Extent of warranty ........................................................................................Page 16
Processing of warranty claims ........................................................................Page 17
Environmental instructions and disposal information ..................Page 17
EU Conformity Declaration ...................................................................Page 17
5GB/IE/NI
List of pictograms used
List of pictograms used
1~50Hz
Caution!
Read instructions for use!
Power input;
phase number, as well as
Alternating current symbol
and rated value of the frequency
Do not dispose of electrical
equipment in household
waste!
Do not use the device outdoors and never in rain!
Electric shock from the welding electrode can be fatal
Inhaling welding smoke can
be hazardous to your health.
WARNING
IP21S
Potential of serious to
fatal injuries.
Caution! Risk of electric
shock!
Important notice!
Dispose of packaging and
device in an environmentallyfriendly way!
Manual arc welding with
covered electrodes
Protection type
Suitable for welding with
increased electric risk
Welding sparks can cause an
explosion or fire.
Arc rays can damage the
eyes and injure the skin.
Electromagnetic fields can
interfere with the functionality
of pacemakers.
Attention, potential dangers!
6GB/IE/NI
Single phase static frequency
converter-transformer
rectifier
H
Insulation class
Direct current
Made from recycling
material.
Introduction
INVERTER WELDER
PISG 80 A3
z Introduction
Congratulations! You have
chosen a high-quality unit
from our company. Familiarise yourself with the product before using it
for the first time. In addition, please carefully
refer to the instructions for use and the safety
instructions below. Initial operation of this
tool must be performed by trained personnel.
KEEP OUT OF THE REACH OF
CHILDREN!
z Intended use
This welding tool is suitable for welding
metals such as carbon steel, alloy steel, other
stainless steels, copper, aluminium, titanium,
etc. The product has a control lamp, a thermal protection indicator, and a cooling fan.
It further has a strap to safely lift and move
the product. Improper product handling
can be dangerous to persons, animals and
objects. Only use the product as described
and for its indicated purpose. Keep these
instructions in a safe place. When passing
this product on to others, please also include
all the documents. Any use other than the intended is prohibited and potentially dangerous. Damages resulting from non compliance
or misuse are not covered by the warranty
and are not included in the manufacturer‘s
liability.
Note: Classification per EMV standard:
Class A per IEC 60974-10
Warning: Equipment categorised Class A
are intended for industrial use. When used
in other areas, electromagnetic tolerance
may not be warranted or failures may occur.
z Parts Description
Carrying strap
1
Overheating control lamp
2
Control knob
3
Earth terminal
4
Electrode holder
5
Combination wire brush with chipping
6
hammer
Welding shield
7
Grip
8
ON / OFF switch
9
Mains lead
10
11
Protection glass
z Technical specifications
Mains connection: 230 V~ 50 Hz
Max. welding current
and the respective
conventional load voltage: 10 A/20,4 V -
Please carefully read the instructions for use and follow the specified notices. Familiarise yourself
with the tool, its proper use and
the safety notices using these instructions for use. The nameplate
contains all the technical data for
this welding tool, please learn
about the technical facts of this
tool.
This device may be used by
children aged 16 years and
up, as well as by persons with
reduced physical, sensory or
mental capacities, or lacking
experience and / or knowledge, so long as they are
supervised or instructed in the
safe use of the device and understand the associated risks.
Do not allow children to play
with the appliance. Cleaning
and user maintenance should
not be performed by children
without supervision.
Only have repairs and / or
maintenance performed by
electrically skilled persons.
Only use the welding ca-
bles included (PISG 80 A3,
H01N2-D1x10 mm2).
During use the equipment
should not be located directly
against a wall, be covered,
or be jammed between other
equipment to ensure ample air
can be taken in through the
ventilation louvres. Verify the
equipment is correctly connected to the mains voltage. Avoid
any tensile load on the mains.
Unplug the mains plug from
the socket before transferring
the equipment to a different
location.
Always switch the equip-
ment off with the ON / OFF
switch when not in use. Set
the electrode holder down on
an insulated pad and allow
to cool for 15 minutes before
removing the electrodes from
the holder.
Pay attention to the condition
of the welding cables, the electrode holders and the earth
terminals. Worn insulation and
conducting parts can produce
hazards and reduce the welding quality.
Arc welding produces sparks,
melted metal parts and smoke.
Therefore note: Remove any
flammable substances and
/ or materials from the work
area and its immediate surroundings.
Ensure the work area is venti-
lated.
8GB/IE/NI
Safety instructions
Do not weld atop containers,
receptacles or pipes, which
do or did contain flammable
liquids or gasses.
WARNING
Avoid any direct
contact with the welding
circuit. The no-load voltage
between the electrode holder
and earth terminal can be dangerous, there is a risk of electric shock.
Do not store or use the equip-
ment in a moist or wet environment or in the rain. The Protection Provision IP21S applies in
this respect.
Protect the eyes with the ap-
propriate safety glass (DIN
Grad 9-10) to be installed in
the included welding shield.
Use gloves and dry protective clothing free from oil and
grease to protect the skin from
ultraviolet rays and the arc.
WARNING
Do not use the
welding power source to thaw
pipes.
a relatively long time. Therefore do not touch the work
piece with bare hands.
Arc welding releases noxious
fumes. Be careful not to inhale
these as best possible.
Protect yourself from the danger-
ous effects of the arc and keep
persons not involved in the work
at least 2 m away from the arc.
ATTENTION!
Depending on mains condi-
tions at the connection point,
operating the welding equipment may interfere with the
voltage supply for other loads.
When in doubt, please contact
your power supply company.
