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ProSoft Technology® Product Documentation
In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments.
User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provided on the enclosed CD-ROM in
Adobe® Acrobat Reader file format (.PDFs). These product documentation files may also be freely downloaded from
our web site: www.prosoft-technology.com
Important Installation Instructions
Power, Input, and Output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods, Article 501-4 (b)
of the National Electrical Code, NFPA 70 for installation in the U.S., or as specified in Section 18-1J2 of the Canadian
Electrical Code for installations in Canada, and in accordance with the authority having jurisdiction. The following
warnings must be heeded:
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS
I, DIV. 2;
WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE
REPLACING OR WIRING MODULES
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
THIS DEVICE SHALL BE POWERED BY CLASS 2 OUTPUTS ONLY.
MVI (Multi Vendor Interface) Modules
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DÉCONNECTER L'ÉQUIPEMENT, COUPER LE
COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DÉSIGNÉ NON DANGEREUX.
Warnings
North America Warnings
A Warning - Explosion Hazard - Substitution of components may impair suitability for Class I, Division 2.
B Warning - Explosion Hazard - When in Hazardous Locations, turn off power before replacing or rewiring
modules.
Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is
known to be nonhazardous.
C Suitable for use in Class I, division 2 Groups A, B, C and D Hazardous Locations or Non-Hazardous Locations.
ATEX Warnings and Conditions of Safe Usage:
Power, Input, and Output (I/O) wiring must be in accordance with the authority having jurisdiction
A Warning - Explosion Hazard - When in hazardous locations, turn off power before replacing or wiring modules.
B Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is
known to be non-hazardous.
C These products are intended to be mounted in an IP54 enclosure. The devices shall provide external means to
prevent the rated voltage being exceeded by transient disturbances of more than 40%. This device must be used
only with ATEX certified backplanes.
D DO NOT OPEN WHEN ENERGIZED.
Warning: This module is not hot-swappable! Always remove power from the rack before inserting or removing this
module, or damage may result to the module, the processor, or other connected devices.
Battery Life Advisory
The MVI46, MVI56, MVI56E, MVI69, and MVI71 modules use a rechargeable Lithium Vanadium Pentoxide battery to
backup the real-time clock and CMOS. The battery should last for the life of the module. The module must be
powered for approximately twenty hours before the battery becomes fully charged. After it is fully charged, the battery
provides backup power for the CMOS setup and the real-time clock for approximately 21 days. When the battery is
fully discharged, the module will revert to the default BIOS and clock settings.
Note: The battery is not user replaceable.
Markings
Electrical Ratings
Backplane Current Load: 800 mA @ 5 Vdc
Operating Temperature: 0°C to 60°C (32°F to 140°F)
Storage Temperature: -40°C to 85°C (-40°F to 185°F)
Shock: 30 g operational, 50 g non-operational; Vibration: 5 g from 10 Hz to 150 Hz
Relative Humidity 5% to 95% (with no condensation)
All phase conductor sizes must be at least 1.3 mm(squared) and all earth ground conductors must be at least
You must install the ProSoft Configuration Builder (PCB) software to configure
the module. You can always get the newest version of ProSoft Configuration Builder from the ProSoft Technology website.
To install ProSoft Configuration Builder from the ProSoft Technology website
1 Open your web browser and navigate to http://www.prosoft-
technology.com/pcb
2 Click the D
Configuration Builder.
3 Choose S
4 Save the file to your Windows Desktop, so that you can find it easily when
you have finished downloading.
5 When the download is complete, locate and open the file, and then follow the
instructions on your screen to install the program.
If you do not have access to the Internet, you can install ProSoft Configuration Builder from the ProSoft Solutions Product CD-ROM, included in the package
with your module.
To install ProSoft Configuration Builder from the Product CD-ROM
1 Insert the ProSoft Solutions Product CD-ROM into the CD-ROM drive of your
PC. Wait for the startup screen to appear.
2 On the startup screen, click P
Windows Explorer file tree window.
3 Click to open the U
and files you will need to set up and configure your module.
4 Double-click the S
PCB_*.
software on your PC. The information represented by the "*" character in the
file name is the PCB version number and, therefore, subject to change as
new versions of PCB are released.
OWNLOAD HERE
AVE
or S
AVE FILE
TILITIES
ETUP CONFIGURATION TOOL
EXE
file and follow the instructions on your screen to install the
link to download the latest version of ProSoft
when prompted.
RODUCT DOCUMENTATION
folder. This folder contains all of the applications
folder, double-click the
. This action opens a
Note: Many of the configuration and maintenance procedures use files and other utilities on the
CD-ROM. You may wish to copy the files from the Utilities folder on the CD-ROM to a convenient
location on your hard drive.
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1.4 Setting Jumpers
The Setup Jumper acts as "write protection" for the module’s flash memory. In
"write protected" mode, the Setup pins are not connected, and the module’s
firmware cannot be overwritten. Do not jumper the Setup pins together unless
you are directed to do so by ProSoft Technical Support.
The following illustration shows the MVI46-PDPMV1 jumper configuration.
