Modbus TCP/IP Multi Client
Enhanced Communications Module
for Remote Chassis
June 14, 2011
USER MANUAL
Your Feedback Please
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compliments or complaints about our products, documentation, or support, please write or call us.
June 14, 2011
ProSoft Technology ®, ProLinx ®, inRAx ®, ProTalk ®, and RadioLinx ® are Registered Trademarks of ProSoft
Technology, Inc. All other brand or product names are or may be trademarks of, and are used to identify products
and services of, their respective owners.
ProSoft Technology® Product Documentation
In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments.
User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provided on the enclosed CD-ROM,
and are available at no charge from our web site: www.prosoft-technology.com
Battery Life Advisory
Note: Modules manufactured after April 1st, 2011 do not contain a battery. For modules manufactured before that
date the following applies:
The module uses a rechargeable Lithium Vanadium Pentoxide battery to back up the real-time clock and CMOS
settings. The battery itself should last for the life of the module. However, if left in an unpowered state for 14 to 21
days, the battery may become fully discharged and require recharging by being placed in a powered-up ControlLogix
chassis. The time required to fully recharge the battery may be as long as 24 hours.
Once it is fully charged, the battery provides backup power for the CMOS setup and the real-time clock for
approximately 21 days. Before you remove a module from its power source, ensure that the battery within the module
is fully charged (the BATT LED on the front of the module goes OFF when the battery is fully charged). If the battery
is allowed to become fully discharged, the module will revert to the default BIOS and clock settings.
Note: The battery is not user-replaceable or serviceable.
Important Safety Information - MVI56E Modules
North America Warnings
A Warning - Explosion Hazard - Substitution of components may impair suitability for Class I, Division 2.
B Warning - Explosion Hazard - When in hazardous locations, turn off power before replacing or rewiring modules.
Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is
known to be nonhazardous.
C Suitable for use in Class I, Division 2 Groups A, B, C, and D, T5 Hazardous Locations or Non-Hazardous
Locations.
ATEX Warnings and Conditions of Safe Usage
Power, Input, and Output (I/O) wiring must be in accordance with the authority having jurisdiction
A Warning - Explosion Hazard - When in hazardous locations, turn off power before replacing or wiring modules.
B Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is
known to be non-hazardous.
C These products are intended to be mounted in an IP54 enclosure. The devices shall provide external means to
prevent the rated voltage being exceeded by transient disturbances of more than 40%. This device must be used
only with ATEX certified backplanes.
D DO NOT OPEN WHEN ENERGIZED.
Electrical Ratings
Backplane Current Load: 800 mA @ 5 Vdc; 3 mA @ 24 Vdc
Operating Temperature: 0°C to 60°C (32°F to 140°F)
Storage Temperature: -40°C to 85°C (-40°F to 185°F)
Shock: 30 g operational; 50 g non-operational; Vibration: 5 g from 10 Hz to 150 Hz
Relative Humidity 5% to 95% (without condensation)
All phase conductor sizes must be at least 1.3 mm (squared) and all earth ground conductors must be at least
4mm (squared).
Markings
Agency Applicable Standards
RoHS
ATEX EN60079-0 July 2006
EN60079-15 October 2005
CSA IEC61010
CE EMC-EN61326-1:2006
EN61000-6-4:2007
CSA CB Safety CA/10533/CSA IEC 61010-1 Ed. 2
CB 243333-2056722 (2090408)
cULus
GOST-R Test 2.4
243333 E183151 ME06
Class I Division 2 Groups A, B, C, and D
Temp Code T5
II 3 G
Ex nA nL IIC T5 X
0°C <= Ta <= 60°C
II – Equipment intended for above ground use (not for use in mines).
3 – Category 3 equipment, investigated for normal operation only.
G – Equipment protected against explosive gasses.
