Pentair M13-0116-G1014, M17-0216-G009, M13-0116-G1XXX, M13-0126-G1XXX, M17-0216-GXXX Instruction Manual

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GENESIS™
Air Conditioner
All Models
INSTRUCTION MANUAL
Rev. B
© 2013 Pentair Equipment Protection 89104462
P/N 89104462
TABLE OF CONTENTS
RECEIVING THE AIR CONDITIONER ...............................................................................................................................................................................3
HANDLING AND TESTING THE AIR CONDITIONER ......................................................................................................................................................3
INSTALLATION INSTRUCTIONS......................................................................................................................................................................................4
M13 Design Data ....................................................................................................................................................................................................................................5
M13 Dimensional Drawing ....................................................................................................................................................................................................................5
M13 Mounting Gasket and Cutout Dimensions ....................................................................................................................................................................................5
M13 Components List............................................................................................................................................................................................................................6
M13 Schematic and Wire Diagram, 115/230 Volt 1000 BTU ...............................................................................................................................................................7
M17 Design Data ....................................................................................................................................................................................................................................8
M17 Dimensional Drawing ....................................................................................................................................................................................................................8
M17 Mounting Gasket and Cutout Dimensions ....................................................................................................................................................................................8
M17 Components List............................................................................................................................................................................................................................9
M17 Schematic and Wire Diagram, 115 Volt 1800 BTU .....................................................................................................................................................................10
M17 Schematic and Wire Diagram, 230 Volt 1800 BTU .....................................................................................................................................................................10
M28 Design Data ..................................................................................................................................................................................................................................11
M28 Dimensional Drawing ..................................................................................................................................................................................................................11
M28 Mounting Gasket and Cutout Dimensions ..................................................................................................................................................................................12
M28 Components List..........................................................................................................................................................................................................................13
M28 Schematic and Wire Diagram, 115 Volt, 2200 BTU And 230 Volt 6000 BTU ..............................................................................................................................14
M28 Schematic and Wire Diagram, 230 Volt, 2200 BTU ....................................................................................................................................................................14
M28 Schematic and Wire Diagram, 115/230 Volt, 4000 BTU & 230 Volt 6000 BTU ...........................................................................................................................15
M28 Schematic and Wire Diagram, 115 Volt, 6000 BTU ....................................................................................................................................................................15
M33 Design Data ..................................................................................................................................................................................................................................16
M33 Dimensional Drawing ..................................................................................................................................................................................................................16
M33 Mounting Gasket and Cutout Dimensions ..................................................................................................................................................................................17
M33 Components List..........................................................................................................................................................................................................................18
M33 Wire Diagram and Schematic, 115 V, 4000 BTU .........................................................................................................................................................................19
Wire Diagram, 230 V, 4000 BTU ..........................................................................................................................................................................................................19
M36 Design Data ..................................................................................................................................................................................................................................20
M36 Dimensional Drawing ..................................................................................................................................................................................................................20
M36 Mounting Gasket and Cutout Dimensions ..................................................................................................................................................................................21
M36 Components List..........................................................................................................................................................................................................................22
M36 Schematic and Wire Diagram, 115/230 Volt 6000 BTU .............................................................................................................................................................22
M52 Design Data ..................................................................................................................................................................................................................................23
M52 Dimensional Drawing ..................................................................................................................................................................................................................23
