Mitsubishi MCFZ-A12WV-E1, MCFZ-A18WV-E1, MCFZ-A24WV-E1 Service Manual

Page 1
SERVICE MANUAL
(When installed on the ceiling)
FLOOR AND CEILING TYPE AIR CONDITIONERS
Wireless type Models
E1
E1
(WH) (WH)
MCFZ-A12WV ­MCFZ-A18WV -
Revision A:
MCFZ-A18WV- and MCFZ-A24WV­have been added.
Please void OB344.
No. OB344
REVISED EDITION-A
E1E1
MCFZ-A24WV -
E1
Indication of model name
MCFZ-A12WV ­MCFZ-A18WV ­MCFZ-A24WV -
(WH)
CONTENTS
1. PART NAMES AND FUNCTIONS······················2
2. SPECIFICATION·················································4
3. NOISE CRITERIA CURVES·······························5
E1 E1 E1
4. OUTLINES AND DIMENSIONS·························6
5. WIRING DIAGRAM ············································6
6. REFRIGERANT SYSTEM DIAGRAM················8
7. SERVICE FUNCTIONS ······································8
8. TROUBLESHOOTING······································10
9. DISASSEMBLY INSTRUCTIONS ····················19
10. PARTS LIST······················································21
11. OPTIONAL PARTS···········································23
NOTE:
• This service manual describes technical data of indoor units.
• As for outdoor units MUZ-A12YV - and MUZ-A12YVH - , refer to the service manual OB328 REVISED EDITION-A.
• As for outdoor units MUZ-A18YV - and MUZ-A24YV - , refer to the service manual OB346 REVISED EDITION-A.
E1E1
E1E1
Page 2
1
(When the air inlet grille is opened.)
Deodorizing filter (Gray sponge type)(option)
Air filter
Air inlet
Operation section
Air cleaning filter (White bellows type)(option)
Front panel
Remote control receiving section
Operation indicator lamp
Horizontal vane
Vertical vanes
Emergency operation switch
(When installed on the ceiling)
Item
Installation plate Unit fixing screw 5 o 12mm Wireless remote controller Remote controller holder Fixing screw for
3.5 o 16mm (Black) Battery (AAA) for remote controller
Drain hose Drain pipe cover
Knockout cover Screw for 4 o 10mm
2 2
1 1 2 2
1 1 1 2
Q'ty
Remote controller
ON/OFF
FAN
TOO
WARM
TOO
COOL
VANE
MODE
ECONO COOL
STOP
START
HR.
MIN.
AMPM
CLOCK
˚C
AM
RESET CLOCK
I FEEL
COOL
DRY
AUTO
HEAT
ON/OFF
TOO
COOL
PM
AM
TOO
WARM
Open the front lid.
Signal transmitting section
Operation display section
OPERATE/ STOP (ON/ OFF) button
TEMPERATURE buttons
OPERATION SELECT button
FAN SPEED CONTROL button
OFF-TIMER button
HR. button
MIN. button
(TIME SET button)
ON-TIMER button
RESET button
ECONO COOL button
VANE CONTROL button
CLOCK SET button
Indication of remote controller model is on back.
PART NAMES AND FUNCTIONS
MCFZ-A12WV - MCFZ-A18WV - MCFZ-A24WV -
INDOOR UNIT
MCFZ-A12WV -
E1
ACCESSORIES
E1E1E1
REMOTE CONTROLLER
2
Page 3
MCFZ-A18WV - MCFZ-A24WV -
REMOTE CONTROLLER
Signal transmitting section
E1E1
Operation display section
OPERATE/ STOP
(ON/ OFF)button
Open the front lid.
VANE CONTROL button
OPERATION SELECT button
ECONO COOL button
RESET button
ON/OFF
ON/OFF
I FEEL
COOL
VANE
HEAT
DRY
MODE
ECONO COOL
RESET CLOCK
TOO
WARM
CLOCK
TOO
WARM
FAN
PM
AM
TOO
COOL
PM
AM
TOO
COOL
STOP
START
HR.
MIN.
TEMPERATURE buttons
Indication of remote controller model is on back.
