Northstar 6000I INSTALLATION MANUAL

6000i
NETWORKED NAVIGATION SYSTEM
INSTALLATION MANUAL
Revision G
Part Number GM6KIM
Northstar
a unit of Brunswick New Technologies Marine Electronics
30 Sudbury Road Acton, Massachusetts 01720
www.NorthstarNav.com
Sales: 800/628-4487
Contents
SECTION ONE: Introducing the 6000i - - - - - - - - - - - - - - - - 1
Checking the 6000i package - - - - - - - - - - - - - - - - - - 1
SECTION TWO: Installing and wiring the 6000i - - - - - - - - - - - - 5
Bench-testing the 6000i - - - - - - - - - - - - - - - - - - - - 5 Mounting the 6000i - - - - - - - - - - - - - - - - - - - - - - 5 Wiring the 6000i - - - - - - - - - - - - - - - - - - - - - - - - 8
SECTION THREE: Installing and wiring the antenna - - - - - - - - - 13
Choosing the best mounting location - - - - - - - - - - - - - 13 Mounting and wiring the AN150-P antenna - - - - - - - - - - 15
SECTION FOUR: Networking the Northstar 6000i - - - - - - - - - - 17
Restrictions on networking - - - - - - - - - - - - - - - - - - 18 Connecting a network of two devices - - - - - - - - - - - - - 19 Connecting a network of more than devices - - - - - - - - - - 19 Networking setup - - - - - - - - - - - - - - - - - - - - - - 17
SECTION FIVE: Checking out the system - - - - - - - - - - - - - - 27
Turning the 6000i on and off - - - - - - - - - - - - - - - - - 27 Checking satellite status - - - - - - - - - - - - - - - - - - - 27 Checking DGPS status - - - - - - - - - - - - - - - - - - - - 28 Installation-test checklist - - - - - - - - - - - - - - - - - - - 28
SECTION SIX: Interfacing the 6000i system - - - - - - - - - - - - - 31
The NMEA connector - - - - - - - - - - - - - - - - - - - - 32 Configuring the RS-232 port - - - - - - - - - - - - - - - - - 38 Using the Aux Port - - - - - - - - - - - - - - - - - - - - - - 39 Connecting the 6000i to a remote display - - - - - - - - - - - 43 Connecting the 6000i to a video camera - - - - - - - - - - - - 43
SECTION SEVEN: Troubleshooting and servicing the 6000i system - - 45
Troubleshooting installation problems - - - - - - - - - - - - - 45 Getting technical support - - - - - - - - - - - - - - - - - - - 47
APPENDIX A: 6000i system technical specifications - - - - - - - - - 51
SECTION ONE: Introducing the
6000i

