NordicTrack NCCEL09940 User Manual

Model No. NCCEL09940

Serial No.

_

Serial Number

Decal

QUESTIONS?

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CAUTION

Read all precautions and instructions in this manual before using this equipment. Keep this manual for future reference.

USER’S MANUAL

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www.nordictrack.com

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 HOW TO USE THE ELLIPTICAL EXERCISER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 CONDITIONING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 HOW TO ORDER REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

NordicTrack is a registered trademark of ICON IP, Inc.

2

26

EXPLODED DRAWING—Model No. NCCEL09940

To identify the parts shown below, see the PART LIST on pages 24 and 25.

			115				122
		85					23
							105
	25			98
	85
122							86
	96				26		68
			86				26
			2	123
					123
		86
	118	119		119	120		31
		123
24	26			124
					118
							108
105	123
							110
		26
	68				110
	86	124				69
					98		108
							19
						21
							98
		98				98	116
31		22
	110	120	98
		97					98
	110
					98

20

121

114

69

18

98

98

15

98

R0604A

17

106

98

107

16

98

98

108

98

98

Key No.	Qty.	Description	Key No.	Qty.	Description
105	2	M8 x 38mm Button Bolt	118	2	Upper Body Arm
106	2	Upper Foam Grip	119	2	Weld Spacer
107	2	Lower Foam Grip	120	2	Sleeve
108	3	M4 x 25mm Tek Screw	121	2	Upper Body Foam Grip
109	2	7.6mm Spacer	122	2	Upper Body Endcap
110	4	Wheel Bushing	123	4	Upper Body Bushing
111	2	M8 x 19mm Patch Screw	124	2	M5 x 5mm Screw
112	2	Wheel	125	2	M4 x 19mm Round Head Screw
113	1	Belt	126	1	Stop Bracket
114	1	Pulse Extension Wire	127	1	Nylon Zip Tie
115	1	Upper Wire Harness	#		Allen Wrench
116	1	Power Cord	#		User’s Manual
117	1	Power Socket

Note: # indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover of this manual for information about ordering replacement parts.

25

PART LIST—Model No. NCCEL09940

R0604A

To locate the parts listed below, see the EXPLODED DRAWING on page 26 and 27.

Key No.	Qty.	Description	Key No.	Qty.	Description
1	1	Frame	53	1	Reed Switch Bracket
2	1	Upright	54	1	Clamp
3	1	Ramp	55	1	Reed Switch/Wire
4	1	Left Pedal Leg	56	1	Return Spring
5	1	Right Pedal Leg	57	1	Guide Rod
6	1	Rear Stabilizer	58	1	Resistance Cable
7	1	Rear Stabilizer Cover	59	1	Flywheel Axle
8	1	Front Stabilizer	60	2	Flywheel Bearing
9	1	Front Stabilizer Cover	61	2	Eye Bolt
10	1	Left Pedal	62	2	Adjustment Bracket
11	1	Right Pedal	63	2	M8 x 47mm Button Screw
12	1	Incline Motor	64	2	M6 Washer
13	1	Incline Axle	65	2	M8 x 79mm Bolt Set
14	1	Pivot Axle	66	2	M8 Washer
15	1	Left Side Shield	67	2	M10 x 50mm Bolt Set
16	1	Right Side Shield	68	2	Handlebar Bushing
17	1	Console	69	2	M4 x 16mm Round Head Screw
18	1	Right Flywheel Cover	70	2	M10 x 108mm Button Screw
19	1	Left Flywheel Cover	71	1	M8 Tek Washer
20	2	Pulse Sensor w/Wire	72	1	M11 x 40mm Bolt Set
21	1	Right Incline Cover	73	2	M10 Split Washer
22	1	Left Incline Cover	74	1	M8 x 25mm Button Bolt
23	1	Right Handlebar	75	1	M10 x 19mm Button Bolt
24	1	Left Handlebar	76	4	M6 x 16mm Patch Screw
25	1	Upper Handlebar Cover	77	4	M5 Nut
26	2	Handlebar Cover	78	4	M5 x 16mm Bolt
27	1	Frame Cover	79	4	M5 Washer
28	2	Pedal Wheel	80	2	M6 x 18mm Bolt
29	4	Wheel Bearing	81	1	M6 x 25mm Bolt
30	2	Frame Bushing	82	2	5/16” x 25mm Flange Screw
31	2	Upper Body Leg	83	4	M8 x 54mm Button Screw
32	1	“C” Magnet	84	8	M8 x 44mm Button Screw
33	1	Magnet Bracket	85	4	M8 x 41mm Button Bolt
34	1	Left Crank Arm	86	6	M8 Jam Nut
35	2	29.5mm Pulley Spacer	87	8	M4 x 38mm Screw
36	1	Flywheel	88	3	M8 Nylon Locknut
37	1	Magnet	89	1	M10 Nylon Locknut
38	1	Pulley	90	3	M6 Nut
39	1	Control Box Cover	91	2	M6 Nylon Locknut
40	1	Control Board	92	2	Snap Ring
41	1	Control Box	93	2	M8 x 54mm Button Screw
42	1	Lower Wire Harness	94	4	#8 x 9.5mm Screw
43	1	Crank	95	4	M4 x 19mm Screw
44	2	Crank Bearing	96	1	M4 x 12mm Round Head Screw
45	1	Idler	97	2	M4 x 25mm Screw
46	4	Foot	98	24	M4 x 16mm Screw
47	4	Ramp Bushing	99	2	Ramp Spacer
48	2	Ramp Cover	100	4	M5 Nylon Locknut
49	1	Incline Sensor	101	2	31.5mm Pulley Spacer
50	1	Sensor Cover	102	1	Right Crank Arm
51	4	Pedal Leg Bushing	103	1	Flywheel Spacer
52	1	Resistance Motor	104	2	Support Plate

