ProSoft Technology MVI56-PDPMV1 User Manual
MVI56-PDPMV1
ControlLogix Platform
PROFIBUS DPV1 Master
USER MANUAL
March 22, 2011
Your Feedback Please
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How to Contact Us
ProSoft Technology
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Bakersfield, CA 93309
+1 (661) 716-5100
+1 (661) 716-5101 (Fax)
www.prosoft-technology.com
support@prosoft-technology.com
Copyright © 2011 ProSoft Technology, Inc., all rights reserved.
MVI56-PDPMV1 User Manual
March 22, 2011
ProSoft Technology ®, ProLinx ®, inRAx ®, ProTalk ®, and RadioLinx ® are Registered Trademarks of ProSoft
Technology, Inc. All other brand or product names are or may be trademarks of, and are used to identify products
and services of, their respective owners.
ProSoft Technology® Product Documentation
In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments.
User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provided on the enclosed CD-ROM in
Adobe® Acrobat Reader file format (.PDFs). These product documentation files may also be freely downloaded from
our web site: www.prosoft-technology.com
Important Installation Instructions
Power, Input, and Output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods, Article 501-4 (b)
of the National Electrical Code, NFPA 70 for installation in the U.S., or as specified in Section 18-1J2 of the Canadian
Electrical Code for installations in Canada, and in accordance with the authority having jurisdiction. The following
warnings must be heeded:
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS
I, DIV. 2;
WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE
REPLACING OR WIRING MODULES
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
THIS DEVICE SHALL BE POWERED BY CLASS 2 OUTPUTS ONLY.
MVI (Multi Vendor Interface) Modules
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DÉCONNECTER L'ÉQUIPEMENT, COUPER LE
COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DÉSIGNÉ NON DANGEREUX.
Warnings
North America Warnings
A Warning - Explosion Hazard - Substitution of components may impair suitability for Class I, Division 2.
B Warning - Explosion Hazard - When in Hazardous Locations, turn off power before replacing or rewiring
modules.
Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is
known to be nonhazardous.
C Suitable for use in Class I, Division 2, Groups A, B, C, and D Hazardous Locations or Non-Hazardous Locations.
ATEX Warnings and Conditions of Safe Usage
Power, Input, and Output (I/O) wiring must be in accordance with the authority having jurisdiction
A Warning - Explosion Hazard - When in hazardous locations, turn off power before replacing or wiring modules.
B Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is
known to be non-hazardous.
C These products are intended to be mounted in an IP54 enclosure. The devices shall provide external means to
prevent the rated voltage being exceeded by transient disturbances of more than 40%. This device must be used
only with ATEX certified backplanes.
D DO NOT OPEN WHEN ENERGIZED.
Battery Life Advisory
The MVI46, MVI56, MVI56E, MVI69, and MVI71 modules use a rechargeable Lithium Vanadium Pentoxide battery to
backup the real-time clock and CMOS. The battery should last for the life of the module. The module must be
powered for approximately twenty hours before the battery becomes fully charged. After it is fully charged, the battery
provides backup power for the CMOS setup and the real-time clock for approximately 21 days. When the battery is
fully discharged, the module will revert to the default BIOS and clock settings.
Note: The battery is not user replaceable.
Markings
Electrical Ratings
Backplane Current Load: 800 mA @ 5 Vdc; 3 mA @ 24 Vdc
Operating Temperature: 32°F to 140°F (0°C to 60°C)
Storage Temperature: -40°F to 185°F (-40°C to 85°C)
Shock: 30 g operational; 50 g non-operational; Vibration: 5 g from 10 Hz to 150 Hz
Relative Humidity 5% to 95% (with no condensation)
All phase conductor sizes must be at least 1.3 mm (squared) and all earth ground conductors must be at least
4mm (squared).
