PIAGGIO MSS X10 500ie Executive Service Station Manual

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SERVICE STATION MANUAL

677654 EN

MSS X10 500ie Executive

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SERVICE STATION

MANUAL

MSS X10 500ie Executive

The descriptions and images in this publication are given for illustrative purposes only and are not binding. While the basic characteristics as described and illustrated in this booklet remain unchanged, Piaggio & C. S.p.A. reserves the right, at any time and without being required to update this publication beforehand, to make any changes to components, parts or accessories, which it considers necessary to improve the

product or which are required for manufacturing or construction reasons.

Not all versions/models shown in this publication are available in all countries. The availability of each

model should be checked at the official PIAGGIO sales network.

in part is prohibited.

Piaggio & C. S.p.A. Viale Rinaldo Piaggio, 25 - 56025 PONTEDERA (PI), Italy

www.piaggio.com

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SERVICE STATION MANUAL

MSS X10 500ie Executive

This service station manual has been drawn up by Piaggio & C. Spa to be used by the workshops of Piaggio dealers. It is assumed that the user of this manual for maintaining and repairing Piaggio vehicles has a basic knowledge of mechanical principles and vehicle repair technique procedures. Any significant changes to vehicle characteristics or to specific repair operations will be communicated by updates to this manual. Nevertheless, no mounting work can be satisfactory if the necessary equipment and tools are unavailable. It is therefore advisable to read the sections of this manual concerning special tools, along with the special tool catalogue.

N.B. Provides key information to make the procedure easier to understand and carry out.

CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.

WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.

Personal safety Failure to completely observe these instructions will result in serious risk of personal

injury.

Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent damaging the environment.

Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee.

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INDEX OF TOPICS

CHARACTERISTICS CHAR

TOOLING TOOL

MAINTENANCE MAIN

TROUBLESHOOTING TROUBL

ELECTRICAL SYSTEM ELE SYS

ENGINE FROM VEHICLE ENG VE

ENGINE ENG

INJECTION INJEC

SUSPENSIONS SUSP

BRAKING SYSTEM BRAK SYS

COOLING SYSTEM COOL SYS

CHASSIS CHAS

PRE-DELIVERY PRE DE

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INDEX OF TOPICS

CHARACTERISTICS CHAR

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Vehicle identification

Identification registration numbers are made up of a prefix and a number, stamped on the chassis and on the engine. These numbers must always be quoted when ordering spare parts. We recommend checking that the chassis registration number stamped on the vehicle corresponds with that on the vehicle documentation.

CAUTION

PLEASE REMIND THAT ALTERING IDENTIFICATION REGISTRATION NUMBERS CAN LEAD TO SERIOUS PENAL SANCTIONS (IMPOUNDING OF THE VEHICLE, ETC.).

VEHICLE IDENTIFICATION

Specification Desc./Quantity

Chassis prefix ZAPM76301 ÷ 10000001

Engine prefix M763M 1001

Chassis number

To read the chassis number, remove the port A in the front case.

Engine number

The engine number «B» is stamped near the rear left shock absorber lower support.

MSS X10 500ie Executive Characteristics

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Dimensions and mass

VEHICLE SPECIFICATIONS

Specification

Desc./Quantity

Frame A closed double cradle in steel tubes

Front suspension Hydraulic telescopic fork Ø 41 mm

rear suspension Single shock absorber with electrical preloading adjustment

system.

Front brake Double disc Ø280 with hydraulic control actuated by the right

lever; braking assisted by ABS system.

Integral brake Disc Ø240 with hydraulic control actuated by the left lever; the

front disc Ø280 is served by a pressure relief valve; braking

assisted by ABS system.

Wheel rim type Light alloy wheel rims. Front wheel rim 3.50"x15" Rear wheel rim 4.00"x13"

Front tyre 120/70-15" M/C 56S Tubeless

Rear tyre 150/70-13" M/C 64S Tubeless Front tyre pressure (with passenger) 2.3 bar (2.3 bar) Rear tyre pressure (with passenger) 2.4 bar (2.6 bar)

Kerb weight 229 kg

Maximum weight allowed 420 kg

Battery SEALED 12V / 10Ah

CAUTION

FOR THIS VEHICLE IT IS RECOMMENDED TO USE TYRES «SAVA MC 28 DIAMONDS». USE OF OTHER TYRES MAY SIGNIFICANTLY AFFECT THE BEHAVIOUR OF THE VEHICLE ON THE ROAD, AFFECTING THE RIDING STABILITY AT FULL THROTTLE.

Engine

ENGINE SPECIFICATIONS

Specification

Desc./Quantity

Type Single-cylinder, 4-stroke

Characteristics MSS X10 500ie Executive

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Specification Desc./Quantity

Cubic capacity 493 cm³

Bore x Stroke 94 x 71 mm Compression ratio 10.5 ± 0.5: 1 Engine idle speed 1,500 ± 100 rpm

Timing system Four valves, single overhead camshaft, chain-driven.

Valve clearance Inlet: 0.15 mm

Outlet: 0.15 mm

Max. power 30 kW at 7250 rpm

MAX. torque 46 Nm at 5250 rpm

Transmission CVT expandable pulley variator with torque server, V-belt, self-

ventilating dry automatic centrifugal clutch and transmission

housing with forced-circulation air cooling.

Final reduction gear Gear reduction unit in oil bath.

Lubrication Engine lubrication with lobe pump (inside crankcase), chain-

driven, with double filter: mesh and paper.

Cooling Forced coolant circulation system.

Starter Electric

Ignition Highly efficient electronic inductive ignition, integrated with the

injection system, with variable advance, separate HV coil and

double spark plug.

Ignition advance Three-dimensional map managed by control unit

Spark plug NGK CR7EKB

Electrode gap 0.7 ÷ 0.9 mm

Fuel system Electronic injection with electric fuel pump.

Fuel Unleaded petrol (95 RON)

Exhaust silencer Absorption-type exhaust muffler with catalytic converter and

lambda probe.

Emissions compliance EURO 3

Capacities

CAPACITY

Specification

Desc./Quantity

Engine oil 1.7 l

Transmission oil 250 cm³

Cooling system fluid 1.75 l

Fuel tank 15.5 litres (2 l of which is reserve)

Tightening Torques

SWINGING ARM

Name

Torque in Nm

Frame side pin adjustment ring nut 88.5 ÷ 108

Self locking nut fastening pin chassis side 50 to 55

Retainer nut of silent block support bracket on bushing 98 ÷ 117

Lower pin bushing 5 - 7

Self locking nut pin fastening engine side 40 to 45

Self locking nut of fixing silent block support bracket 67 - 75

Rod fixing nut 40 to 45

Rod pin fixing nut 40 to 45

STEERING

Name

Torque in Nm

Handlebar fixing screw 50 to 55

Fixing screws for the handlebar control unit U-bolts 7 ÷ 10

Steering tube upper ring nut 40 to 45 Steering tube lower ring nut 14 - 17

Throttle grip cables right control fastener screw 3 ÷ 4

Hand grip counterweight retainer screw 9 - 11

Mirrors fastening long nut 24 - 26

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FRAME

Name Torque in Nm

Central stand bracket bolts 19,5-24,5

Side stand fixing bolt 40 to 45

Side stand sensor fixing screws 5 - 7

Throttle cable pipe grommet screw 6 - 10

FRONT BRAKE

Name Torque in Nm

Brake fluid pump-hose fitting 13 to 18 Nm

Oil bleed screw 12 - 16

Pad fastening pin 19.6 to 24.5

Screw tightening calliper to support 20 ÷ 25

Brake disc screws 24 ÷ 27

Brake fluid pipe-calliper fitting 20 ÷ 25

Pump pipe grommet screw - clamp 6 - 10

REAR BRAKE

Name Torque in Nm

Brake fluid pump-hose fitting 13 to 18 Nm

Oil bleed screw 12 - 16

Pad fastening pin 19.6 to 24.5

Rear brake calliper fixing screws 41 - 51

Brake disc screws 8 ÷ 10

Rear brake calliper-pipe fitting 20 ÷ 25

Pump pipe grommet screw - clamp 6 - 10

Screws fixing the distribution mechanism 10 to 11

Front calliper pipe tightening - distribution mechanism 20 ÷ 25

Brake pipes fixing screw at the distribution mechanism 20 ÷ 25

Screw fixing parking brake calliper to supporting plate 24 ÷ 27 (*)