Checking the 6000i package

The Northstar 6000i is a networked color GPS navigation family that you can
connect to a wide variety of optional equipment, including the Northstar 491 echo sounder, Northstar radar, and VGA displays. Other optional interfaces include any NTSC- or PAL-compatible video sources, such as a video camera, TV, DVD, or VCR. For installation instructions for the Northstar 491 or Northstar radar, see the Northstar 491 Installation Manual (P/N GM495) or the Northstar Radar Installation Manual (P/N GMKRadIM or GMRad2KIM).
Tab l e 1: 6000i parts list
Qty Part name Part number
6.4” unit 8.4” unit 10.4” unit 12” Unit 15” unit
1 6000i unit 6K6 6K8 6K10 6K12 6K15
1 Flush-mount hardware kit 6K6FM-A 6K8FM-A 6K10FM-A 6K12FM-A
1 Flush-mount gasket HG420 HG412
1 Flush-Mounting Template GT6K6 GT6K8 GT6K10 GT6K12 GT15
1 Yoke-mount kit 6K6YM-A 6K8YM-A 6K10YM-A
1 Sunshield XP793 XP784 XP789 XP821 XP817
1 WAAS/GPS antenna and cable AN150-P (AN-156-P Optional)
1 TNC connector for antenna cable KC285
1 10-foot power cable with 7-amp fuse WA535-B
1 10-foot NMEA interface cable WA215
1 Connector dust cover KC398
1Northstar 6000i Installation Manual GM6KIM
1Northstar 6000i Operator’s Manual GM6KUM
1 Quick Pocket Reference
1 Owner registration card GD671
1 Limited Warranty Statement GD683
1 Navionics slip sheet GM988
GM6K12QR
6K15FM-A
1 Parts kit (see next page) 6K-PK 15-PK
6000i Installation Manual, Rev. G Page 1
SECTION ONE: Introducing the 6000i
To connect multiple units using Northstar’s N2 technology, Ethernet cables must be purchased separately (see ”SECTION FOUR: Networking the Northstar 6000i” starting on page 17).
Table 2: Parts Kit contents for 6.4”, 8.4”, and 10.4” 6000i (P/N 6K-PK)
Qty Part name Part number
1 Spare fuse (7A fast-blow 5 x 20mm) FF211
4 Hex nut, 6-32, for flush-mounting HN300
4 Threaded stud, 6-32, for flush mounting HS610
4 Lockwasher, # 6, for flush mounting HW300
4 Flat washer, #6, for flush mounting HW405
1 TNC connector for antenna cable KC285
Table 3: Parts Kit contents for 12-inch 6000i (P/N 6K12-PK)
Qty Part name Part number
1 Spare fuse (7A fast-blow 5 x 20mm) FF211
12 Hex nut, 8-32, for flush-mounting HN421
12 Threaded stud, 8-32 x 2 1/4, for flush
mounting
12 Lockwasher, #8, for flush mounting HW400
12 Flat washer, #8, for flush mounting HW405
1 TNC connector for antenna cable KC285
Table 4: Parts Kit contents for 15-inch 6000i (P/N 15-PK)
HS605
Qty Part name Part number
1 Spare fuse (7A fast-blow 5 x 20mm) FF211
12 Hex nut, 8-32, for flush-mounting HN421
12 Threaded stud, 8-32 x 2 1/4, for flush
mounting
12 Lockwasher, #8, for flush mounting HW400
HS605
12 Flat washer, #8, for flush mounting HW405
1 TNC connector for antenna cable KC285
Page 2 6000i Installation Manual, Rev. G
SECTION ONE: Introducing the 6000i
Table 5: 6000i Optional equipment
Part name Part number
Ethernet cables See Section 4
Remote control and batteries 6KRMC-A
Spare batteries for remote control BL134
Additional antenna cable WC255 or WC263
Northstar Echosounder
Northstar Radar
6000i Installation Manual, Rev. G Page 3
SECTION ONE: Introducing the 6000i
Page 4 6000i Installation Manual, Rev. G

SECTION TWO: Installing and wiring the 6000i

WARNING!
Before starting the installation, be sure to turn electrical power off. If power is left on or turned on during the installation, fire, electrical shock, or other serious injury may occur.
Be sure that the voltage of the power supply is compatible with the 6000i’s voltage rating of 10 to 36 volts DC. Connecting to the wrong power supply can cause fire or damage to the equipment.
Be sure to ground the equipment to prevent elec trical sh ock a nd mutual interference.
Be sure to use a 7-amp fast-blow fuse in the supplied power cable. Using the wrong fuse can cause fire or damage to the 6000i.

Bench-testing the 6000i

Northstar recommends bench-testing the 6000i with a GPS antenna before installing it onto the vessel. Bench testing ensures that the equipment is fully operational, and lets the unit collect the current almanac and ephemeris data and a local position fix, which results in less on-board installation time.

Mounting the 6000i

CAUTION!

Choosing the best mounting location

Choose the mounting location carefully before you drill or cut. The 6000i should be installed in an accessible, dry location where the operator can easily use the controls and clearly see the display screen. Be sure to leave a direct path for all of the cables. The display screen is high-contrast and anti-reflective, and is viewable in direct sunlight, but for best results, install the 6000i out of direct sunlight. The chosen location should have minimal glare from windows or bright objects. If the 6000i is yoke-mounted low, tilt the unit back for best viewing contrast.
6000i Installation Manual, Rev. G Page 5
Proper installation of the Northstar 6000i is critical to accurately receive and effectively use GPS/WAAS signals under a wide variety of weather conditions.
Keep the following safe compass distance from the 6000i: 1.0m standard, 0.8m steering.
SECTION TWO: Installing and wiring the 6000i