FAN SPEED CONTROL button
OFF-TIMER button
ON-TIMER button
HR. button
MIN. button
(TIME SET button)
CLOCK SET button
3
Page 4
2
Indoor model
Function
Power supply
Air flow(High/Med.W/LowW) Power outlet Running current
1
Power input 1 Auxiliary heater Power factor
1
Fan motor current
1
Model Winding
resistance(at 20:) Dimensions WOHOD
Weight Air direction Sound level
(High/Med.W/LowW)
Fan speed
(High/Med.W/LowW) Fan speed regulator Thermistor RT11(at 25:) Thermistor RT12(at 25:) Remote controller model
K /h
A A
W
A(kW)
%
A
"
mm
kg
dB
rpm
k" k"
Electrical
data
Fan
motor
Special
remarks
Capacity
MCFZ-A18WV -
E1
Cooling
Heating
Cooling
Heating
Cooling
Heating
Single phase
230V, 50Hz
840/696W/570W
10
0.36 80
97
0.36
RB4V36-AC WHT-BLK 82.9 BLK-YLW 65.6 YLW-BLU 36.0 BLU-BRN 27.0
BRN-RED 13.7
1,100 O 650 O 180
25
5
48/44W/39
W
1,320/1,145/960
3 10 10
KG04C
MCFZ-A24WV -
E1
Single phase
230V, 50Hz
840/744W/642W
10
0.36 80
97
0.36
RB4V36-DB WHT-BLK 84.0 BLK-YLW 46.2 YLW-BLU 37.2 BLU-BRN 45.2
BRN-RED 13.6
1,100 O 650 O 180
25
5
48/45W/42
W
1,320/1,190/1,060
3 10 10
KG04C
MCFZ-A12WV -
E1
Single phase
230V, 50Hz
780/636W/492W
10
0.30 66
96
0.30
RB4V25-AC
WHT-BLK 182.2 BLK-YLW 68.9
YLW-BLU 47.5 BLU-BRN 31.5
BRN-RED 22.9
1,100 O 650 O 180
25
5
46/41W/35
W
1,240/1,060W/845
W
3 10 10
KG04B
1.8+ 440V 250V 3.15A
MP20 12V 250"
ERZV10D471/ TNR10V471K410
AQG12212/ G3MC-201PL
3P/ 4P
G5NB-1A-DC12V/ G5N-1A-DC12V
145 i 2:
INDOOR UNIT
Item
Model
Indoor fan capacitor Fuse Vane motor Varistor Solid state relay Terminal block Relay Compressor contactor Indoor fan motor thermal fuse
MCFZ-A18WV -
E1
MCFZ-A12WV -
E1
MCFZ-A24WV -
E1
(C11)
(F11)
(MV)
(NR11)
(SR141~SR143)
(TB1/TB2)
(X144)
(52C)
ALF1T12
SPECIFICATION
NOTE: Test conditions are based on ISO 5151
Cooling : Indoor Dry-bulb temperature 27°C Wet-bulb temperature 19°C
Outdoor Dry-bulb temperature 35°C Wet-bulb temperature (24°C)
Heating : Indoor Dry-bulb temperature 20°C Wet-bulb temperature 15°C
Outdoor Dry-bulb temperature 7°C Wet-bulb temperature 6°C
Indoor-Outdoor piping length (one way) : 5 m w Reference value 1 Measured under rated operating frequency.
Specifications and rating conditions of main electric parts
4
Page 5
3
NOISE CRITERIA CURVES
MCFZ-A12WV -
E1
SPEED
High
SPL(dB
46
(A)) LINE
Test conditions, Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19:
Heating : Dry-bulb temperature 20: Wet-bulb temperature 15:
90
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
MCFZ-A18WV -
E1
(A)) LINE
SPEED
High
SPL(dB
48
Test conditions, Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19:\  Heating : Dry-bulb temperature 20: Wet-bulb temperature 15:
90
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
MCFZ-A24WV -
E1
(A)) LINE
SPEED
High
SPL(dB
48
Test conditions,
Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19:\ 
Heating : Dry-bulb temperature 20: Wet-bulb temperature 15:
90
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
INDOOR UNIT
MICROPHONE
1m
1m
WALL
5
Page 6
4
(When installed on the floor)
(When installed on the ceiling)
500mm or more
500mm or more
500mm or more
500mm or more
1000mm or more
650
616.5
80.8 906 112.8
114
16
1100
93
77
113
143
180
17042.5
9.52(MCFZ-A12WV)
12.7(MCFZ-A18WV)
15.88(MCFZ-A24WV)
Gas line
6.35
Liquid line
Wireless remote controller
162
19
58
OUTLINES AND DIMENSIONS
MCFZ-A12WV - MCFZ-A18WV - MCFZ-A24WV -
INDOOR UNIT
E1E1E1
Unit: mm
MCFZ-A12WV -
INDOOR UNIT
POWER SUPPLY ~/N 230V 50Hz
TO OUTDOOR UNIT CONNECTING
SYMBOL
C11 F11
HIC1
MF
NOTES:
1.About the outdoor side electric wiring refer to the outdoor unit electric wiring diagram for servicing.
2.Use copper conductors only. (For field wiring)
3.Symbols below indicate. : Terminal block
WIRING DIAGRAM5
E1
TB1
PE
CIRCUIT BREAKER
230V~
12V
NAME INDOOR FAN CAPACITOR FUSE (3.15A) DC/DC CONVERTER INDOOR FAN MOTOR(INNER FUSE)
GRN/YLW
L
BLU
N
TB2
2
WHT
N
BLU
3
RED GRN/YLW
REMOTE CONTROLLER
: Connector
MODEL WIRING DIAGRAM
BRN
1 2 3
CN201
CN
CN CN
101
113 151
5
4
5
DISP/ RECEIVER P.C.BOARD
SW/THERMO P.C.BOARD
SYMBOL
MV
NR11
RT11
RT12
VANE MOTOR VARISTOR ROOM TEMPERATURE THERMIST OR INDOOR COIL THERMISTOR
4
52C
3
ELECTRONIC CONTROL P.C BOARD
6 5
MV
NAME NAME
6
RT11
HIC1
F11
C11
NR11
X144 SR143 SR142 SR141
SYMBOL
SR141~SR143
TB1, TB2
X144
52C
2
2
WHT ORN RED BLK YLW BLU BRN
RT12
WHT
1
ORN
2
RED
3
BLK
4
YLW
5
BLU
6
BRN
7 8
GRN/YLW
CN
112
LDCOM LDC11 LDC12 LDFH
LDFM LDFL LDFVL
SOLID STATE RELAY TERMINAL BLOCK RELAY COMPRESSOR CONTACTOR
MF
Page 7
SYMBOL
SR141~SR143
TB1, TB2
X144
SYMBOL
MV NR11 RT11 RT12
NAME
NAME NAME INDOOR FAN CAPACITOR FUSE (3.15A) DC/DC CONVERTER INDOOR FAN MOTOR(INNER FUSE)
VANE MOTOR VARISTOR ROOM TEMPERATURE THERMIST OR INDOOR COIL THERMISTOR
SOLID STATE RELAY TERMINAL BLOCK RELAY
1.About the outdoor side electric wiring refer to the outdoor unit electric wiring diagram for servicing.