24

2.Identify the Pivot Axle (14), which is the longer of the two axles. Slide a Ramp Cover (48) onto an M6 x 16mm Patch Screw (76) as shown. Tighten the Patch Screw into one end of the Pivot Axle. Apply a small amount of the included grease to the Pivot Axle.

Have a second person hold the two Ramp Spacers (99) against the sides of the Frame (1) so they cover the indicated tubes on the Frame. Lift the Pedal Legs (not shown) out of the way and align the round tubes on the Ramp (3) with the Ramp Spacers. Make sure that the Ramp is turned as shown in drawing 3 below. Insert the Pivot Axle (14) into the Ramp, the Ramp Spacers, and the Frame. If necessary, tap the Pivot Axle with a rubber mallet to insert it.

Slide the other Ramp Cover (48) onto an M6 x 16mm Patch Screw (76) as shown. Tighten the Patch Screw into the open end of the Pivot Axle (14).

3.Slide an M6 Washer (64) onto an M6 x 16mm Patch Screw (76). Tighten the Patch Screw into one end of the Incline Axle (13). Apply a small amount of grease to the Incline Axle.

Raise the Ramp (3). Insert the Incline Axle (13) into the welded tube under one side of the Ramp, through the motor screw, and then into the welded tube under the other side of the Ramp. As you insert the Incline

Axle through the motor screw, make sure that the motor screw does not turn.

Slide an M6 Washer (64) onto an M6 x 16mm Patch Screw (76). Tighten the Patch Screw into the open end of the Incline Axle (13).

4.Have another person hold the Upright (2) in the position shown.

Connect the Upper Wire Harness (115) to the Lower Wire Harness (42). Insert the connectors on the Wire Harnesses up into the Upright (2). Carefully pull the upper end of the Upper Wire Harness to remove the slack from the Wire Harnesses. See the inset drawing. Attach the Lower Wire Harness to the Upright with the Nylon Zip Tie (127). Pull the Nylon Zip Tie tight and cut off the excess.

Insert the Upright (2) into the Frame (1). Be careful to avoid pinching the Wire Harnesses (115, 42). Attach the Upright with two M10 x 108mm Button Screws (70), two M10 Split Washers (73), and two 7.6mm Spacers (109). Make sure that the curved sides of the Spacers are facing the Upright. Be careful to avoid damaging the Wire Harnesses with the Button Screws. Do not tighten the Button Screws yet.

6

2
				Tubes	48	76
	3
Grease
					99
48
76	14		99	Tubes
					1
3
					Motor
					Screw
						76
	3				64
	Grease
76	64
		13
4
			Pull	Do not pinch
				the Wire
				Harnesses
				(115, 42)
				during this
	2				step.
				2
70	73	109	115	127
			42
	73		1	42
	109			1

5.Slide a Weld Spacer (119) onto the axle on the left side of the Upright (2), with the open side of the Weld Spacer facing the Upright. Apply a small amount of grease to the axle.

Apply a small amount of the included Teflon® lubricant to a paper towel. Rub a thin film of the lubricant onto one of the Upper Body Legs (31). Insert the Upper Body Leg into one of the Upper Body Arms (118) as shown. Hold the Upper Body Arm with one hand, hold the Upper Body Leg with your other hand, and slide the Upper Body Arm onto the axle on the left side of the Upright (2). Then, slide the Upper Body Leg out of the Upper Body Arm until it rests on the Ramp (3).