M52 Mounting Gasket and Cutout Dimensions ..................................................................................................................................................................................24
M52 Components List..........................................................................................................................................................................................................................25
M52 Schematic and Wire Diagram, 115 Volt 10000 and 12000 BTU .................................................................................................................................................. 26
M52 Schematic and Wire Diagram, 115/230 Volt 6000/8000 BTU and 230 Volt 10000/12000 BTU ..................................................................................................26
MHB11 Design Data ............................................................................................................................................................................................................................27
MHB11 Dimensional Drawing .............................................................................................................................................................................................................27
MHB11 Mounting Gasket and Cutout Dimensions .............................................................................................................................................................................28
MHB11 Components List ....................................................................................................................................................................................................................28
MHB11 Schematic and Wire Diagram, 115 Volt, 2200 BTU And 230 Volt 6000 BTU .........................................................................................................................29
MHB11 Schematic and Wire Diagram, 230 Volt, 2200 BTU ..............................................................................................................................................................30
MHB11 Schematic and Wire Diagram, 115/230 Volt, 4000 BTU & 230 Volt 6000 BTU ......................................................................................................................30
TEMPERATURE CONTROL ............................................................................................................................................................................................32
PRINCIPLES OF OPERATION ........................................................................................................................................................................................32
MAINTENANCE .............................................................................................................................................................................................................32
Compressor .........................................................................................................................................................................................................................................32
Inlet Air Filter .......................................................................................................................................................................................................................................32
How To Remove, Clean or Install a New Inlet Air Filter .....................................................................................................................................................................33
Condenser and Evaporator Air Movers ..............................................................................................................................................................................................33
Refrigerant Loss ..................................................................................................................................................................................................................................33
TROUBLE SHOOTING ....................................................................................................................................................................................................34
Basic Air Conditioning Trouble Shooting Check List .........................................................................................................................................................................34
Symptoms and Possible Causes: ........................................................................................................................................................................................................35
WARRANTY ....................................................................................................................................................................................................................38
RETURN AND REPAIR POLICY .....................................................................................................................................................................................38
LIMITATION OF LIABILITY .............................................................................................................................................................................................39
NOTE: Some of the information in this manual may not apply if a special unit was ordered. If additional drawings for a special unit are necessary, they have been inserted. Contact Pentair Equipment Protection if further information is required.
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89104462
RECEIVING THE AIR CONDITIONER
Inspect the air conditioner. Check for concealed damage that may have occurred during shipment. Look for dents, scratches, loose assemblies, evidence of oil, etc. Damage evident upon receipt should be noted on the freight bill. Damage should be brought to the attention of the delivering carrier -- NOT to Pentair Equipment Protection -­within 15 days of delivery. Save the carton and packing material and request an inspection. Then file a claim with the delivering carrier.
Pentair Equipment Protection cannot accept responsibility for freight damages; however, we will assist you in any way possible.
HANDLING AND TESTING THE AIR CONDITIONER
If the air conditioner has been in a horizontal position, be certain it is placed in an upright, vertical or mounting position for a minimum of five (5) minutes before operating.
CAUTION
Do not attempt to operate the air conditioner while it is horizontal or on its side, back or front. The refrigeration compressor is filled with lubricating oil. This will cause permanent damage to the air conditioner and also voids the warranty.
TEST FOR FUNCTIONALITY BEFORE MOUNTING THE AIR CONDITIONER TO THE ENCLOSURE. Refer to the nameplate for proper electrical current requirements, and then connect the power cord to a properly
grounded power supply. Minimum circuit ampacity should be at least 125% of the amperage shown in the design data section for the appropriate model. No other equipment should be connected to this circuit to prevent overloading.
Operate the air conditioner for five (5) to ten (10) minutes. No excessive noise or vibration should be evident during this run period. The condenser blower (ambient air), the evaporator blower (enclosure air), and the compressor should be running.
Condenser air temperatures should be warmer than normal room temperatures within a few minutes. The compressor is provided with automatic reset thermal overload protection. This thermo-switch is located
and mounted inside the plastic enclosure clipped to the compressor. The switch operates when the compressor overheats due to clogged or dirty inlet air filter or if ambient air temperatures exceed nameplate rating or if enclosure dissipated heat loads exceed the rated capacity of the air conditioner. The thermal overload switch will actuate and stop compressor operation. The blowers will continue to operate and the compressor will restart after it has cooled to within the thermal overload cut-in temperature setting.