Mounting dimensions

Figures 1 – 5 show the overall unit dimensions.
1.8
3.12
10.1
9.1
Dimensions in inches
Dimensions in inches
1.8
3.12
6.4"
8.4"
6.25
7.5
Figure 1: Dimensions (6.4” unit)
12
11
7.6
9
Figure 2: Dimensions (8.4” unit)
1.8
3.12
Dimensions in inches
Page 6 6000i Installation Manual, Rev. G
13.5
12.5
10.4"
8.75
Figure 3: Dimensions (10.4” unit)
9.75
SECTION TWO: Installing and wiring the 6000i
14.0
4.4
Dimensions in inches

10.5
12"
10.5
Figure 4: Dimensions (12” unit)
(Flush-mount only)



Figure 5: Dimensions (15” unit)Dimensions in inches
(Flush-mount only)

Flush-mounting

When flush mounting, leave sufficient clearance space behind the unit for all of the cables and connectors. Clearance is also required on the right side of the unit for opening the chart cartridge door (not necessary for the 12” or 15” units). Flush mounting requires good ventilation behind the mounting panel. Poor ventilation may cause the 6000i to overheat, which, in turn, will cause the screen brightness to dim. For overall width and height requirements, see the Northstar 6000i
6000i Installation Manual, Rev. G Page 7
SECTION TWO: Installing and wiring the 6000i
Flush-Mounting Template, which you can use to drill the mounting holes and cut the mounting panel in the exact recommended locations.
CAUTION!
Use the supplied flush-mount template to cut the hole for the 6000i, and use the supplied gasket between the 6000i and the instrument panel to help seal against water penetration. The use of anti-seize compound on the flush-mount studs and nuts is recommended.
The parts kit contains the appropriate number of threaded studs, flat washers, lock washers, and hex nuts for flush mounting.
When flush mounting, be sure to mount the 6000i on a flat surface. Mounting on a curved surface can result in water leaks. Do not overtighten the mounting screws; you may damage the case and compromise its waterproof seal. This type of physical damage will void the warranty.

Yoke-mounting

For recommended mounting clearances, see Figures 1 – 3 on the previous pages. Leave additional clearance for opening the cartridge door on the right side of the unit. The 12- inch and 15-inch models are designed for flush-mounting only.
When yoke-mounting, the four plastic “poker chips” are inserted into the holes in the unit and the yoke. It may be helpful to apply a dab of RTV or other adhesive to keep them in place during installation, especially if the unit will be removed and replaced frequently.

Wiring the 6000i

Avoiding cable wiring shortcuts

Most installation problems are caused by shortcuts taken with system cables. When wiring the 6000i, follow the guidelines below.
DON’T DO THIS!
Don’t make sharp bends in the cables
Don’t run cables in a way that allows water
to flow down into the connectors
Do make drip and service loops
Do tie-wrap all cables to keep them secure
If cables are shortened, lengthened, or
re-terminated, do seal and protect all wiring connections
Do leave room at the back to install and remove cables
DO THIS!
Page 8 6000i Installation Manual, Rev. G
SECTION TWO: Installing and wiring the 6000i

The interface connectors

Interface connectors are shown in Figure 6: ”Interface connectors,” below. The functions of these connectors are described in Table 6. Interfacing is described in detail in Section Six, beginning on page 31.
NTSC VIDEO INPUT
FUSE (7 Amp)
GPS ANTENNA
POWER
NMEA ETHERNET AUX
6.4" unit shown (all units use same connector layout)
Table 6: Interface connector functions
Connector name Connector function(s) Connects to...
NMEA
NMEA Port 1 input/output NMEA devices: autopilot, heading
(18-pin connector)
NMEA Port 2 input/output Same as NMEA Port 1, or Northstar
RS-232 Port SC-104, NMEA devices, or remote
Honk alarm/200 ppnm Remote honk alarm, or speed
Ethernet
N2 Networking Another 6000i or other
(RJ-45)
VGA (video out)
REAR VIEW OF 6000i
Figure 6: Interface connectors
sensor, etc.
radar
power control
indicator
N2-compatible device (N2 is Northstar’s proprietary format)
GPS
GPS antenna input AN150-P GPS antenna
(TNC coaxial 50 Ohm)
6000i Installation Manual, Rev. G Page 9
SECTION TWO: Installing and wiring the 6000i
Table 6: Interface connector functions (continued)
Connector name Connector function(s) Connects to...
AUX (6-pin connector)
POWER (3-pin connector)
VGA (15-pin D connector)
NTSC VIDEO INPUT (BNC coaxial 75 Ohm)
RS-422/NMEA input/output Northstar 491 echo sounder, or
older Northstar units for database transfer
Power input 10 to 36 VDC, 30 watts
Video output Remote display
Video input Any NTSC-compatible video source