Have another person hold the Left Handlebar (24) near the Upright (2) as shown. Connect the left Pulse Sensor Wire (20) to the Pulse Extension Wire (114).

Slide the upper end of the Left Handlebar (24) into the tube on the front of the Upright (2), while sliding the lower end of the Left Handlebar onto the axle on the left side of the Upright. Attach the upper end of the Left Handlebar with two M8 x 41mm Button Bolts (85) and two M8 Jam Nuts (86); be careful not to damage the Wires (20, 114) as you insert the Button Bolts. Make sure that the Jam Nuts are resting in the hexagonal holes in the Left Handlebar. Attach the lower end of the Left Handlebar with an M8 x 38mm Button Bolt (105) and an M8 Jam Nut (86).

Attach the other Upper Body Arm (118) and the Right Handlebar (23) to the Upright (2) in the same way.

6.Look inside one of the Handlebar Covers (26) and locate the square tabs connecting the two halves. Gently lift the tabs and disconnect the halves.

Hold the two halves of the Handlebar Cover (26) around the tube on the left side of the Upright (2). Align the halves and press them together until they lock.

Attach the other Handlebar Cover (26) to the right side of the Upright (2) in the same way.

Hold the halves of the Upper Handlebar Cover (25) around the tube on the front of the Upright (2); be careful not to damage the Wires (not shown).

Attach the Upper Handlebar Cover with an M4 x 12mm Round Head Screw (96).

5		23
	85
	114
	20
24
	86
	Grease
		118
105	119
	118	2
	86
	3
	Lubricate
	31
6
	25
	25
	2
	96	26
	26
		26

7

7.Apply a liberal amount of grease to the long side of each M8 x 79mm Bolt Set (65).

Identify the Left Pedal (10), which has a notch near the right side. Place the Left Pedal on the Left Pedal Leg (4). Have a second person hold the bracket on the left Upper Body Leg (31) inside of the bracket on the Left Pedal Leg, and hold a Wheel (28) inside of the bracket on the left Upper Body Leg.

Align the indicated holes, and attach the Left Pedal (10), the left Upper Body Leg (31), and the Wheel (28) to the Left Pedal Leg (4) with an M8 x 79mm Bolt Set

(65).Attach the other end of the Left Pedal to the Left Pedal Leg with two M8 x 54mm Button Screws (83).

Repeat this step on the right side of the elliptical exerciser.

See step 4. Tighten the two M10 x 108mm Button Screws (70).

8.Have another person hold the Console (17) near the Upright (2).

Connect the Upper Wire Harness (115) to the wire harness on the Console (17). Connect the Pulse Extension Wire (114) to the pulse wire on the Console. Next, locate the two ground wires that are attached with a screw to the Upright (2). Connect the ground wires to the two smallest wires on the Console.

Carefully insert all excess wiring up into the Console

(17)and down into the Upright (2). Attach the Console to the Upright with four M4 x 16mm Screws (98). (Note: The Screws may be shipped in the console box.) Be careful to avoid pinching the wires.

9.Plug the Power Cord (116) into the Power Socket

(117)at the rear of the elliptical exerciser.

7
31
Holes		Notch
		5
		10
Grease	4
65
28
65		83
8
Do not pinch	17
the wires
during this step.
114
98
		115
98		Ground
		Wires
		2
9
	117	116

10.Make sure that all parts of the elliptical exerciser are properly tightened. Cover the floor beneath the elliptical exerciser to protect the floor from damage. Note: Some extra hardware may be left over.

The elliptical exerciser is now fully assembled. If you have purchased the optional chest pulse sensor (see page 21), refer to page 9.

8

INSTALLING THE RECEIVER FOR THE OPTIONAL CHEST PULSE SENSOR

If you have purchased the optional chest pulse sensor (see page 21), follow the steps below to install the receiver included with the optional chest pulse sensor.

1.Look under the Console (17) and locate the access cover. Remove the access cover.

2.Hold the receiver in the position shown, with the small cylinder at the top. Using the two screws included with the chest pulse sensor, attach the receiver to the two plastic posts (not shown) inside the access opening in the back of the Console (17).

3.Connect the wire on the receiver to the indicated wire on the Console (17). Make sure that the connectors on the wires snap together. Discard the other wires included with the chest pulse sensor.

4.Reattach the access cover to the Console (17).

17

Cylinder

Receiver

Screws

Access Cover

9