical resistance that
can affect module operation.
3 Turn power OFF.
4 Align the module with the top and bottom guides, and slide it into the rack
until the module is firmly against the backplane connector.
5 With a firm but steady push, snap the module into place.
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6 Check that the holding clips on the top and bottom of the module are securely
in the locking holes of the rack.
7 Make a note of the slot location. You will need to identify the slot in which the
module is installed in order for the sample program to work correctly. Slot
numbers are identified on the green circuit board (backplane) of the
ControlLogix rack.
8 Turn power ON.
Note: If you insert the module improperly, the system may stop working, or may
behave unpredictably.
Note: If you are installing MVI56-PNPM with other modules connected to the PCI bus,
the peripheral modules will not have holding clips. Make sure all of the modules are
aligned with their respective slots before you snap them into place.
1.5 Connect your PC to the Processor
1 Connect the right-angle connector end of the cable to your controller at the
communications port.
2 Connect the straight connector end of the cable to the serial port on your
computer.
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1.6 Download the Sample Program to the Processor
¾ To download the sample program from RSLogix 5000 to the
ControlLogix processor:
Note: The key switch on the front of the ControlLogix module must be in the REM
position.
1 If you are not already online to the processor, open the Communications
menu, and then choose Download. RSLogix will establish communication
with the processor.
2 When communication is established, RSLogix will open a confirmation dialog
box. Click the Download button to transfer the sample program to the
processor.
3 RSLogix will compile the program and transfer it to the processor. This
process may take a few minutes.
4 When the download is complete, RSLogix will open another confirmation
dialog box. Click OK to switch the processor from Program mode to Run
mode.
Note: If you receive an error message during these steps, refer to your RSLogix
documentation to interpret and correct the error.
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1.6.1 Configuring RSLinx
¾ If RSLogix is unable to establish communication with the processor,
follow these steps:
1 Open RSLinx.
2 Open the Communications menu, and choose Configure Drivers.
This action opens the Configure Drivers dialog box.
Note: If the list of configured drivers is blank, you must first choose and configure a
driver from the Available Driver Types list. The recommended driver type to choose for
serial communication with the processor is "RS-232 DF1 Devices".
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3 Click to select the driver, and then click Configure. This action opens the
4 Click the Auto-Configure button. RSLinx will attempt to configure your serial
port to work with the selected driver.
5 When you see the message "Auto Configuration Successful", click the OK
button to dismiss the dialog box.
Note: If the auto-configuration procedure fails, verify that the cables are connected
correctly between the processor and the serial port on your computer, and then try
again. If you are still unable to auto-configure the port, refer to your RSLinx
documentation for further troubleshooting steps.
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1.7 Connect your PC to the Module
With the module securely mounted, connect your PC to the
Configuration/Debug port using an RJ45-DB-9 Serial Adapter Cable and a Null
Modem Cable.
1 Attach both cables as shown.
2 Insert the RJ45 cable connector into the Configuration/Debug port of the
module.
3 Attach the other end to the serial port on your PC or laptop.
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Installing and Configuring the Module MVI56-PNPM ♦ ControlLogix Platform
Phantom Network Protocol Master Communication Module
2 Installing and Configuring the Module
In This Chapter
¾ Modifying the Module Configuration....................................... 23
This chapter describes how to install and configure the module to work with your
application. The configuration process consists of the following steps.
1 Use RSLogix 5000 to identify the module to the processor and add the
module to a project.
Note: The RSLogix 5000 software must be in "offline" mode to add the module to a
project.
2 Modify the example ladder logic to meet the needs of your application, and
copy the ladder logic to the processor. Example ladder logic files are provided
on the CD-ROM.
Note: If you are installing this module in an existing application, you can copy the
necessary elements from the example ladder logic into your application.
The rest of this chapter describes these steps in more detail.
The first step in installing and configuring the module is to define the module to
the system. Right-click the mouse button on the I/O Configuration option in the
Controller Organization window to display a pop-up menu. Select the New
Module… option from the I/O Configuration menu:
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This action opens the following dialog box:
Select the 1756-Module (Generic 1756 Module) from the list and click OK. The
following dialog box is displayed:
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Fill in the dialog boxes as shown adjusting the Name, Description and Slot
options for your application. You must select the Comm Format as Data - INT in
the dialog box. Failure to set the Assembly Instance and Size values correctly
will result in a module that will not communicate over the backplane of the
ControlLogix rack. Click Next to display the following dialog box.
Select the Request Packet Interval value for scanning the I/O on the module.
This value represents the minimum frequency the module will handle scheduled
events. This value should not be set to less than 1 millisecond. Values between 1
and 10 milliseconds should work with most applications.
After completing the module setup, the Controller Organization window displays
the module's presence. The data required for the module is then defined to the
application, and objects are allocated in the Controller Tags data area. An
example of the Controller Organization window is shown in the following
example:
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The next step in the module's setup is to define the User Defined Data Types to
be used with the module. Copy these data types from the example ladder logic if
you are not using the example. They are defined if you are starting from the
example ladder logic. The Controller Organization window should display the
User Defined Data Types shown in the following example:
The next step in module setup is to define the data to be used to interface with
the module and the ladder logic.
