(when auto power off function use, main breaker must be Trip
position turn left then turn right ON)
SETUP
OSP-P200L Simple Manual
2. Operation panel switch Power ON
For Standard
Ver. 2.5
【 How to use 】
1. Print this file on the paper of A4.
2. Cut it in the center of 2 dividing equally.
3. Divide it into the one by the item being written at the upper
right.
4. Bind the upper left with a stapler in each item.
5. Push operation Screen securely with the right hand with seeing
the page of the contents which it wants to operate and
restraining a number with the left hand.
6. And write down an amendment and a complement explanation
by yourself when it is hard to understand.
7. Do operation with seeing this manual until you can operate it
securely without doing which is memorized early.
8. Throw it away without this manual because it is supposed to be
able to be operated if it stops seeming to become dirty
3. Wait until Screen will be NC Screen.
4. Manualthen front door open.
(If have Upper door also open)
For checking mechanic door switch is working.
5. Auto Automatic reselect program file before power off.
And load system sub program for ATC , measurement.
Power OFF
1. Operation panel Power OFF.
2. Wait until Windows shutdown and screen will be black.
3. Main breaker OFF.
Notice :
It is finished normally by battery at the time of the blackout such as
thunder.
A battery exhausts daily life early when a breaker is cut before a
screen turns black.
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
Auto Operation
AUTO MODE
Program Select
1. RESET
2. AUTO
3. F 1 (Main Prg_Oper)
4. F 1 (Program Select)
5. Positioning Cursor to target filename.
6. F 7 ( OK )
7. F 8 ( Close )
Schedule Program Select
1. Reset
2. AUTO
3. >( Extend )
4. F 1 (SDF Ope.)
5. F 1 (Program Select )
6. Positioning Cursor to target filename.。
7. F 7 ( OK )
8. F 8 ( Close )
9. Single Block ON
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
10. START
11. Check the Program Name.
12. If Ok continues START .
補足:
Schedule Program is for Robot / Bar feeder / Warm-up .
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
Auto Operation
Auto Operation
Zero shifts for Air cut
1. ZERO SET
2.Move the cursor to Zero shift X-Axis or Z-Axis.
3. F 2 (ADD)
4.○○○ ENTER
Shift value
Attn.: Only 1time valid. After Reset automatic 0.
Tool Data Adjust
1. TOOL DATA
2. F 7 (ITEM) press until *Tool OFFSET* screen.
3. Conform Spindle mode.(1spindle mode or 2spindle mode)
4. Change the Cutting position Base or Vertical.
5. Change the Tool No. By Page key or Cursor key.
6. Positioning Cursor to X-axis or Z-axis.
7. F 2(ADD) If no Function key then press >(Extend)
8. ○○○ ENTER
Adjust value
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
Example1. -0.01 ENTER-------------- make 0.01 small
Attn.: ・ More them 1mm is limited by parameter. (Changeable)
1. Manual move turret to X-axis soft limit position.
2.Check the interference between turret and spindle tailstock.
3. Turret Index CW or Turret Index CCW
B. MDI
1.Close door.
2. MDI
3.G00 X800 Z800ENTER
¾ For make width, press F 2 (ADD) then write adjusts value.
¾ For make maximum limit, at system parameter stroke end limit
ADD “0” write then automatic setting to soft limit same as
stroke limit. Do not change system stroke limit.
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
4. START
5.T○○○ ENTER T100 ~ T1200
6. START
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
SETUP
SETUP
Turret Index by pulse handle
1. Manual Move to Turret index position.
2. Parameter
3. F 8 ( Screen change)
4. MC User Parameter (Turret / Door)
5. F 8 ( Close )
6. Highlight position move to No.3A Turret or No.4 B Turret .
7. F 1 (Check mark on)
8. Turret Index CW ------ Turret Unclamp.
9. Check the interference by pulse handle turn turret.
10. F 1 (Check mark off)
11. Turret index CW ------------ Correct poisoning.
Turret index speed change
1. Parameter
2. F 8 ( Screen change)
3. MC User Parameter (Turret / Door)
4. F 8 ( Close )
5. Highlight position move to No.5 A Turret orNo.6 B Turret
6. F 1 ( Set )
7. ○○ Enter -------------- 0 ~ 100 %
※ Default vale is 0 same as 100%.