2.Use copper conductors only. (For field wiring)
3.Symbols below indicate. : Connector
: Terminal block
NOTES:
SYMBOL
C11
F11
HIC1
MF
MCFZ-A18WV ­MCFZ-A24WV -
E1
MODELS WIRING DIAGRAM
E1
INDOOR UNIT
POWER SUPPLY
~/N 230V
50Hz
CIRCUIT BREAKER
TO OUTDOOR UNIT CONNECTING 12V
PE
TB1
GRN/YLW
N
L
TB2
N
3
REMOTE CONTROLLER
BLU
BLU RED
BRN
DISP/ RECEIVER P.C.BOARD
1 2 3
CN201
CN CN CN
113 151101
5
4
MV
5
SW/THERMO P.C.BOARD
HIC1
TAB12
F11
ELECTRONIC CONTROL P.C BOARD
6 5
RT11
C11
NR11
X144 SR143
SR142 SR141
CN
112
LDCOM
LDC11 LDC12 LDFH LDFM LDFL LDFVL
2
2
WHT ORN RED BLK YLW BLU BRN
WHT
1
ORN
2
RED
3
BLK
4
YLW
5
BLU
6
BRN
7 8
GRN/YLW
RT12
MF
7
Page 8
REFRIGERANT SYSTEM DIAGRAM6
Indoor heat exchanger
Flared connection
Room temperature thermistor RT11
Indoor coil thermistor RT12
Flared connection
Refrigerant pipe [9.52 (with heat insulator)
Refrigerant pipe [6.35 (with heat insulator)
Muffler
Indoor heat exchanger
Distributor
Flared connection
Room temperature thermistor RT11
Indoor coil thermistor RT12
Flared connection
Refrigerant pipe [12.7(MCFZ-A18MV) Refrigerant pipe [15.88(MCFZ-A24MV) (with heat insulator)
Refrigerant pipe [6.35 (with heat insulator)
MCFZ-A12WV-
INDOOR UNIT
E1
MCFZ-A18WV­MCFZ-A24WV-
E1
E1
Unit : mm
INDOOR UNIT
Refrigerant flow in cooling Refrigerant flow in heating
SERVICE FUNCTIONS7
MCFZ-A12WV - MCFZ-A18WV - MCFZ-A24WV -
7-1. TIMER SHORT MODE
For service, set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board. The time will be shortened as follows. (Refer to page 17 or 18.)
3-minutes time delay : 3-minutes → 3-seconds Set time : 1 minute 1-second Set time : 3 minute 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is
shortened by short circuit of JPG and JPS.)
7-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification. The board has a print as shown below;
Remote controller model : KG04B(MCFZ-A12WV),KG04C(MCFZ-A18/A24WV)
J2
E1E1E1
NOTE : For remodelling, take out the batteries and
press the OPERATE/STOP(ON/OFF) button twice or 3 times at first. After finish remodelling, put back the batteries then press the RESET button.
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button.
J1
8
Page 9
Table1.
No. 1 unit No. 2 unit No. 3 unit No. 4 unit
1 unit operation No modification
– – –
2 units operation
Same as at left
Solder J1
– –
3 units operation
Same as at left Same as at left
Solder J2
4 units operation
Same as at left Same as at left Same as at left
Solder both J1 and J2
JR07
CN151CN113CN112
CN101
CN105
SW2
CN102
CN201
SW1
IC101
C11
52C
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit will only accepts the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker has turned off, or the power supply has shut down. Please conduct the above setting once again after the power has restored.
7-3. AUTO RESTART FUNCTION
When the indoor unit is controlled with the remote controller, the operation mode, the set temperature, and the fan speed are memorized by the indoor electronic control P.C. board. The “AUTO RESTART FUNCTION” sets to work the moment power has restored after power failure.Then, the unit will restart automatically. However if the unit is operated in “I FEEL CONTROL” or “AUTO” mode before power failure, the operation is not memorized. In “I FEEL CONTROL” mode, the opera­tion is decided by the initial room temperature.
How to release “AUTO RESTART FUNCTION”
1Turn off the main power for the unit. 2Pull out the electronic control P.C. board. (Refer to page 19.) 3Solder jumper wire to the JR07 on the indoor electronic
control P.C. board. (Refer to page 17 or 18.)
Operation
1If the main power has been cut, the operation settings remain. 2After the power is restored, the unit restarts automatically according to the memory.(However, it takes at least 3 minutes
for the compressor to start running.)
NOTE
The operation settings are memorized when 10 seconds have passed after the indoor unit was operated with the
remote controller.
If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active, the timer setting is
cancelled.
If the unit has been off with the remote controller before power failure, the auto restart function does not work as the
power button of the remote controller is off.
To prevent breaker off due to the rush of starting current, systematize other home appliances not to turn on at the same
time.
When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart. Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current by adding to the system that allows the units to start one by one.