MVI56E-MNETCR ♦ ControlLogix Platform Contents
Modbus TCP/IP Multi Client Enhanced Communications Module for Remote Chassis User Manual
Contents
Your Feedback Please ........................................................................................................................ 2
How to Contact Us .............................................................................................................................. 2
Installing the Module in the Rack ........................................................... 14
Installing the Configuration Tools .......................................................... 16
Connecting Your PC to the Module ....................................................... 17
Setting Temporary IP Address .............................................................. 18
Connecting to the Module's Web Page ................................................. 24
Uploading the Add-On Instruction from the Module ............................... 25
Creating a New RSLogix 5000 Project .................................................. 26
To get the most benefit from this User Manual, you should have the following
skills:
Rockwell Automation® RSLogix™ software: launch the program, configure
ladder logic, and transfer the ladder logic to the processor
Microsoft Windows: install and launch programs, execute menu commands,
navigate dialog boxes, and enter data
Hardware installation and wiring: install the module, and safely connect
Modbus TCP/IP and ControlLogix devices to a power source and to the
MVI56E-MNETCR module’s application port(s)
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1.1 What's New?
MVI56E products are backward compatible with existing MVI56 products,
ladder logic, and module configuration files already in use. Easily swap and
upgrade products while benefiting from an array of new features designed to
improve interoperability and enhance ease of use.
Web Server: The built-in web server and web page allow access to manuals
and other tools previously provided only on a product CD-ROM or from the
ProSoft Technology® web site.
ProSoft Configuration Builder (PCB): New Windows software for
diagnostics, connecting via the module's Ethernet port or CIPconnect®, to
upload/download module configuration information and access
troubleshooting features and functions.
ProSoft Discovery Service (PDS): Utility software to find and display a list
of MVI56E modules on the network and to temporarily change an IP address
to connect with a module's web page.
CIPconnect-enabled: Allows PC-to-module configuration and diagnostics
from the Ethernet network through a ControlLogix 1756-ENBT EtherNet/IP™
module.
Personality Module: An industrial compact flash memory card storing the
module’s complete configuration and Ethernet settings, allowing quick and
easy replacement.
Version 16 or higher required for Add-On Instruction
o
Version 15 or lower must use Sample Ladder, available from
www.prosoft-technology.com
Rockwell Automation RSLinx® communication software version 2.51 or higher
ProSoft Configuration Builder (PCB) (included)
ProSoft Discovery Service (PDS) (included in PCB)
Pentium® II 450 MHz minimum. Pentium III 733 MHz (or better)
recommended
Supported operating systems:
o
Microsoft Windows® Vista
o
Microsoft Windows XP Professional with Service Pack 1 or 2
o
Microsoft Windows 2000 Professional with Service Pack 1, 2, or 3
o
Microsoft Windows Server 2003
128 Mbytes of RAM minimum, 256 Mbytes of RAM recommended
100 Mbytes of free hard disk space (or more based on application
requirements)
256-color VGA graphics adapter, 800 x 600 minimum resolution (True Color
1024 × 768 recommended)
CD-ROM drive
Note: The Hardware and Operating System requirements in this list are the minimum
recommended to install and run software provided by ProSoft Technology®. Other third party
applications may have different minimum requirements. Refer to the documentation for any third
party applications for system requirements.
Note: You can install the module in a local or remote rack. For remote rack installation, the module
requires EtherNet/IP or ControlNet communication with the processor.
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User Manual Modbus TCP/IP Multi Client Enhanced Communications Module for Remote Chassis
1.3 Package Contents
The following components are included with your MVI56E-MNETCR module, and
are all required for installation and configuration.
Important: Before beginning the installation, please verify that all of the following items are
present.
1 ProSoft Solutions CD CD-013 Contains configuration tools for the
1 Insert MVI56E-MNETCR Quick Start Guide
If any of these components are missing, please contact ProSoft Technology
Support for replacement parts.
MVI56E-MNETCR Modbus TCP/IP Multi Client Enhanced
Communications Module for Remote
Chassis
(Gray)
MVI56E-MNETCR module
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Modbus TCP/IP Multi Client Enhanced Communications Module for Remote Chassis User Manual
1.4 Setting Jumpers
The Setup Jumper acts as "write protection" for the module’s flash memory. In
"write protected" mode, the Setup pins are not connected, and the module’s
firmware cannot be overwritten. Do not jumper the Setup pins together unless
you are directed to do so by ProSoft Technical Support.