Pin fixing parking brake pads 15 to 20

Parking brake adjusting nut 10

(*) with Loctite 243

ABS SYSTEM

Name

Torque in Nm

Front ABS sensor tightening screw 6 to 8 Nm (Loctite 243)

Rear ABS sensor tightening screw 3,4 ÷ 3,8

M6x16 screws fastening the ABS control unit to the support 10 to 12 Nm

Pipe fittings - ABS control unit 13 - 18

ABS control unit supporting bracket fixing screw 10 to 11 Nm

ABS control unit bracket fixing screws 8 to 10 Nm

Front elastic plate fixing screws 10 to 11 Nm

Side elastic plate fixing screw 10 to 11 Nm

FRONT SUSPENSION

Name

Torque in Nm

Front wheel axle nut 110 - 120 Wheel axle clamp screws 6 - 7 Nm Hydraulic rod fixing screw 25 to 35 Nm

Fork locking screws cap 35 - 55

Stem support clamp tightening screws Apply a torque of 25-34 Nm to lower screw «1» Lock upper

screw «2» a torque of 25-34 Nm Lock lower screw «1» a torque

of 25-34 Nm

Fixing screw for mudguard plate to fork 9 - 11

front mudguard to plate fixing screw 4.5 to 7

REAR SUSPENSION

Name

Torque in Nm

Rear wheel axle nut 102 - 123

Shock absorber attachment bracket - Frame 110 - 120

Characteristics MSS X10 500ie Executive

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Name Torque in Nm

Rear shock absorber - Attachment bracket 130 ÷ 140 Rear shock absorber - Suspension linkage 130 ÷ 140

Right strut screw - Rear suspension linkage 45 ÷ 50

Left strut screws - Right strut bracket 45 ÷ 50

Right strut bracket screws - Silencer support 24 ÷ 27

Left strut screw - Linkage 45 ÷ 50

Left strut bracket screws - Crankcase 24 ÷ 27

Linkage axis nut 110 ÷ 115

Linkage axis internal ring nut 5 - 7

Linkage axis external ring nut 57 ÷ 63

Silencer bracket screws - Crankcase 34 ÷ 42 (**)

(**) after tightening the rear wheel axle nut

BODYWORK

Name Torque in Nm

Handlebar upper cover fixing screws 5 - 8

Lower cover fixing screws - handlebar 4 to 5

Central cover fixing screws - handlebar 9

Front frame fixing screws - chassis 13 - 15

Wheel housing fixing screws - front frame 4.5 to 7

Wheel housing fixing screws - chassis 4.5 to 7

Wheel housing fixing screws - shield - lower shield 1 to 1.7

Front case fixing screws - wheel housing 1 to 1.7

Front case fixing screws - central tunnel 1 to 1.7

Front case fixing screws - chassis 4.5 to 7 Fairings fixing screws - front case 1 to 1.7

Fairing fixing screws - central tunnel 1 to 1.7

Shield fixing screws - front case 1 to 1.7

Shield fixing screws - lower shield 1 to 1.7

Shield fixing screws - rear dashboard 1 to 1.7

Shield upper cover fixing screws - front headlight assembly 4.5 to 7

Shield upper cover fixing screws - rear dashboard 1 to 1.7

Front dashboard fixing screws - front frame 1 to 1.7

Front dashboard fixing screws - rear dashboard 1 to 1.7

Dashboard cover fixing screws - rear dashboard 1 to 1.7

Rear dashboard fixing screws - front case 1 to 1.7

Rear dashboard covers fixing screws - rear dashboard 1 to 1.7 Rear dashboard covers fixing screws - rear dashboard 1 to 1.7

Windshield fixing screws - front frame 4.5 to 7

Instrument panel fixing screws 1 to 1.7

Front headlight assembly fixing screws - shield 4.5 to 7

Turn indicator fixing screws - headlight 1 to 1.7

Footrests fixing screws - deflectors - lower shield 1 to 1.7

Footrests front fixing screws 1 to 1.7

Footrests central fixing screws 4.5 to 7

Footrests rear fixing screws 4.5 to 7

Footrest fixing screws - fairings 1 to 1.7

Passenger footrest fixing screws 4.5 to 7

Passenger footrest rubber fixing screws 4.5 to 7

Lower cover fixing screws 1 to 1.7

Saddle fixing screws 8 ÷ 10

Fixing screws pneumatic spring - saddle 15 to 20

Fixing screws pneumatic spring - frame 15 to 20

Handgrips fixing screws 15 to 20

Handgrips upper cover fixing screws 1 to 1.7

Helmet compartment fixing screws 4.5 to 7

Helmet compartment fixing screws - cover 1 to 1.7

Fairing fixing screws - helmet compartment 1 to 1.7

Engine access cover fixing screws 1 to 1.7

Battery door fixing screws 1 to 1.7

Fuses cover retainer screws 1 to 1.7

Spark plug inspection cover fixing screws 1 to 1.7

Upper rear cover fixing screws - helmet compartment 1 to 1.7

Upper rear cover fixing screws 1 to 1.7

Side frame fixing screws 1 to 1.7

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Name Torque in Nm

Splash guard fixing screws 4.5 to 7

MUFFLER

Name Torque in Nm

Silencer heat guard fixing screw 4 to 5

Silencer screw - silencer bracket 20 ÷ 25

Lambda probe tightening on exhaust manifold 40 to 50

Adjusting screw of silencer support clamp - silencer bracket 10 - 13

Fixing nut for adjusting silencer support clamp 10 ÷ 12 (after adjusting support clamp)

Nuts fixing the exhaust manifold to the head 16 to 18

Screws silencer support - central stand 20 ÷ 25

LUBRICATION

Name Torque in Nm

Oil pump cover screws 0.7 - 0.9

Screws fixing oil pump to the crankcase 5 ÷ 6

THERMAL GROUP AND TIMING SYSTEM

Name Torque in Nm

Spark plug 12 ÷ 14

Head fixing stud bolts ***

Head fixing nuts 10 - 12

Exhaust / intake head fixing nuts 10 - 12

Head lubrication control jet 5 - 7

Coolant temperature sensor 10 to 12

counterweight mass fixing screw 7 - 8.5

Tensioner pad fixing screw 10 - 14

Rpm timing sensor fixing screw 3 - 4

injector fixing screw 3 ÷ 4

Revolution timing sensor fixing screw 3 ÷ 4

Valve lifter mass stop bell fixing screws 30 - 35

Intake manifold fixing screws 11 - 13

Tappet cover fixing screws 7 - 9 Throttle body fixing screws 11 ÷ 13

camshaft retaining bracket fixing screws 4 - 6

Head fixing screws 10 - 12

Lambda probe on exhaust manifold 10 - 12

Muffler to bracket fixing screw 14 - 16

*** Apply a preliminary torque of 7 Nm in a crossed sequence. - Tighten by 90° in a crossed sequence. - tighten again by 90° in a criss-crossed sequence.