Electrical power requirements

The 6000i is a negative-ground system that’s reverse-polarity protected. Power requirement is 10 VDC minimum to 36 VDC maximum, using at least 16-gauge connecting wire.
CAUTION!
To protect the power wiring, Northstar strongly recommends that you connect the 6000i to a circuit breaker or 7-amp fuse located at the power source (battery or switch panel).
Connecting the
The 6000i is shipped with a 10-foot power cable that you can lengthen to a maximum of 25 feet:
for a cable length up to 15 feet, use 16-gauge wire or heavier
for a cable length from 15 to 25 feet, use 14-gauge wire or heavier
If you lengthen the power cable, use an external fuse at the battery end as an added safety precaution. The fuse size should be chosen to be appropriate for the size of the smallest conductor in the circuit. See the NMEA or American Boating and Yachting Counsel specifications to find the correct fuse for your wiring.
For the best protection from noise, connect the power wiring directly to the battery or dedicated electronics bus. The green ground wire should be connected directly to ship’s ground. The power cable has an inline fuse to protect the vessel’s wiring, and prevent electrical fires and damage to the unit. If you shorten or lengthen this cable, be sure to keep the inline fuse intact (or provide circuit breaker protection).
Spare in-line fuses are not supplied with the unit and should be purchased locally to avoid loss of function.
6000i
to ship’s power
Page 10 6000i Installation Manual, Rev. G
Connect the wires in the power cable as follows.
red positive (+)
black negative (–)
green ship’s ground
SECTION TWO: Installing and wiring the 6000i
NOTE:
Grounding the 6000i to the vessel usually reduces interference. Without an earth grounding, performance may be reduced. Secure the green wire to the vessel’s nearest grounding point. If a noise-free earth grounding point isn’t available, cap and insulate the green wire—it shouldn’t be used when an earth ground isn’t available, or with systems using “floating” grounds.
6000i Installation Manual, Rev. G Page 11
SECTION TWO: Installing and wiring the 6000i
Page 12 6000i Installation Manual, Rev. G

SECTION THREE: Installing and wiring the antenna

Choosing the best mounting location

Before you drill or cut, choose a mounting location that meets the following criteria. The antenna should be mounted:
where there’s enough mounting clearance to easily connect the cable
low on the vessel, and near the center, since motion caused by the vessel’s roll, pitch and
yaw can degrade speed-over-ground (SOG) and course-over-ground (COG) readings
away from the radiation plane of any INMARSAT or radar antennas, and away from any other high-power transmitting antennas (see Figure 8 on page 14)
high enough to provide an unblocked view of the sky in all directions, minimizing or eliminating any obstructions that block the antenna’s view of the sky (the system can use satellites down to the horizon)
away from masts or objects that could “shadow” the antenna
To avoid mutual interference among different antennas on the vessel, see the recommendations in Figure 8 below. This figure shows the minimum distances that should separate GPS/WAAS antennas from other antennas and physical mounting surfaces. Normally, these guidelines produce a relatively trouble-free installation; however, since every installation is unique, you may want to adjust these distances to the particular equipment.
Before permanently installing the antenna, try temporarily installing it and using the 6000i to see if the location works well.
Do not open the antenna (other than removing the top to install). There aren’t any serviceable parts inside. Unauthorized tampering will automatically void the warranty.

Antenna cable lengths

You must observe the min/max cable length requirements for the GPS antenna shown in Table 7. Don’t lengthen on shorten the cable beyond these limits. The AN150-P antenna is normally shipped with the 6000i. If you need to use a longer cable than can be used with that antenna, contact the factory about substituting a higher-gain AN-156-P antenna.
6000i Installation Manual, Rev. G Page 13
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