Label Markings
<Ex>
II 3 G
Ex nA IIc T6 X
0°C <= Tamb <= 60°C
Agency Approvals and Certifications
CE EMC-EN61326-1:2006; EN61000-6-4:2007
CB Safety CA/10533/CSA IEC 61010-1 Ed. 2,
CB 243333-2056722 (2090408)
GOST-R EN61010
CSA 61010
DNV DET NORSKE VERITAS Test 2.4
Lloyds Lloyds Register Test Specification Number 1,2002
ATEX EN 60079-0:July 2006; EN60079-15:Oct 2005
243333 ME06
MVI56-PDPMV1 ♦ ControlLogix Platform Contents
PROFIBUS DPV1 Master User Manual
Contents
Your Feedback Please ........................................................................................................................ 2
How to Contact Us .............................................................................................................................. 2
ProSoft Technology® Product Documentation .................................................................................... 2
Important Installation Instructions ....................................................................................................... 3
MVI (Multi Vendor Interface) Modules ................................................................................................ 3
Warnings ............................................................................................................................................. 3
Battery Life Advisory ........................................................................................................................... 3
Markings .............................................................................................................................................. 4
Guide to the MVI56-PDPMV1 User Manual 9
1 Start Here 11
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.5.1
1.5.2
1.5.3
1.5.4
1.7.1
1.7.2
1.8.1
1.8.2
1.8.3
1.8.4
1.8.5
System Requirements ............................................................................................. 12
Package Contents ................................................................................................... 13
Installing ProSoft Configuration Builder Software ................................................... 14
Installing the Module in the Rack ............................................................................ 15
Choosing Sample Ladder Logic For Your Application ............................................ 16
Determining the Firmware Version of Your Processor ............................................ 17
Determining the Firmware Version of the MVI56-PDPMV1 Module ....................... 18
Determining the Module Mode (LEGACY or FLEX) ................................................ 20
Sample Program Summary ..................................................................................... 22
Using the MVI56-PDPMV1 Sample Ladder Logic .................................................. 23
Using the MVI56-PDPMV1 Add-On Instruction ...................................................... 24
LEGACY Sample Add-On Instruction Import Procedure ........................................ 24
FLEX Sample Add-On Instruction Import Procedure .............................................. 38
Common Settings for All Sample Programs ............................................................ 65
Choosing the Controller Type ................................................................................. 65
Selecting the Slot Number for the Module .............................................................. 68
Selecting the Connection Parameters for the Module ............................................ 69
Selecting the RPI Time for the Module ................................................................... 71
Changing and Importing Configuration Changes (for PCB v 2.2.0 and up only) .... 72
Downloading the Sample Program to the Processor .............................................. 76
Connecting Your PC to the Module ......................................................................... 77
2 Configuring the MVI56-PDPMV1 Module 79
2.1
2.2
2.3
2.3.1
2.3.2
2.3.3
2.3.4
2.3.5
2.3.6
2.4
2.4.1
Setting Up the Project ............................................................................................. 80
Setting Module Parameters ..................................................................................... 82
Configuring the PROFIBUS Master ........................................................................ 84
Installing the GSD Files ........................................................................................... 85
Configuring the PROFIBUS Slaves ......................................................................... 86
Printing the Processor Network Memory Map....................................................... 104
Exporting the Processor Files Prior to PCB v2.2.0 ............................................... 105
Exporting the Processor Files for PCB v2.2.0 or later .......................................... 107
Backing Up the Project .......................................................................................... 109
Downloading the Project to the Module ................................................................ 111
Example 1: Local Rack Application ....................................................................... 113
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Contents MVI56-PDPMV1 ♦ ControlLogix Platform
User Manual PROFIBUS DPV1 Master
2.4.2
2.5
2.5.1
2.5.2
2.5.3
2.5.4
2.5.5
Example 2: Remote Rack Application .................................................................. 117
Verifying Correct Operation .................................................................................. 123
Checking the PROFIBUS LEDs on the MVI56-PDPMV1 ..................................... 123
Viewing the Online Status of the PROFIBUS Network ......................................... 124
Viewing the Fieldbus Data from the MVI56-PDPMV1’s Configuration/Debug Menu126
Viewing the Controller Tags in RSLogix 5000 ...................................................... 129
Sending a Mailbox Message in RSLogix 5000 ..................................................... 130
3 Mailbox Messaging 133
3.1
3.2
3.3
3.4
3.5
3.6
3.1.1
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.3.1
3.3.2
3.3.3
3.5.1
3.5.2
3.5.3
3.5.4
3.5.5
3.5.6
3.5.7
3.5.8
3.5.9
3.5.10
3.5.11
3.6.1
3.6.2
3.6.3
3.6.4
Mailbox Message Queuing ................................................................................... 134
Queue Timeouts ................................................................................................... 134
Flex Mode Mailbox Communication...................................................................... 135
Using FLEX Mode MSG Instructions .................................................................... 136
Retrieving Status Information ............................................................................... 137
Sending Mailbox Commands ................................................................................ 139
Reading Alarms .................................................................................................... 143
Rebooting the Module ........................................................................................... 144
Legacy Mode Mailbox Communication ................................................................. 145
Input Mailbox: Legacy Mode ................................................................................. 145
Output Mailbox: Legacy Mode .............................................................................. 146
Receiving Mailbox Message Responses from the Module: Legacy Mode ........... 146
Special Function Mailbox Messaging Commands ................................................ 148
Mailbox Message Commands .............................................................................. 150