Note: If you are installing the module in a remote rack, you may prefer to leave the Setup pins
jumpered. That way, you can update the module’s firmware without requiring physical access to
the module.
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1.5 Installing the Module in the Rack
If you have not already installed and configured your SLC processor and power
supply, please do so before installing the MVI46-PDPMV1 module. Refer to your
Rockwell Automation product documentation for installation instructions.
Warning: You must follow all safety instructions when installing this or any other electronic
devices. Failure to follow safety procedures could result in damage to hardware or data, or even
serious injury or death to personnel. Refer to the documentation for each device you plan to
connect to verify that suitable safety procedures are in place before installing or servicing the
device.
After you have checked the placement of the jumpers, insert MVI46-PDPMV1
into the SLC™ chassis. Use the same technique recommended by Rockwell
Automation to remove and install SLC™ modules.
Warning: This module is not hot-swappable! Always remove power from the rack before
inserting or removing this module, or damage may result to the module, the processor, or other
connected devices.
1 Turn power OFF.
2 Align the module with the top and bottom guides, and slide it into the rack
until the module is firmly against the backplane connector.
3 With a firm but steady push, snap the module into place.
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4 Check that the holding clips on the top and bottom of the module are securely
in the locking holes of the rack.
5 Make a note of the slot location. You will need to identify the slot in which the
module is installed in order for the sample program to work correctly. Slot
numbers are identified on the green circuit board (backplane) of the SLC
rack.
6 Turn power ON.
Note: If you insert the module improperly, the system may stop working, or may behave
unpredictably.
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1.6 Connecting Your PC to the Processor
1 Connect the right-angle connector end of the cable to your controller at the
communications port.
2 Connect the straight connector end of the cable to the serial port on your
computer.
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1.7 Downloading the Sample Program to the Processor
To download the sample program from RSLogix 500 to the SLC processor
Note: The key switch on the front of the SLC processor must be in the REM position.
1 If you are not already online to the processor, open the C
menu, and then choose D
with the processor.
OWNLOAD
. RSLogix will establish communication
OMMUNICATIONS
2 Click the D
OWNLOAD
button to transfer the sample program to the processor.
3 RSLogix will compile the program and transfer it to the processor. This
process may take a few minutes.
4 When the download is complete, RSLogix will open another confirmation
dialog box. Click YES to switch the processor from Program mode to Run
mode.
Note: If you receive an error message during these steps, refer to your RSLogix documentation to
interpret and correct the error.
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1.7.1 Configuring the RSLinx Driver for the PC COM Port
If RSLogix is unable to establish communication with the processor, follow these
steps.
1 Open RSLinx.
2 Open the C
This action opens the Configure Drivers dialog box.
OMMUNICATIONS
menu, and choose C
ONFIGURE DRIVERS
.
Note: If the list of configured drivers is blank, you must first choose and configure a driver from the
Available Driver Types list. The recommended driver type to choose for serial communication with
the processor is RS-232 DF1 Devices.
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3 Click to select the driver, and then click C
ONFIGURE
. This action opens the
Configure RS-232 DF1 Devices dialog box.
4 Click the A
UTO-CONFIGURE
button. RSLinx will attempt to configure your
serial port to work with the selected driver.
5 When you see the message Auto Configuration Successful, click the OK
button to dismiss the dialog box.
Note: If the auto-configuration procedure fails, verify that the cables are connected correctly
between the processor and the serial port on your computer, and then try again. If you are still
unable to auto-configure the port, refer to your RSLinx documentation for further troubleshooting
steps.
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1.8 Connecting Your PC to the Module
With the module securely mounted, connect your PC to the Configuration/Debug
port using the RJ45-DB-9 Serial Adapter Cable and the Null Modem Cable
included in the package with the MVI46-PDPMV1 module.
1 Connect the RJ45-DB-9 Serial Adapter Cable to the Null Modem Cable.
2 Insert the RJ45 cable connector from the RJ45-DB-9 cable into the
Configuration/Debug port of the module.
3 Attach the other end to the serial port on your PC.
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PROFIBUS DPV1 Master User Manual
2 Configuring the MVI46-PDPMV1 Module
In This Chapter
Setting Up the Project ........................................................................... 24
Because the task of configuring the PROFIBUS network can be challenging,
ProSoft Technology has provided a configuration tool called ProSoft
Configuration Builder (PCB) that will help you with the following tasks:
Creating a configuration project (page 24)
Setting module parameters (page 26)
Configuring the PROFIBUS network (page 29) (Master and slaves)
Downloading the project to the module (page 47)
The following topics of this chapter explain each task step-by-step.
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2.1 Setting Up the Project
To begin, start ProSoft Configuration Builder. If you have used other Windows
configuration tools before, you will find the screen layout familiar. ProSoft
Configuration Builder’s window consists of a tree view on the left, and an
information pane and configuration pane on the right side of the window. When
you first start ProSoft Configuration Builder, the tree view consists of folders for
Default Project and Default Location, with a Default Module in the Default
Location folder. The following illustration shows the ProSoft Configuration Builder
window with a new project.
Your first task is to add the MVI46-PDPMV1 module to the project.