9
Page 10
8
TROUBLESHOOTING
MCFZ-A12WV - MCFZ-A18WV - MCFZ-A24WV -
E1E1E1
8-1. Cautions on troubleshooting
1. Before troubleshooting, check the following:
(1) Check the power supply voltage.
(2) Check the indoor/outdoor connecting wire for mis-wiring.
2. Take care the following during service.
(1) Before servicing the air conditioner, be sure to first turn off the remote controller to stop the main unit, and then after
confirming the horizontal vane has completely closed, turn off the breaker.
(2) Be sure to unplug the power cord before removing the air inlet grille, the front panel, the cabinet, the top panel and
the electronic control P.C. boards.
(3) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the
components.
(4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
3. Troubleshooting procedure
(1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality.
To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
(2) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and
the components for bursting and discoloration.
(3) When troubleshooting, refer to the flow chart and the check table on page 11 and 12.
4. How to replace batteries
Weak batteries may cause the remote controller malfunction. In this case, replace the batteries to operate the remote controller normally. 1 Remove the front lid and insert batteries.
Then reattach the front lid.
Insert the negative pole of the batteries first. Check if the polarity of the batteries are correct.
NOTE : 1.These figures show about MCFZ-A18WV or MCFZ-A24WV.
2. If the RESET button is not pressed, the remote controller may not operate correctly.
3. Remote controller of MCFZ-A12WV has a circuit to automatically reset the microcomputer when batteries are replaced.
This function is equipped to prevent the microcomputer from malfunctioning due to the voltage drop caused by the battery replacement.
2 Press the RESET button with tip end of ball point
pen or the like, and then use the remote controller.
RESET button
10
Page 11
8-2. Instruction of troubleshooting
Start
Indoor unit operates. Outdoor unit doesn't operate.
Indoor unit doesn't receive the signal from remote controller.
Indoor unit operates. Outdoor unit doesn't operate normally.
OPERATION INDICATOR lamp on the indoor unit is flashing on and off.
Outdoor unit operates in only Test Run operation.
Outdoor unit doesn't operate even in Test Run operation.
Indoor unit operates, when the EMERGENCY OPERATION switch is pressed.
Indoor unit doesn't operate, when the EMERGENCY OPERATION switch is pressed.
Check room temperature thermistor. Refer to "Test point diagram and voltage" on page 17 or 18.
Refer to "Check of inverter/ compressor".
Refer to "Check of R.V. coil".
Refer to B "Check of remote controller and receiver P.C. board" on page 14.
Flash on and off at 0.5­second intervals Cause: Indoor/ Outdoor unit
• Mis-wiring or trouble of serial signal
2-time flash Cause: Indoor unit
• Trouble of room temperature/ indoor coil thermistor
Check room temperature thermistor and indoor coil thermistor. Refer to "Test point diagram and voltage" on page 17 or 18.
4-time flash Cause: Indoor unit
• Trouble of indoor unit control system
Replace the indoor electronic control P.C. board.
Refer to D "How to check mis­wiring and serial signal error (When outdoor unit doesn't work)" on page 15 or
16.
Unit doesn't operate normal operation in COOL or HEAT mode.
6-time flash Cause: Outdoor unit
• Trouble of thermistor in outdoor unit
7-time flash Cause: Outdoor unit
• Trouble of outdoor control system
Refer to "Check of outdoor thermistors".
Check the inverter P.C. board or outdoor electronic control P.C. board.
5-time flash Cause: Outdoor unit
• Outdoor power system abnormality
Refer to "Check of inverter/ compressor".
As for outdoor units MUZ-A12YV and MUZ-A12YVH, refer to service manual OB328 REVISED EDITION-A. As for outdoor units MUZ-A18YV and MUZ-A24YV, refer to service manual OB346 REVISED EDITION-A.
1. Check indoor / outdoor connecting wire. (Check if the power is supplied to the indoor unit.)
2. Refer to C "Check of indoor electronic control P.C. board" on page 14.
11
Page 12
No.
1
2
3
4
5
SymptomOperation indicator lamp Detection method
Check point
Mis-Wiring or Serial signal
Outdoor power system
Outdoor thermistor
Outdoor control system
Indoor coil thermistor
When it consecutively occurs 3 times that compressor stops for overcurrent protection within 1 minute after start-up.
<Thermistor short> Thermistors are abnormal when they short after compressor start-up. <Thermistor open> Thermistors are abnormal when they open after compressor start-up. However, discharge temperature thermistor is abnormal when open circuit is detected more than 10 minutes after compressor start-up.
When it cannot properly read data in the nonvolatile memory of inverter P.C. board or outdoor electronic control P.C. board.
• Shortage of refrigerant. Refer to "Check of outdoor
thermistor". Refer to service manual OB328 REVISED EDITION-A or OB346 REVISED EDITION-A.
• Refer to "Check of inverter/
compressor". Refer to service manual OB328 REVISED EDITION-A
or OB346 REVISED EDITION-A.
• Check the inverter P.C. board or outdoor electronic control P.C. board. Refer to service manual OB328 REVISED EDITION-A
or OB346 REVISED EDITION-A.
• Refer to D "How to check
mis-wiring and serial signal error." on page 15 or 16.
6
Abnormal
point
Outdoor unit does not operate.
Room tempera­ture thermistor
2-time flash
2.5-second OFF
Detect Indoor coil/room temperature thermistor short or open circuit every 8 seconds during operation.
• Refer to the characteristics of indoor coil thermistor, and
room temperature thermistor on page 17 or 18.