Mailbox Message: Set Slave Mode ...................................................................... 150
Mailbox Message: Get Slave Diagnostics ............................................................ 153
Mailbox Message: Get Slave Configuration ......................................................... 155
Mailbox Message: Set Slave Address .................................................................. 157
Mailbox Message: Get Live List ............................................................................ 160
Mailbox Message: Acyclic Data Read: Class 1 .................................................... 161
Mailbox Message: Acyclic Data Write: Class 1 .................................................... 164
Mailbox Message: Alarm Indication ...................................................................... 165
Mailbox Message: Set Operating Mode ............................................................... 167
Mailbox Message: Start Slave .............................................................................. 169
Mailbox Message: Stop Slave .............................................................................. 170
Mailbox Messaging Error Codes........................................................................... 173
Acyclic Message Status Word .............................................................................. 173
Return Codes ........................................................................................................ 174
Error Codes ........................................................................................................... 175
DP-V1 Error Codes ............................................................................................... 176
4 Diagnostics and Troubleshooting 177
4.1
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.3
4.3.1
4.3.2
Basic Troubleshooting Steps ................................................................................ 178
LED Status Indicators: Front of MVI56 Module .................................................... 179
Module Faceplate Status Indicators ..................................................................... 179
PROFIBUS Master Indicators ............................................................................... 180
Examples .............................................................................................................. 180
Legacy Mode (Use Legacy Mode = Yes) ............................................................. 182
Flex Mode (Use Legacy Mode=No) ...................................................................... 183
Using ProSoft Configuration Builder (PCB) for Diagnostics ................................. 184
Disabling the RSLinx Driver for the Com Port on the PC ..................................... 184
RS-232 Configuration/Debug Port ........................................................................ 186
Page 6 of 255 ProSoft Technology, Inc.
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PROFIBUS DPV1 Master User Manual
4.3.3
4.3.4
DB9 to RJ45 Adaptor (Cable 14) .......................................................................... 186
Using the Diagnostic Window in ProSoft Configuration Builder ............................ 187
5 Reference 197
5.1
5.2
5.3
5.4
5.1.1
5.1.2
5.1.3
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
5.4.1
5.4.2
Product Specifications ........................................................................................... 198
General Specifications .......................................................................................... 198
Hardware Specifications........................................................................................ 199
Functional Specifications....................................................................................... 199
About the PROFIBUS Protocol ............................................................................. 201
PROFIBUS DP Architecture .................................................................................. 201
Bus Access ............................................................................................................ 201
Master/Slave Communication Phases .................................................................. 202
How Cable Length Affects Communication Rate .................................................. 202
PROFIBUS Master Port ........................................................................................ 203
Constructing a Bus Cable for PROFIBUS DP ....................................................... 204
Supported PROFIBUS Services ........................................................................... 208
PROFIBUS comDTM ............................................................................................ 209
ProSoft Technology Product Availability ............................................................... 209
Introduction to PROFIBUS comDTM .................................................................... 210
System Requirements ........................................................................................... 212
Installation ............................................................................................................. 213
Quick Start ............................................................................................................. 215
Verifying the comDTM Version and comDTM Install Version ............................... 223
Module Functional Overview ................................................................................. 229
Legacy Mode Input and Output Data Blocks......................................................... 230
Flex Mode Input and Output Data Blocks ............................................................. 236
6 Support, Service & Warranty 245
Contacting Technical Support ......................................................................................................... 245
6.1
6.2
6.1.1
6.1.2
6.1.3
6.2.1
6.2.2
6.2.3
6.2.4
6.2.5
6.2.6
6.2.7
6.2.8
6.2.9
6.2.10
Return Material Authorization (RMA) Policies and Conditions.............................. 247
Returning Any Product .......................................................................................... 247
Returning Units Under Warranty ........................................................................... 247
Returning Units Out of Warranty ........................................................................... 248
LIMITED WARRANTY ........................................................................................... 248
What Is Covered By This Warranty ....................................................................... 249
What Is Not Covered By This Warranty ................................................................ 249
Disclaimer Regarding High Risk Activities ............................................................ 250
Intellectual Property Indemnity .............................................................................. 250
Disclaimer of all Other Warranties ........................................................................ 251
Limitation of Remedies ** ...................................................................................... 251
Time Limit for Bringing Suit ................................................................................... 252
No Other Warranties ............................................................................................. 252
Allocation of Risks ................................................................................................. 252
Controlling Law and Severability ........................................................................... 252
Index 253
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Contents MVI56-PDPMV1 ♦ ControlLogix Platform
User Manual PROFIBUS DPV1 Master
Page 8 of 255 ProSoft Technology, Inc.