The following illustration shows the MVI56E-MNETCR jumper configuration.
Note: If you are installing the module in a remote rack, you may prefer to leave the Setup pins
jumpered. That way, you can update the module’s firmware without requiring physical access to
the module.
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1.5 Installing the Module in the Rack
If you have not already installed and configured your ControlLogix processor and
power supply, please do so before installing the MVI56E-MNETCR module.
Refer to your Rockwell Automation product documentation for installation
instructions.
Warning: You must follow all safety instructions when installing this or any other electronic
devices. Failure to follow safety procedures could result in damage to hardware or data, or even
serious injury or death to personnel. Refer to the documentation for each device you plan to
connect to verify that suitable safety procedures are in place before installing or servicing the
device.
After you have checked the placement of the jumpers, insert the MVI56EMNETCR into the ControlLogix chassis. Use the same technique recommended
by Rockwell Automation to remove and install ControlLogix modules.
You can install or remove ControlLogix system components while chassis power
is applied and the system is operating. However, please note the following
warning.
Warning: When you insert or remove the module while backplane power is on, an electrical arc
can occur. An electrical arc can cause personal injury or property damage by sending an
erroneous signal to your system’s actuators. This can cause unintended machine motion or loss of
process control. Electrical arcs may also cause an explosion when they happen in a hazardous
environment. Verify that power is removed or the area is non-hazardous before proceeding.
Repeated electrical arcing causes excessive wear to contacts on both the module and its mating
connector. Worn contacts may create electrical resistance that can affect module operation.
1 Align the module with the top and bottom guides, and then slide it into the
rack until the module is firmly against the backplane connector.
2 With a firm, steady push, snap the module into place.
3 Check that the holding clips on the top and bottom of the module are securely
in the locking holes of the rack.
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4 Make a note of the slot location. You must identify the slot in which the
module is installed in order for the sample program to work correctly. Slot
numbers are identified on the green circuit board (backplane) of the
ControlLogix rack.
5 Turn power ON.
Note: If you insert the module improperly, the system may stop working or may behave
unpredictably.
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1.6 Installing the Configuration Tools
1.6.1 Installing ProSoft Configuration Builder
To install ProSoft Configuration Builder from the CD-ROM
1 Insert the ProSoft Solutions CD-ROM into the CD drive of your PC. Wait for
the startup screen to appear.
2 On the startup screen, click I
NSTALL PROSOFT CONFIGURATION BUILDER
. This
action starts the installation wizard for ProSoft Configuration Builder.
3 Click N
page of the wizard.
EXT
on each page of the installation wizard. Click F
INISH
on the last
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1.7 Connecting Your PC to the Module
With the module securely mounted, connect one end of the Ethernet cable to the
Config (E1) Port, and the other end to an Ethernet hub or switch accessible from
the same network as your PC. You can also connect directly from the Ethernet
Port on your PC to the Config (E1) Port on the module by using an Ethernet
crossover cable (not included).
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1.8 Setting Temporary IP Address
Important:ProSoft Configuration Builder locates MVI56E-MNETCR modules through UDP
broadcast messages. These messages may be blocked by routers or layer 3 switches. In that
case, ProSoft Discovery Service will be unable to locate the modules.
To use ProSoft Configuration Builder, arrange the Ethernet connection so that there is no router/
layer 3 switch between the computer and the module OR reconfigure the router/layer 3 switch to
allow routing of the UDP broadcast messages.
1 Click the S
T
ECHNOLOGY
TART
button, and then navigate to P
.
ROGRAMS / PROSOFT
2 Click to start PROS
OFT CONFIGURATION BUILDER
.
If you have used other Windows configuration tools before, you will find the
screen layout familiar. PCB’s window consists of a tree view on the left, and
an information pane and a configuration pane on the right side of the window.