4-time flash
2.5-second OFF
Indoor control system
When it cannot properly read data in the nonvolatile memory of indoor electronic control P.C. board.
Outdoor unit does not operate.
Outdoor unit does not operate.
• Replace the indoor electronic control P.C. board.
5-time flash
2.5-second OFF
6-time flash
2.5-second OFF
Outdoor unit does not operate.
Outdoor unit does not operate.
Outdoor unit does not operate.
3 minutes after power supply turns ON, when serial signal is not received.
0.5-second ON
0.5-second OFF
7-time flash
2.5-second OFF
1. Troubleshooting check table
Operation Indicator
· Flashing of the OPERATION INDICATOR lamp (left-hand side lamp) indicates possible abnormalities.
· The OPERATION INDICATOR lamp (left-hand side lamp) is lighting during normal operation.
• The following indication applies regardless of shape of the indicator.
Lighted Not lighted
NOTE : Before taking measures, make sure that the symptom reappears for accurate troubleshooting.
Self check table
12
Page 13
2. Trouble criterion of main parts
BLK RED ORNYLWBLU BRN
WHT
GRN
YLW
FUSE
YLW
GRNORN
BRN
RED
ROTOR
MCFZ-A12WV - MCFZ-A18WV - MCFZ-A24WV -
Part name
Room temperature thermistor (RT11)
Indoor coil thermistor
(RT12)
Indoor fan motor (MF)
INNER FUSE 145 i 2: CUT OFF
Vane motor (MV)
Measure the resistance with a tester. (Part temperature 10°C ~ 30°C)
Normal
8k~ 20k
Measure the resistance between the terminals with a tester. (Part temperature 10°C ~ 30°C)
Color of lead
wire
MCFZ-A12WV WHT-BLK BLK-YLW 63~6966~72 YLW-BLU 34~3845~50 BLU-BRN 25~2930~33
BRN-RED 13~1522~24
Measure the resistance between the terminals with a tester. (Part temperature 10°C ~ 30°C)
Color of lead
wire
BRN-other
one
Check method and criterion
Abnormal
Open or short-circuit
Normal
MCFZ-A18WV
79~87175~190
Normal
~ 356
328
MCFZ-A24WV
short-circuit
E1E1E1
80~88 44~49 35~39 43~47 13~15
Abnormal
Open or
Figure
Abnormal
Open or
short-circuit
Indoor fan does not operate.
A
Check of indoor fan motor
No
Are lead wires connected?
Reconnect the lead wires.
Disconnect lead wires from connector (Indoor fan motor). Measure resistance between lead wires No.1 and No.4 and then No.3 and No.4 of the indoor fan motor.
Turn OFF power supply. Check connector (Fan motor) visually.
Yes
Is resistance 0 (short circuit) or (open circuit)?
Yes ( 0 or ∞ )
Replace the indoor fan motor.
Is soldered point of the connector correctly soldered?
Yes
Replace the indoor electronic control P.C. board.
No
(others)
No
Resolder it.
13
Page 14
Indoor unit operates by pressing the EMERGENCY OPERATION switch, but does not operate with the remote con-
Check both “parts side” and “pattern side” of indoor electronic control P.C. board visually.
Replace the fuse.
Is fuse (F11) blown?
No
Yes
No
Is varistor (NR11) burnt?
Replace the varistor.
Yes
Replace the indoor electronic control P.C. board.
troller.
Check of remote controller and receiver P.C. board
B
w Check if the remote controller is exclusive for this air conditioner.
Switch on the remote controller.
Is LCD display on remote controller visible?
Yes
Remove the batteries, then set them back and press the RESET button. (Refer to 10.) Check if the unit operates with the remote controller.
Does the unit operate with remote
controller?
Yes
OK
No (not clear)
No
Replace the batteries.(Refer to page 10.)
Turn on a radio to AM and press switch on remote controller.
Is noise heard from radio?
Yes
Are there any fluorescent lights of inverter or rapid-start type within the range of 1m?
No
Measure the voltage between receiver P.C.board connector CN101 No.2(+) and No.1 (-) when remote controller button is pressed.
Is the voltage approx. 4V DC ?
No(5V or 0V DC)
Replace the receiver P.C. board.
No
Yes
Yes
Reinstall the unit away from lights.
Attach a filter on receiving section of
the indoor unit.
Replace the indoor electronic control
P.C. board.
Replace the remote controller.
The unit does not operate with the remote controller. Also, the OPERATION INDICATOR lamp doesn’t light up by pressing the EMERGENCY OPERATION switch.
Check of indoor electronic control P.C. board
C
14
Page 15
When OPERATION INDICATOR lamp flashes ON and OFF in every 0.5-second.
No
Replace the indoor/ outdoor connecting wire.
Is there voltage approximate 280V DC between LD61A (+) and LD66A (–) on the inverter P.C. board arter 3 minutes?
Turn OFF the power supply and then turn ON again. Press EMERGENCY OPERATION switch. After 3 minutes, is there approximate 230V AC between outdoor terminal block 2 and N?
w4 Replace the inverter P.C.
board.
Does the right side of OPERATION INDICATOR lamp blink quickly?
w2 Mis-wiring may damage indoor electronic
control P.C. board during the operation. Be sure to confirm the wiring is correct before the operation starts.
Replace the indoor electronic control P.C. board.
No
Replace the indoor/ outdoor connecting wire.