Open the Controller Tags Edit Tags dialog box and enter the values shown in the
following example. The MVI56-PNPM module is defined in the example as PNP.
You can set the tag name to any valid tag name you desire. If you are using the
example ladder logic, this step has already been performed.
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At this point, take the time to fill in the configuration values in the PNP data table
and adjust array sizes. Refer to the Module Data Object section of this document
for information on configuring the module.
The last step in the module setup is to add the ladder logic. If you are using the
example ladder logic, adjust the ladder to fit your application. If you are not using
the ladder example, copy the ladder logic shown in the Controller Organization
window below to your application.
The module is now set up and ready to be used with your application.
Download the new application to the processor and place the processor in run
mode. If all the configuration parameters are set correctly and the module is
attached to a network, the module's Application LED (APP LED) should remain
off and the backplane activity LED (BP ACT) should blink very rapidly. Refer to
the Diagnostics andTroubleshooting section of this manual if you encounter
errors. Attach a computer or terminal to Debug/Configuration port on the module
and look at the status of the module using the Configuration/Debug Menu in the
module.
2.1 Modifying the Module Configuration
In order for the MVI56-PNPM module to function, a minimum amount of
configuration data must be transferred to the module. The following table
provides an overview of the different types of configuration data that the module
requires, depending on the operating modes to be supported.
Module Register
Address
5000 to 5005 Data Transfer General Module
5010 to 5023 and
5030 to 5043
5050 to 5849 and
5860 to 6699
Functional
Modes Affected
Master Port
Master Master Command
Name Description
Configuration
Configuration
List
This section of the configuration data contains the
module configuration data that defines the data transfer
between the module and the ControlLogix processor.
These sections define the characteristics of each of the
Phantom serial communication ports on the module.
These parameters must be set correctly for proper
module operation.
If the module's Master Mode functionality is to be
supported on a port, the Master Command List must be
set up.
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Refer to the Installing and Configuring the Module section for a description of the
configuration of the module. The MVI56-PNPM module must be configured at
least once when the card is first powered, and any time thereafter when the
parameters must be changed.
2.1.1 Power Up
On power up, the module enters into a logical loop waiting to receive
configuration data from the processor. Upon receipt, the module will begin
execution of the command list if it is present.
2.1.2 Changing Parameters During Operation
A copy of the module's configuration data is mapped in the module's database as
displayed in the table above. These values are initialized when the module first
receives its configuration from the ControlLogix processor. Any node on the
network can change this data. A master port on the module may poll a slave for
the data or a slave port could receive the data from a remote master unit. The
module will not use this data until it is commanded. Ladder logic can be written to
issue a Write Configuration command block (9997) to the module. A remote
device can set a value of 9997 at address 6800 in the module to download the
configuration to the processor. Alternatively, the configuration/debug port on the
module can be used to issue the command directly to the module. All three of
these methods will force the module to download the configuration to the
ControlLogix processor. Ladder logic must exist in the processor to accept the
blocks sent by the module. If everything is configured correctly, the module can
receive its configuration from a remote device.
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2.1.3 Module Data Object (PNPModuleDef)
All data related to the MVI56-PNPM is stored in a user defined data type. An
instance of the data type is required before the module can be used. This is done
by declaring a variable of the data type in the Controller Tags Edit Tags dialog
box. The structure of the object is displayed in the following figure.
This object contains objects that define the configuration, user data, status and
command control data related to the module. Each of these object types is
discussed in the following topics of the document.
Configuration Objects
Configuration of the module is performed by filling in the values in the module
object defined in the Controller Tags Edit Tags dialog. Each parameter required
by the module has a defined location in the object. The following tables and
topics describe the parameters set in the dialog box. You can view these tables
by opening the data type under the User Defined Data Type option in the
Controller Organization window.
Data Transfer Parameters (PNPModule)
Name Data Type Description
WriteStartReg INT Start reg to transfer from PLC to module
WriteRegCnt INT Number of registers to write from PLC
ReadStartReg INT Start reg to transfer from module to PLC
ReadRegCnt INT Number of registers to transfer from module
BPFail INT
ErrStatPtr INT Internal DB start register for status data (-1=Ignore)
Determines module operation if BP fails
0=continue,>0=number of retries before comm shutdown
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This object defines the parameters for data movement between the module and
the processor. Values entered determine the ladder logic and data size required
in the application. The ReadData and WriteData arrays must be sized to or larger
than the count values entered. The ladder logic must process the number of
blocks of data to be transferred. The number of blocks is computed as follows:
If the register count is evenly divisible by 200, the number of blocks is easy to
compute and the ladder is much simpler to write. If the number is not evenly
divisible by 200, special handling of the last block of data must developed, as it
must transfer less than 200 words. It is recommended that the count values always be set to values evenly divisible by 200.