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MVI56-PDPMV1 ♦ ControlLogix Platform Guide to the MVI56-PDPMV1 User Manual
PROFIBUS DPV1 Master User Manual
Guide to the MVI56-PDPMV1 User Manual
Function
Introduction
(Must Do)
Diagnostic and
Troubleshooting
Reference
Product Specifications
Support, Service, and
Warranty
Index
Section to Read Details
Start Here (page 11) This section introduces the customer to the
→
Diagnostics and
→
Troubleshooting
(page 177)
Reference (page
→
197)
Product
Specifications (page
198)
Support, Service
→
and Warranty (page
245)
Index
module. Included are: package contents,
system requirements, hardware installation, and
basic configuration.
This section describes Diagnostic and
Troubleshooting procedures.
These sections contain general references
associated with this product and its
Specifications..
This section contains Support, Service and
Warranty information.
Index of chapters.
ProSoft Technology, Inc. Page 9 of 255
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User Manual PROFIBUS DPV1 Master
Page 10 of 255 ProSoft Technology, Inc.
March 22, 2011
MVI56-PDPMV1 ♦ ControlLogix Platform Start Here
PROFIBUS DPV1 Master User Manual
1 Start Here
In This Chapter
System Requirements ........................................................................... 12
Package Contents ................................................................................. 13
Installing ProSoft Configuration Builder Software .................................. 14
Installing the Module in the Rack ........................................................... 15
Choosing Sample Ladder Logic For Your Application ........................... 16
Using the MVI56-PDPMV1 Sample Ladder Logic ................................. 23
Using the MVI56-PDPMV1 Add-On Instruction ..................................... 24
Common Settings for All Sample Programs .......................................... 65
Downloading the Sample Program to the Processor ............................. 76
Connecting Your PC to the Module ....................................................... 77
For most applications, the installation and configuration steps described in this
section will work without additional programming. ProSoft Technology strongly
recommends that you complete the steps in this chapter before developing a
custom application.
After you have verified that the module is installed and communicating
successfully with the processor and the PROFIBUS network.
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User Manual PROFIBUS DPV1 Master
1.1 System Requirements
The MVI56-PDPMV1 module requires the following minimum hardware and
software components:
Rockwell Automation ControlLogix processor, with compatible power supply
and one free slot in the rack, for the MVI56-PDPMV1 module. The module
requires 800 mA of available power.
Rockwell Automation RSLogix 5000 programming software version 2.51 or
higher.
Rockwell Automation RSLinx communication software
Pentium® II 450 MHz minimum. Pentium III 733 MHz (or better)
recommended
Supported operating systems:
o
Microsoft Windows XP Professional with Service Pack 1 or 2
o
Microsoft Windows 2000 Professional with Service Pack 1, 2, or 3
o
Microsoft Windows Server 2003
128 Mbytes of RAM minimum, 256 Mbytes of RAM recommended
100 Mbytes of free hard disk space (or more based on application
requirements)
256-color VGA graphics adapter, 800 x 600 minimum resolution (True Color
1024 x 768 recommended)
CD-ROM drive
Dial-up Internet connection (Broadband connection recommended)
Approved PROFIBUS cabling and connectors.
Small flat blade screwdriver to secure the PROFIBUS connector to the
module
Note: You can install the module in a local or remote rack. For remote rack installation, the module
requires Ethernet I/P or ControlNet access to the processor.
Page 12 of 255 ProSoft Technology, Inc.
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MVI56-PDPMV1 ♦ ControlLogix Platform Start Here
PROFIBUS DPV1 Master User Manual
1.2 Package Contents
The following components are included with your MVI56-PDPMV1 module, and
are all required for installation and configuration.
Important: Before beginning the installation, please verify that all of the following items are
present.
Qty. Part Name Part Number Part Description
1 MVI56-PDPMV1
Module
1 Cable Cable #15 - RS232
1 Cable Cable #14 - RJ45
1 inRAx Solutions CD Contains sample programs, utilities and
If any of these components are missing, please contact ProSoft Technology
Support for replacement parts.
MVI56-PDPMV1 PROFIBUS DPV1 Master
For RS232 between a Personal Computer
Null Modem
to DB9 Male
Adapter
(PC) and the CFG port of the module
For connecting the module’s port to Cable
#15 for RS-232 connections
documentation for the MVI56-PDPMV1
module.
ProSoft Technology, Inc. Page 13 of 255
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User Manual PROFIBUS DPV1 Master
1.3 Installing ProSoft Configuration Builder Software
You must install the ProSoft Configuration Builder (PCB) software to configure
the module. You can always get the newest version of ProSoft Configuration
Builder from the ProSoft Technology website.