When you first start PCB, the tree view consists of folders for Default Project
and Default Location, with a Default Module in the Default Location folder.
The following illustration shows the PCB window with a new project.
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3 Use the mouse to select D
EFAULT MODULE
in the tree view, and then click the
right mouse button to open a shortcut menu.
4 On the shortcut menu, select C
HOOSE MODULE TYPE
. This action opens the
Choose Module Type dialog box.
5 In the Product Line Filter area of the dialog box, select MVI56E. In the
S
ELECT MODULE TYPE
dropdown list, select MVI56E-MNETCR, and then click
OK to save your settings and return to the ProSoft Configuration Builder
window.
6 Right-click the module icon.
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7 On the shortcut menu, choose D
IAGNOSTICS
.
This action opens the Diagnostics dialog box.
If there is no response from the module,
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1 Click the S
ET UP CONNECTION
button to browse for the module’s IP address.
2 On the Connection Setup dialog box, click the T
EST CONNECTION
verify if the module is accessible with the current settings.
3 If PCB is still unable to connect to the module, click the B
button to open the ProSoft Discovery Service.
4 Select the module, then right-click and choose A
SSIGN TEMPORARY
button to
ROWSE DEVICE(S)
IP.
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5 The module’s default IP address is 192.168.0.250.
6 Choose an unused IP within your subnet, and then click OK.
1.8.1 Using CIPconnect to Connect to the Module
You can use CIPconnect® to connect a PC to the MVI56E-MNETCR module over
Ethernet using Rockwell Automation’s 1756-ENBT EtherNet/IP® module. This
allows you to configure the MVI56E-MNETCR module and network, upload and
download files, and view network and module diagnostics from a PC. RSLinx is
not required when you use CIPconnect. All you need are:
The IP addresses and slot numbers of any 1756-ENBT modules in the path
The ControlNet node numbers and slot numbers of any 1756-CNBx
ControlNet Bridge modules in the path
The slot number of the MVI56E-MNETCR in the destination ControlLogix
chassis (the last ENBT/CNBx and chassis in the path).
To use CIPconnect, follow these steps.
1 In the Select Connection Type dropdown list, choose 1756-ENBT. The
default path appears in the text box, as shown in the following illustration.
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2 Click CIP P
ATH EDIT
to open the CIPconnect Path Editor dialog box.
The CIPconnect Path Editor allows you to define the path between the PC and
the MVI56E-MNETCR module. The first connection from the PC is always a
1756-ENBT (Ethernet/IP) module.
Each row corresponds to a physical rack in the CIP path.
If the MVI56E-MNETCR module is located in the same rack as the first 1756-
ENBT module, select R
ACK NO.
1 and configure the associated parameters.
If the MVI56E-MNETCR is available in a remote rack (accessible through
ControlNet or Ethernet/IP), include all racks (by using the A
DD RACK
button).
Parameter Description
Source Module Source module type. This field is automatically selected
depending on the destination module of the last rack
(1756-CNB or 1756-ENBT).
Source Module IP Address IP address of the source module (only applicable for
1756-ENBT)
Source Module Node Address Node address of the source module (only applicable for
1756-CNB)
Destination Module Select the destination module associated to the source module
in the rack. The connection between the source and destination
modules is performed through the backplane.
Destination Module Slot Number The slot number where the destination MVI56E module is
located.
To use the CIPconnect Path Editor, follow these steps.
1 Configure the path between the 1756-ENBT connected to your PC and the
MVI56E-MNETCR module.
o
If the module is located in a remote rack, add more racks to configure the
full path.
o
The path can only contain ControlNet or Ethernet/IP networks.
o
The maximum number of supported racks is six.
2 Click C
3 Click OK to confirm the configured path.
ONSTRUCT
CIP P
ATH
to build the path in text format
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User Manual Modbus TCP/IP Multi Client Enhanced Communications Module for Remote Chassis
1.9 Connecting to the Module's Web Page
1 In ProSoft Discovery Service, select the module to configure, and then click
the right mouse button to open a shortcut menu.