TRANSMISSION COVER

Name

Torque in Nm

Driven pulley nut 92 - 100

Drive pulley nut 160 - 175

Anti-vibration roller screw 16.7 ÷ 19.6

M8 retainers for transmission cover 23 ÷ 26

M6 retainer 11 ÷ 13

Anti-vibration roller retainer 17 - 19

Clutch ring nut 65 - 75

Air deflector unit screws 7 to 9

Water pump cover screws 3 ÷ 4

External transmission cover screws 7 to 9

Flywheel cover screws 11 - 13

FLYWHEEL COVER

Name

Torque in Nm

Flywheel fixing nut 115 - 125

Stator clamps 8 - 10

Blow-by recovery duct fixing screws 3 - 4

Screw fixing freewheel to flywheel 13 - 15

Stator cable harness guide bracket screws 3 - 4

Characteristics MSS X10 500ie Executive

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CRANKCASE AND CRANKSHAFT

Name Torque in Nm

Countershaft fixing nut 25 ÷ 29

Engine oil filter 12 - 16

Engine oil drainage plug 24 ÷ 30

Engine-crankcase coupling screws 11 ÷ 13

Oil pump screws 5 ÷ 6

Gear mounting on crankshaft screws 10 -12

Oil pump compartment cover bulkhead screws 8 - 10

COOLING

Name Torque in Nm

Water pump rotor 4 to 5

Water pump cover screws 3 ÷ 4

Bleed screw 3

FINAL REDUCTION GEAR

Name Torque in Nm

Rear hub cover screws 24 ÷ 27

ENGINE ASSEMBLY

Name Torque in Nm

starter motor retainers 11 - 13

Products

Recommended products

AGIP GEAR SAE 80W-90 Lubricant for gearboxes and transmissions.

API GL-4

Characteristic

Rear hub oil

Capacity approximately 250 cc

Air filter

Proceed as follows: Undo the fixing screws and remove the air filter cover.

- Wash the sponge with water and mild soap.

- Dry it with a clean cloth and short blasts of compressed air.

- Soak it in a mixture of 50% petrol and 50% specific oil.

- Gently squeeze the filtering element with your hands without wringing it; let it drip dry and then refit.

CAUTION

IF THE VEHICLE IS USED ON DUSTY ROADS IT IS NECESSARY TO CARRY OUT MAINTENANCE CHECKS OF THE AIR FILTER MORE OFTEN TO AVOID DAMAGING THE ENGINE.

Recommended products

Maintenance MSS X10 500ie Executive

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AGIP FILTER OIL OIL FOR AIR FILTER SPUNGE

Mineral oil with specific additives for increased adhesiveness

Engine oil

In four stroke engines, the engine oil is used to lubricate the timing elements, the bench bearings and the thermal group. An insufficient quantity of oil can cause serious damage to the engine. In all four stroke engines, the deterioration of the oil characteristics, or a certain consumption should be considered normal, especially if during the run-in period. Consumption levels in particular can be influenced by the conditions of use (e.g.: oil consumption increases when driving at "full throttle".

Replacement

Change oil and replace filter as indicated in the scheduled maintenance table. Empty the engine by draining the oil through drainage plug «B».

To facilitate oil drainage, loosen the cap/dipstick «A».

Once all the oil has drained through the drainage hole, unscrew and remove the oil cartridge filter «C ».

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Make sure the pre-filter and drainage plug O-rings are in good conditions. Lubricate them and refit the mesh filter and the oil drainage plug, screwing them up to the prescribed torque. Refit the new cartridge filter being careful to lubricate the O-ring before fitting it. Change the engine oil. Since a certain quantity of oil still remains in the circuit, engine oil must be added through plug «A». Then start up the vehicle, leave it running for a few minutes and switch it off: After about five minutes, check the level and, if necessary, top-up but never exceeding the MAX level reference mark. The cartridge filter must be replaced every time the oil is changed. Use new oil of the recommended type for topping up and changing purposes.

N.B. THE ENGINE MUST BE HOT WHEN THE OIL IS CHANGED.

Recommended products

eni i-Ride PG 5W-40 Synthetic based lubricant for high-performance four-stroke engines.

JASO MA, MA2 - API SL - ACEA A3

Locking torques (N*m)

Engine oil filter 12 - 16 Engine oil drainage plug

24 ÷ 30

Check

This operation must be carried out with the engine cold and following the procedure below:

- Place the vehicle on its centre stand and on flat ground.

- Unscrew the cap/dipstick «A», dry it with a clean cloth and reinsert it, screwing it all the way down.

- Remove the cap/dipstick again and check that the level is between the min and max reference marks; top-up, if required.

Maintenance MSS X10 500ie Executive

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If the check is carried out after the vehicle has been used, and therefore with a hot engine, the level will be lower; in order to carry out a correct check, wait at least 10 minutes after the engine has been stopped so as to get the correct level.

Engine oil top-up

The oil should be topped up after having checked the level and in any case by adding oil without ever exceeding the MAX. level. Restoring the level from the MIN to the MAX marks requires approx. 400 m³ of oil.

Engine oil filter

Change oil and replace filter as indicated in the scheduled maintenance table. Use new oil of the recommended type for topping up and changing purposes. Make sure the pre-filter and drainage plug O-rings are in good conditions. Lubricate them and refit the mesh filter and the oil drainage plug, screwing them up to the specified torque. Refit the new cartridge filter being careful to lubricate the O-ring before fitting it. Change the engine oil.

Recommended products

eni i-Ride PG 5W-40 Synthetic based lubricant for high-performance four-stroke engines.

JASO MA, MA2 - API SL - ACEA A3

Oil pressure warning light

The vehicle is equipped with a telltale light on the dashboard that lights up when the key is turned to the «ON» position. However, this light should switch off once the engine has started.

If the light turns on during braking, at idling speed or while turning a corner, it is necessary to check the oil level and the lubrication system.

MSS X10 500ie Executive Maintenance

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Checking the ignition timing

- Remove the plastic cap on the flywheel cover

-Turn the flywheel until the reference mark «T» on the rotor matches the reference mark on the flywheel cover as shown in the figure (TDC). Make sure that the 4V reference point on the camshaft control pulley is aligned with the reference point on the head as shown in the second figure. If the reference is opposite the indicator on the head, turn the crankshaft once more. For the use of this reference mark, remove the spark plug and turn the engine in the direction that is the reverse of the normal direction using a calliper spanner applied to the camshaft command pulley casing.

Checking the valve clearance

- To check the clearance in the valves collimate the references between the cam shaft control pulley and head.

- Use a feeler to make sure the clearance between the valve and register screw correspond to the indicated values. If the clearance does not correspond, adjust it by loosening the lock nut using a screwdriver on the set screw as shown in the figure.

Characteristic

Valve clearance: intake

0.15 mm (when cold)

Valve clearance: discharge

0.15 mm (when cold)

Maintenance MSS X10 500ie Executive

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Anti-evaporation system

The breather of vapours from the fuel tank is created by means of a valve. The black-coloured part of such a valve must be connected to the pipe coming from the tank.

MSS X10 500ie Executive Maintenance

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INDEX OF TOPICS

TROUBLESHOOTING TROUBL

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Noisy suspension

NOISY SUSPENSION

Possible Cause Operation

Faults in the suspension system If the front suspension is noisy, check: the efficiency of the front

shock absorber; the condition of the ball bearings and relevant

lock-nuts, the limit switch rubber buffers; and the movement

bushings. In conclusion, check the tightening torque of the

wheel hub, the brake calliper, the shock absorber disc in the

attachment to the hub and the steering tube.

Anomalies on the rear suspension system Replace it if the problem is not electrical in nature. Check the

relative basic circuit diagram. In case of failure with the key set to the «ON» position of the «UP» and «DOWN» buttons, and if the icon on the digital display flashes, it is necessary to reset the adjustment system. Finally, check the locking torques of the

shock absorber to the rear suspension linkage and mounting

bracket.