1 Use the mouse to select D
EFAULT MODULE
in the tree view, and then click the
right mouse button to open a shortcut menu.
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PROFIBUS DPV1 Master User Manual
2 On the shortcut menu, select C
HOOSE MODULE TYPE
. This action opens the
Choose Module Type dialog box.
3 In the Product Line Filter area of the dialog box, select MVI46. In the Select
Module Type dropdown list, select MVI46-PDPMV1, and then click OK to
save your settings and return to the ProSoft Configuration Builder window.
The next task is to set the module parameters.
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2.2 Setting Module Parameters
Notice that the contents of the information pane and the configuration pane
changed when you added the MVI46-PDPMV1 module to the project. The red
"X" icon indicates that the module’s configuration is incomplete.
In the following steps, you will provide the missing information to begin
configuring the module.
1 Click the plus sign [+] next to the module icon to expand the module tree, and
then expand the MVI PDPM-V1 tree.
2 Double-click the MVI P
ROFIBUS MASTER
DPV1 icon. This action opens the
Editdialog box.
3 In the Edit dialog box, configure the values for Input Data Size and Output
Data Size (PROFIBUS input and output point words) to match the values
required by your application. To change a value, select the parameter to
modify in the left pane, and then type the new value in the edit field in the
right pane.
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PROFIBUS DPV1 Master User Manual
For the sample application, the Input Data Size and Output Data Size values
should both be 768.
4 Click OK to save your settings and return to the ProSoft Configuration Builder
window.
At this time, you may wish to rename the Default Project and Default Location
folders in the tree view.
To rename an object
1 Select the object, and then click the right mouse button to open a shortcut
menu. From the shortcut menu, choose R
ENAME
.
2 Type the name to assign to the object.
3 Click away from the object to save the new name.
2.2.1 Input Data Size
0 to 768
Number of words to transfer from the PROFIBUS input image to the controller.
2.2.2 Output Data Size
0 to 768
Number of words to transfer to the PROFIBUS output image from the controller.
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User Manual PROFIBUS DPV1 Master
2.2.3 Input Byte Swap
YES or NO
This parameter determines if the bytes in the PROFIBUS Input Data area are
swapped before being stored in the module memory database. If the parameter
is set to NO, no swapping will be applied. If the parameter is set to YES, the order
of bytes in each word will be swapped before being stored in memory.
Example:
With Input Byte Swap set to NO, incoming order is unchanged - ABCDEF
With Input Byte Swap set to YES, each byte pair is swapped - BADCFE
2.2.4 Output Byte Swap
YES or NO
This parameter determines if the bytes in the PROFIBUS Output Data area are
swapped before being transmitted to slaves on the PROFIBUS network. If the
parameter is set to NO, no swapping will be applied. If the parameter is set to
YES, the order of bytes in each word will be swapped before being transmitted.
Example:
With Output Byte Swap set to NO, outgoing output order is unchanged -
ABCDEF
With Output Byte Swap set to YES, each output byte pair is swapped -
BADCFE
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PROFIBUS DPV1 Master User Manual
2.3 Configuring the PROFIBUS Master
In this task, you will configure the PROFIBUS Master, and then add PROFIBUS
slaves to the PROFIBUS network. When this step is complete, you will download
the configuration information to the MVI46 module. You will also export the I/O
maps for the processor.
1 In PCB tree view, click [+] to expand the MVI46-PDPMV1 tree, and then
double-click the PROFIBUS DP icon. This action opens the PDPMV1 PROFIBUS Master Setup dialog box.
2 In the PDPMV1 PROFIBUS Master Setup dialog box, click the C
PROFIBUS button. This action opens the ProSoft Configuration Builder for
PROFIBUS application.
3 Click [+] to expand the PROFIBUS Master tree.
4 Drag the PROFIBUS Master icon into the Bus Configuration window. This is
automatically done by the software for new applications.
ONFIGURE
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User Manual PROFIBUS DPV1 Master
5 Double-click the PROFIBUS Master icon in the Bus Configuration window.
This action opens the Master Properties dialog box.
6 On the Common tab, name your PROFIBUS drop.
Note: The PROFIBUS tab contains the address setting and advanced configuration settings for the
Master. The default settings on this tab work best in most applications.
7 Click OK to save your changes and return to the Bus Configuration window.
2.3.1 Installing the GSD Files
ProSoft Configuration Builder (PCB) uses PROFIBUS slave device definition files
(GSD files) to obtain basic configuration information about the PROFIBUS slaves
you add to the network. The GSD configuration files identify the slave’s
capabilities so that the MVI46-PDPMV1 can communicate with it correctly. Slave
device manufacturers provide the GSD files for the equipment they make. Slave
device files sometimes come in various languages. When a manufacturer
provides slave device files in several languages, it is a common practice to use
the third letter of the file extension to indicate the language used in the file. For
instance:
o
.GSD is the most commonly used file extension and will usually be in
either English or German
o
.GSE will usually be in English
o
.GSS will usually be in Spanish
o
.GSF will usually be in French
o
other combinations may also be seen, as well as other languages using
the letters indicated above
Follow these steps to install the GSD file or files for your slave device or devices.
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