Release the failure mode. w3
Yes
Yes
A
B
Turn OFF the power supply(Indoor unit). Disconnect the indoor/ outdoor connecting wire. Short-circuit indoor terminal block N and 3. Turn ON the power supply(Indoor unit). During pressing both the OPERATION SELECT button and TOO COOL button on the remote controller at the same time, press the RESET button. At first, release the RESET button. And release the other two buttons since all LCD in operation display section of the remote controller is displayed after 3 seconds. Transmit the signal of remote controller, pressing OPERATE/STOP (ON/OFF) button on the remote controller. (The above procedure allows OPERATION INDICATOR lamp to indicate the failure-mode.)
Remove the short-circuit between indoor terminal block N and 3. Reconnect the indoor/ outdoor connecting wire. Turn ON the power supply(Indoor unit). Press the EMERGENCY OPERATION switch. Is there amplitude of 5 to 10V DC between outdoor terminal block N and 3 after 3 minutes (for confirmation of serial signal)?
1. Turn OFF the power supply.
2. Disconnect the connector (CN61) between the compressor and the power transistor module.
3. Turn ON the power supply.
4. Press the EMERGENCY OPERATION switch.
No
Yes
No
Yes
(light up or OFF)
Is mis-wiring indicated when the contactor (52C) on the indoor electronic control P.C. board turns ON 3 minutes later?
Yes
No
· Turn OFF inverter-controlled lighting equipment.
· Turn OFF the power supply and then turn ON again(Indoor unit).
· Press the EMERGENCY OPERATION switch.
B
· Reinstall either the unit or the light each other away.
· Attach a filter on receiving section of the indoor unit.
w3 Be sure to release the failure-mode
recall function after checking.
w4 Be careful to the residual voltage of smoothing capacitor.
Procedure of release of failure-mode. 1 Press the EMERGENCY
OPERATION switch.
2 Turn OFF the power supply. 3 Press the RESET button on the
remote controller.
Start
No
• Turn ON the power supply(Indoor unit).
Press once EMERGENCY OPERATION switch.
Is there any mis-wiring, poor contact, or wire disconnection? w2
Make them sure.
Yes
After 3 minutes, mis-wiring is indicated (0.5-second ON, 0.5-second OFF) on OPERATION INDICATOR lamp on indoor unit.w
w Short circuit of JPG and JPS on the indoor electronic control P.C. board enables self-check to be displayed in 3 seconds.
Yes
Is there 230V AC between outdoor terminal block 2 and N?
No
Replace the indoor/ outdoor connecting wire.
A
•The following indication applies regardless of shape of the indicator.
Blinking
Operation Indicator
As for outdoor units MUZ-A12YV and MUZ-A12YVH, refer to service manual OB328 REVISED EDITION-A.
AMPM
CLOCK
:
AMPM
12345
Outdoor unit does not operate.
How to check mis-wiring and serial signal error (when outdoor unit does not work)
D
MCFZ-A12WV
15
Page 16
As for outdoor units MUZ-A18YV and MUZ-A24YV, refer to service manual OB346 REVISED EDITION-A.
Reconnect the power supply cable.
Is there 325V DC between CN801 1 and 3 on the outdoor electronic control P.C. board?
Replace the outdoor electronic control P.C. board.
Does the right side of OPERATION INDICATOR lamp blink quickly?
w2 Mis-wiring may damage indoor electronic
control P.C. board during the operation. Be sure to confirm the wiring is correct before the operation starts.
Replace the indoor electronic control P.C. board.
No
Release the failure mode. w3
Yes
Yes
A
B
Remove the short-circuit between indoor terminal block N and 3. Reconnect the indoor/ outdoor connecting wire. Turn ON the power supply (Indoor/ outdoor unit). Press the EMERGENCY OPERATION switch. Is there amplitude of 5 to 10V DC between outdoor terminal block N and 3 after 3 minutes (for confirmation of serial signal)?
Yes
(light up or OFF)
After 3 minutes, is mis-wiring indicated on OPERATION INDICATOR lamp on the indoor unit?
Yes
No
· Turn OFF inverter-controlled lighting equipment.
· Turn OFF the power supply and then turn ON again (Indoor/ outdoor unit).
· Press the EMERGENCY OPERATION switch.
B
· Reinstall either the unit or the light each other away.
· Attach a filter on receiving section of the indoor unit.
w3 Be sure to release the failure-mode
recall function after checking. Procedure of release of failure-mode. 1 Press the EMERGENCY
OPERATION switch.
2 Turn OFF the power supply
(Indoor/ outdoor unit).
3 Press the RESET button on the
remote controller.
Start
No
• Turn ON the power supply (Indoor/ outdoor unit).
Press once EMERGENCY OPERATION switch.
Is there any mis-wiring, poor contact, or wire disconnection? w2
Make them sure.
Yes
After 3 minutes, mis-wiring is indicated (0.5-second ON, 0.5-second OFF) on OPERATION INDICATOR lamp on the indoor unit.w
w Short circuit of JPG and JPS on the indoor electronic control P.C. board enables self-check to be displayed in 3 seconds.
Yes
Is there 230V AC between outdoor terminal block L and N?
No
Replace the indoor/ outdoor connecting wire.
A
No
Check of power supply.