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INDEX OF TOPICS

ELECTRICAL SYSTEM ELE SYS

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KEY

1. 12v-10Ah battery

2. Starter motor

3. Starter relay contact

4. Starter relay coil

5. Regulator

6. Flywheel

7. Chassis ground

8. Chassis engine-ground

9. Ignition switch

10. Fuse No. 1 - 15A

11. Fuse No. 2 - 10A

12. Fuse No. 3 - 7.5A

13. Fuse No. 4 - 7.5A

14. Fuse No. 5 - 7.5A

15. Fuses No. 6 - 7.5A

16. Fuse No. 7 - 5A

17. Fuse No. 8 - 3A

18. Fuse No. 9 - 30A

19. USB socket

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20. Preinstallation for satellite navigation system

21. Fuel tank flap actuator

22. Fuel tank flap button

23. Saddle actuator

24. Saddle button

25. LV socket

26. Helmet compartment light switch

27. 12v-5w light unit bulb

28. Turn indicator control

29. Emergency light bulb button

30. Turn indicators control device

31. Instrument panel

32. Front left turn indicator

33. Front right turn indicator

34. Rear left turn indicator

35. Rear right turn indicator

36. Fuel level transmitter

37. Engine temperature sensor (instrument)

38. Ambient temperature sensor

39. «Mode» button

40. Injection electronic control unit

41. Front ground node

42. Rear ground node

43. Rear ground regulator

44. Instrument panel ground node

45. Oil pressure sensor

46. Immobilizer

47. Injection relay

48. Radiator electric fan

49. Radiator electric fan solenoid

50. Lambda sensor

51. Engine temperature sensor (C.D.I.)

52. Engine speed sensor

53. Engine stop button

54. Stand button

55. H.V. coil

56. Fuel injector

57. Anti-tipping sensor

Electrical system MSS X10 500ie Executive

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58. Fuel pump

59. Diagnostics socket

60. Left front daylight running light

61. Right front daylight running light

62. Left rear tail light bulb

63. Right rear tail light bulb

64. Left side control lighting

65. Right side control lighting

66. License plate light bulb 12V-5W

67. Horn

68. Horn button

69. N.2 stop buttons

70. Engine starter button

71. Left stop light

72. Right stop light

73. Light switch

74. Headlight

75. Headlight relay

76. Pre-installation of «blue dash / anti-theft device»

77. Fuse No. 10- 40A for ABS system

78.Shock absorber adjustment device

79. Shock absorber adjustment button "UP"

80. Shock absorber adjustment button "DOWN"

81. Encoder for shock absorber electric device

82. Shock absorber actuator

83. Shock absorber adjustment device ground node

84. CDI injection control unit ground node

85. Engine signalling relay inhibited

86. Diode 1A

87. ASR Button

88. ABS control unit

89. Front tone wheel sensor for ABS

90. Rear tone wheel sensor for ABS

91. Resistance 120ohm termination of CAN line Key

Ar: Orange Az: Light Blue Bi: White Bl: Blue Gi: Yellow Gr:Grey Ma:Brown Ne: Black Ro: Pink Rs: Red Ve: Green Vi: Purple

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Components arrangement

Electrical system MSS X10 500ie Executive

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1. Pulsante apertura sella e connettore

2. Pulsante luci di emergenza e connettore

3. Pulsante apertura sportello carburante e connettore

4. Pulsante ASR e connettore

- per accedervi rimuovere la modanatura dei pulsanti.

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5. Dispositivo manopola lato destro e connettore

6. Dispositivo manopola lato sinistro e connettore

- per accedervi rimuovere il gruppo ottico anteriore.

7. Dispositivo presa USB e connettore

- per accedervi rimuovere il gruppo ottico anteriore.

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8. Gruppo strumenti e connettore

9. Commutatore a chiave e connettore

- per accedervi rimuovere il gruppo cupolino-parabrezza.

10. Predisposizione accessori (predisposizione antifurto e Blue Dash)

- per accedervi rimuovere il gruppo cupolino-parabrezza.

11. Clacson

- per accedervi rimuovere il gruppo ottico anteriore.

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12. Briglia connessione proiettore

13. Dispositivo comando lampeggiatori

- per accedervi rimuovere il gruppo ottico anteriore.

14. Pulsanti stop e connettori

- per accedervi rimuovere il gruppo ottico anteriore.

15. Proiettore anabbagliante sinistro e connettore

16. Indicatore di direzione anteriore sinistro e connettore

- per accedervi rimuovere il gruppo ottico anteriore.

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17. Predisposizione navigatore GPS

- per accedervi rimuovere la modanatura dei pulsanti e la modanatura laterale sinistra.

18. Proiettore abbagliante e luce di posizione Anteriore a LED e connettore

- per accedervi rimuovere il gruppo cupolino-parabrezza.

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19. Proiettore anabbagliante destro e connettore

20. Indicatore di direzione anteriore destro e connettore

- per accedervi rimuovere il gruppo ottico anteriore.

21. Sensore temperatura aria esterna e connettore

- per accedervi rimuovere il gruppo ottico anteriore.

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22. Presa B.T. e connettore

- per accedervi rimuovere il gruppo ottico anteriore.

23. Antenna immobilizer

- per accedervi rimuovere la copertura centrale ed il vano porta oggetti.

24. Pulsante cavalletto laterale e connettore

- per accedervi rimuovere la copertura inferiore ed il portello carburante.

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25. Elettroventola radiatore e connettore

- per accedervi rimuovere la copertura inferiore ed il portello carburante.

26. Connettore indicatore livello carburante su cruscotto

- per accedervi rimuovere la copertura inferiore ed il portello carburante.

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27. Pompa carburante e connettore

- per accedervi rimuovere il vano porta casco.

28. Pulsante illuminazione vano casco e connettore

- per accedervi rimuovere il vano porta casco.

29. Attuatore apertura sella

- per accedervi rimuovere il semi codone sinistro.

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30. Sensore anti-ribaltamento

- per accedervi rimuovere la pedana appoggiapiedi e la fiancata laterale destra.

31. Attuatore apertura portello carburante

- per accedervi rimuovere la pedana appoggiapiedi e la fiancata laterale destra.

32. Regolatore di tensione e connettore

- per accedervi rimuovere la pedana appoggiapiedi e la fiancata laterale destra.

33. Connessione statore

34. Connessione sensore giri motore

- per accedervi rimuovere la pedana appoggiapiedi e la fiancata destra.

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35. Sensore pressione olio

36. Centralina iniezione

37. Iniettore

38. Sensore temperatura motore

- per accedervi rimuovere il portello vano porta casco.

39. Sonda lambda e connettore

- per accedervi rimuovere il vano porta casco.

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40. Sensore velocità posteriore e connettore

- per accedervi rimuovere il vano porta casco.

41. Bobina A.T.

42. Cavi bobina A.T.

- per accedervi rimuovere la pedana poggiapiedi e la fiancata sinistra.

43. Cappucci candele di accensione

- per accedervi rimuovere il portello ispezione candela.

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44. Motorino di avviamento

- per accedervi rimuovere il vano porta casco.

45. Presa di diagnosi

46. Negativo batteria

47. Positivo batteria

48. Teleruttore avviamento

- per accedervi rimuovere il coperchio vano batteria.

49. Scatola portafusibili e relè

- per accedervi rimuovere il coperchio vano batteria e sollevare il teleruttore avviamento.

50. Plafoniera illuminazione vano porta casco e connettore

- per accedervi rimuovere la plafoniera dal vano porta casco.

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51. Luce illuminazione targa e connettore

- per accedervi rimuovere il supporto targa.

52. Indicatore di direzione posteriore destro e connettore

53. Fanale posteriore destro e connettore

- per accedervi rimuovere la fiancata ed il gruppo ottico posteriore destro.

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54. Indicatore di direzione posteriore sinistro e connettore

55. Fanale posteriore sinistro e connettore

- per accedervi rimuovere la fiancata ed il gruppo ottico posteriore sinistro.

56. Centralina ABS

- per accedervi rimuovere il gruppo cupolino-parabrezza.

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57. Sensore velocità anteriore e connettore

- per accedervi rimuovere il gruppo ottico anteriore.

58. Attuatore regolazione precarico ammortizzatore posteriore e connettore

- per accedervi rimuovere la pedana poggiapiedi sinistra e la fiancata sinistra.

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59. Pulsante aumento precarico ammortizzatore e connettore

60. Pulsante diminuzione precarico ammortizzatore e connettore

- per accedervi rimuovere il cruscotto.

61. Centralina regolazione precarico ammortizzatore posteriore

- per accedervi rimuovere lo scudo anteriore.

Ground points

Located on the left side of the frame, under the footrest. Located on the engine in the left part of the vehicle.

- to reach it, remove the left side fairing.