2 On the shortcut menu, choose V
IEW MODULE’S WEBPAGE
.
The web page contains the product documentation and sample programs.
Important: The temporary IP address is only valid until the next time the module is initialized.
Please refer to Setting Temporary IP Address (page 18) in the MVI56E-MNETCR User Manual for
information on how to set the module’s permanent IP address.
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1.10 Uploading the Add-On Instruction from the Module
Configuration and control information for the MVI56E-MNETCR module is
provided as an Add-On Instruction for RSLogix 5000, version 16 or higher.
Two Add-On Instructions are provided:
The Rung Import with Sample Program Add-On Instruction:
MVI56EMNETCR_AddOn_Rung_v1_3.L5X
Includes the user-defined data types, data objects and ladder logic required
to configure the MVI56E-MNETCR module.
The Rung Import with Utility Add-On Instruction (Optional):
MVI56EMNETCR_Optional_Rung_v1_0.L5X
If your processor uses an earlier version of RSLogix 5000, see Using the Sample Program (page
145).
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User Manual Modbus TCP/IP Multi Client Enhanced Communications Module for Remote Chassis
1.11 Creating a New RSLogix 5000 Project
1 Open the F
ILE
menu, and then choose NEW.
2 Select your ControlLogix controller model.
3 Select R
EVISION
16.
4 Enter a name for your controller, such as My_Controller.
5 Select your ControlLogix chassis type.
6 Select S
LOT 0
for the controller.
Note: If you are installing the MVI56E-MNETCR module in a remote rack, follow these next few
steps. If you are installing the module in a local rack, follow the steps in Create the Module - Local
Rack (page 31).
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1.11.1 Create the Remote Network
1 Right-click I/O C
ONFIGURATION
and choose N
EW MODULE
…
2 Expand the C
OMMUNICATIONS
module selections and then select the Ethernet
Bridge module that matches your hardware. This example uses a 1756ENBT/A module.
Note: If you are prompted to "Select Major Revision", choose the lower of the available revision
numbers.
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3 Name the ENBT/A module, then set the IP Address and slot location in the
local rack with the ControlLogix processor.
4 Click OK.
5 Next, select the 1756-ENBT module that you just created in the Controller
Organization pane and click the right mouse button to open a shortcut menu.
On the shortcut menu, choose N
EW MODULE
.
6 Repeat steps 2 and 3 to add the second EtherNet/IP module to the remote
rack.
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Create the Module - Remote Rack
1 In the C
B
ACKPLANE
menu. On the shortcut menu, choose N
ONTROLLER ORGANIZATION
window, select the remote 1756
node, and then click the right mouse button to open a shortcut
EW MODULE
.
2 This action opens the S
and then select 1756-MODULE (G
ELECT MODULE
ENERIC
dialog box. Expand the O
1756 M
ODULE
)
THER
node,
3 Set the Module Properties values as follows:
Parameter Value
Name Enter a module identification string. The recommended value is
MNETCR.
Description Enter a description for the module. Example: Modbus TCP/IP
Multi Client Enhanced Communications Module for Remote
Chassis.
Comm Format
Slot Enter the slot number in the rack where the MVI56E-MNETCR
Input Assembly Instance 1
Input Size 42
Output Assembly Instance 2
Output Size 42
Configuration Assembly Instance 4
Configuration Size 0
Select D
module will be installed.
ATA
-INT (Very Important)
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User Manual Modbus TCP/IP Multi Client Enhanced Communications Module for Remote Chassis
4 On the C
ONNECTION
tab, set the RPI value for your project. Fifty milliseconds
is usually a good starting value.
The MVI56E-MNETCR module is now visible in the I/O C
ONFIGURATION
pane.
Note: If you are installing the MVI56E-MNETCR module in a local rack, follow these next few
steps. If you are installing the module in a remote rack, follow the steps in Create the Module Remote Rack (page 27).
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