To install ProSoft Configuration Builder from the ProSoft Technology website
1 Open your web browser and navigate to http://www.prosoft-
technology.com/pcb
2 Click the D
Configuration Builder.
3 Choose S
4 Save the file to your Windows Desktop, so that you can find it easily when
you have finished downloading.
5 When the download is complete, locate and open the file, and then follow the
instructions on your screen to install the program.
If you do not have access to the Internet, you can install ProSoft Configuration
Builder from the ProSoft Solutions Product CD-ROM, included in the package
with your module.
To install ProSoft Configuration Builder from the Product CD-ROM
1 Insert the ProSoft Solutions Product CD-ROM into the CD-ROM drive of your
PC. Wait for the startup screen to appear.
2 On the startup screen, click P
Windows Explorer file tree window.
3 Click to open the U
and files you will need to set up and configure your module.
4 Double-click the S
PCB_*.
software on your PC. The information represented by the "*" character in the
file name is the PCB version number and, therefore, subject to change as
new versions of PCB are released.
OWNLOAD HERE
AVE
or S
AVE FILE
TILITIES
ETUP CONFIGURATION TOOL
EXE
file and follow the instructions on your screen to install the
link to download the latest version of ProSoft
when prompted.
RODUCT DOCUMENTATION
folder. This folder contains all of the applications
folder, double-click the
. This action opens a
Note: Many of the configuration and maintenance procedures use files and other utilities on the
CD-ROM. You may wish to copy the files from the Utilities folder on the CD-ROM to a convenient
location on your hard drive.
Page 14 of 255 ProSoft Technology, Inc.
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PROFIBUS DPV1 Master User Manual
1.4 Installing the Module in the Rack
If you have not already installed and configured your ControlLogix processor and
power supply, please do so before installing the MVI56-PDPMV1 module. Refer
to your Rockwell Automation product documentation for installation instructions.
Warning: You must follow all safety instructions when installing this or any other electronic
devices. Failure to follow safety procedures could result in damage to hardware or data, or even
serious injury or death to personnel. Refer to the documentation for each device you plan to
connect to verify that suitable safety procedures are in place before installing or servicing the
device.
Warning: When you insert or remove the module while backplane power is on, an electrical arc
can occur. This could cause an explosion in hazardous location installations. Verify that power is
removed or the area is non-hazardous before proceeding. Repeated electrical arcing causes
excessive wear to contacts on both the module and its mating connector. Worn contacts may
create electrical resistance that can affect module operation.
1 Turn power OFF.
2 Align the module with the top and bottom guides, and slide it into the rack
until the module is firmly against the backplane connector.
3 With a firm but steady push, snap the module into place.
4 Check that the holding clips on the top and bottom of the module are securely
in the locking holes of the rack.
5 Make a note of the slot location. You must identify the slot in which the
module is installed in order for the sample program to work correctly. Slot
numbers are identified on the green circuit board (backplane) of the
ControlLogix rack.
6 Turn power ON.
Note: If you insert the module improperly, the system may stop working, or may behave
unpredictably.
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User Manual PROFIBUS DPV1 Master
1.5 Choosing Sample Ladder Logic For Your Application
The sample program for your MVI56-PDPMV1 module includes custom tags,
data types and ladder logic for data I/O, status and alarm monitoring, and
mailbox messaging. For most applications, you can run the sample ladder
program without modification, or, for advanced applications, you can incorporate
the sample program into your existing application.
NOTE: ControlLogix firmware versions 15 or earlier do not support Add-On Instructions (AOIs).
For these applications, you will need to use the plain ladder logic sample programs.
For applications with ControlLogix firmware version 16 or newer, you can use the supplied AOI
samples, which encapsulate the ladder logic, controller tags, and user-defined data types into one
convenient import file.
SPECIAL NOTE: For AOI applications created using ProSoft Configuration Builder (PCB) version
2.2.0 or later, the following process of sample ladder selection is not necessary. PCB versions
2.2.0 and up allow you to export custom-made RSLogix 5000 .L5X Rung Import files that precisely
match the module's configuration. Selecting and modifying sample logic will not be required if you
use PCB 2.2.0. or later and follow the procedure found in the topic, Export the Processor Files for
PCB v2.2.0 or later (page 107). For more details, see the section, Using the MVI56-PDPMV1 AddOn Instructions (page 24).
The inRAx Solutions CD provides several versions of the sample ladder logic.
The version number appended to the sample file name (for example, "_v13" or
"_v15") indicates which ControlLogix firmware version the sample program was
created to match. It is best if the ControlLogix processor firmware version and
sample program version match. However, RSLogix 5000 can convert an older
version sample to a later ControlLogix firmware version, if necessary.