※ System variable
VTAOR=A Turret override
VTBOR=B Turret override
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
Setup
Setup
Chuck work / Center work Change parameter
1. Parameter
2. F 8 (Change Screen)
3. F 4 (Tailsto ck)
4. ↑ Cursor to upper position.
5. F 1 (MENU)
6. F 2 (Chuck work) or F 3 (Center work)
O.D. / I.D. Clump change parameter
1. Parameter
2. F 8 (Change Screen)
3. F 3 (Chuck 1spindle) or F 4 (Chuck 2spindle)
4. ↑ move cursor to upper position.
5. F 1 (MENU)
6. F 2 (OD) or F 3 (ID)
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
Setup
SETUP
Z-axis Zero Set
1. Put master tool on turret.
2. Manual spindle rotate.
3. Cutting work piece face.
4. Move turret to X-axis direction then stop the spindle.--------- Don’t
move Z-axis!!
5. Measurement.
6. ZERO SET
7. Confirm the cursor position should be Z-axis position.
8. F 3 (CAL)
9. Measure value ENTER -------If cutting face is 0 . Input 0.
10. Check the actual position. Should be same as measurement
value.
Chuck Conformation Switch
1. Vertical function key
2. (I/O Monitor)
3. ( Search ) under I/O monitor
4. Input address.
5. Enter --------------- will be display on the screen
6. Enter --------------- will be display full screen.
7. Conform the signal.
8. ( Close ) -------------- I/O monitor is end.
Address:
IX115.8 1st Spindle Chuck Close
IX115.9 1st Spindle Chuck Open
IX116.8 2nd Spindle Chuck Close
IX116.9 2nd Spindle Chuck Open
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
SETUP
Setup
Touch setter parameter setting
1. Manual move turret to X-axis limit.
2. Collect Tool offset tool index.
3. Check the interference between sensor and chuck or work piece
Touchsetter or Manual
4. F 5 (advance)----- automatic change display to “Tool Data
5. Parameter ------ automatic change display to “Sensor position”
6. It brings close to less than 2mm of a sensor.
7. Feed override ”0”.
8. F 1 ~ F 4 select
Tool offset (Manual)
1. Put tool on turret.
2. Manualcutting work piece.
3. Remove axis.
4. Spindle stop. And measure.
5. Tool Data
6. F 7 (ITEM) press until “Tool OFFSET” screen.
7. Actual Tool Number changes by page-key and cursor-key.
8. Select spindle mode.( 1spindle or 2spindle)
9. Select cutting position Base or Vertical.
10. Select X-axis or Z-axis.
11. > (Extend)
12. F 2 (CAL)
9. Ingress Feed override until 50~80%.
10. Anther axis also setting.
11. F 6 ( Sensor retract)
M-code: M117 Sensor advance
M118 Sensor retract
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
13. Measurement value ENTER
Attn.:Please set Nose-R data.
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
Setup
SETUP
Tool offset (Touch setter)
1. Manual move turret to X-axis limit.
2. Check the interference between sensor and chuck or work piece
Touchsetter or Manual
3. F 5 (advance)----- automatic change display to “Tool Data
5. Tool Number ENTER ----- or change tool number by page key.
6. Select cutting position Base or Vertical.
7. for change > (Extend) then F 3(cutting pos.)
8. F 4 (To ol It em )
9. F 1 (MENU)
10. Item code Number ENTER
11. Form code Number ENTER
12. After all data set by F 1 (SET) command.
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
SETUP
Setup
Tailstock move (Manual)
1. Change parameter to center work.
2. Unclamp tailstocks bolt4 piece.
3. Take out bed cove.
4. Return Y-axis to origin position and X-axis to limit position.
5. Move Z-axis to connection position.
6. Insert connection pin by hand.
7. Move Z-axis to target position by pulse handle.
8. Back Z-axis 0.5mm for remove connection pin.
9. Remove connection pin by hand.
10. Clamp tailstocks bolt 4 pieces. From top to down.
11. Put covers.
Tailstock move (Auto)
1. Change parameter to center work.
2. Return Y-axis to origin position and Y-axis Off.
3. Move X-axis to limit position.
4. Retract tailstock sleeve.
5. Feed override 30%
6. Return connection
7. Ingress Feed override.
8. Move until connection position.
9. Unclamp
10. Check the connection lamp.
11. Move Z-axis to target position by manual.
12. Back Z-axis 0.5mm for remove connection pin.
13. Clamp
14. Check the connection off lamp ON.
By MDI
1. MDI
2. G152 W○○○ ENTER
3. START
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
SETUP
SETUP
NC-Tailstock (Axis load learning)
1. Manual
2. X Axis until plus limit.
NC
3. Option panel NCtailstock
4. P↑ page (2/3)
5. F 1 Tailstock Learn mode check on.
6. Option panel NC W- or foot pedal.
7. Automatic tailstock movement-5mmthen return.
8. Automatic Learn mode off.
Notice:
・ Tailstock must be away from the Approach point
・ The tailstock moves even if the feed over ride is set to zero.