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INSTALLATION INSTRUCTIONS
1. Inspect air conditioner. Verify functionality before mounting the air conditioner, seeHANDLING AND TESTING THE AIR CONDITIONER on page 3.
2. Using the cutout dimensions shown in this manual or the cutout template printed on the units shipping carton, prepare the air “IN” and air “OUT” openings, and mounting bolt hole pattern for the enclosure.
3. Using the gasket kit provided, install gaskets to air conditioner. See gasket kit illustration in this manual for proper location.
4. Mount air conditioner on enclosure using mounting bolts and screws provided. “EZ” mount tabs can be used to hold unit on enclosure while mounting in place. Allow unit to remain upright for a minimum of five (5) minutes before starting. Caution: Air conditioner must be in upright position during operation.
5. Refer to top of nameplate for electrical requirements. Connect the power cord to a properly grounded power supply. Use of an extension cord is not recommended. Electrical circuit should be fused with slow blow or HACR circuit breaker.
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89104462
M13 DESIGN DATA
Model Availability Voltage Hz
M13-0116-G1014 Stock 115 50/60 4.0/4.0 1 800/1000 125/52 48/22
M13-0116-G1XXX 115 50/60 4.0/4.0 1 800/1000 125/52 48/22
M13-0126-G1008 Stock 230 50/60 2.2/2.1 1 800/1000 125/52 48/22
M13-0126-G1XXX 230 50/60 2.2/2.1 1 800/1000 125/52 48/22
-XXX will be replaced with a three-digit number designating all desired options. Consult the factory for specific model numbers.
Full Load
Amps
Phase
BTU/Hr. @ Max Ambient Temperature
Max Ambient Temperature
(°F/°C)
M13 DIMENSIONAL DRAWING
Shipping
Weight
(lb./kg)
M13 MOUNTING GASKET AND CUTOUT DIMENSIONS
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Mounting gasket kit 17-1000-50 included. Apply gasket to the back of the air conditioner before mounting to enclosure.
Dashed lines represent aire conditioner.
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M13 COMPONENTS LIST
Part Description
Item
Number.
115 Volt 230 Volt
Part Number
Fan, Condenser 1 12-1012-01 12-1012-02
Fan, Evaporator 2 13-1015-01 13-1015-02
Coil, Condenser 4 13-1001-05 13-1001-05
Coil, Evaporator 5 13-1001-04 13-1001-04
Compressor, AE 6 10-1016-61 10-1026-71
Control Panel Assembly, Narrow N/S 10-1106-100 10-1106-100
Filter, Air, Reusable, Narrow N/S 10-1000-57 10-1000-57
Filter/Dryer 7 52-6028-00 52-6028-00
Grille, Front, Narrow N/S 10-1130-01 10-1130-01
Pan, Condensate 9 10-1130-12 10-1130-12
Pan, Evaporator 10 10-1130-13 10-1130-13
Relay, Compressor, Start 11 10-1028-05 10-1028-07
Service Cord 12 52-6035-138 52-6035-139
Terminal Block 13 10-1003-03 10-1003-03
Thermal Overload, Compressor 14 10-1007-19 10-1007-58
Thermostat, SPST, 55-100F 15 10-1061-16 10-1061-16
Transformer, 10 VAC Secondary 16 10-1006-114 10-1006-115
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89104462
M13 SCHEMATIC AND WIRE DIAGRAM, 115/230 VOLT 1000 BTU
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M17 DESIGN DATA
Model Availability Voltage Hz
M17-0216-G009 Stock 110/115 50/60 6.6/6.7 1 1500/1800 125/52 56/25
M17-0216-GXXX 110/115 50/60 6.6/6.7 1 1500/1800 125/52 56/25
M17-0226-G004 Stock 220/230 50/60 4.2/3.7 1 1500/1800 125/52 56/25
M17-0226-GXXX 220/230 50/60 4.2/3.7 1 1500/1800 125/52 56/25
-XXX will be replaced with a three-digit number designating all desired options. Consult the factory for specific model numbers.