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Located on the frame on the right side of the vehicle

- remove the semi-tail fairing and the right rear light unit to reach it.

Located on the engine under the support bracket of the cabling.

- to reach it, remove the helmet compartment.

Front side

1. ABS control unit.

2. Preload control unit and command cabling.

3. Dashboard cabling.

4. Command cabling to the handlebar.

5. Adjustment control unit of the preloading.

6. Blue Dash connector.

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7. Fall sensor and fuel door actuator.

8. Voltage regulator.

9. Electric fan connector.

10. Alternator connector.

11. Pick-up connector and oil pressure sensor.

12. Main cable harness.

13. Side stand sensor connector.

14. Saddle opening actuator.

Back side

15. Rear wheel speed sensor connector.

16. Right turn indicator connector.

17. Right light connector.

18. Diagnostic socket.

19. Left light connector.

20. Left turn indicator connector.

21. Cables connecting battery and starter relay.

22. Fuses and relays unit.

23. Alternator connector.

24. Fuel injector.

25. Engine temperature sensor.

26. Injection ECU.

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Ignition

List of components 1 Battery 12V-10Ah 7 Frame ground node 9 Ignition switch 12 Fuse No. 3 16 Fuse No. 7 18 Fuse No. 9 40 CDI injection control unit 41 Rear ground node 42 Rear ground node 43 Rear ground regulator 47 Injection load solenoid 52 Engine revolution sensor 55 HV coil 56 Fuel injector 58 Fuel pump 84 CDI injection control unit ground node

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Battery recharge and starting

List of components 1 Battery 12V-10Ah 2 Starter motor 3 Starter relay contact 4 Starter relay coil 5 Voltage regulator 6 Flywheel 7 Frame ground node 8 Frame-engine ground node 9 Ignition switch 12 Fuse No. 3 14 Fuse No. 5 16 Fuse No. 7 18 Fuse No. 9 31 Instrument panel 40 CDI injection control unit 41 Rear ground node 42 Rear ground node

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43 Rear ground regulator 53 Engine stop button 54 Side stand switch 69 Stop switch 70 Engine starter button 71 Left stop light 72 Right stop light 84 CDI injection control unit ground node 85 Signal relay engine inhibited 86 Diode 1A

Level indicators and enable signals section

List of components 1 Battery 12V-10Ah 7 Frame ground node 9 Ignition switch 10 Fuse No. 1 -15A 12 Fuse No. 3 -10A 14 Fuse No. 5 -7,5A 16 Fuse No. 7 -5A

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31 Instrument panel 36 Fuel level transmitter 37 Engine water temperature sensor for instrument 40 CDI injection control unit 41 Front ground node 42 Rear ground node 43 Rear ground regulator 44 Instrument panel ground node 45 Oil pressure sensor 46 Immobilizer 50 Lambda probe 51 Engine water temperature sensor for instrument 84 CDI injection control unit ground node

ABS

List of components 1 Battery 12V-10Ah 7 Frame ground node 9 Ignition switch 16 Fuse No. 7 -5A

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18 Fuse No. 9 -30A 31 Instrument panel 40 CDI injection control unit 41 Front ground node 42 Rear ground node 43 Rear ground regulator 59 Diagnostics socket 77 Fuse No. 10 -40A 84 CDI injection control unit ground node 87 ASR BUTTON 88 ABS Control unit 89 Front tone wheel sensor for ABS 90 Rear tone wheel sensor for ABS 91 Resistance 120ohm termination of CAN line

Devices and accessories

List of components 1 Battery 12V-10Ah 7 Frame ground node 9 Ignition switch

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10 Fuse No. 1 -15A 12 Fuse No. 3 -10A 13 Fuse No. 4 -7,5A 14 Fuse No. 5 -7,5A 16 Fuse No. 7 -5A 18 Fuse No. 9 -30A 19 USB socket 20 Satellite navigator socket 21 Fuel tank flap actuator 22 Fuel tank flap button 23 Saddle actuator 24 Saddle button 25 LV socket 26 Helmet compartment light switch 27 Light unit 31 Instrument panel 38 Ambient temperature sensor 39 MODE BUTTON 40 CDI injection control unit 41 Front ground node 42 Rear ground node 43 Rear ground regulator 44 Instrument panel ground node 47 Injection load solenoid 48 Electric fan 49 Electric fan relay 57 Anti-tipping sensor 59 Diagnostics socket 67 Horn 68 Horn button 84 CDI injection control unit ground node

BLUE DASH DEVICE

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List of components 1 Battery 12V-10Ah 7 Frame ground node 9 Ignition switch 10 Fuse No. 1 -15A 12 Fuse No. 3 -10A 14 Fuse No. 5 -7,5A 27 Light unit 31 Instrument panel 32 Left front turn indicator 33 Right front turn indicator 34 Left rear turn indicator 35 Right rear turn indicator 36 Fuel level transmitter 40 CDI injection control unit 41 Front ground node 42 Rear ground node 43 Rear ground regulator 44 Instrument panel ground node 59 Diagnostics socket

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74 Headlight 76 Blue dash device 77 Fuse No. 10 -40A 84 CDI injection control unit ground node 88 ABS Control unit 91 Resistance 120ohm termination of CAN line

SHOCK ABSORBER ADJUSTMENT DEVICE

List of components 1 Battery 12V-10Ah 7 Frame ground node 9 Ignition switch 10 Fuse No. 1 -15A 14 Fuse No. 5 -7,5A 18 Fuse No. 9 -30A 31 Instrument panel 41 Front ground node 42 Rear ground node 43 Rear ground regulator 44 Instrument panel ground node

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59 Diagnostics socket 78 Shock absorber adjustment device 79 Shock absorber adjustment button "UP" 80 Shock absorber adjustment button "DOWN" 81 Encoder for shock absorber electric device 82 Shock absorber actuator 83 Shock absorber adjustment device ground node

Lights and turn indicators

List of components 1 Battery 12V-10Ah 7 Frame ground node 9 Ignition switch 10 Fuse No. 1 -15A 11 Fuse No. 2 -10A 12 Fuse No. 3 -10A 14 Fuse No. 5 -7,5A 15 Fuse No. 6 -7,5A 16 Fuse No. 7 -5A 17 Fuse No. 8 -3A

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18 Fuse No. 9 -30A 28 Turn indicator command 29 Emergency light bulb button 30 Turn indicator device 31 Instrument panel 32 Left front turn indicator 33 Right front turn indicator 34 Left rear turn indicator 35 Right rear turn indicator 40 CDI injection control unit 41 Front ground node 42 Rear ground node 43 Rear ground regulator 60 Left front daylight running light 61 Right front daylight running light 62 Left rear daylight running light 63 Right rear daylight running light 64 Left control lighting 65 Right control lighting 66 License plate light 69 Stop buttons 71 Left stop light 72 Right stop light 73 Light switch 74 Headlight 75 Headlight relay 84 CDI injection control unit ground node

No spark plug

HV coil primary resistance value:

Disconnect the connector of the HV coil and measure the resistance between the two terminals.

Characteristic

HV coil resistance primary value:

~ 670 mΩ ± 10%

Spark plug cable resistance value

~ 5 kΩ

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Switches check

To check buttons and switches, check that, according to their position, the continuity of contacts is correct as indicated in the following charts.

KEY Ar: Orange Az: Sky Blue Bi: White Bl: Blue Gi: Yellow Gr: Grey Ma: Brown Ne: Black Ro: Pink Rs: Red Ve: Green Vi: Purple

ENGINE STOP SWITCH

STARTER BUTTON

LIGHT SWITCH

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TURN INDICATOR SWITCH

HORN BUTTON

HELMET COMPARTMENT LIGHT SWITCH

SADDLE OPENING SWITCH

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MODE BUTTON

STAND BUTTON

FUEL TANK FLAP BUTTON

STOP BUTTONS

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ASR BUTTON

Voltage regulator check

Con batteria perfettamente carica, misurare la tensione presente ai poli della batteria con motore a regime elevato. La tensione non deve superare 15 Volt. Rilevando tensioni superiori, procedere con la sostituzione del regolatore. Rilevando tensioni inferiori a 14 Volt, procedere con le verifiche riguardanti lo statore ed il relativo cablaggio.