The BPFail parameter determines if the module should continue communicating
on the Phantom network when the backplane transfer operation fails. A value of
zero indicates that the module should continue communicating when the
backplane is not operational. If the value is greater than zero, the backplane will
be retried the entered number of times before a failure will be reported and
communication will cease on the ports. When backplane communication is
restored, the module will start communicating on the network. For example, if you
enter a value of 10 for the parameter, the module will stop all Phantom
communications if 10 successive backplane errors are recognized. When a
successful transfer is recognized, the module will resume communications on the
network.
The ErrStatPtr parameter defines the location in the module's database where
the error/status data will be stored. If the value is set to -1, the data will not be
stored in the user data area. A value between 0 and 4939 will cause the module's
program to store the data at the specified location.
Phantom Port Parameters (PNPPort)
Name Data Type Description
Enabled INT 0=Port Disabled,1=Port Enabled
MinResp INT 0-65535 mSec minimum time before response to request
CmdCount INT Command list count
RespTO INT 0-65535 mSec response timeout for command
Retry_Count INT Retry count for failed request
MinCmdDelay INT 0-65535 mSec minimum time between each command
ErrorDelayCntr INT 0-65535 Command cycle count if error
This object defines the parameters for the operation of each of the Phantom
ports on the module. Refer to MVI56-PNPM Configuration Data Definition
(page
72) for the definition of each parameter.
Phantom Master Commands (PNPCmd)
Name Data Type Description
Enable INT 0=Disable,1=Continuous,2=Event Command
IntAddress INT Module's internal address associated with the command
StringAddress INT Module's string internal address
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Name Data Type Description
PollInt INT
Swap INT Swap code used with command
NodeAddress INT Network Node Address
Func INT Function code for the command
DbAddress INT Internal database address
Minimum number of seconds between issuance of
command (0-65535 Sec)
This object defines the parameters for each command in the master command
list. The PNPModuleDef object contains an array of these objects that define the
complete list for each port. The definition of each parameter required for each
command is given below:
Parameter Description
Enable
IntAddress
String Address
PollInt
Swap
Node Address This parameter specifies PNPM device ID for Function Code 11.
Func
DevAddress
This parameter defines if the command will be executed or will be
disregarded. The following values are valid: 0=Disables the command and
it will not execute. 1=The command will be considered for execution each
scan of the command list and will be controlled by the PollInt parameter.
And 2=The command will only execute if the data associated with the
command has changed since the command was last issued. This option is
only available for write commands.
This parameter specifies the starting internal register address to be
associated with the command. Valid entry for this parameter is 0 to 4999
registers or 0 to 65535 bits when addressing bit-level command.
This parameter specifies the starting internal register address to be
associated with the command. Valid entry for this parameter is 0 to 4999
registers or 0 to 65535 bits when addressing bit-level command.
This parameter defines the minimum number of seconds to wait between
the execution of continuous commands (Enable=1). This poll interval
command can be used to lighten the communications load on a busy
network. Valid entry for this parameter is 0 to 65535.
This parameter specifies if the data used in the command must be altered
when a function code 3 reads data from a node on the network. Values
that can be assigned are as follows: 0=no swapping of data, 1=swap word
values, 2=swap word and byte values and 3=swap byte values. This
option is used when interfacing the module with ASCII and floating-point
data on other devices.
This parameter specifies the function to be performed by the command.
Valid entries are 7, 11, 12, and 13.
This parameter defines the starting address in the device being considered
by the command. Values entered in this field are dependent on the node's
database definition. Refer to the specific manufacturer's database
definition for the device to determine the location of the data to be
interfaced.
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Status Object (PNPInStat)
This object views the status of the module. The PNPInStat object shown below is
updated each time a read block is received by the processor. Use this data to
monitor the state of the module at a "real-time rate".
Name Data Type Description
PassCnt INT Program cycle counter
Product INT[2] Product Name
Rev INT[2] Revision Level Number
OP INT[2] Operating Level Number
Run INT[2] Run Number
PrtErrs PNPPortErrors[2] Port error statistics
CmdReq INT Total number of command list requests sent
CmdResp INT Total number of command list responses received
CmdErr INT Total number of command list errors
Requests INT Total number of requests for port
Responses INT Total number of responses for port
ErrSent INT Total number of errors sent
ErrRec INT Total number of errors received
BlkErrs PNPBlkStat Block transfer statistics
Read INT Total number of read block transfers
Write INT Total number of write block transfers
Parse INT Total number of blocks parsed
Event INT Total number of event blocks received
Cmd INT Total number of command blocks received
Err INT Total number of block transfer errors
Port1CurErr INT Current error/index for Port 1
Port1LErr INT Last error/index for Port 1
Port2CurErr INT Current error/index for Port 2
Port2LErr INT Last error/index for Port 2
Refer to Status Data for a complete listing of the data stored in this object.
2.1.4 User Data Objects
These objects hold data to be transferred between the processor and the MVI56PNP module. The user data is the read and write data transferred between the
processor and the module as "pages" of data up to 200 words long.
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