The following criteria determine which sample program to select:
o
Processor Firmware Version
o
MVI56-PDPMV1 module firmware version
o
MVI56-PDPMV1 mode used (FLEX or LEGACY)
Note: FLEX mode is available only for module firmware versions 1.21 or later.
The next few topics will help you determine which sample programs will work
best for your application.
Page 16 of 255 ProSoft Technology, Inc.
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PROFIBUS DPV1 Master User Manual
1.5.1 Determining the Firmware Version of Your Processor
Important: The RSLinx service must be installed and running on your computer in order for
RSLogix to communicate with the processor. Refer to your RSLinx and RSLogix documentation for
help configuring and troubleshooting these applications.
1 Connect an RS-232 serial cable from the COM (serial) port on your PC to the
communication port on the front of the processor.
2 Start RSLogix 5000 and close any existing project that may be loaded.
3 Open the C
establish communication with the processor. This may take a few moments.
4 When RSLogix has established communication with the processor, the
Connected To Go Online dialog box will open.
OMMUNICATIONS
menu and choose GO O
NLINE
. RSLogix will
5 In the Connected To Go Online dialog box, click the G
ENERAL
tab. This tab
shows information about the processor, including the Revision (firmware)
version. In the following illustration, the firmware version is 17.2.
ProSoft Technology, Inc. Page 17 of 255
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User Manual PROFIBUS DPV1 Master
1.5.2 Determining the Firmware Version of the MVI56-PDPMV1
Module
There are two ways to verify the module firmware version:
Checking the Version During Power-Up
When the module powers up, it will search for the ControlLogix processor to
establish backplane connectivity. If the correct ladder is not loaded to the
processor, or if the module is not located in the configured slot, or the processor
is missing, the module will not allow access to the debug menu and will print the
message "Waiting for Connection to the processor…"
Because debug menu access is not allowed at this point, view the debug menu
messages that are printed during power-up for the module firmware version.
Refer to the message that appears just before the message "C>pb_msts1":
If the message "MVI56-PDPMV1 Firmware Version = x.xx" appears on the
screen as shown in the following illustration, the module firmware is version 1.21
or later.
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PROFIBUS DPV1 Master User Manual
If the message "MVI56-PDPMV1 Firmware Version = x.xx" does not appear on
the screen, the module firmware version is 0.30.
Checking the Version After Power-Up
If the correct sample program (LEGACY or FLEX) is loaded into your processor
and the module is located in same slot that was configured, then after module
power-up it will be possible to access the debug menu through ProSoft
Configuration Builder (PCB).
1 Press [?] to display the main menu:
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2 Press [V] to display the module version information. Verify "SOFTWARE
REVISION LEVEL" for the module firmware version (1.21 for the example
below):
1.5.3 Determining the Module Mode (LEGACY or FLEX)
There are two versions of the sample program: LEGACY (fixed I/O sizes) and
FLEX (variable I/O sizes) versions.
MVI56-PDPMV1 firmware version 0.30 must use the LEGACY sample
program and fixed I/O sizes.
MVI56-PDPMV1 firmware version 1.21 or later can use either the LEGACY or
FLEX mode sample programs.
For module firmware version 1.21 or later, the U
parameter in ProSoft Configuration Builder selects which mode you will use.
Setting the parameter to YES says to use fixed I/O sizes in LEGACY mode.
Setting the parameter to NO says to use variable I/O sizes in FLEX mode. This
step is described in Select the Connection Parameters for the Module (page 69).
LEGACY mode allows backward compatibility with firmware version 0.30 and
implements the following features:
Fixed backplane I/O block size (input size = 250 words, output size = 248
words)
Status and Mailbox transferred through regular I/O blocks.
SE LEGACY MODE
configuration
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LEGACY mode offers these advantages:
Works with all module firmware versions; use LEGACY mode for backward
compatibility in older applications.
Since all parameters are fixed, configuration is simpler than FLEX mode.
Status data is bought across the backplane as I/O data without the need for
additional logic to trigger MSG instructions.
FLEX mode implements the following features:
Supports variable backplane I/O block sizes (input backplane block size can
be set from 12 words to 250 words; output backplane block size can be set
from 5 to 248 words).
Status, Slave Diagnostic, and Mailbox data transferred through MSG
instructions.
Supports IOT instruction for immediate write of backplane output.
When transfer speed for smaller data configurations is a priority or when
backward compatibility is not required, consider using FLEX mode, which
provides these advantages:
Makes it easier to support installing the module in a remote rack. The flexible
backplane I/O block size allows you to adjust the amount of data to transfer
for any specific remote rack application and optimize network bandwidth
utilization.