Electric characteristic

Control voltage

14÷15 V to 1500÷12000 rpm

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Turn signals system check

KEY

1. Battery

2. Fuse No. 9

3. ignition switch contacts

4. Fuse No. 5

5. Turn indicators control device

6. Turn indicator control

7. LH indicators

8. RH indicators

9. Turn indicator warning light bulb

10. Emergency light bulb button

WARNING

ALL CONTINUITY TESTS MUST BE CARRIED OUT WITH THE CORRESPONDING CONNECTORS DISCONNECTED.

1) Check the working order of bulbs.

2) Check fuses No. 9 and 5 and the ignition key contacts.

3) Check for voltage between the Pink-Blue cable of the turn indicators control device and ground.

4) If there is no voltage, check that the cable harness is not interrupted.

5) Check the turn indicator control.

6) Check that the Blue-Black and Pink-Black cables between the control and turn indicator device is not interrupted.

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7) Check that the Pink and White-Blue cables connecting the bulbs and the turn indicator device are not interrupted.

8) Check the bulbs ground connection.

level indicators

WARNING

ALL CONTINUITY TESTS MUST BE CARRIED OUT WITH THE CORRESPONDING CONNECTORS DISCONNECTED.

If faults are detected:

1) With a multimeter, check resistance values between the White-Green cable and the Black cable of the fuel level transmitter by moving the arm with the float.

2) If the transmitter operates correctly but the indication on the instrument panel is not exact, check that the cable harnesses between them are not interrupted.

COMPONENT CABLE KEY: A - White-green cable B - Black ground cable

Electric characteristic

Resistance value when the tank is full

<= 7 Ω

Resistance value when the tank is empty

98 ±5 Ω

Lights list

BULBS

Specification

Desc./Quantity

1 Low beam light bulb Type: Halogen H8

Quantity: 2

Power: 12V - 35W

2 High beam light bulb Type: Halogen H1

Quantity: 1

Power: 12V - 55W

3 Front tail light bulb Type: LED

Quantity: 1 Right - 1 Left

Power: -

4 Turn indicator bulbs Type: Amber spherical BAU 15s

Quantity: 1 Right -1 Left (front); 1 Right -1 Left (rear)

Power: 12V - 10W

5 Stop light/rear daylight running light bulb Type: LED

Quantity: 1 Right - 1 Left

Power: -

6 License plate light bulb Type: All glass W5W

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Specification Desc./Quantity

Quantity: 1

Power: 12V - 5W

7 Helmet compartment light bulb Type: Cylindrical C5W

Quantity: 1

Power: 12V - 5W

8 Instrument panel lighting bulb Type: LED

Quantity: 10

Power: -

9 Lighting bulb switches Type: LED

Quantity: 2

Power: -

Line for daylight running lights and instrument panel lighting line

In the event of a malfunction, check:

- Efficiency of the bulbs

- Fuses No. 7, 8 and 9

- Ignition key contacts

- Cable harness continuity

High beam/low beam light line

In the event of a malfunction, check:

- Efficiency of the bulbs

- Light switch

- Headlight from solenoid

- Fuses No. 2, 6 and 9

- Ignition key contacts

- Cable harness continuity

Fuses

The fuses are located to the right of the battery. To access it, operate as described:

- rest the vehicle on its stand;

- lift the saddle;

- remove the battery cover, as described in the procedure to access the battery. Remove the main fuse box «A» from the tongue «B».

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Once the main fuse box «A» is removed, unscrew the screw «F» and remove the cover«E» of the secondary fuse box.

SECONDARY FUSES

Specification

Desc./Quantity

Fuse No. 1 Capacity: 15 A

Protected circuits: Powered by battery LV socket, helmet

compartment bulb, turn indicators control device, instrument

panel, antitheft-device pre-installation.

Seat opening actuator ignition switched live and fuel door open-

ing actuator.

Fuse No. 2 Capacity: 10A

Protected circuits: Light relay, light switch.

Fuse No. 3 Capacity: 10A

Protected circuits: control unit, injection load relay.

Fuse No. 4 Capacity: 7.5 A

Protected circuits: Electric fan relay.

Fuse No. 5 Capacity: 7.5 A

Protected circuits: satellite navigator pre-installation ignition switched live, USB socket, shock absorber control device, turn

indicators control device, instrument panel, antitheft device

pre-installation, horn, stop light bulb, starter relay.

Fuse No. 6 Capacity: 7.5 A

Protected circuits: high beam light bulbs ignition switched

live, high beam warning light, antitheft device pre-installation.

Fuse No. 7 Capacity: 5A

Protected circuits (live):Control unit, ABS control unit, immo-

bilizer antenna, anti-tipping sensor, injection load solenoid,

Light solenoid.

Fuse No. 8 Capacity: 3A

Protected circuits (live):Daylight running light, license plate

light, control lighting, instrument lighting.

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MAIN FUSES

Working on the side fins«D», remove the cover«C» to access the main fuse «9».

On the other side of the battery compartment, the main fuse is located instead «10».

The spare fuse «11» is positioned in the same box, but on the side.

MAIN FUSES

Specification

Desc./Quantity

Fuse No. 9 Capacity: 30 A

Protected circuits:Recharge, fuses No. 5, No. 6, No. 7 and

No. 8 (live).

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Specification Desc./Quantity

Fuse No. 10 Capacity: 40A

Protected circuits:ABS control unit.

Fuse No. 11 Capacity: 30 A

Protected circuits:Reserve.

Dashboard

A - Fuel gauge B - Speedometer C - Fuel reserve warning light D - Insufficient oil pressure warning light E - Engine not startable warning light F - Low beam warning light G - Turn indicator warning light H - Hazard warning light I - Immobilizer LED L - Engine control telltale light and engine failure warning light M - ABS warning light N - ASR warning light O - Coolant temperature indicator P - Engine rpm indicator Q - SET Button R - Digital display

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S - ODO/TRIP Button

Actuators master box

1. Shock absorber preloading control unit

2. UP button

3. DOWN button

4. Digital instrument panel

5. Actuator

6. Encoder

7. Ignition switch

8. Battery

9. K Line SYSTEM CONTROL

WARNING

ALL CONTINUITY TESTS MUST BE CARRIED OUT WITH THE CORRESPONDING CONNECTORS DISCONNECTED.

1) Check that between pins 6 and 9 and between pins 11 and 9 there is no continuity

2) Check between pins 7 of the wiring of the control unit and pin 2 of the actuator there is continuity

3) Check between pins 8 of the wiring of the control unit and pin 1 of the actuator there is continuity

4) With the key «ON» check that between pins 1 and 10 of the control unit there is a voltage of about 12V

RESETTING THE ADJUSTMENT SYSTEM

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In case of failure with the key set to the «ON» position of the «UP» and «DOWN» buttons, and if the icon on the digital display flashes, it is necessary to reset the adjustment system. Proceed as follows:

- position the vehicle on centre stand.

- set the switch to «OFF» position.

- simultaneously hold down the «UP» and «DOWN» buttons and set the switch to «ON» position.

- The system proceeds to the resetting by performing a complete travel on the shock absorber, first in extension then in compression, by repositioning it to the lower stop and normalizing the indication on the digital display.

- set the switch to «OFF» position.