Operating the welding equip-
ment may interfere with the
functionality of other devices,
e.g. hearing aids, pacemakers, etc.
z Safety hazards
during arc welding
Remember:
The arc ray can damage the
eyes and cause burns to the
skin.
Arc welding produces sparks
and drops of molten metal, the
welded work piece begins to
glow and remains very hot for
Arc welding produces a variety
of safety hazards. It is therefore
particularly important for the
welder to observe the following
rules to avoid putting himself and
others in danger and to prevent
damage to persons and the
equipment.
9GB/IE/NI
Safety instructions
Only have work to the mains
voltage end, e.g. to cables,
plugs, outlets, etc. performed
by a electrically skilled person
in accordance with national
and local regulations.
In the event of an accident,
immediately disconnect the
welding equipment from the
mains voltage.
If electrical contact voltage
occurs, immediately switch
the equipment off and have
it inspected by an electrically
skilled person.
Always ensure good electrical
contacts on the welding current end.
Always wear insulating gloves
on both hands whilst welding.
These will protect from electric
shock (no-load voltage of the
welding current), from hazardous rays (heat and UV rays)
and glowing metal and weld
splashes.
Wear solid, insulating shoes.
The shoes should also insulate
when exposed to moisture.
Low shoes are not suitable, as
glowing metal drops falling
could cause burns.
Wear suitable protective cloth-
ing, no synthetic garments.
Do not look into the arc with
unprotected eyes, only use a
welding shield with approved
protective glass per DIN. In
addition to light- and heat rays
which could result in blinding
or burns, the arc also emits UV
rays. Without adequate protection, this invisible ultraviolet
radiation causes very painful
conjunctivitis which is only
noticed a few hours later. UV
rays further cause burns similar to a sunburn in unprotected
areas of the body.
Persons near the arc or assis-
tants must also be informed of
the risks and outfitted with the
necessary protection. If necessary, set up protective panels.
Ensure an adequate supply of
fresh air whilst welding, particularly in small spaces, as it
produces smoke and harmful
gasses.
Do not weld containers in
which gasses, fuels, mineral
oils, etc. were stored - even if
emptied a long time ago - as
residue poses an explosion
hazard.
Special regulations apply in
rooms posing fire- and explosion hazards.
Welded joints exposed to
great strain and needing to
meet certain safety require-
10GB/IE/NI
Safety instructions
ments must be made by specially trained and certified
welders. Examples are pressure vessels, running rails, tow
couplings, etc.
ATTENTION! Always connect
the earth terminal as close as
possible to the point of weld to
provide the shortest possible path
for the welding current from the
electrode to the earth terminal.
Never connect the earth terminal
to the housing of the welding
equipment!
Never connect the earth terminal
to earthed parts far away from
the work piece, e.g. a water pipe
in another corner of the room.
This could otherwise damage the
protective bonding system of the
room you are welding.
Do not use the welding equip-
ment in the rain.
Do not use the welding equip-
ment in a moist environment.
Only place the welding equip-
ment in a level location.
The output is rated at an ambi-
ent temperature of 20 °C. The
welding time may be reduced
in higher temperatures.
Danger of electric shock:
Electric shock from a
welding electrode can be
fatal. Do not weld in rain or
snow. Wear dry insulating
gloves. Do not touch the electrode with bare hands. Do not
wear wet or damaged gloves.
Protect yourself from electric
shock by insulating from the work
piece. Do not open the equipment housing.
Danger due to welding
smoke:
Inhaling welding smoke can
jeopardize your health. Keep
your head out of the smoke. Use
facilities in open areas. Use ventilation to remove smoke.
Danger due to welding
sparks:
Welding sparks can cause an explosion or fire. Keep flammables
away from the welding area.
Do not weld next to flammables.
Welding sparks can cause a fire.
Keep a fire extinguisher nearby
and an observer ready to use it.
Do not weld on top of drums or
any closed containers.
Danger due to arc rays:
Arc rays can damage the eyes
11GB/IE/NI
Safety instructions
and injure the skin. Wear a hat
and safety goggles. Wear hearing protection and a closed,
high shirt collar. Wear welding
helmets and proper filter sizes.
Wear full personal protection.
Danger due to
electromagneticfields:
Welding current produces electromagnetic fields. Do not use along
with medical implants. Never
wrap the welding cables around
the body. Consolidate welding
cables.
z Safety notices specific to
the welding shield
Using a hot light source (e.g.
lighter) always check the welding shield is working properly
before starting to weld.
Welding splashes can damage
the glass shield. Replace damaged or scratched glass shields
immediately.
Promptly replace damaged or
heavily soiled / splashed components.
The equipment may only be
operated by persons who have
turned 16.
Familiarise yourself with the
safety instructions for welding.
Also refer to the safety instructions of your welding equipment.
Always use the welding shield
when welding. Failure to use
the shield may result in serious
injuries to the retina.
Always wear protective clothing
when welding.
Never use the welding shield
without protective glass, as the
optics can otherwise be damaged.
Replace the protective glass ear-
ly to ensure good visibility and
fatigue-proof working.
z Tight and moist spaces
When working in tight, moist
or hot spaces, use insulating
pads and intermediate layers
in addition to gauntlet gloves
made from leather or other
insulating materials to insulate
the body from earth.
When using welding equip-
ment in electrically dangerous
conditions, e.g. in tight spaces
from conductive walls (kettles,
pipes, etc.), in wet spaces
(soaking of work clothes), the
output voltages of the welding
equipment may not be higher
than 48 Volts (rms value) in
12GB/IE/NI
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