Improves backplane I/O block transfer performance by implementing MSG
instructions to retrieve module status. This means regular I/O block transfers
are not needed for status data, so process I/O data can be updated more
often. The same applies to Mailbox MSG data transfers.
Improves backplane performance by implementing the IOT instruction for
Immediate Output Transfers, which overrides the module RPI time and sends
data as fast as possible.
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1.5.4 Sample Program Summary
Use the following table to determine which sample program to use for your
application.
MVI56-PDPMV1
Version
0.30 13 - MVI56PDPMV1_LEGACY_v13.ACD -
0.30 15 - MVI56PDPMV1_LEGACY_v15.ACD -
0.30 16 - MVI56PDPMV1_LEGACY_v16.ACD MVI56PDPMV1_LEGACY_v1_3.L5X
1.21 or later 13 Y (LEGACY) MVI56PDPMV1_LEGACY_v13.ACD -
1.21 or later 15 Y (LEGACY) MVI56PDPMV1_LEGACY_v15.ACD -
1.21 or later 16 Y (LEGACY) MVI56PDPMV1_LEGACY_v16.ACD MVI56PDPMV1_LEGACY_v1_3.L5X
1.21 or later 17 Y (LEGACY) MVI56PDPMV1_LEGACY_v17.ACD MVI56PDPMV1_LEGACY_v1_3.L5X
1.21 or later 13 N (FLEX) MVI56PDPMV1_FLEX_v13.ACD -
1.21 or later 15 N (FLEX) MVI56PDPMV1_FLEX_v15.ACD -
1.21 or later 16 N (FLEX) MVI56PDPMV1_FLEX_v16.ACD MVI56PDPMV1_FLEX_v1_2.L5X
1.21 or later 17 N (FLEX) MVI56PDPMV1_FLEX_v17.ACD MVI56PDPMV1_FLEX_v1_2.L5X
Note: For ControlLogix version 16, you will use the Add-On Instruction (AOI) rung import (.L5X)
files, which encapsulate all the required ladder logic, controller tags, and user-defined data types
into a single import file; or you can use the version 16 ladder logic sample files (.ACD), which
already have the AOI files imported. The plain ladder logic sample files (.ACD) for versions 13 and
15 use the same logic as the AOI versions but display them as standard ladder logic. The separate
AOI .L5K file exists to make it easier to import the sample application into an existing project or
new project file. You do not need to import the AOI .L5K files into any of the .ACD ladder logic
sample programs. ControlLogix versions 15 and earlier do not support Add-On Instructions; so do
not try to import the AOI .L5K files into those older versions of RSLogix 5000.
For ControlLogix firmware version 16, refer to Using the MVI56-PDPMV1 Add-On Instructions
(page 24).
For ControlLogix firmware version 15 or older, Using the MVI56-PDPMV1 Sample Ladder
Logic (page 23).
ControlLogix
Version
Use Legacy
Mode
parameter
value
Sample Ladder Add-On Instruction
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1.6 Using the MVI56-PDPMV1 Sample Ladder Logic
If you will be using ControlLogix firmware versions 16 or higher, you may skip to
the section on Using the MVI56-PDPMV1 Add-On Instructions (page 24).
If you will be using ControlLogix firmware versions 13 or 15, then follow this
procedure:
1 Copy any of the sample programs you may want to use from the distribution
CD in a convenient folder on your local PC hard drive.
2 Start RSLogix 5000 and close any project or programs that may open
automatically when the program starts.
3 On the F
4 Browse to the location where you saved the sample program files on your
local drive and select (left-mouse-click) the one that matches your firmware
version of your ControlLogix processor firmware.
5 Left-click the O
6 RSLogix will load the sample program.
The next step is to configure the correct controller type and slot number for your
application. For details, skip to the section on Common Settings for All Sample
Programs (page 65).
If you want to add the sample file to an existing application, do the following:
1 Open the RSLogix 5000 project .ACD file you wish to use.
2 In a separate instance of RSLogix 5000, open the sample ladder logic you
wish to use.
3 Follow the procedures for adding a Module to the project and setting
Connection Parameters, as found in Creating the MVI56-PDPMV1 Module
Profile - Legacy (page 25), Creating the MVI56-PDPMV1 Module Profile Flex (page 50), and Common Settings for All Sample Programs (page 65).
4 Manually copy the user-defined data types from the sample program and
paste them into your existing application.
5 Manually copy the controller tags from the sample program and paste them
into your existing application.
6 Manually copy the ladder logic tasks and rungs from the sample program and
paste them into your existing application.
ILE
menu, click the O
PEN
button.
PEN
button.
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1.7 Using the MVI56-PDPMV1 Add-On Instruction
Note: This section applies only for applications with ControlLogix firmware version 16 or higher.