Battery installation

VRLA battery (valve-regulated lead-acid battery) Maintenance Free (MF)

WARNING

BATTERY ELECTROLYTE IS TOXIC AND IT MAY CAUSE SERIOUS BURNS. IT CONTAINS SULPHURIC ACID. AVOID CONTACT WITH YOUR EYES, SKIN AND CLOTHING. IN CASE OF CONTACT WITH YOUR EYES OR SKIN, RINSE WITH ABUNDANT WATER FOR ABOUT 15 MINUTES AND SEEK IMMEDIATE MEDICAL ATTENTION. IN THE EVENT OF ACCIDENTAL INGESTION OF THE LIQUID, IMMEDIATELY DRINK LARGE QUANTITIES OF WATER OR MILK. MAGNESIUM MILK, BATTERED EGG OR VEGETABLE OIL. SEEK IMMEDIATE MEDICAL ATTENTION. BATTERIES PRODUCE EXPLOSIVE GASES; KEEP CLEAR OF NAKED FLAMES, SPARKS OR CIGARETTES; VENTILATE THE AREA WHEN RECHARGING INDOORS. ALWAYS PROTECT YOUR EYES WHEN WORKING CLOSE TO BATTERIES. KEEP OUT OF THE REACH OF CHILDREN

1) Battery preparation

Position the battery on a flat surface. Remove the adhesive sheet closing cells and proceed as quickly as possible to run the subsequent activation phases.

2) Electrolyte preparation.

Remove the container of the electrolyte from the pack. Remove and preserve cover strips from the container, in fact, the strip will later be used as a closing cover. Note: Do not pierce the sealing of the container or the container itself because inside there is sulphuric acid.

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3) Procedure for filling the battery with acid.

Position the electrolyte container upside down with the six areas sealed in line with the six battery filler holes. Push the container down with enough force to break the seals. The electrolyte should start to flow inside the battery. Note: Do not tilt the container to prevent the flow of electrolyte from pausing or stopping.

4) Control the flow of electrolyte

Make sure air bubbles are rising from all six filling holes. Leave the container in this position for 20 minutes or more. Note:If there are no air bubbles coming out of the filling holes, lightly tap the bottom of the container two or three times. Do not remove the container from the battery.

5) Take out the container.

Make sure all the electrolyte in the battery is drained. Gently tap the bottom of the container if electrolyte remains in the container. Now, gently pull the container out from the battery, only do this when the container is completely empty, and proceed immediately to the next point.

6) Battery closing.

Insert the airtight cover strips into the filling holes. Press horizontally with both hands and make sure that the strip is levelled with the top part of the battery. Note:To do this, do not use sharp objects that could damage the closing strip, use gloves to protect your hands and do not bring your face close to the battery. The filling process is now complete. Do not remove the strip of caps under any circumstances, do not add water or electrolyte. Place the battery down for 1 to 2 hours prior to the charging from the battery.

7) Recharging the new battery

With the above-mentioned procedure, the battery will have gained around 70% - 75% of its total electrical capacity. Before installing the battery on the vehicle, it must be fully charged and then must be recharged.

If the battery is to be installed on the vehicle prior to this pre-charged one, the battery will not be able to exceed 75% charge without jeopardising its useful life on vehicle.

The dry charge battery MF like the completely loaded YTX, must have a no-load voltage between

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12.8 - 13.15 V Bring the battery to full charge, using the 020648Y battery charger: a - select the type of battery with the red switch on the left of the panel battery charger panel b - select NEW on the yellow timer c - connect the clamps of the battery charger to the battery poles (black clamp to negative pole (-) and red clamp to positive pole (+)).

d - Press the red button, as shown in figure.

e - Press the "MF" black button to activate the battery recharge Maintenance Free as shown in figure.

f - Check the ignition of the green LED indicated with a red arrow in figure.

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g - The activation cycle of the new battery lasts for 30 minutes after the ignition of the recharge LED has taken place

h - Disconnect the clamps from the battery and check the voltage, if voltages are detected of less than 12.8 V, proceed with a new recharge of the battery starting from point c of the recharge procedure of the new battery, otherwise go to point i

i - The battery is now completely activated, disconnect the battery charger from the fuel supply grid, disconnect the clamps from the battery and proceed to fitting the battery on the vehicle.

Connectors

INSTRUMENT PANEL CONNECTOR

1. Battery-powered (Red-Blue)

2. Live power supply (White)

3. Instrument panel ground (Black)

4. Speed sensor signal (Sky blue)

5. Power supply for shock absorber sensor

(Brown-Green)

6. Ambient temperature sensor (Yellow-Blue)

7. Signal for engine temperature indicator (Yellow-

Pink)

8. Fuel level indicator (White - Green)

9. High-beam warning light (Violet)

10. Power supply for instrument panel lighting

(Yellow-Black)

11. Left turn indicator warning light (Pink)

12. Right turn indicator warning light (White-Blue)

13. Emergency warning light (White-Black)

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14. Oil pressure warning light (White-Purple)

15. Engine check warning light (Brown-White)

16. ABS Warning Light (Orange)

17. ASR Warning Light (Brown-Sky blue)

18. Parking brake warning light (Black)

19. Engine unable to start warning light (Blue)

20. Not connected

21. Rpm indicator signal (Green)

22. Not connected

23. P.B. Mode (Grey)

24. Shock absorber sensor signal (Sky blue-

Green)

25. Not connected

26. Not connected

27. Not connected

28. Immobilizer LED (Yellow) IMMOBILIZER ANTENNA CONNECTOR

1. Live (Orange-Blue)

2. Ground lead (Black)

3. Ignition enabling signal (Orange-White)

FUEL PUMP CONNECTOR

1. Not connected

2. Ground lead (Black)

3. Not connected

4. Not connected

5. Power from injection relay (Black-Green)

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ELECTRIC FAN CONNECTOR

1. Ground lead (Black)

2. Power via electric fan relay (Red-Green)

PICKUP CONNECTOR

1. Engine speed sensor positive signal (Red)

2. Engine speed sensor negative signal (Brown)

3. Oil pressure sensor signal (White-Purple)

REGULATOR CONNECTOR

1. Battery positive (Red-Black)

2. Ground lead (Black)

CDI INJECTION CONTROL UNIT CONNECTOR

1. Injection warning light (Brown-White)

2. Rpm indicator (Green)

3. CAN L Line (Pink-White)

4. Lambda probe negative (Light blue-Black)

5. Live (Orange-Blue)

6. Battery power (Red-White)

7. Immobilizer aerial (Orange-White)

8. Electric fan enabling (Green-White)

9. Water temperature sensor (Sky blue-Green)

10. CAN H line (Pink-Red)

11. Lambda probe positive (Green-Blue)

12. ASR on signal (Sky blue-White)

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13. Pick-up sensor positive (Red)

14. Petrol injector command (Purple)

15. Pick-up sensor negative (Brown)

16. Serial line K (Orange-Black)

17. Immobilizer (Yellow)

18. Side stand signal (Orange)

19. Headlight consent (White-Black)

20. Injection load solenoid (Black-Purple)

21. ASR Warning Light control (Brown-Sky blue)

22. High voltage coil command (Pink-Black)

23. Not connected

24. Anti-tipping sensor signal (Grey-Black)

25. Start-up enabling switch (Purple-White)

26. Ground lead (Grey-Green) INJECTOR CONNECTOR

1. Power from injection relay (Black-Green)

2. Negative from injection control unit (Purple)

H.V. COIL CONNECTOR

1. Negative from injection control unit (Pink-Black)

2. Power from injection relay (Black-Green)

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FUEL LEVEL TRANSMITTER CONNECTOR

1. Fuel level indicator (White-Green)

2. Ground lead (Black)

3. Not connected

COOLANT TEMPERATURE SENSOR CONNECTOR

1. Electronic injection control unit (Sky blue -

Green)

2. Instrument panel (Yellow-Pink)

3. Ground lead (Grey-Green)

4. Ground lead (Black)

CONNECTOR FOR PRE-INSTALLATION OF ACCESSORIES / BLUE DASH

1. Ground lead (Black)

2. Fuel level indicator (White-Green)

3. CAN H line (Pink-Red) 4 CAN L Line (Pink-White)

5. Serial line K (Orange-Black)

6. Helmet compartment lighting signal (Yellow)

7. Battery-powered (Red-Blue)

8. Live power supply (White)

9. Not connected

10. Not connected

11. Signal from left side turn indicator (Pink)

12. Signal from right side turn indicator (White-

Blue)