Full Load
Amps
Phase
BTU/Hr. @ Max Ambient Temperature
Max Ambient Temperature
(°F/°C)
M17 DIMENSIONAL DRAWING
Shipping
Weight
(lb./kg)
M17 MOUNTING GASKET AND CUTOUT DIMENSIONS
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Mounting gasket kit 17-1000-50 included. Apply gasket to the back of the air conditioner before mounting to enclosure.
Dashed lines represent aire conditioner.
89104462
M17 COMPONENTS LIST
Part Description
Item
Number.
115 Volt 230 Volt
Part Number
Fan, Condenser 1 12-1012-01 12-1012-02
Fan, Evaporator 2 12-1012-01 12-1012-02
Capacitor, Compressor, Start 3 N/A 10-1032-09
Coil, Condenser 4 17-1001-00 17-1001-00
Coil, Evaporator 5 17-1002-01 17-1002-01
Compressor, AE 6 10-1016-22 10-1026-74
Control Panel Assembly, Narrow N/S 10-1106-100 10-1106-100
Filter, Air, Reusable, Narrow N/S 10-1000-57 10-1000-57
Filter/Dryer 7 52-6028-03 52-6028-03
Grille, Front, Narrow N/S 10-1130-01 10-1130-01
Pan, Condensate 9 10-1130-14 10-1130-14
Pan, Evaporator 10 10-1130-18 10-1130-18
Relay, Compressor, Start 11 10-1028-05 10-1028-07
Service Cord 12 52-6035-138 52-6035-139
Terminal Block 13 10-1003-03 10-1003-03
Thermal Overload, Compressor 14 10-1007-44 10-1007-57
Thermostat, SPST, 55-100F 15 10-1061-16 10-1061-16
Transformer, 10 VAC Secondary 16 10-1006-114 10-1006-115
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M17 SCHEMATIC AND WIRE DIAGRAM, 115 VOLT 1800 BTU
M17 SCHEMATIC AND WIRE DIAGRAM, 230 VOLT 1800 BTU
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89104462
M28 DESIGN DATA
Model Availability Voltage Hz
M28-0216-G013 STOCK 115 50/60 9.8/9.0 1 2200/2200 125/52 98/45
M28-0216-GXXX 115 50/60 9.8/9.0 1 2200/2200 125/52 98/45
M28-0226-G004 STOCK 230 50/60 5.0/4.5 1 2200/2200 125/52 98/45
M28-0226-GXXX 230 50/60 5.0/4.5 1 2200/2200 125/52 98/45
M28-0416-G007 STOCK 115 50/60 14.6/14.0 1 3800/4000 125/52 116/53
M28-0416-GXXX 115 50/60 14.6/14.0 1 3800/4000 125/52 116/53
M28-0426-G032 STOCK 230 50/60 7.4/6.9 1 3800/4000 125/52 116/53
M28-0426-GXXX 230 50/60 7.4/6.9 1 3800/4000 125/52 116/53
M28-0616-GXXX 115 50/60 16.4/17.2 1 5400/6000 125/52 120/55
M28-0626-GXXX 230 50/60 8.0 1 5400/6000 125/52 120/55
-XXX will be replaced with a three-digit number designating all desired options. Consult the factory for specific model numbers.
Full Load
Amps
Phase
BTU/Hr. @ Max Ambient Temperature
Max Ambient Temperature
(°F/°C)
M28 DIMENSIONAL DRAWING
Shipping
Weight
(lb./kg)
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M28 MOUNTING GASKET AND CUTOUT DIMENSIONS
(3.)
Mounting gasket kit 28-1000-50 included. Apply gasket to the back of the air conditioner before mounting to enclosure.
1. Dashed lines represent air conditioner.
2. Cutout dimensions are for standard unit.
3. Hole may be deleted if service cord is routed through 3.00 x 13.50 cutout (except on units with electric heat).
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