For earlier firmware versions, refer to Using the MVI56-PDPMV1 Sample Ladder Logic (page 23).
The Add-On Instruction (AOI) is supplied already installed as part of a complete
.ACD program file and also as an .L5X ladder import file that can be imported
into an existing or new application. Importing the AOI reduces module setup time
and simplifies your application logic. The .L5X file automatically imports the
following components into an application:
User-defined data types
Controller tags and tag arrays
Add-On Instruction logic
Ladder rung required to call the Add-On Instruction
This section will show the procedure on how to import the Add-On Instruction into
your existing ladder for both module modes (LEGACY or FLEX).
1.7.1 LEGACY Sample Add-On Instruction Import Procedure
Note: This section applies only if your application meets one or more of the following conditions:
MVI56-PDPMV1 module firmware version 0.30
MVI56-PDPMV1 module firmware version 1.21 (or later) AND configured in LEGACY mode
(U
SE LEGACY MODE
= YES)
Before You Begin
The following file is required before you start this procedure. Copy the file from
the ProSoft Solutions CD-ROM, or download it from
www.prosoft-technology.com.
File Name Description
MVI56PDPMV1_LEGACY_v*.L5X
(where * is the current sample
program version number)
L5X file containing Add-On Instruction, user-defined data
types, controller tags and tag arrays, and ladder logic required
to set up the MVI56-PDPMV1 module in Legacy mode
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Creating a New RSLogix5000 Project - Legacy
1 Open the File menu, and then choose NEW.
2 Select Revision 16.
Creating the Module - Legacy
1 Add the MVI56-PDPMV1 module to the project.
In the Controller Organization window, select I/O C
ONFIGURATION
the right mouse button to open a shortcut menu. On the shortcut menu,
choose N
EW MODULE
.
This action opens the Select Module dialog box.
and click
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2 Select the 1756-M
ODULE (GENERIC
1756 M
ODULE)
from the list and click OK.
This action opens the New Module dialog box.
3 Set the Module Properties values as follows:
Parameter Value
Name Enter a module identification string. Example:
MVI56PDPMV1
Description Enter a description for the module. Example: ProSoft
communication module for PROFIBUS communication.
Comm Format
Slot Enter the slot number in the rack where the MVI56-
Input Assembly Instance
Input Size
Output Assembly Instance
Output Size
Configuration Assembly Instance
Configuration Size
Select DATA-INT
PDPMV1 module is located.
1
250
2
248
4
0
4 On the Connection tab, set the RPI value for your project. Click OK to
confirm.
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Now the MVI56-PDPMV1 module will be visible in the I/O Configuration section.
Importing the Ladder Rung - LEGACY
Note: ProSoft Configuration Builder (PCB), version 2.2.0, or higher, will allow you to export an .L5X
rung import file based on the configuration information you enter in PCB. When using LEGACY
mode, these custom export files will be very similar to the provided sample LEGACY AOI Rung
Import files.
For additional information on how to export custom-made .L5X files from PCB, please see
Exporting the Processor Files (page 105).
1 Open your application in RSLogix 5000.
2 Expand the Tasks folder, and then expand the MainTask folder.
3 On the MainProgram folder, click the right mouse button to open a shortcut
menu. On the shortcut menu, choose N
EW ROUTINE
.
4 In the New Routine dialog box, enter the name and description of your
routine, and then click OK.
5 Select an empty rung in the new routine, and then click the right mouse
button to open a shortcut menu. On the shortcut menu, choose I
MPORT RUNG
.
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6 Select the MVI56PDPMV1_LEGACY_v*.ACD standard sample file, or the
MVI56PDPMV1_LEGACY_AddOn_Rung_v1_2.L5X custom file you exported
from PCB, and click the I
MPORT
button.
7 A window will be displayed showing the controller tags to be created during
the import procedure.
8 If you are using the module in a different slot (or remote rack) select the
correct connection input and output variables to provide the correct path to
the module. If your module is located in Slot 1 of the local rack, this step is
not required.
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9 Click OK to confirm the import. RSLogix will indicate that the import is in
progress:
10 When the import is completed, the new rung with the Add-On Instruction will
be visible as shown in the following illustration.
The procedure has also imported new user-defined data types, controller tags
and tag arrays, and the Add-On Instruction to be used at your project.
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Adding Multiple Modules (Optional) - Legacy
Important: If your application requires more than one MVI56-PDPMV1 module into the same
project, follow the steps below.
1 In the I/O Configuration folder, click the right mouse button to open a shortcut
menu, and then choose N
EW MODULE
.
2 Select 1756-MODULE.
3 Fill the module properties as follows:
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