13. Signal from high beam headlight (Purple)

14. Speed sensor signal (Sky blue)

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ABS CONTROL UNIT CONNECTOR

1. Battery-powered (Red)

2. Negative from rear speed sensor (Brown-Black)

3. Positive from rear speed sensor (Brown-Red)

4. Ground lead (Black)

5. Not connected

6. Not connected

7. Not connected

8. Negative from front speed sensor (Brown-

Black)

9. Positive from front speed sensor (Sky blue-Red)

10. ABS Warning Light (Orange)

11. Not connected

12. Not connected

13. Not connected

14. Not connected

15. Not connected

16. Not connected

17. Speed signal (Sky blue)

18. Serial line K (Orange-Black)

19. Not connected

20. Live (Orange-Blue)

21. CAN L Line (Pink-White)

22. Ground lead (Black)

23. CAN L line (Pink-Red)

24. Not connected

25. Not connected

26. Ground lead (Black) SHOCK ABSORBER ADJUSTMENT DEVICE

CONNECTOR

1. Live (White)

2. Encoder power supply (Sky blue-Red)

3. Shock absorber position sensor signal (Sky

blue-Green)

4. Power supply for shock absorber position sensor (Brown-Green)

5. Serial line K (Orange-Black)

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6. Signal from UP control button (Yellow-Red)

7. Positive for shock absorber actuator (Brown-

Red)

8. Negative for shock absorber actuator (BrownBlack)

9. Ground lead (Black)

10. Ground lead (Black)

11. Signal from DOWN control button (Yellow-

Black)

12. Encoder signal (Sky blue) SHOCK ABSORBER ELECTRIC DEVICE CON-

NECTOR

1. Negative shock absorber actuator (Brown-

Black)

2. Positive shock absorber actuator (Brown-Red)

3. Ground for encoder (Black-Green)

4. Encoder signal (Sky blue)

5. Encoder power supply (Sky blue-Red)

6. Not connected ENGINE OIL PRESSURE SENSOR CONNEC-

TOR

Engine oil pressure signal for instrument (Brown)

BATTERY POSITIVE CONNECTOR (Red)

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STARTER MOTOR POSITIVE CONNECTOR (Red)

STARTER MOTOR CONNECTOR NEGATIVE (Black)

FRAME-ENGINE GROUND CONNECTOR (Black)

FRAME GROUND CONNECTOR (Black)

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ASR BUTTON CONNECTOR

1. Ground (Grey-Black)

2.signal for CDI injection control unit (Sky blue-

White)

SADDLE BUTTON CONNECTOR

1. Ground lead (Black)

2.Actuator control (Blue-Black)

FUEL TANK FLAP BUTTON CONNECTOR

1. Ground lead (Black)

2.Actuator control (Blue-Black)

SHOCK ABSORBER CONTROL BUTTON CONNECTOR (UP)

1. Ground lead (Black-Green)

2.Signal for shock absorber adjustment device

(Yellow-Red)

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SHOCK ABSORBER CONTROL BUTTON CONNECTOR (DOWN)

1. Ground lead (Black-Green)

2.Signal for shock absorber adjustment device

(Yellow-Black)

EMERGENCY LIGHT BUTTON CONNECTOR

1. Signal for turn indicator control device (Red-

Yellow)

2. Live power supply (White)

SADDLE ACTUATOR CONNECTOR

1. Negative from button (Blue-Black)

2. Live positive (Blue-Yellow)

FUEL DOOR ACTUATOR CONNECTOR

1. Negative from button (Blue-Black)

2. Live positive (Blue-Yellow)

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HORN CONNECTOR

1. Ground lead (Black)

2. Button control (Grey-Black)

LV SOCKET CONNECTOR

1. Not connected

2. Battery-powered (Red-Blue)

3. Ground lead (Black)

USB SOCKET CONNECTOR

1. Ground lead (Black)

2. Live (White)

SATELLITE NAVIGATOR SOCKET CONNECTOR

1. Ground lead (Black)

2. Live power supply (White)

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FRONT TONE WHEEL SENSOR CONNECTOR

1. Negative signal for ABS control unit (Sky blue-

black)

2. Positive signal for ABS control unit (Sky blue Red)

REAR TONE WHEEL SENSOR CONNECTOR

1. Negative signal for ABS control unit (Brown-

black)

2. Positive signal for ABS control unit (Brown Red)

SIDE STAND SWITCH CONNECTOR

1. Ground lead (Grey-Green)

2. Raised side stand signal (Brown-Red)

ANTI-TIPPING SENSOR CONNECTOR

1. Not connected

2. Ground lead (Grey-Green) 3 Live (Orange-Blue)

4. Signal for CDI injection control unit (Grey-Black)

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AMBIENT TEMPERATURE SENSOR CONNECTOR

1. Ground lead (Black)

2. Signal for instrument (Yellow-Blue)

HEADLIGHT CONNECTOR

1. Low light command (Purple)

2. Ground lead (Black)

3. Daylight running light (Yellow-Black)

4. Low beam control (Brown)

LAMBDA PROBE CONNECTOR

1. Positive (green-Blue)

2. Negative (Sky blue-Black)

FUSE BOX TERMINAL BLOCK

1. Live positive from fuse F5 (7.5A) for satellite

navigator socket - USB socket - turn lights system

- Blue dash - shock absorber adjustment device instrument panel - inhibited engine signal relay horn - stop lights - starter relay (White)

2. Live positive from fuse F6 (7.5A) for light flashes system (Grey-Red)

3. Live positive from fuse F7 (5A) for immobilizer antenna - CDI injection control unit - injection relay

- anti-tipping sensor- ABS control unit - headlight relay (Orange-Blue)

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4 Live positive from fuse F8 (3A) for daylight running light - License plate light - control lighting instrument panel lighting (Yellow-Black)

5. Live positive from battery for power supply of fuses F5-F6-F7-F8 (Orange)

6. Live positive from battery for power supply of fuses F5-F6-F7-F8 (Orange)

7. Live positive from battery for power supply of fuses F5-F6-F7-F8 (Orange)

8. Live positive from battery for power supply of fuses F5-F6-F7-F8 (Orange)

9. Direct battery positive for power supply of fuses F1-F2-F3-F4 (Red)

10. Direct battery positive for power supply of fuses F1-F2-F3-F4 (Red)

11. Direct battery positive for power supply of fuses F1-F2-F3-F4 (Red)

12. Direct battery positive for power supply of fuses F1-F2-F3-F4 (Red)

13. Battery positive from fuse F1 (15A) for LV socket - turn lights device command - instrument panel - Blue Dash - saddle actuator - fuel door actuator - Helmet compartment lighting (Red-Blue)

14. Battery positive from fuse F2 (10A) for Headlight (Grey)

15. Battery positive from fuse F3 (10A) for injection control unit CDI - Injector - electric fan relay - HV coil - fuel pump (Red-White)

16. Battery positive from fuse F4 (7.5A) for electric fan (Red-Green)

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RELAY BOX TERMINAL BLOCK R1

85. Negative from injection control unit (Black-Pur-

ple)

86. Live positive from fuse F7 (5A) (Orange-Blue)

87. Positive for Injection loads (Black-Green) 87a. Not connected

30. Positive from F3 fuse (10A) (Red-White) R2

85. Negative from injection control unit (Green-

White)

86. Positive from R1 injection loads relay (BlackGreen)

87. Positive for electric fan (Red-Green) 87a. Not connected

30. Battery positive from fuse F4 (7.5A) (Red-

Green)

85. Negative from injection control unit (Green-

Black)

86. Live positive from fuse F7 (5A) (Orange-Blue) 87a. Not connected

87. Positive for light switch (Grey)

30. Positive battery from F2 fuse (10A) (Grey) R4

85. Engine stop signal from diode 1A (Orange-

White)

86. Live positive from fuse F5 (7.5A) (White)

87. Not connected 87a. Ground lead (Black)

30. Consent for telltale light inhibited engine (blue)

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PIAGGIO MSS X10 500ie Executive Service Station Manual

Specifications and Main Features

Frequently Asked Questions

User Manual