・ The tailstock should be in low pressure setting.
心押台
NC Tailstock (W Axis Zero Offset Setting)
1. Option panelNCTailstock page1/3
2. Check on the top right end of the Screen This should be #1
3. 下記の Setting を行う。
No. W pos -OK +OK Approach Retract Low High(Option)
1 0 2 2 15 100 1.0 2.0
4. Manual Tailstock centre moved in to touch the job centre
① Parameter changed to centre work
② X Axis to be moved to + limit
③ Teach in mode on
④ Adjust feed rate over ride
⑤ Press foot pedal one step or press NC W- and use pulse
handle
5. Zero Offset move cursor to W axis →
6. F 3 ( CAL) 0 Enter Normally right side of job is 0
7. Move tailstock15mm backwards
8. Teac h in Off
9. Press foot pedal fully. Tailstock moves into the job
10. Confirm that tail stock forward LED is ON
Notice : It deference tailstock speed during open door and close.
Change Pos. : G195 SP=1 ~10 by MDI
M code : M55 retract、M56advance、M847max.retract、
M98 Low、M99High、M166igunor spindle I/L.
Variable : VZOFW=Zero offset W-axis ,
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
EDIT mode
EDIT mode
Create New File
1. EDIT mode
2. F 3 (New)--- If have a One touch IGF then press F 1 (NC)
3.New file nameENTER--------Head character must be English
and max.16 characters.
Example1. ABC ENTER ------------------Create “ABC.MIN” file.
Example2.ABC.SSB ENTER --------- Create “ABC.SSB” file.
4. Do edit operation.
5. >(Extend)
File Editing
1. EDIT mode
2. Move cursor to target filename.
3. F 2 (EDIT) or just ENTER
4. Do edit operation.
5. F 8 (Stop/Quit) or >(Extend) F 8 (Select quit)
¾ I recommend Select quit because after not need program select.
6. F 8 (Select quit)
¾ I recommend “Select quit” because after not need program select.
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
EDIT mode
Program Mode
File copy then create new file
1. EDIT mode
2. Move cursor to source file name.
3. F 5 (Copy)
4. Input new file name. --------Head character must be English and
max.16 characters.
5. F 1 (MD1 Copy)
Data Backup (Tool Data/ Parameter / Zero Offset)
1. Tool Data Setting
2. >( Extend )
3. F 7 (D-PIP)
4. F 2 ( Output )
5. → ↓ Move cursor to File Name.
6. File Name Enter
7. Each Data F 1(Menu) F 3(Select )
8. F 7 ( Output )
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
9. F 8 ( Close )
10. F 8 ( Close )
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
EDIT mode
EDIT mode
File copy to floppy disk
( Machine MD1: ―> Floppy FD0: )
1. Insert Floppy disk to floppy driver (Check unprotect)
Height = Pitch×0.65 Notice: H is diameter
Thread I.D. or Tap hole =Thread Size -Pitch
7. Cutting Time
For G97 Sec =60×Cutting length÷Feed÷RPM
For G96
Sec=60×π×(MaxD+MinD)×(MaxD-MinD)÷1000÷Feed÷V(Speed)
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
NOEX command explanation (No Execute)
【 Function 】
・ When single block on, continually read blocks.
【 Purpose 】
・ Reduce time for press Start button. When single block on.
・ Speed up calculation for many steps.
・ Smooth move axis when during axis moving calculation.
(Include Load monitor command)
・ When insert Sequence name before NOEX.
・ Not insert NOEX with IF command and GOTO command.
・ Machining center is not unnecessary NOEX. Because already
change software for without NOEX same mean.
( No problem input NOEX.)
OSP-P200L Simple Manual by S.Fukazaki
http://hp.vector.co.jp/authors/VA034898/
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