No
Turn OFF the power supply (Indoor/ outdoor unit). Disconnect the indoor/ outdoor connecting wire. Short-circuit indoor terminal block N and 3. Turn ON the power supply (Indoor/ outdoor unit). During pressing both the OPERATION SELECT button and TOO COOL button on the remote controller at the same time, press the RESET button. At first, release the RESET button. And release the other two buttons since all LCD in operation display section of the remote controller is displayed after 3 seconds. Transmit the signal of remote controller, pressing OPERATE/STOP (ON/OFF) button on the remote controller. (The above procedure allows OPERATION INDICATOR lamp to indicate the failure-mode.)
•The following indication applies regardless of shape of the indicator.
AMPM
CLOCK
:
AMPM
12345
Blinking
Operation Indicator
MCFZ-A18WV MCFZ-A24WV
16
Page 17
TEST POINT DIAGRAM AND VOLTAGE MCFZ-A12WV -
E1
Indoor electronic control P.C. board
Fan motor power supply 230V AC
Very Low
Low
Med.
High
7654321
Fuse (F11) 250V AC
3.15A Varistor (NR11)
Power supply input 230V AC
+
5V DC
}
12V DC
}
+
No.2 No.1
– +
Receiver P.C. board connector (CN101)
Room temperature thermistor(RT11)
Release of “Auto restart function”
Solder jumper wire to the JR07. (Refer to page 9.)
Room temperature thermistor (RT11)
Time short point JPG and JPS (Refer to page 8.)
Indoor coil thermistor (RT12)
EMERGENCY OPERATION switch
GILMS
RT11
TH113
DE00R697B
CH313
12
To the indoor electronic control P.C.board CN113
Indoor coil thermistor (RT12) Room temperature thermistor (RT11)
40
30
20
Resistance (K')
10
0
0
10 20 30 40 50 60
Temperature ( C)
17
Page 18
DE00R697B
To the indoor electronic control P.C.board CN113
Indoor coil thermistor (RT12) Room temperature thermistor (RT11)
RT11
EMERGENCY OPERATION switch
TH113
CH313
GILMS
12
0
0
10
20
30
40
10 20 30 40 50 60
Temperature ( C)
Resistance (K')
TEST POINT DIAGRAM AND VOLTAGE MCFZ-A18WV ­MCFZ-A24WV -
E1
E1
Indoor electronic control P.C. board
Fan motor power supply 230V AC
Very Low
Low
Med.
High
7654321
Fuse (F11) 250V AC
3.15A Varistor (NR11)
Power supply input 230V AC
+
5V DC
}
12V DC
}
+
No.2 No.1 Receiver P.C. board connector (CN101)
– +
Room temperature thermistor(RT11)
Release of “Auto restart function” Solder jumper wire to the JR07. (Refer to page 9.)
Room temperature thermistor (RT11)
Time short point JPG and JPS (Refer to page 8.)
Indoor coil thermistor (RT12)
18
Page 19
DISASSEMBLY INSTRUCTIONS9
Slide the sleeve and check if there is a locking lever or not.
1Slide the sleeve. 2Pull the terminal while
pushing the locking lever.
In case of terminal with lock mechanism, detach the terminal as shown below. There are two types ( Refer to (1) and (2)) of the terminal with lock mechanism. The terminal with no lock mechanism can be removed by pulling it out. Check the shape of the terminal and work.
<"Terminal with lock mechanism" Detaching points>
Sleeve
Locking lever
MCFZ-A12WV - MCFZ-A18WV - MCFZ-A24WV ­INDOOR UNIT
OPERATING PROCEDURE PHOTOS
1. Removing the electronic control P.C. board.
(1) Pull out the upper part of the grille. (Photo 1) (2) Remove the screws of the grille. (3) Remove screws of terminal block cover.
Remove the terminal block cover and remove the terminal
block. (4) Remove the screws of the electronic box cover. (5) Pull out the electronic control P.C. board.
Photo 3
MCFZ-A12WV
Photo 1
Photo 2
E1E1E1
Screws
Electronic control P.C. board
MCFZ-A18WV MCFZ-A24WV
Electronic control P.C. board
19
Electronic box Terminal block
Page 20
OPERATING PROCEDURE
PHOTOS
2. Removing the indoor fan motor
(1) Remove the grille. (Refer to 1(1) (2).) (2) Remove the fan casing.(upper) (3) Disconnect the connector of the indoor fan motor. (4) Disconnect the ground wire of the fan motor. (5) Remove the screws of the motor band and remove the
catch.
(6) Take out the sirocco fan and the indoor fan motor.
3. Removing the indoor heat exchanger.
(1) Remove the grille. (Refer to 1(1) (2).) (2) Remove the screws on both side and in front of the front
panel. (Photo 5) (3) Remove the screws of the nozzle assembly. (Photo 6) (4) Remove the electronic box. (Refer to 1.) (5) Remove the indoor fan motor. (Refer to 2.) (6) Remove the screws of the motor support. (7) Remove the fan casing. (Iower) (8) Remove the insulation of the drain pan and remove the
screws. (Photo 7) (9) Remove the screws under the drain pan. (Photo 8) (10) Remove the drain pan. (11) Remove the indoor heat exchanger.
Photo 4
Fan casing
(upper)
Indoor fan motor
Photo 5
Screws
Motor band
Screws
Fan casing(upper)
Photo 6
Photo 7
Insulation and screws
Photo 8
Screws
Screws
20
Page 21
PARTS LIST10
-
E1
(WH)
Q'ty/unit
1 2 3 4 5 6 7 8
9
10 11 12 13
14 15
16
VANE MOTOR INSTALLATION METAL (L) AIR FILTER GRILLE (WH) FRONT PANEL (WH) DRAIN PAN FAN CASING (U) FAN CASING (L) UNION (GAS) UNION (GAS) UNION (GAS) INSTALLATION METAL (R) UNION (LIQUID) BACK PANEL (IN) NOZZLE (WH) INDOOR HEAT EXCHANGER INDOOR HEAT EXCHANGER VANE (WH) GRILLE CATCH (WH)
{9.52 {12.7 {15.88
{6.35
3PCS/SET
1 1 2 1 1 1 2 2 1
1 1 1 1 1
1 3
1 1 2 1 1 1 2 2
1 1
1 1 1
1 1 3
1 1 2 1 1 1 2 2
1 1 1 1 1
1 1 3
MV
MCFZ-A12WV
E02 227 303 E02 179 971 E02 179 100 E02 179 010 E02 179 000 E02 215 700 E02 179 237 E02 179 238 E02 151 666 E02 179 667 E02 138 666 E02 179 972 E02 138 667 E02 179 231 E02 227 235 E02 823 620 E02 824 620 E02 227 040 E02 179 142
No.
Part No. RemarksPart name
Symbol
in Wiring
Diagram
-
E1
(WH)
MCFZ-A18WV
-
E1
(WH)
MCFZ-A24WV
MCFZ-A12WV - (WH) MCFZ-A18WV - (WH) MCFZ-A24WV - (WH)
E1
E1
E1
10-1. INDOOR UNIT
STRUCTURAL PARTS
1
2
3
4
15
1314
12
11
10
9
8
Part number that is circled is not shown in the illustration.
65
21
7
Page 22
1 2
3
4 5
6 7
8
9 10 11
SIROCCO FAN FAN MOTOR RUBBER MOUNT INDOOR FAN MOTOR INDOOR FAN MOTOR INDOOR FAN MOTOR TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK RECEIVER P.C. BOARD INDOOR COIL THERMISTOR ELECTRONIC CONTROL P.C. BOARD ELECTRONIC CONTROL P.C. BOARD ELECTRONIC CONTROL P.C. BOARD SWITCH & ROOM TEMPERATURE THERMISTOR P.C. BOARD VARISTOR FUSE
2 2 1
1 1
1 1 1
1 1 1
2 2
1
1 1 1 1
1 1
1 1
2 2
1 1
1 1 1
1 1 1 1
MF MF
MF TB2 TB2 TB1
RT12
NR11
F11
REMOTE CONTROLLER REMOTE CONTROLLER REMOTE CONTROLLER HOLDER
SW/THERMO
P.C. BOARD
-
E1
(WH)
Q'ty/unit
MCFZ-A12WV
E02 179 500 E02 179 505 E02 228 300 E02 229 300 E02 684 300 E02 842 375 E02 826 375 E02 823 375 E02 227 468 E02 327 307 E02 842 452 E02 875 452 E02 876 452 E02 215 328 E02 820 385 E02 127 382
No. Part No.
RemarksPart name
Symbol
in Wiring
Diagram
-
E1
(WH)
MCFZ-A18WV
-
E1
(WH)
MCFZ-A24WV
2PCS/SET RB4V25­RB4V36­RB4V36­4P 3P 3P
3.15A
12 13
1 1
1 1
1 1
E02 842 426 E02 826 426 E02 527 083
DISP/RECEIVER
P.C. BOARD
KG04B KG04C
MCFZ-A12WV - (WH) MCFZ-A18WV - (WH) MCFZ-A24WV - (WH)
E1 E1 E1
10-2. INDOOR UNIT
ELECTRICAL PARTS
9 8
1 2
3
2 1
6
7
10-2. INDOOR UNIT ELECTRICAL PARTS
Part numbers that are circled are not shown in the illustration.
10-3. ACCESSORY AND
REMOTE CONTROLLER
5
4
1312
10-3. ACCESSORY AND REMOTE CONTROLLER
22
Page 23
11
Remove the air filter and the deodorizing filter together.
Separate the deodorizing filter (gray sponge type) from the air filter.
Remove the air filter and the air cleaning filter together.
Separate the air cleaning filter (white bellows type) from the air filter.
OPTIONAL PARTS
MCFZ-A12WV - MCFZ-A18WV - MCFZ-A24WV -
E1E1E1
11-1. AIR CLEANING FILTER
If the air cleaning filter is clogged, it may lower the unit’s capacity or cause condensation at the air outlet.
The air cleaning filter is disposable. The standard usable term is about 4 months. However, if the color of the filter
turns to dark brown, replace soon.
Models
MCFZ-A12WV ­MCFZ-A18WV ­MCFZ-A24WV -
E1
E1 E1
Part No.
MAC - 1200 FT
11-2. DEODORIZING FILTER
Clean the filter every two weeks. When it becomes too dirt, clean it more often.
Replace the filter with a new one when its color can not be restored even after washing or when the filter becomes dark.
Standard interval for the filter replacement is about 1 year.
Models
MCFZ-A12WV ­MCFZ-A18WV ­MCFZ-A24WV -
Part No.
E1
E1 E1
MAC - 1700 DF
23
Page 24
HEAD OFFICE: MITSUBISHI DENKI BLDG.,2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN
CC
Copyright 2004 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD Distributed in Jun. 2004. No.OB344 REVISED EDITION-A 6 Distributed in Apr. 2004. No.OB344 6 Made in Japan
New publication, effective Jun. 2004 Specifications subject to change without notice.
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